SUNLINE 2000 SINGLE PACKAGE AIR - TO - AIR HEAT PUMPS DESCRIPTION. B1CH 180 & and 20 NOMINAL TONS ( EER)

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1 TG3Y (0600) SINGLE PACKAGE AIR - TO - AIR HEAT PUMPS B1CH 1 & and 0 NOMINAL TONS ( EER) SUNLINE 000 DESCRIPTION York Sunline 000 Heat Pumps are convertible single package units. All models have dual refrigerant circuits for efficient part load operation. Although the units are primarily designed for curb mounting on a roof, they can also be slab-mounted at ground level or set on steel beams above a finished roof. These heat pumps utilize a unique ambient compensated time-temperature defrost system. The defrost module automatically increases the time interval between defrost cycles as the outdoor ambient temperature decreases. This helps to eliminate unnecessary, costly, defrosts. Units are self-contained and assembled on full perimeter base rails with holes in the four corners for overhead rigging. Every unit is completely piped, wired, charged and tested at the factory to provide for a quick and easy field installation. All models (including those with an economizer) are suitable for either bottom or horizontal duct connections. Models with power exhaust are suitable for bottom duct connections only. For bottom duct, you remove the sheet metal panels from the supply and return air openings through the base of the unit. For horizontal duct, you replace the supply and return air panels on the rear of the unit with a side duct flange accessory. All models are available with five different outdoor air damper options: Single enthalpy economizer Differential dual enthalpy economizer Single enthalpy economizer with power exhaust Differential dual enthalpy economizer with power exhaust Motorized outdoor air damper A fixed outdoor air intake assembly isshipped in the return air compartment of all units ordered without an economizer or motorized outdoor air damper option. The assembly includes a rain hood with a damper that can be set for 10, 15 or 5% outdoor air. With bottom duct connections, the intake damper assembly should be mounted over the opening in the return air panel. With horizontal ductwork, it should be mounted on the return air duct. All supply air blowers are equipped with a belt drive that can be adjusted to meet the exact requirements of the job. A high speed drive accessory is available for applications with a higher CFM and/or static pressure requirement. All compressors include crankcase heat and internal pressure relief. Every refrigerant circuit includes bi-directional liquid line filter-driers, high pressure switches, low pressure/loss of charge switches, suction line freezestats and high temperature switches to protect all system components. The unit control circuit includes two 75 VA transformers, two 4-volt circuit breakers and a relay board with two compressor lockout circuits, a terminal strip for thermostat wiring, plus an additional set of pin connectors to simplify the interface of additional field controls. All units have long lasting powder paint cabinets with 750 hour salt spray test approval under ASTM-B117 procedures. All units with supplemental electric heat are wired for a single power source and include a bank of nickel chromium elements mounted at the discharge of the supply air blower to provide a high velocity and uniform distribution of air across the heating elements. Every element is fully protected against excessive current and temperature by fuses and two thermal limit switches. The power supply wiring can be routed into the control box through a threaded pipe connection in the base pan of the unit or through a knockout in the wiring panel on the front of the unit. All internal factory wiring is color coded and numbered for ease in servicing and troubleshooting All 08/30 and 460-volt models are ETL approved. All 08/30 and 575-volt models are CGA approved. All models include a 1-year limited warranty on the complete unit. Compressors and electric heater elements carry an additional 4-year warranty. Unitary Products Group 1

2 TG3Y FACTORY-INSTALLED OPTIONS ECONOMIZERS - Interlocked outdoor and return air dampers are positioned by a fully modulating, spring return damper actuator capable of introducing up to 100% outdoor air with nominal 1% leakage type dampers.. As the outdoor air intake dampers open, the return air dampers close. The changeover from compressor to economizer cooling is determined by one or two solid state enthalpy controls. On single enthalpy, an outdoor air sensor determines when the outdoor air is cool and dry enough to provide free cooling. On differential enthalpy, one sensor monitors the outdoor air while a second sensor monitors the return air. Whenever the outdoor air is cooler and drier than the return air, the unit will switch to economizer operation. For either option, the #1 compressor can provide additional cooling during economizer operation if the room thermostat calls for second stage. The dampers and controls are installed and wired at the factory. Only the rain hood needs to be assembled and installed in the field. These economizer options can be used on all duct configurations. POWER EXHAUST - Both the single and differential economizer options are available with power exhaust. Whenever the outdoor air intake dampers are opened for free cooling, the exhaust fan will be energized to prevent the conditioned space from being over-pressurized during economizer operation. The exhaust fan, motor and controls are installed and wired at the factory. The rain hood and the back-draft damper need to be assembled and installed in the field. The power exhaust option can only be used on bottom duct configurations. MOTORIZED OUTDOOR AIR INTAKE DAMPER - Interlocked outdoor and return air dampers are controlled by a -position, spring return damper actuator. The outdoor damper will open to some pre-set position whenever the supply air blower is operating and will drive fully closed when the blower shuts down. The damper and controls are installed and wired at the factory. Only the rain hood needs to be assembled in the field. This damper option can be used on all duct configurations. FIELD-INSTALLED ORIES SINGLE INPUT ELECTRONIC ENTHALPY ECONOMIZERS - Includes a slide-in / plug-in damper assembly with fully modulating capable of introducing up to 100% outdoor air with nominal 1% leakage type dampers. The enthalpy system contains one sensor that monitors the outdoor air and determines when the air is cool enough and dry enough to provide "free" cooling. The rainhood is painted to match the basic unit and must be field-assembled before installing. On units built prior to January 1995, an accessory field harness must be installed. Power exhaust is not available as a field installed option. DUAL INPUT ELECTRONIC ENTHALPY ECONOMIZERS - Includes a slide-in / plug-in damper assembly with fully modulating spring-return monitor actuator capable of introducing up to 100% outdoor air with nominal 1% leakage type dampers. This enthalpy system contain one sensor that monitors the outdoor air and one sensor that monitors the return air. The logic module compares these two values and modulates the dampers providing the maximum efficiency of economizer system. The rainhood is painted to match the basic unit and must be field-assembled before installing. On units built prior to January 1995, an accessory field harness must be installed. Power exhaust is not available as a field installed option. MOTORIZED OUTDOOR AIR INTAKE DAMPER - Includes a slide-in / plug-in damper assembly with a -position, spring return motor actuator which opens to some pre-set position whenever the supply air blower is operating and will drive fully closed when the blower unit shuts down. The rain hood is painted to match the basic unit and must be field assembled before installing. On units built prior to January 1995 an accessory field harness must be installed. Power exhaust is not available as a field installed option. ROOF CURBS - 14" high roof curbs provide a water-tight seal between the unit and the finished roof. These full perimeter curbs meet the requirements of the National Roofing Contractors Association (NRCA) and are shipped knocked-down for field assembly. They re designed to fit inside the base rails of the unit and include both a wood nailing strip and duct hanger supports. ANTI-RECYCLE TIMERS - Two solid state timers prevent the compressors from short-cycling. Once a compressor is de-energized, it will remain de-energized for approximately five minutes. SIDE DUCT FLANGES - 1" flanges replace the supply and return air panels on the rear of the unit to accommodate horizontal duct connections. These flanges can also be used individually for bottom supply/horizontal return or horizontal supply/bottom return. They cannot be used on units with power exhaust. BAROMETRIC RELIEF DAMPER - This damper accessory can be used to relieve internal air pressure on units with an economizer but no power exhaust. This accessory includes a rain hood, a bird screen and a fully assembled damper. With bottom duct connections, the damper should be mounted over the opening in the return air panel. With horizontal ductwork, the accessory should be mounted on the return air duct. HIGH SPEED DRIVE - A smaller blower pulley and a shorter belt increase the speed of the supply air blower for applications with a higher CFM and/or static pressure requirement. Description...1 Factory-Installed Options... Field-Installed Accessories... Ratings...4 Cooling Capacities...5 Heating Capacities...7 Blower Performance...8 Blower Motor and Drive Data...10 Static Resistances...10 TABLE OF CONTENTS Power Exhaust Performance...10 Field Wiring...11 Electrical Data - Basic Units...11 Electrical Data - Units with Suppl. Electric Heating...1 Physical Data...1 Unit Dimensions & Point Loads...13 Roof Curb Dimensions...16 Typical Applications...17 Unitary Products Group

3 TG3Y (0600) SUNLINE 000 Heat Pump Unitary Products Group 3

4 TG3Y RATINGS MODEL COOLING CAPACITY (SEE NOTE 1) /67-95 F HEATING CAPACITY (SEE NOTE 1) 47 F 17 F ELECTRIC HEAT NOM. CAPACITY (SEE NOTE ) EER IPLV COP COP B1CH , 36, 54, 7 B1CH , 36, 54, 7 NOTE: 1. Certified in accordance with the Unitary Large Equipment certification program, which is based on ARI Standard 340 /360.. Models with electric heat have single point power supply. EER = Energy Efficiency Ratio at full load - the cooling capacity in Btu s per hour (Btuh) divided by the power input in watts, expressed in Btuh per watt (Btuh/watt). COP = Coefficient of Performance - the total heating capacity provided by the refrigeration system, including circulating fan heat but excluding supplementary resistance (Btu s per hour) divided by the total electric input (watts) x IPLV = Integrated part load value. The EER of the unit operating on first stage only. HEAT PUMP WITH ELECTRIC HEAT MODEL EER IPLV B1CH1E B1CH1E B1CH1E B1CH1E B1CH40E B1CH40E B1CH40E B1CH40E INDOOR SOUND POWER RATINGS Unit Size 1 40 CFM 6,000 8,000 ESP Blower Sound Power (db 10-1 Watts) Octave Band Centerline Frequency (Hz) IWG RPM BHP ,000,000 4,000 8, ,0 1, *At a distance of 10 ft.from the blower. NOTE: These values have been derived using a model of sound propagation, measuring the indoor ambient sound levels ten feet from the source. The dba values provided are for reference only. Calculation of dba values cover matters of system design and application. This constitutes an exception to any specification or guarantee requiring a dba value or sound data in any other form than sound power level ratings SWL db(a) Ft* /30, 460 VOLT MODELS ONLY 08/30, 575 VOLT MODELS ONLY 4 Unitary Products Group

5 COOLING CAPACITIES - 15 TON (BCH1) Air On Temperature of Air on Outdoor Coil Evaporator 85 F 95 F Coil Total Power Sensible Capacity 1, Total Power Sensible Capacity 1, CFM WB Cap. 1 Input Entering Dry Bulb, F Cap. 1 Input Entering Dry Bulb, F F Air On Temperature of Air on Outdoor Coil Evaporator 105 F 115 F Coil Total Power Sensible Capacity 1, Total Power Sensible Capacity 1, CFM WB Cap. 1 Input Entering Dry Bulb, F Cap. 1 Input Entering Dry Bulb, F F These capacities are gross ratings. For net capacity, deduct the heat of the supply air blower motor, = x. Refer to the appropriate Blower Performance Table for the of the supply air blower motor. These ratings include the outdoor fan motors (Total 1.5 ) and the compressor motors but not the supply air blower motor TG3Y (0600) Nominal Rating All Sensible Capacity Unitary Products Group 5

6 TG3Y COOLING CAPACITIES - 0 TON (BCH40) Air On Temperature of Air on Outdoor Coil Evaporator 85 F 95 F Coil Total Power Sensible Capacity 1, Total Power Sensible Capacity 1, CFM WB Cap. 1 Input Entering Dry Bulb, F Cap. 1 Input Entering Dry Bulb, F F Air On Temperature of Air on Outdoor Coil Evaporator 105 F 115 F Coil Total Power Sensible Capacity 1, Total Power Sensible Capacity 1, CFM WB Cap. 1 Input Entering Dry Bulb, F Cap. 1 Input Entering Dry Bulb, F F These capacities are gross ratings. For net capacity, deduct the heat of the supply air blower motor, = x. Refer to the appropriate Blower Performance Table for the of the supply air blower motor. These ratings include the outdoor fan motors (Total.3 ) and the compressor motors but not the supply air blower motor. Nominal Rating All Sensible Capacity 6 Unitary Products Group

7 BCH1 HEATING CAPACITIES* BCH40 CFM RET. AIR F CAP & OUTDOOR AIR TEMPERATURE, F (7% RH) CFM RET. AIR F CAP & OUTDOOR AIR TEMPERATURE, F (7% RH) TG3Y (0600) Unitary Products Group 7

8 TG3Y BLOWER PERFORMANCE - (15 TON SUPPLY AIR) BCH1 - BOTTOM DUCT CONNECTIONS MOTOR CFM BLOWER PULLEY SPEED, (TURNS (RPM) OPEN)* ESP BHP ESP BHP ESP BHP ESP BHP ESP BHP 08 VOLT AND STANDARD DRIVE ** VOLT AND HIGH SPEED DRIVE ORY /460/575 VOLT AND STANDARD DRIVE 8 6.0** /460/575 VOLT AND HIGH SPEED DRIVE ORY NOTES: 1. Blower performance includes fixed outdoor air, " T/A filters, a dry indoor coil and no electric heat.. Refer to Page 9 for additional static resistances. ESP = External Static Pressure available for the supply and return air duct system. All internal unit resistances have been deducted from the total static pressure of the blower. * Do NOT close the pulley below 1 turn open. ** Factory setting. 8 Unitary Products Group

9 TG3Y (0600) BLOWER PERFORMANCE - (0 TON SUPPLY AIR) BCH40 - BOTTOM DUCT CONNECTIONS MOTOR CFM BLOWER PULLEY SPEED, (TURNS (RPM) OPEN)* ESP BHP ESP BHP ESP BHP ESP BHP ESP BHP 08 VOLT AND STANDARD DRIVE 8 6.0** VOLT AND HIGH SPEED DRIVE ORY /460/575 VOLT AND STANDARD DRIVE 8 6.0** /460/575 VOLT AND HIGH SPEED DRIVE ORY NOTES: 1. Blower performance includes fixed outdoor air, " T/A filters, a dry indoor coil and no electric heat.. Refer to Page 9 for additional static resistances. ESP = External Static Pressure available for the supply and return air duct system. All internal unit resistances have been deducted from the total static pressure of the blower. * Do NOT close the pulley below 1 turn open. ** Factory setting. Unitary Products Group 9

10 TG3Y BLOWER MOTOR AND DRIVE DATA MODEL SIZE DRIVE BLOWER RANGE (RPM) MOTOR 1 ADJUSTABLE MOTOR PULLEY FIXED BLOWER PULLEY HP FRAME EFF. (%) DESIG- NATION OUTSIDE DIA. (IN.) PITCH BORE DIA. (IN.) (IN.) DESIG- NATION OUTSIDE DIA. (IN.) BELT (NOTCHED) PITCH LENGTH QTY. NATION (IN.) PITCH BORE DESIG- DIA. (IN.) (IN.) Standard 850/1065 BK BX TON High 5 184T 83 1VP /8 Speed 965/1190 BK BX Access Standard 8/105 BK /16 BX TON High T 89 1VP /8 Speed 950/110 BK /16 BX Access 1 All motors have a nominal speed of 10 RPM, a 1.15 service factor and a solid base. They can operate to the limit of their service factor because they are located in the moving air, upstream of any heating device. Do NOT close this pulley below 1 turn open. STATIC RESISTANCES 1 EXTERNAL STATIC PRESSURE DROP RESISTANCE, IWG DESCRIPTION CFM 15 TON 0 TON WET COIL ELECTRIC HEAT OPTIONS ECONOMIZER OPTION HORIZONTAL DUCT CONNECTIONS Deduct these resistance values from the available external static pressures shown in the respective Blower Performance Table. (See Note for exception). Since the resistance to air flow will be less for horizontal duct connections than for bottom duct connections, add these pressures to the ESP values listed in the respective units blower performance table. POWER EXHAUST PERFORMANCE MOTOR SPEED STATIC RESISTANCE OF RETURN DUCTWORK, IWG CFM CFM CFM CFM CFM HIGH* MEDIUM LOW *Factory Setting Power Exhaust motor is a 3/4 HP, PSC type with sleeve bearings, a 48 frame and inherent protection. 10 Unitary Products Group

11 FIELD WIRING TG3Y (0600) ELECTRICAL DATA - Basic Units MODEL B1CH1 B1CH40 POWER SUPPLY COMPRESSORS #1 # RLA LRA RLA LRA OUTDOOR FAN MOTORS (#1 & #) HP FLA EACH EACH SUPPLY AIR BLOWER MOTOR HP FLA MINIMUM CIRCUIT AMPACITY (AMPS) MAXIMUM TIME DELAY FUSE SIZE (AMPS) 08/ / / / / / / / VOLTAGE POWER SUPPLY MIN. MAX. VOLTAGE 08/ LIMITATIONS* *Rated in accordance with ARI Standard 110, utilization range "A". Unitary Products Group 11

12 TG3Y ELECTRICAL DATA - Units With Supplemental Electric Heat MODEL B1CH 1A5 POWER SUPPLY A A A A A * Electric Heat CORRECTION FACTORS: HEATER OPTION MODEL * STAGES AMPS E018 E036 E054 E07 E018 E036 E054 E07 E018 E036 E054 E07 E018 E036 E054 E07 E018 E036 E054 E07 E018 E036 E054 E07 E018 E036 E054 E07 E018 E036 E054 E NOMINAL VOLTAGE VOLTAGE CAP. MULTIPLIER MINIMUM CIRCUIT AMPACITY (AMPS) MAXIMUM TIME DELAY FUSE SIZE (AMPS) PHYSICAL DATA BASIC UNITS SUPPLY AIR BLOWER INDOOR COIL OUTDOOR FAN (Two Per Unit) OUTDOOR COIL COMPRESSOR (Qty. Per Unit) AIR FILTERS CHARGE MODELS BCH 1 40 CENTRIFUGAL BLOWER (Dia. x Wd. in.) 15 x x 15 FAN MOTOR HP ROWS DEEP 4 4 FINS PER INCH FACE AREA (Sq. Ft.) PROPELLER DIA. (in.) (Each) FAN MOTOR HP (Each) 1 1 NOM. CFM TOTAL (Each) ROWS DEEP 3 3 FINS PER INCH FACE AREA (Sq. Ft.) / TON TANDEM - 10 TON TANDEM - QUANTITY PER UNIT (16" X 0" X ") - 4 QUANTITY PER UNIT (16" X 5" X ") - 4 QUANTITY PER UNIT (18" X 4" X ") 5 - TOTAL FACE AREA (sq. ft.) REFRIGERANT SYSTEM NO. 1 0/8 4/0 (lbs./oz.) SYSTEM NO. /8 5/0 OPERATING WEIGHTS (LBS.) MODEL SIZE 1 40 Basic Unit BCH (Heat Pump) Economizer 160 Economizer with Power Exhaust 45 Options Motorized Damper Electric Heater Roof Curb Accessories Barometric Damper Wood Skid Unitary Products Group

13 TG3Y (0600) UNIT DIMENSIONS - (BCH - 15 & 0 TON) BLOWER MOTOR BLOWER FIELD-SUPPLIED DISCONNECT SWITCH LOCATION ECONOMIZER / MOTORIZED DAMPER, FIXED OUTDOOR INTAKE AIR AND POWER EXHAUST RAIN HOODS (See detail "Y") COMPRESSOR (See detail "X") BLOWER COMPARTMENT (Auxiliary) OPTIONAL COIL GUARD KIT 48-5/8" (15 TON) 5-5/8" (0 TON) DOT PLUG (For pressure Drop Reading) CONDENSER COILS 1" 5" FRONT VIEW 15-1/4" (15 TON) 136-1/4" (0 TON) ELECTRIC HEAT CONTROL BOX 4-1/4" (15 TON) 35-1/4" (0 TON) 35" 33" 9-3/4" 5-7/8" RETURN AIR 11-1/" SUPPLY AIR -3/4" 1-1/" 9" BOTTOM SUPPLY AND RETURN AIR OPENINGS (See Note) (A) CONTROL WIRING ENTRY (B) POWER WIRING ENTRY 3-3/4" RETURN AIR SUPPLY AIR OUTDOOR AIR OUTDOOR AIR (Economizer) UNIT BASE WITH RAILS Shown separately to illustrate Bottom Duct openings and Power Connection locations NOTE: For curb mounted units, refer to the curb hanger dimensions of the curb for the proper size of the supply and return air duct connections. 9-1/4" 1-1/" 8-1/8" 9-3/4" (B) POWER WIRING ENTRY (A) CONTROL WIRING ENTRY CLEARANCES Front 36" Back 4" (Less Economizer) 49" (With Economizer) Left Side (Filter Access) 4" (Less Economizer) 36" (With Economizer) Right Side (Cond. Coil) 36" Below Unit 1 0" 7" With 36" Maximum Above Unit Horizontal Overhang (For Outdoor Air Discharge) 1 Units (applicable in U.S.A. only) may be installed on combustible floors made from wood or class A, B or C roof covering material. Units must be installed oudoors. Overhanging structures or shrubs should not obstruct outdoor air discharge outlet. NOTE: Units and ductwork are approved for zero clearance to combustible materials when equipped with electric heaters. All dimensions are in inches. They are subject to change without notice. Certified dimensions will be provided upon request. UTILITIES ENTRY DATA HOLE A B OPENING SIZE USED FOR (DIA.) 1-1/8" KO Control Front 3/4" NPS (Fem.) Wiring Bottom 3-5/8" KO Power Front 3" NPS (Fem.) Wiring Bottom Unitary Products Group 13

14 TG3Y UNIT DIMENSIONS - CONT D. - (BCH - 15 & 0 TON) POINT LOADS 4 POINT LOADS 6 POINT LOADS UNIT 4 - POINT LOADS (LBS) TOTAL A B C D NOTE: These weights are with economizer high heat. UNIT 6 - POINT LOADS (LBS) TOTAL A B C D E F NOTE: These weights are with economizer high heat. 14 Unitary Products Group

15 UNIT DIMENSIONS - CONT D. - (BCH - 15 & 0 TON) GAUGE LINE 40-3/8" 5-1/" COMPRESSOR SUPPLY AIR CONDENSER SECTION RETURN AIR SUPPLY AIR RETURN AIR 18-5/8" REAR VIEW 7-3/4" 5-1/8" OUTDOOR AIR 9-5/8" (15 TON) 39-5/8" (0 TON) 40-1/" OUTDOOR AIR COMPARTMENT EVAPORATOR SECTION DOT PLUG (For pressure drop reading) FILTER 1" NPT FEMALE COND. DRAIN CONNECTION DETAIL X ORY SIDE SUPPLY AND RETURN AIR OPENINGS , 5 7 ) ; : 0 ) 7 5 6, ) ) ) 1 0, 4 ) 1 0, 4 A J K ) H EH + F = H J A J K H ) EH + F = - H + J A J , - ), - 4 ), : 0 ) ) 1 0, 5 DUCT COVERS - Units are shipped with the bottom duct openings covered. An accessory flange kit is available for connecting side ducts. For bottom duct applications: 1. Remove the side panels from the supply and return air compartments to gain access to the bottom supply and return air duct covers.. Remove and discard the bottom duct covers. (Duct openings are closed with sheet metal covers except when the unit includes a power exhaust option. The covering consists of a heavy black paper composition.) 3. Replace the side supply and return air compartment panels. For side duct applications; 1. Replace the side panels on the supply and return air compartments with the accessory flange kit panels.. Connect ductwork to the duct flanges on the rear of the unit. OUTDOOR AIR PANEL SIZES 15 TON UNITS 1-1/" X 43" 0 TON UNITS 3-1/" X 43" TG3Y (0600)! " " $ &. 1 : -, 7 6, ) ) 0-,? = J 4 A JK H ) EH + F = H J A J +, ) 6 -, 4 ) 1 K I J > A J H = F F #! $ $ $! $ " ' 4 - ) , - 6 ) 1 ; ) 1 0, 5 OUTDOOR CENTER OF GRAVITY Unitary Products Group 15

16 TG3Y ROOF CURB DIMENSIONS - (BCH - 15 & 0 TON) ROOF CURB BENEFITS ➀ The " space between the ducts allows for jumping an existing roof joist. ➁ The 58-1/" overall dimension of the ducts allows ductwork penetration between roof joists that are spaced on 7" centers. NOTE: Ducts can be installed onto the curb from the roof. All electrical connections can be made inside the curb. UNIT AND CURB APPLICATION 3.69" 3.56" BASE RAIL 16 Unitary Products Group

17 TYPICAL APPLICATIONS TG3Y (0600) TYPICAL ROOF-TOP INSTALLATION Unitary Products Group 17

18 TG3Y 18 Unitary Products Group

19 TG3Y (0600) Unitary Products Group 19

20 Unitary Products Group 5005 York Drive, Norman, Oklahoma Subject to change without notice. Printed in U.S.A. Copyright by York International Corporation 000. All Rights Reserved. Code: EBY, EGY TG3Y Supersedes: TG3Y(3/95)

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