Product Recommendations for BMW and MINI Workshops

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1 Product Recommendations for BMW and MINI Workshops Testing and Safety Technology Suspension Technology Lifting Technology

2 MAHA stands for high-tech vehicle inspections and workshop fitting. As one of the most productive manufacturers, the company supplies workshop fitting that covers the entire range from test benches and vehicle lifts to various inspection devices for cars, utility vehicles, motorbikes and special-purpose vehicles. With the option of linking individual test devices to form universal test lanes, MAHA has become a skilled technical partner all over the world. MAHA products meet the highest quality standards, represent reliability and a long service life and satisfy the most demanding requirements. Founded by Winfried Rauch in 1969, the company has since become a pioneer in many areas of workshop fitting. As a company that pioneers and inspires, we enjoy exploring new avenues. Our many years of experience and innovative technical developments allow us to lead the market. MAHA employs over 1,200 workers in over 150 countries worldwide and is represented internationally by agencies and its own branch offices. This allows customers the world over to be provided with high-quality testing and lifting equipment. The lean company structures and direct communication channels allow products to be adapted to suit the legislation of each country with great flexibility. With a commitment to providing quality, reliability and value for money. In addition to hardware, MAHA provides powerful software solutions for linking test systems. This is accompanied by consulting services for the planning and implementation of construction projects and efficient direct check-in. The company s skills thus extend far beyond pure machine engineering. 2

3 Contents Testing and Safety Technology MBT 2200 LON BMW 4 MBT 2250 EUROSYSTEM BMW 6 Suspension Technology MSD 3000 EURO BMW 8 Lifting Technology MAPOWER II 3.2 BMW 10 ECON III 5.0 BMW 12 CARLIFT II 4.0 W BMW 14 TWIN F IV 3.0 U L BMW 16 ES 93 BMW 18 ZS SQUARE II 3.5 S BMW 20 ZS SQUARE II 3.5 FS BMW 22 ZS SQUARE II 3.5 FS RFH BMW 24 ZS SQUARE II 3.5 FT BMW 26 VS SQUARE II BMW 28 3

4 MBT 2200 LON BMW Roller brake tester for cars and transporters with up to 3.5 t axle load BMW part no.: / Analogue display with two dial gauges and integrated control cabinet Roller set MBT 2000 RS 2 Roller surface with plastic coating Differential display 3-digit digital display (output as percentage) LED bars with 3-colour rating Operator control via alphanumeric display Radio remote control RECO 1 incl. receiver module Connection and adjustment, with 10 m cable Coating: Display: pure white RAL 9010 Floor unit: galvanised Extension with floor-unit shock absorber tester possible Model: MSD 3000 EURO BMW ( ) 4

5 Wall mount for multi-analogue display (with 2 or 4 dial gauges), pivotable by Operating hour meter Base for multi-analogue display (with 2 or 4 dial gauges), pivotable by 180, for free-standing installation Roller set cover, able to support 4 t vehicles, for RS 2, optionally removable, can fold inwards or outwards (not for use with lifting bar) Lifting bar, automatic, with photoelectric sensor for MBT 2xxx/3000 roller set closed Rotation and measurement direction can be switched manually (via display), on both sides or one (non-regulated 4WD test) Foundation cladding, galvanised, for floor unit MBT 2000 RS no Foundation cladding, galvanised, for complete floor unit assembly MBT 2000, MSD Emergency stop pushbutton Supplementary package, Brake Tester Guidelines Model: Guidelines 2011 Permissible axle load Track width min./max. Drive power Test speed Roller diameter Roller axle distance Fuse Power supply Display range Display dimensions, standard (W x H x T) 3500 kg 780 / 2200 mm 2 3 kw 5 km/h 202 mm 400 mm 25 A, slow 3 x 400 V/N/PE, 50 Hz 0 8 kn 870 x 630 x 240 mm 5

6 MBT 2250 EUROSYSTEM BMW Roller brake tester for cars and transporters with up to 3.5 t axle load BMW part no.: / Communication desk MCD 2000 with integrated control cabinet Roller set MBT 2000 RS 2 Roller surface with plastic coating Industry PC, compact, with Windows 7, in metal housing incl. ext. DVD burner PC keyboard and mouse PC flat screen 22 (TFT standard) Holder for Compact PC for fastening PC to communication desk Printer compartment for MCD Infrared remote control IFB3 Connection and adjustment, with 10 m cable Floor unit: galvanised Extension with floor-unit shock absorber tester possible Model: MSD 3000 EURO BMW ( ) 6

7 Roller set cover, able to support 4 t vehicles, optionally removable, can fold inwards or outwards (only removable option suitable for use with lifting bar) Lifting bar, automatic, with photoelectric sensor for MBT 2xxx/3000 roller set closed Emergency stop pushbutton Rotation and measurement direction can be switched manually (via display), on both sides or one (non-regulated 4WD test) Four-wheel drive regulator set, Visco and Rigid drive, with pedal-force sensor and remote control IFB 3 (regulated 4WD test) Foundation cladding, galvanised, for floor unit MBT 2000 RS no Operating hour meter Foundation cladding, galvanised, for complete floor unit assembly MBT 2000, MSD Supplementary package, Brake Tester Guidelines Model: Guidelines Pedal force meter with radio module for data transmission to the brake tester incl. USB radio receiver. Model: PFM 1000 Permissible axle load Track width min./max. Drive power Test speed Roller diameter Roller axle distance Fuse Power supply Display range Communication desk dimensions (W x H x T) 3500 kg 780 / 2200 mm 2 3 kw 5 km/h 202 mm 400 mm 25 A, slow 3 x 400 V/N/PE, 50 Hz 0 8 kn 860 x 1500 x 420 mm 7

8 MSD 3000 EURO BMW Shock absorber tester (standalone) BMW part no.: / Shock absorber tester for cars and transporters with up to 2.5 t axle load Model: MSD 3000 EURO BMW Floor unit: galvanised Communication desk EUROSYSTEM for car and truck test benches (with electronics) Model: MCD 2000 Control cabinet for test bench operation LON USB card (external card, USB port required) incl. EUROSYSTEM software Drawer with lock for keyboard and PC mouse with storage compartment for stationery etc. Monitor mount prepared to VESA standard Powder coating: Control cabinet window grey, RAL 7040 Side walls anthracite grey, RAL

9 Computer with Windows 7, DVD-ROM drive, PC wheel mouse Noise detection module, wireless operation, for MSD 3000 (only in conjunction with infrared remote control and PC) PC keyboard Foundation cladding, galvanised, for floor unit MSD PC flat screen 22 (TFT standard) Chequer plate cover, galvanised, for pre-fabricated shock absorber tester foundation IFB3 infrared remote control, pedal-force sensor connection, rechargeable battery and charger box External PC storage compartment for communication desk MCD Printer compartment for communication desk MCD Axle load, test capacity 2200 kg Axle load, support capacity 2500 kg Drive power (2 x) kw Excitation lift 6.5 mm Excitation frequency (regulated) 2 10 Hz Maximum plate lift approx. 70 mm Track width min./max mm Measurement range, damping factor D Power supply 230 V, 50/60 Hz Fuse 16 A, slow 9

10 MAPOWER II 3.2 BMW Two post lift with 3.2 t load capacity BMW part no.: Two posts with control panel Two support arms long, two support arms short, double-telescoping Support disc plug-in system Overhead cable tray Spindle oil (0.25 l) Operating instructions Packaging incl. Double-telescoping support arms BMW design for MAPOWER II 3.2 (short arm mm, long arm mm) Additional control panel on counter-post Coating: Support arms: anthracite grey RAL 7016 Posts: pure white RAL

11 Energy set on counter-post 1 x compressed air, 1 x 230 V power socket Installation accessories w/o. floor set-up MAHA stainless steel storage tray for small parts, magnetic (2 pcs.) Installation accessories for floor set-up max. 80 mm Photoelectric sensor as ceiling impact protection Details: Posts rotated by 45, allowing vehicle doors to open wide, optimum door stop protection thanks to rubber tube profiles on lifting carriages. Very low minimum pad height < 100 mm Load capacity CE Max. lifting height Raising/lowering time Double-telescoping support arms, short Double-telescoping support arms, long Minimum pad height, support arms Adjustment range, support disc Total width Drive power Fuse Power supply 3200 kg 2000 mm 40 / 40 s mm mm 95 mm mm 3223 mm kw 16 A, slow 3 x 400 V, 50 Hz 11

12 ECON III 5.0 BMW Two post lift 5.0 t with telescoping support arms BMW part no.: / Two posts with control unit Four support arms, double-telescoping Support disc plug-in system Overhead cable tray Operating instructions Packaging incl. Four double-telescoping support arms with minimised pad height 94 mm, extension range mm Energy set on control post 1 x 230 V power socket; 1 x compressed air Coating: Support arms: anthracite grey RAL 7016 Posts: pure white RAL

13 Additional control unit on counter-post (not in conjunction with special voltage) Installation accessories w/o. floor set-up Energy set on counter-post 1 x power socket, 1 x compressed air (only in conjunction with additional control unit on counter-post) MAHA stainless steel storage tray for small parts, magnetic, 2 pieces Installation accessories for floor set-up max. 80 mm Photoelectric sensor as ceiling impact protection Details: No-wear, no-maintenance proximity switch Tension-free lower spindle bearing thanks to pivoting slide bearing Load capacity CE 5000 kg Max. lifting height 2020 mm Raising/lowering time 70 s Minimum pad height, support arms 140 mm Extension range, support arms mm Adjustment range, support disc mm Total width 3900 mm Post height (excl. overhead cable tray) 3138 mm Drive power kw Fuse 16 A, slow Power supply 3 x 400 V, 50 Hz Required concrete quality C 20/25 13

14 CARLIFT II 4.0 W BMW Four post lift for wheel alignment BMW part no.: / Four post lift with electro-hydraulic drive unit Wheel alignment design Special runway profile for high bending stiffness Reinforced crossbar Runways can be finely adjusted in relation to crossbar Control unit Two long ramps, two roll-over bars for surface mounting Operating instructions Standard packaging incl. Bore hole pattern in runways for BMW wheel alignment accessories Coating: Runways, crossbars: anthracite grey RAL 7016 Posts: pure white RAL

15 Variants: Smooth runway w/o wheel-free jack, w/o convenience kit Posts and assembly Drive rails w/o wheel-free jack Runway w/o wheel-free jack, with convenience kit for preparation 4 x turning plates Posts and assembly Drive rails w/o wheel-free jack Compensating plates for missing wheel-free jack Compensating/support plates for turning plates, rear Runway w/o wheel-free jack, with convenience kit for preparation 2 x turning plates and 2 precision sliding plates Posts and assembly Drive rails w/o wheel-free jack Compensating plates for missing wheel-free jack Precision sliding plates, rear (2 pcs.) Runway with wheel-free jack, with convenience kit for preparation 4 x turning plates Posts and assembly Drive rails with wheel-free jack Compensating/support plates for turning plates, front Compensating/support plates for turning plates, rear Runway with wheel-free jack, with convenience kit for 2 x turning plates and 2 precision sliding plates Posts and assembly Drive rails with wheel-free jack Compensating/support plates for turning plates, front Precision sliding plates, rear (2 pcs.) Rolls-Royce design: Runway 4.8 m w/o wheel-free jack, with convenience kit for preparation 2 x turning plates and 2 precision sliding plates Posts and assembly Drive rails for Rolls-Royce incl. precision sliding plates, rear (2 pcs.), w/o wheel-free jack Recommended accessories: Lights (set of 4) for CARLIFT II Installation accessories, four post lift Axle lift, hydropneumatic: scissors jack with 2.6 t load capacity Model: AL II 2.6 PH BMW Incl. height-adjustable lifting saddle for central vehicle support with axle lift AL II Incl. hard-rubber blocks h = 50 mm Supplied by MAHA Technical data: Load capacity Power supply Total width Motor power Raisng/lowering time Lifting height Drive-on height Runway width Runway length 4000 kg 400 V, 50 Hz, 16 A 3350 mm 2.2 kw 40 s 1900 mm 170 mm 630 mm 4400 / 4800 (Rolls-Royce) mm 15

16 TWIN F IV 3.0 U L BMW Twin scissors lift, flush-mounted BMW part no.: Twin scissors lift Model: TWIN F IV 3.0 U Foundation inserts for extending the support plates Control console, standing, with controller and hydraulic power unit Hydraulic hoses and cabling for 2 m distance between lift and power unit Operating instructions Packaging incl. Increased extension length 2165 mm Hard-rubber blocks h = 50 mm (8 pcs.) (VZ ) 5x extension of hydraulic hose per metre Coating: Scissor assembly: anthracite grey, RAL 7016 Support plates, drive-on ramps: anthracite grey, RAL 7016 Control console: anthracite grey RAL 7016 (standard) 16

17 Installation accessories (heavy-duty anchors M 10 x 100) Supplied by MAHA Details: Eight stackable hard-rubber blocks to hold vehicles with elevated ground clearance. Easy to use thanks to continuously extendable support plates Large extension range for very long vehicles with a maximum length of 2165 mm. For manoeuvring when little entry clearance is available, the flush-mounted TWIN F can also be driven over diagonally. Load capacity Installation depth Lifting height Total width, foundation (recommended) Width, support plate Length, support plate Operating pressure Raising/lowering time approx. Hydraulic power unit Power supply Fuse Hydraulic oil volume (not included in delivery) 3000 kg 115 mm 1810 mm 2000 mm 605 mm mm 260 bar 35 s 2.2 kw 3 x 400 V, 50 Hz 16 A, slow 9 l 17

18 ES 93 BMW One post inground lift with H supports BMW part no.: / One post inground lift 3.0 t with flat head supports Model: ES 93 FT H-support, hot-dip galvanised Four hard-rubber blocks, h = 50 mm Packaging incl. Control unit: anthracite grey RAL

19 Required accessories: Recommended accessories: Installation box DEC Installation frame for lift w/o box, Model: SWL Positioning aid to ensure box is installed level with the ground (required for each lift, where retrofitted) Assembling cladding for surface mounting Retrofit set for extended flat support bridge extensions mm Grating 2 x 4 m, 1000 kg wheel load incl. installation frame on request. Supplied by MAHA. Details: Flat haed supports with 100 mm extended support area (1 set = 2 pcs.). (suitable for BMW models G11, G12 and RR 01) Supplied by MAHA. Grating for removal of water and dirt Technical data: Load capacity CE Lifting height Installation depth Cylinder diameter Raising/lowering time roughly Extension range Motor power Hydraulic oil volume 3000 kg 1930 mm 2380 mm 125 mm 35 s mm 3.0 kw, 400 V, 16 A 50 l 19

20 ZS SQUARE II 3.5 S BMW Two post inground lift with swing arm supports BMW part no.: Two post inground lift 3.5 t with swing arm supports Model: ZS SQUARE II 3.5 S BMW Swing arm supports (K), double-telescoping support arms with special take-up area for widely spaced take-up points and 50 mm support disc raiser Audible safety signal control ( CE stop ) Packaging incl. Coating: Support arm: anthracite grey, RAL 7016 Support arm crossbar: anthracite grey, RAL 7016 Control unit: anthracite grey RAL

21 Required accessories: Recommended accessories: Installation box with clamping system Model: DVJC Positioning aid for box Cover, hot-dip galvanised, able to support vehicle, for empty box K (axle loads of up to 4 t) Details: Technical data: Load capacity Cylinder spacing Lifting height Drive-through clearance Installation depth Dimensions, square tube with 45 turn Raising/lowering time roughly Motor power Hydraulic oil volume 3500 kg 2300 mm 1900 mm 2034 mm 2400 mm 180 x 180 mm 30 / 20 s 3.0 kw, 400 V, 16 A 28 l 21

22 ZS SQUARE II 3.5 FS BMW Two post inground lift with runways BMW part no.: / Fig. with optional floor cover Two post inground lift 3.5 t with runways 4400 mm Model: ZS SQUARE II 3.5 FS BMW Standard packaging incl. Coating: Runways: anthracite grey, RAL 7016 Control unit: anthracite grey RAL 7016 Also available with floor cover upon request 22

23 Required accessories: Recommended accessories: Installation box with clamping system DVJC LED lighting inside the runways (double) (1 light per runway) Details: Axle lift, hydropneumatic Scissor lift with 2.6 t load capacity Model: AL II 2.6 PH BMW Incl. height-adjustable lifting saddle for central vehicle support with axle lift AL II Incl. hard-rubber blocks h = 50 mm Level workshop floor Drive-on ramp for flush-mounted runways Technical data: Load capacity Total width Dimensions per runway L x W x H Lifting height Installation depth Dimensions, square tube with 45 turn Raising/lowering time, dependent on load, approximately Motor power Hydraulic oil volume 3500 kg 2074 mm 4400 x 617 x 126 mm 1900 mm 2400 mm 180 x 180 mm 30 / 20 s 3.0 kw, 3 x 400 V, 16 A 28 l 23

24 ZS SQUARE II 3.5 FS RFH BMW Two post inground lift with runways and wheel-free jack BMW part no.: / Fig. with optional floor cover Two post inground lift 3.5 t with runways 4400 mm Model: ZS SQUARE II 3.5 P Standard packaging incl. Coating: Runways: anthracite grey, RAL 7016 Control unit: anthracite grey RAL 7016 Also available with floor cover upon request 24

25 Required accessories: Installation box with clamping system DVJC Recommended accessories: LED lighting inside the runways (double) (1 light per runway) Axle lift, hydropneumatic Scissor lift with 2.6 t load capacity Model: AL II 2.6 PH BMW Incl. height-adjustable lifting saddle for central vehicle support with axle lift AL II Incl. hard-rubber blocks h = 50 mm Compensating plates to wheel-free jack level adjustment for 4400 mm runway Details: Wheel-free jack in action Installed flush with floor Technical data: Lift: Wheel-free jack: Load capacity 3500 kg Support surface granulate-coated Total width 2074 mm Full travel 450 mm Dimensions per runway L x W x H 4400 x 617 x 170 mm Extension range mm Lifting height 1900 mm Installation height above runway, approx. 60 mm Installation depth 2400 mm Size of sliding plates (L x W) 450 x 605 mm Dimensions, square tube with 45 turn 180 x 180 mm Dimensions, support plate 1400 / 2100 x 670 mm Ratsing/lowering time, dependent on 30 / 20 s load, approximately Motor power 3.0 kw, 3 x 400 V, 16 A Hydraulic oil volume 28 l 25

26 ZS SQUARE II 3.5 FT BMW Two post inground lift with flat head supports BMW part no.: Two post inground lift 3.5 t with flat head supports Model: ZS SQUARE II 3.5 FT Audible safety signal control ( CE stop ) 2 sets of flat head supports, extended by 100 mm 4 hard-rubber blocks, h = 50 mm Cover, hot-dip galvanised, able to support vehicle, for R lift installation in wide installation box Standard packaging incl. Coating: Flat head supports: hot-dip galvanised Control unit: anthracite grey RAL

27 Required accessories: Recommended accessories: Installation box with clamping system, cylinder distance 2300 mm Model: DVJC or Installation box with clamping system, cylinder distance 1350 mm Model: DVJC Positioning aid for box Cover, hot-dip galvanised, able to support vehicle, for empty box K (axle loads of up to 4 t) Retrofit set for flat head support extensions with increased length mm Details: 4 x hard-rubber blocks, h = 50 mm Technical data: Load capacity Cylinder spacing Lifting height Installation depth Dimensions, square bar with 45 turn Raising/lowering time, dependent on load, approximately Extension range Motor power Hydraulic oil volume 3500 kg 1350 mm 1900 mm 2400 mm 180 x 180 mm 30 / 20 s mm 3.0 kw, 3 x 400 V, 16 A 28 l 27

28 VS SQUARE II BMW Four post inground lift with wheel-free jack, surface- or flush-mounted Two post inground lift 5.0 t with runways 4400 mm and wheel-free jack Model: VS SQUARE II BMW Lowering device for wheel alignment Rubber block set, pyramid shape h = 60 mm, 150 x 150 mm (4 pcs.) Folding drive-on ramp 1600 mm for surface-mounted lift (2 pcs.) For flush-mounted runways: Use drive-over flaps in place of drive-on ramps (4 pcs.) Coating: Runways: anthracite grey RAL 7016 Control unit: anthracite grey RAL

29 Variants: Surface-mounted with wheel-free jack BMW part no.: Flush-mounted with wheel-free jack and floor cover BMW part no.: Installation box with clamping system for lift and power unit, Model: QEC x required (for front and rear) Compensating plate set for turning plates, rear (in place of precision sliding plate) Compensating plate set 5.0 RFH, For turning plates (front) and sliding plates (rear), granulate-coated Installation box with clamping system for lift and power unit, Model: QEC x required (for front and rear) Floor cover, pneumatic, for VS runway 4400 mm (only in conjunction with installation frame ) Installation frame for VS runway 4400 mm, sunk, with floor cover (permanent formwork) Accessories for both variants: LED lighting inside the runways, double (1 light per runway) Precision sliding plates L x W x H = 1150 x 600 x 50 mm Compensating plate set 5.0 RFH, for turning plates and sliding plates, granulate-coated Roll-off guard, automatic (2 pieces) only for flush-mounted runways (2 sets required) Technical data: Lift: Wheel-free jack: Load capacity 5000 kg Load capacity 3500 kg Total width 2270 mm Support surface granulate-coated Dimensions per runway L x W x H 4400 x 630 x 175 mm Full travel 440 mm Cylinder spacing 1580 mm Installation height above runway, approx. 69 mm Cylinder spacing in driving direction 3400 mm Large extension plate, front (L x W) 350 x 670 mm Max. lifting height 2050 mm Large extension plate, rear (L x W) 650 x 670 mm Installation depth 2400 mm Dimensions, support plate 1400 / 2100 x 670 mm Dimensions, square tube with 45 turn Raising/lowering time, dependent on load, approximately Motor power Hydraulic oil volume 180 x 180 mm 38 / 38 s 2 x 3.0 kw, 3 x 400 V, 16 A 56 l 29

30 30 Product Recommendations for BMW and MINI Workshops

31 31

32 GLOBAL PLAYER... in more than 150 countries worldwide Subsidiaries Australia Brazil Canada Chile China France India Ireland Japan New Zealand The Philippines Poland Russia Serbia Singapore Spain South Africa Thailand UK USA Vietnam West Africa MAHA Maschinenbau Haldenwang GmbH & Co. KG Hoyen Haldenwang Germany Tel.: Fax: Internet: sales@maha.de BRS70401-en 02 Subject to change without notice! The illustrations also show options which are not standard equipment.

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