S6/S5-SERIES METAL-SEATED FULL- AND STANDARD-BORE MBV BALL VALVES, 1/2" 12"

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1 S6/S5-SERIES METAL-SEATED FULL- AND STANDARD-BORE MBV BALL VALVES, 1/2" 12" Series MBV S6/S5 metal-seated ball valves meet a wide range of severe-service requirements. These valves are your best choice for standing up to the challenges presented by steam, abrasive and/or corrosive media, and extremely high or low temperatures and pressures in a wide range of chemical, petroleum refining, power, mining, and general industrial applications. MBV S6/S5 metal-seated ball valves are available in both full- and standard-port designs and in pressure classes from ANSI class 600 throught ANSI class 4500 in sizes from 1/2" to 12". Simply put, the MBV S6/S5 severe-service ball valve is an innovative, proven valve design constructed from a series of superior valve component technologies specifically engineered to satisfy your most demanding needs. FEATURES Reliable Stem Seal Die-formed graphite packing with adjustable loading provides long life. Optional live-loaded design is ideally suited for highcycle, extended temperature and hazardous media applications. Tight Shutoff Shutoff to MSS SP-61 is standard, with FCI 70-2 Class V or VI available as options. Uni-directional sealing is standard.bi-directional sealing is optionally available on ANSI class 600 valves. Superior shutoff even in low-pressure applications. Superior Stem-to-Ball Connection Large-diameter stem provides high-transfer-torquecapabilty. Tight stem-to-ball fit minimizes hysteresis and deadband providing excellent control. Internal entry stem assures positive retention. Wide Range of Metal Seats Metal seat designs include scraper seats, abrasion resistant seats, high temperature seats, and tight shut-off seats. Broad Line of Actuators and Control Devices A full line of pneumatic piston, diaphragm, electric, and hydraulic actuators, pneumatic and electropneumatic instruments and gear actuators. SPECIFICATIONS Flow Data The tables below give flow coefficients for Series MBV S6 valves in terms of C v. The C v values represent the flow of water at 60 F (16 C) through the valve in U.S. gallons per minute at a pressure drop of 1 psi. (C v = K v ) Valve Type C v 100% Open, ANSI Valves 25/1 40/1-1/2 50/2 80/3 100/4 150/6 200/8 250/10 300/12 Full Bore Std Bore Valve C v 100% Open, ANSI 2500 Valves Type 25 /1 40 /1-Ω 50 /2 80 /3 100 /4 150 /6 Full Bore Std Bore Valve Body Ratings Series MBV S6 valves are fully rated to the maximum working pressure/temperature rating of the body as shown in the table below. These ratings are in accordance with ANSI B16.34 Temperature Body Rating bar / psi for 316 Stainless Steel C / F ANSI 600 ANSI 900 ANSI 1500 ANSI to 38 / 20 to / / / / / / / / / / / / / / / / / / / / / / / / / / / / / 3030 Temperature Body Rating bar / psi for Carbon Steel C / F ANSI 600 ANSI 900 ANSI 1500 ANSI to 38 / 20 to / / / / / / / / / / / / / / / / / / / / / / / / S6/S5 20EN Issue 4/2001

2 METSO AUTOMATION Temperature C / F 29 to 38 / 20 to 100 Valve Body Ratings (Continued) Body Rating bar / psi for Chrome Moly (ASTM A182 Gr. F9) ANSI 600 ANSI 900 ANSI 1500 ANSI / / / / / / / / / / / / / / / / / / / / / / / / / / / / / 2430 Valve Tightness Testing of each valve is conducted per MSS-SP-61, Pressure Testing of Steel Valves. This specification for metalseated valves allows no leakage to the atmosphere on hydrostatic body test at 1.5 times the working pressure and 10 ml/ hr per inch of nominal valve size on seat closure test at working pressure. H, X, and K Seat Scraping Locked Seat Consists of one locked scraper seat and one springenergized seat. Material: Seal: Temperature Range: 1200 F / 649 C H 410 Stainless steel/cr Carbide X Solid Stellite K 316 Stainless steel/celsit Graphite J-Seat Solids resistant and bi-directional. Available in ANSI Class 600 valves. Ideal for abrasive particulates like fly-ash, catalyst fines, and coking hydrocarbons. Not to be used in control service. Material: Solid Stellite Seal: Graphite Temperature Range: 1200 F / 649 C Max p: 1000 psi STANDARDS AND SPECIFICATIONS Series MBV valves covered in this bulletin are available to conform to the following industry standards and specifi-cations. The Company ISO EN ANSI/ASQC Q ANSI Class 2&3 Nuclear Systems The Product Standard API 607 Edition 4 American Petroleum Institute Fire Test for Soft Seated Valves (Division of refining) ANSI B16.10 American National Standard Face-to- Face and End-to-End Dimensions of Ferrous Valves ANSI B16.5 American National Standard Steel Pipe Flanges and Flanged Fittings ANSI B16.34 American National Standard Steel Valves Flanged and Buttwelded End ANSI B31.1 American National Standard Power Piping ANSI B31.3 American National Standard Chemical Plant and Petroleum Refinery Piping ANSI/FCI American National Standard For Control Valve Seat Leakage BS 6755, Part 2 Testing of valves Specification for Fire Type-Testing Requirements BS2080:1974 British Standards Institute Specification for Face-to-Face Dimensions of Flanged and Buttwelded Steel Valves ISO 5752:1982 International Standard for Organization Metal Valves for use in Flanged Piping Systems ISA Valve Sizing Coefficient Cv, Piping Geometry Factor Fp and Pressure Drop Limitation XT ISA S75.19 Hydrostatic Testing of Control Valves ISO 5211 Dimensions for Attachment of Actuators/ Gear Boxes to Valves (ISO Mounting) MSS SP-25 Manufacturers Standardization Society Standard Marking System for Valves MSS-SP-55 Manufacturers Standardization Society Quality Standards for Steel Castings MSS-SP Standard Finishes for Contact Faces of Pipe Flanges and Connecting-End Flanges of Valves and Fittings MSS-SP Steel Pipe Line Flanges MSS-SP Pressure Testing of Steel Valves MSS SP Flanged or Butt and Weld End Ball Valves Having Full or Reduced Bores for General Liquid and Gas Service MSS SP Terminology for Valves and Fittings The Product Optional API 608 Metal Ball Valves Used in On-Off Service that have Buttwelded or Flanged Ends for Size 1/2" NPS 12" NPS API 6D American Petroleum Institute Specifications for Pipeline Valves API 598 American Petroleum Institute Valve Inspection and testing MSS SP Quality Standard For Steel Castings and (R-1990) Forgings for Valves, Flanges, and Fittings and Other Piping Components Magnetic Particle Examination Method MSS SP Quality Standard For Steel Castings and (R-1992) Forgings for Valves, Flanges and Fittings and Other Piping Components Liquid Penetrant Method NACE Standard National Association of Corrosion Engi MR neers Sulfide Stress Cracking Resistant Materials for Oilfield Equipment

3 S6/S5-SERIES METAL-SEATED FULL- AND STANDARD-BORE MBV BALL VALVES, 1/2" 12" DIMENSIONS S6/S5-Series Ball Valves (This drawing is generic to all pressure classes) B E D C 7 62 See Notes 1 and A SeeNote1 63 Notes: 1. Actual seat profile may differ by pressure class. 2. Items 75 and 76 are required for bidirectional sealing option for ANSI 600 only. ANSI Class 600# S6 Dimensions mm / inches DN / Inches 15 / / / / / / / mm 20 / / / / / / / mm 25 / / / / / / / mm 40 / / / / / / / mm 50 / / / / / / / mm 80 / / / / / / / mm 100 / / / / / / / mm 150 / / / / / / / mm 200 / / / / / / / mm 250 / / / / / / / mm 300 / / / / / / / mm - 3 -

4 METSO AUTOMATION ANSI Class 600# S5 Dimensions mm / inches DN / Inches 40 / / / / / / / mm 50 / / / / / / / mm 80 / / / / / / / mm 1000/ / / / / / / mm 150 / / / / / / / mm 200 / / / / / / / mm 250 / / / / / / / mm 300 / / / / / / / mm 350 / / / / / / / mm ANSI Class 900# S6 Dimensions mm / inches 15 / / / / / / / mm 20 / / / / / / / mm 25 / / / / / / / mm 40 / / / / / / / mm 50 / / / / / / / mm 80 / / / / / / / mm 100 / / / / / / / mm 150 / / / / / / / mm 200 / / / / / / / mm 300 / / / / / / / mm ANSI Class 900# S5 Dimensions inches (mm) 40 / / / / / / / mm 50 / / / / / / / mm 80 / / / / / / / mm 100 / / / / / / / mm 150 / / / / / / / mm 200 / / / / / / / mm 300 / / / / / / / mm 350 / / / / / / / mm - 4 -

5 S6/S5-SERIES METAL-SEATED FULL- AND STANDARD-BORE MBV BALL VALVES, 1/2" 12" ANSI Class 1500# S6 Dimensions mm / inches 15 / / / / / / / mm 20 / / / / / / / mm 25 / / / / / / / mm 40 / / / / / / / mm 50 / / / / / / / mm 80 / / / / / / / mm 100 / / / / / / / mm 150 / / / / / / / mm 200 / / / / / / / mm ANSI Class 1500# S5 Dimensions mm / inches 40 / / / / / / / mm 50 / / / / / / / mm 80 / / / / / / / mm 100 / / / / / / / mm 150 / / / / / / / mm 200 / / / / / / / mm 250 / / / / / / / mm ANSI Class 2500# S6 Dimensions mm / inches 15 / / / / / / / mm 20 / / / / / / / mm 25 / / / / / / / mm 40 / / / / / / / mm 50 / / / / / / / mm 80 / / / / / / / mm 100 / / / / / / / mm ANSI Class 2500# S5 Dimensions mm / inches 40 / / / / / / / mm 50 / / / / / / / mm 80 / / / / / / / mm 100 / / / / / / / mm 150 / / / / / / / mm - 5 -

6 METSO AUTOMATION BILL OF MATERIAL Part No. Part Name Material Carbon Steel Stainless Steel Chrome Moly 1 Body 3 Cast ASTM A216 Gr WCB ASTM A351 Gr CF8M ASTM A217 Gr WC9 Wrought ASTM A105 ASTM A ASTM A182 F22 2 End Cap 3 Cast Carbon Steel Stainless Steel Chrome Moly Wrought ASTM A105 ASTM A ASTM A182 F9 3 Ball/Coating 410 Stainless Steel / CrCarbide, 17-4PH / Cr Carbide, Nitronic 50 / CrCarbide, 316 Stainless Steel / NiBo 5 Stem 410 Stainless Steel, 17-4PH, Nitronic 50 7 Locked Seat 410 Stainless Steel / CrCarbide, Stellite, 316 Stainless Steel / Celsit 8 Bottom Cap Carbon Steel Stainless Steel Chrome Moly 10 Gland Follower Carbon Steel Stainless Steel Carbon Steel 12 Body Stud ASTM A193 Gr. B7, B8, 17-4PH 13 Bottom Cap Fasteners ASTM A193 Gr. B7, B8, 17-4PH 14 Gland Stud ASTM A193 Gr. B7, B8 16 Body Stud Nut ASTM A194 Gr. 2H, 8, 17-4PH 18 Gland Stud Nut ASTM A194 Gr. 2H, 8, 17-4PH 25 Energized Seat 410 Stainless Steel / CrCarbide, Stellite, 316 Stainless Steel / Celsit 62 Seat Spring Inconel 63 Seat Seal Graphite 65 Body Gasket Graphite 2 66 Bottom Cap Gasket Graphite 2 69 Packing Graphite 70 Thrust Bearing Stellite 75 Back Seal 1 Graphite 76 Back Up Ring 1 Stainless Steel Note 1: Items 75 and 76 are required for Bi-Directional sealing option on ANSI Class 600 only. Note 2: On ANSI Class 2500 and above, these gaskets will be metal C rings. Note 3: Metso Automation reserves the right to substitute Body and End Cap material forms (Cast / Wrought) unless specifically requested by customer. VALVE TORQUE DATA Use these charts as a guide for actuator selection, bearing in mind that additional requirements may be imposed by media characteristics, trim, and frequency of valve operation. The sizes shown are full-bore valves. For standard-bore valves, use torque values shown for the next smaller valve size. For difficult services such as slurries, semi-solids, and oxygen, please consult the factory. If in doubt, select the larger actuator. EXAMPLE: To determine opening torque for an 8-inch standard-bore valve, use the 6-inch curve below

7 S6/S5-SERIES METAL-SEATED FULL- AND STANDARD-BORE MBV BALL VALVES, 1/2" 12" HOW TO ORDER To specify an S6/S5 ball valve, make a selection from each of the boxes shown below. Example: This example is for a 2" ANSI class 600 full-bore, ring type joint, ball valve of standard construction with a carbonsteel body, 410/CrCarbide Ball, 410 stem, solid stellite seats, graphite packing, and alloy steel body bolting S F J GA W1 SW XBG A 1 Valve Series and Style S5 Standard Bore S6 Full Bore 2 Size / 0.50" Full-Bore only / 0.75" Full-Bore only / 1.00" Full-Bore only / 1.50" / 2.00" / 3.00" / 4.00" / 6.00" /8" / 10.00" / 12.00" 3 Pressure Class F ANSI 600 (1/2" 12") G ANSI 900 (1/2" 10") H ANSI 1500 (1/2" 8") N ANSI 2500 (1/2" 4") P ANSI 4500 (1/2" 2" on application) Celsit is a registered trade mark of Bohler Brothers, Inc. Inconel is a registered trade mark of Inco. Monel is a registered trade mark of Kerotest Manufacturing Corp. Stellite is a registered trade mark of Deloro Stellite Inc. Nitronic is a registered trade mark of Armco Stainless Steel Div. 4 End Connectors A Raised-Face Flange B Butt Weld C DIN* G Clamped Connection* J RTJ S Socket Weld Y Other * Details must be specified on order 6 Body Material W1 WCB/A105 Carbon Steel W2 C5/F5 Chrome Alloy Steel W3 C12/F9 Chrome Alloy Steel W4 WC9/F22 Chrome Alloy Steel W5 LC3/LF3 Low-Temp Carbon R1 CF8M/316 Stainless Steel R2 CF8C/347H Stainless Steel R3 Monel 400 R4 Inconel 600 Other body materials are available. Consult Factory 7 Ball/Coating Stem Material SW 410/CrCarbide & 410 RW 17-4ph/CrCarbide & 17-4ph (800 F) TM Nitronic 50/CrCarbide & Nitronic 50 SL 316/NiBo, Nitronic 50 NB Monel/CrCarbide. K Monel NG Inconel/CrCarbide, Inconel 8 Seat & Seal Material HCG 410/CrCarbide, Graphite XBG Solid Stellite, Graphite JGG Solids Proof, Graphite KGG 316/ Celsit, Graphite 9 Bolting A Alloy Steel B Stainless Steel C K-Monel D Hi-Temp. Alloy Steel E Hi-Temp. Stainless Steel Y Other 10 Model Codes Not required for Ordering 5 Construction GA Standard Construction LA Live-Loaded Stem Seal NA NACE BI Bi-Directional (ANSI 600 only) UU UOP 671 YY Other 11 Modifier Codes T5 Class V Seat Leak Test T8 Class VI Seat Leak Test P1 Seat and Body Purges* HT High-Temperature Shaft Ext *Details must be specified on order High-temperature mounting to be used > 600 F - 7 -

8 METSO AUTOMATION Subject to change without prior notice. Metso Automation, Field Systems Division Europe, Levytie 6, P.O.Box 310, Helsinki, Finland. Tel.int Fax int North America, 4300 Windfern, Houston, TX 77041, USA, Tel. int , Fax. int North America, 3100 Medlock Bridge Road, Suite 250, Norcross, GA 30071, USA Tel. int Fax int Latin America, Av. Central, 181- Chácaras Reunidas, , São Jose do Campos, Tel. int , Fax int Asia Pacific, 501 Orchard Road, #05-09 Wheelock Place, Singapore. Tel. int Fax int

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