M65 Motor Grader Gas & Diesel

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1 Allis Chalmers Parts Manual M65 Motor Grader Gas & Diesel Parts Manual THIS IS A MANUAL PRODUCED BY JENSALES INC. WITHOUT THE AUTHORIZATION OF ALLIS CHALMERS OR IT S SUCCESSORS. ALLIS CHALMERS AND IT S SUCCESSORS ARE NOT RESPONSIBLE FOR THE QUALITY OR ACCURACY OF THIS MANUAL. TRADE MARKS AND TRADE NAMES CONTAINED AND USED HEREIN ARE THOSE OF OTHERS, AND ARE USED HERE IN A DESCRIPTIVE SENSE TO REFER TO THE PRODUCTS OF OTHERS. AC-P-M65 GDR

2 M65 MOTOR GRADER (Diesel and Gas)

3 ALPHABETICAL INDEX Air Cleaner. Air Heater Alternator Batteries and Cables. Belt, drive.. Brake Control Brakes Parking T ransmis sion Wheel. Cab... Cab Heater Camshaft. Carburetor Chain... Choke Control (Gasoline Engine). 73 thru , ,85, , Engine Shut-Off Control. Fan.. Filter Engine Oil. Fuel... Hydraulic Oil Flywheel Diese 1 Engine Gasoline Engine. Frame... Front Axle Front Wheel Lean. Front Wheels Fuel Filter. Fuel Lines. Fuel Tank , thru ,46 44,46 44,46 Circle Turn Hydraulics 153 Gauges Clutch... Clutch Control Connecting Rod. Crankshaft... Cylinder Block. Cylinder Head Cylinder Liner Cylinders Brake Master. Brake Wheel. Moldboard Lift Power Steering. Scarifier Lift.. Shiftable Moldboard Wheel Lean. Cylinder Sleeve Defroster Fan Distributor Elements Air Cleaner. Engine Oil Filter Fuel. Engine. Engine Clutch. Engine Clutch Control Engine Primer ,5 15, 19 9, , , , , , Air Restriction Indicator. Ammeter... Engine Oil Level Engine Oil Pressure. Engine Temperature Fuel Pressure Hour Meter.. Hydraulic Oil Level Odometer. Gear Shift... Governor (Gasoline Engine). Hood.... Hood Side Plates. Horn... Hose Parts. Hour Meter Hydraulic Controls Hydraulic Motor.. Hydraulic Pump Lines. Hydraulic Tank... Ignition (Gasoline, Engine). Injection Nozzles and Lines. Injection Pump. Instruments., Lights and Wiring '

4 ALPHABETICAL INDEX Lights Head. Instrument.. Stop Tail Manifold Exhaust Intake Water Moldboard Assembly.. Circle... Circle Tu;rn. Cutting Edges. Drawbar.. Extensions Lift... Shiftable. Muffler... Numerica 1 Index Odometer. Oil Filter. Oil Pan (Diesel Engine) Oil Pump.... Oil Sump (Gasoline Engine) Packaged Parts... Painting and Marking Piston.... Power Steering Lines Pumps Engine Oil.. Fuel Injection. Hydraulic Control Tire.. Water. Radiator.. Radiator Shell. Rear Axle.. Rear Wheels..177, ,71 61, , , , ,9 175, , , , R ocker Arms Scarifier Seat... Spark Plug Starting Motor Steering. Switches Heater. Horn. Hour Meter Light... Starter.. Stop Light Windshield Wiper Tandems.. Thermostat. Throttle Control Timing Gear Cover. Timing Gears. Tire Pump.. Tools... Transmission Assembly. Auxiliary Creeper. Brake.... Directional Control. Housing.... Intermed ia te Shaft. Pinion Shaft.. Reverse Shaft. Top Shaft... Va Ive Mechanism. Valves 3, , I 37 thru ,87 55,59 0,1.4 thru Engine Oil Pressure Regulating. 15 Exhaust.... Hydraulic Control. Intake.... Water Manifold (Diesel) Water Outlet Connection (Gasoline) Water Pump... Wheels.... Windshield Wiper , , ,85 10,

5 \ ( ) 3 CYLINDER 14 BLOCK ~T~-40~5~5

6 CYLINDER BLOCK USAGE: Diesel-powered, effective Serial No. 4A000l, 56Y001 ITEM PART NO. QTY. DESCRIPTION 74514Gb BLOCK ASSY., cylinder PLUG, pipe. hex-hd.. 1/8"NPT PLUG, pipe, hex-hd.. 1/4"NPT PLUG. pipe. hex-hd.. 3/8"NPT PLUG, pipe. sq- socket, 3/8"NPT PLUG. expansion, 1-5/16" diam. PLUG, expansion, 1-1/" aiam. COCK, drain, 1/4"NPT NOTE: Each BLOCK ASSEMBLY includes items thru 13 and hardware indented above PLUG, oil level gauge hole (right side) BEARING. camshaft, rear BEARING, camshaft, intermediate BEARING, camshaft, front ~'CAP, rear main bearing ':' CAP, center main bearing * CAP, intermediate main bearing (#, #3, #5) '~CAP, intermediate main bearing (#6) '~CAP, front main bearing PIN, dowel, main bearing cap (standa:;-d size) PIN. dowel. main bearing cap (.030" oversize) CAPSCREW, main bearing cap LOCKWASHER, 9/16" INSERT, oil pressure regulating valve PISTON, oil pressure regulating valve SPRING, oil pre s sure re gula.ting va lve SCREW, oil pressure regulating valve BEARING, rear main (standard size) BEARING, rear main (.00" undersize) BEARING. rear main (.010" undersize) BEARING, rear main (.00" undersize) BEARING, rear main (.040" undersize) ':' Replacement bearing caps are semi-finished and must be line - bored after in sta lling.0.indicates component of item 30 (Continued) 15

7 i!~ VCRANKSHAFT SEAR,/ {\'f ~./... ~.'. J"~\ '! 1:;1-'~~; \J.\. l i\ : _\ "\,I \' "--:.:::::::J.l,,. l" ' " '.\. \ ~.- --:-\,-- i ~ '., ~-'I-!,~. ~, :.-'-,.,.,; i \.. I...:...~- \\ \~~: \,.~-., -..;:,,srp '" F U E L IN J E C T ION P U M P..:T:.---=;,,:::.;;,6:.;;,4;;.Jl USAGE: Diesel-powered, effective Serial No. 4A YOZ01 ITEM PART NO. QTY. DESCRIPTION PUMP ASSY fuel injection (Includes items 5 and 6) STUD (3/S"NC x 3/8/1NF x 1-3/16") NUT, 3/8/tNF WASHER, serrated GEAR, fuel pump KEY, #6 woodruff, 5/3" x SIS" LOCKWASHER. pump shaft nut NUT, pump shaft GEAR. pump driving 3 BOLT, retaining (self-locking) 67

8 o o 8 ~ RADIATOR SHELL AJ.~D HOOD -=T_-..:,7-=6,;;;..3.::::;.;;;..J6 ITEM PART NO QTY. DESCRIPTION 1 SHELL, radiator (Graders prior to unit #0171) 1 SHELL, radiator (Grader unit #0171 and up) 6 CAPSCREW, 5/16 J1 NC x 5/8" 4 CAPSCREW, 3/8"NC x l" 6 WASHER 8 WASHER 6 LOCKWASHER, 5/16" 6 NUT, jam, 5/16!!NC 4 NUT, 3/8"NC 1 ANGLE, shell supporting (right) 1 ANGLE, shell supporting (left) 4 CAPSCREW, 3/8 11 NC x 1-1/8" 4 WASHER 4 NUT, 3 18 lin C 1 HOOD, engine (Standard) } 1 HOOD, engine (Optional. Units. Effective on SIN with oil-bath air cleaner).. 4A0001,56Y001 1 HOOD, engine (Standard). } 1 HOC?D, ~ngine (O.ptiona1, Units Effective on SIN wlth oll-bath au cleaner). 75Y BOLT, hood latching NUT, 3/8"NC LOCKW ASHER, 3 18" (left s ide only) CUSHION, hood 1 PLATE CAPSCREW, 3/8 11 Grader unit NC x 111 } # and up WASHER 174

9 NUMERICAL INDEX Z tl < , , lt l LZl ~ i lt < lit lit U ) l " < , LZ ' : ,, l

10 NUMERICAL INDEX Part No, b , 't b b b b b <; <; <; b ' b " '... 1" ~ b )

11 NUMERICAL INDEX H t lit ' '.78 : ' ' ' t l1t t l t t ' 'n H Sl t <; ~ ls l't ~ J1t t

12 NUMERICAL INDEX t b t1t & l l l " l't l & & & & & c> ~ & & ' "' <;

13 NUMERICAL INDEX l'" " t Q lt l't Z $ l't > "

14 NUMERICAL INDEX l'tl ~ l't ll ll t l ll O9ll '

15 NUMERICAL INDEX 70918~ ll il c864 ll c H ~ t"05 709Z t "6185 U t-8 lit a30;.110" cl i t 't 'tl ' c

16 NUMERICAL INDE?C tl ) l l ; S t It l U l ' ls It , ' ' ,

17 NUMERICAL INDEX Part. No:"-, page': i5 16 H ' " L " " ~ ;' ~ ~,. i. 3., : ~.13 ' ,./ ' io 86-S6 1 73, - 7i10_878.~9.,t7'~6'87i7 ~ 18 i, , nlg:!~~:::t~!:. ' ;.55 ' T1l08-'~t.O ~. 59 ' 77,lQ89'H.. l'61, ! i ' h.1.-33, L ~ i , ' '.77t 'i 71G 91l ' ,,71, ' 111.,771: ' ' : '" , ' : GS j ~ ,.13, , ~ i '7:U0914~ 15,3 : '69. TH09119.: 149 : '14 11l09i : ~ 1, l09365~.ll !.09516;'; l , ; , ~ n ~ i : B ' ' '.13~ 77108, b ' 'l ' : :

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