Member o Member o f the BPW f the BPW Group Gruppe Lighting Systems 24V

Transcription

1 Member of of the the BPW Gruppe Group Lighting Systems 4V

2 Symbols explanation E ECE R65 EMC ECE Approved ECE Approved R65 Electromagnetic Test according to R10 CE CE Approved ADR/GGVS - Approved for use on vehicles carrying dangerous goods ECE 104 Meets guidelines for the use of retroreflective safety markings on heavy vehicles Ermax Lighting Systems 4V November 016

3 Contents Introduktion - Ermax Lighting Systems 4 Overview of plug connectors 6 Tail lights 11 License plate lights 35 Outer end marker lights 39 Sidemarker lights 45 Reverse lights 53 Rear bumper 57 Reflex reflectors 67 Interior lighting 71 Working lights 75 Warning lights 83 Warning beacons 87 Cables 93 Enlargements 18 Accessories 131 Junction box 135 Plugs and sockets 147 Pin configuration 15 Cable configurator 154 BPW subsidiaries and agencies 159 Index 163 Ermax Lighting Systems 4V November 016 3

4 ERMAX - YOUR PARTNER FOR COMPLETE LIGHTING SYSTEMS Transport-Teknik A/S - develops, manufactures and distributes a wide range of products within Lighting, distribution boxes and cable systems for primarily heavy-duty truck trailers. A unique set-up with a combination of our factory in Denmark and licensed production with our own tools at a number of selected and exclusively certified partners worldwide, offers an extensive, highly compet- itive and qualitative range of products. The Brand - ERMAX Foanded in 1948 the Ermax Lighting technology has been manufactured for the automotive industry for almost 7 decades. We are the partner, when it comes to anderstanding and fulfilling the needs of Lighting bing within tail Lightss, interior Lighting, license plates and Lighting, beacon Lighting, side markers or work Lighting nowadays in bulb, LED as well as in hybrid technologies. These Lighting components are bing offered within a complete solution concept of ADR approved cables and, where required, connection boxes as well as mounting hardware. All cables sets are configured with multiple choices of connections to guarantee the optimum service ability over the lifetime of trailer on which they will be operating. For optimum space and safety installation, the kits can be integrated with the Ermax homologated bumper system. Why Ermax Lighting Systems? Partnership through quality, reliability and competence. Our competence in partnering with you, is our extensive experience in bing an OEM partner with quality and on time delivery as daily focus to ensure expectations and execution match entirely with your re- quirements. All our products hold the necessary certifications for E-marking, IP-predection, ADR-approval and design predections to ensure exclusive design and durability as well as non-violation of patents. With reliable and planed processes you will reach your goal safely with us as partner. Transport-Teknik A/S, Kolding, Denmark Transport-Teknik A/S, Copenhagen, Denmark 1955 Foandation of Transport-Teknik A/S 004 Transport-Teknik A/S takes over Ermax A/S 013 Launch of ERMAX OE Trailer Lighting Systems as BPW Core programme Foandation of ERMAX A/S 1948 Transport-Teknik A/S becomes member of the BPW Group 1968 Ermax is transformed from a legal unit into a Brand within Transport-Teknik A/S Ermax Lighting Systems 4V November 016

5 DISTRIBUTION NETWORK WORLDWIDE Always close to you As a member of the BPW Group, which operates worldwide, we have an unique sales and distribution network with local offices and support for the benefit of all of our business partners. EUROPE Belgium Denmark Germany Estonia Finland France Greece Great Britain Ireland Italy Latvia Lithuania Netherlands Norway Austria Poland Russia Sweden Switzerland Spain Czech Republic Turkey Ukraine Hungary Belarus AFRIKA Southafrica ASIA China India Japan Singapore Thailand Australien Australien New Zeeland SOLUTIONS - AS INDIVIDUAL AS YOUR TASKS AND REQUIREMENTS As our customer you will achieve the following High quality for every area Customized solutions Flexibility through modular structures Focus at the newest technology and innovative products with recognizable design Production companies with development competence ander one roof Our Lighting systems Wide palette including cables, plugs and Lights all built according to customer requirements Incandescent, hybrid and LED technology ADR approved cable kits with 7 poled AMP 1.5 and Super Seal plugs Complete accessory programme Ermax Lighting Systems 4V November 016 5

6 ERMAX CABLE SYSTEMS FOR 4V Directory and introduction to connections Ermax connections consist of poled, 7 poled and 15 poled connections and plug connections connections of high quality making it easy and simple to mount and maintain. These connections are used in Ermax cable- and Lighting systems for trailer 4V and can be combined according to individual requirements from our customers. All connections are re-moulded and tested according to IP Rating 69K and ADR approved. poled Super Seal poled Super Seal plug and socket Make mounting of position Lights, side marking Lights, marking Lights and other poled components easy and simple. 100% waterproof Easy and simple mounting Easy change when damage on the lamp poled Click-in poleds click-in Makes mounting of position Lights, side marking Lights, marking Lights and other poled components easy and simple. Easy and simple mounting Fast positioning Time-consuming parts replacement 7 poled AMP poled 1.5 used for connecting Ermax rear Lights to the cable system. The plug can be used when connecting other extra equipment as e.g. working Lights Rounded off pin-legs Extremely durable connection Standard plug connection - usual in the market 6 Ermax Lighting Systems 4V November 016

7 15 poled Ermax Bayonet 15 poled bayonet /ADR Used for connecting front box, main cable and rear cable and e.g. mounting of connection box. Rounded off pin-legs Extremely durable connection Standard plug connection - usual in the market Output from the main cable Side marker Position light License plate light Outline marker Work light Reverse light Interior Lighting Tail light Reverse light Junctionbox Central connection Rear cable Interior Lighting poled Super Seal poled Click-in 7 poled AMP poled Ermax Bayonet Ermax Lighting Systems 4V November 016 7

8 OVERVIEW - PLUG CONNECTIONS FOR ERMAX OE LIGHTING SYSTEMS Plug Type, Designation and Dimension Montagevejledning for Ermax -, 7- og 15-polet prop og dåse Oversigt over alle stikpropper og stikdåser -polet Super Seal stikprop og stikdåse poled Super Seal Plug poled Super Seal Socket Super seal stikprop Super seal stikdåse 7-polet 7-polet 7 poled AMP 1.5 Plug 7 poled AMP 1.5 Socket AM P 1.5stikprop AM P 1.5stikprop AM P 1.5 stikdåse AM P 1.5 stikdåse Hul Hul Ved kabelføring skal hullet være mindst 0 mm i diameter for at stikkene kunne komme igennem. 15 poled Bayonet Plug 15 poled Bayonet Socket Hul Hul Side 0 af 3 Ved kabelføring skal Ved hullet kabelføring være mindst skal 37 hullet være mindst 37.. poled Click-in Connector Click-in Cap 8 Ermax Lighting Systems 4V November 016

9 15 polet ADR stikdåse ISO 1098 Erich Jaegers + egne mål 15 polet ADR stikprop ISO 1098 Erich Jaegers mål 15 poled ADR Plug (ISO 1098) 15 poled ADR Socket (ISO 1098) 7 polet stikprop ISO 3731 Erich Jaegers mål 119,5 7 polet stikdåse ISO polet stikprop ISO 3731 Erich Jaegers og egne mål Erich Jaegers mål 7 poled Plug - ISO 3731 / ISO poled Socket - ISO 3731 / ISO 1185 Frontbox Ermax Lighting Systems 4V November 016 9

10 10 Ermax Lighting Systems 4V November 016

11 TAIL LIGHTS

12 TAIL LIGHTS TM 1 LED - Tail lights 4V EMC E Pos.1 Pos M Description LED tail lights with integrated triangular reflex reflector 7 poled AMP 1.5 socket Dimension: 380 x 150 x 70 mm Bolt hole distance: 15 mm 7 poled AMP 1.5 socket 1 Ermax Lighting Systems 4V November 016

13 TAIL LIGHTS TM 1 LED - Tail lights 4V Functions Operation voltage IP Rating Left ß Right à Position stop Dir. indicator reverse rear fog reflex reflector License plate Side marker Outer end marker Connection Pos. 4V IP67 ß ü 7 poled AMP socket 1 4V IP67 à ü 7 poled AMP socket 1 4V IP67 ß ü ü 7 poled AMP socket 1 4V IP67 à ü ü 7 poled AMP socket 1 4V IP67 ß ü ü 7 poled AMP socket 1 4V IP67 à ü ü 7 poled AMP socket 1 4V IP67 ß ü ü ü 7 poled AMP socket 1 4V IP67 à ü ü ü 7 poled AMP socket 1 4V IP67 ß ü ü 7 poled AMP socket 4V IP67 à ü ü 7 poled AMP socket 4V IP67 ß ü ü ü 7 poled AMP socket 4V IP67 à ü ü ü 7 poled AMP socket Spare parts Protection cover for tail lights Ermax Lighting Systems 4V November

14 TAIL LIGHTS TM 3 LED - Tail lights with Eternal Lights 1/4V EMC E Left Recht LED Tail lights with Eternal Lights for the position lights 7 poled AMP 1.5 socket oder 00 cm connectioncable with Open end Dimension: 40 x 140 x 31 mm Bolt hole distance: 15 mm *) NB Design with AMP socket must be used with straight socket and without safety cap 7 poled AMP 1.5 socket Functions Operation voltage IP Rating Left ß Right à Position Stop Direction Indicator Reverse Rear fog Reflex reflector License plate Connection Cable length 1/4V IP67 à ü ü 7 poled AMP socket * /4V IP67 ß ü ü 7 poled AMP socket * /4V IP67 ß ü ü Open end.000 mm /4V IP67 à ü ü Open end.000 mm Ermax Lighting Systems 4V November 016

15 TAIL LIGHTS TM 9 LED Tail lights, 1/4V E Left Right Dimension: 37 x 140 x 9 mm, Bolt hole distance: 15 mm *) NB Design with AMP socket must be used with straight socket and without safety cap 7 poled AMP 1.5 socket Functions Operation voltage IP Rating Left ß Right à Position Stop Direction indicator Reverse Rear fog License plate Reflex reflector Connection 1/4V IP67 ß ü ü ü ü 7 poled AMP socket 1/4V IP67 à ü ü ü ü 7 poled AMP socket * * Ermax Lighting Systems 4V November

16 TAIL LIGHTS TM 10 LED - Tail lights 4V, Hybrid or Full-LED for Trailer EMC E Hybrid Full-LED 395 8, M ,5 15 M8 AMP placed on the back AMP and x Super Seal placed on the back M8 4 5 Ex: with outer end marker lights 8,5 395 Description Dimension B x H x T: 390 x 155 x 80 mm Bolt hole distance, center to center: 15 mm 7 poled AMP 1.5 socket * ) Super Seal Functions for Position-, Stop-, Reverse and Rear fog 16 Ermax Lighting Systems 4V November 016

17 TAIL LIGHTS TM 10 LED - Tail lights 4V, Hybrid or Full-LED for Trailer Functions Type Operation voltage IP Rating Right à Left ß Position Stop Direction Indicator Reverse Rear fog Sider marker Reflex reflector License plate Outer end marker Connection 7 poled AMP Direction: x Super Seal Placed on the back * Hybrid 4V IP54 à ü Rear Hybrid 4V IP54 ß ü Rear Hybrid 4V IP54 à ü ü Rear Hybrid 4V IP54 ß ü ü Rear Hybrid 4V IP54 à ü Rear ü Hybrid 4V IP54 ß ü Rear ü Hybrid 4V IP54 à ü ü Rear ü Hybrid 4V IP54 ß ü ü Rear ü Hybrid 4V IP54 à ü 45 (long) Rear Hybrid 4V IP54 ß ü 45 (long) Rear Hybrid 4V IP54 à ü 45 (long) Rear ü Hybrid 4V IP54 ß ü 45 (long) Rear ü Full-LED 4V IP54 à ü Rear Full-LED 4V IP54 ß ü Rear Full-LED 4V IP54 à ü ü Rear Full-LED 4V IP54 ß ü ü Rear Full-LED 4V IP54 à ü Rear ü Full-LED 4V IP54 ß ü Rear ü Full-LED 4V IP54 à ü ü Rear ü Full-LED 4V IP54 ß ü ü Rear ü Full-LED 4V IP54 à ü 45 (long) Rear Full-LED 4V IP54 ß ü 45 (long) Rear Ermax Lighting Systems 4V November

18 TAIL LIGHTS TM 10 LED - Tail lights 4V, Hybrid or Full-LED for Truck E EMC Hybrid Full-LED ,5 15 M AMP placed on the back AMP placed on the back side M8 Ex: with outer end marker Lights 8, Description Dimension, B x H x T: 390 x 155 x 80 mm Bolt hole distance, center to center: 15 mm 7 poled AMP 1.5 socket * ) Super Seal Functions for position-, Stop-, Reverse and Rear fog 18 Ermax Lighting Systems 4V November 016

19 TAIL LIGHTS TM 10 LED - Tail lights 4V, Hybrid or Full-LED for Truck Functions Type Operation voltage IP Rating Right à Left ß Position Stop Direction Indicator Reverse Rear fog Sidemarker Reflex reflector License plate Outer end marker Connection 7 poled AMP 1.5 Direction: x Super Seal Placed at the rear Hybrid 4V IP54 à ü Rear Hybrid 4V IP54 ß ü Rear Hybrid 4V IP54 à ü ü Rear Hybrid 4V IP54 ß ü ü Rear Hybrid 4V IP54 à ü Side Hybrid 4V IP54 ß ü Side Hybrid 4V IP54 à ü ü Side Hybrid 4V IP54 ß ü ü Side Hybrid 4V IP54 à ü ü Hybrid 4V IP54 ß ü ü Hybrid 4V IP54 à ü Hybrid 4V IP54 ß ü Straight (short) Straight (short) Straight (short) Straight (short) Full-LED 4V IP54 à ü Rear Full-LED 4V IP54 ß ü Rear Full-LED 4V IP54 à ü ü Rear Full-LED 4V IP54 ß ü ü Rear Full-LED 4V IP54 à ü Side Full-LED 4V IP54 ß ü Side Full-LED 4V IP54 à ü ü Side Full-LED 4V IP54 ß ü ü Side Full-LED 4V IP54 à ü ü Full-LED 4V IP54 ß ü ü Full-LED 4V IP54 à ü Full-LED 4V IP54 ß ü Straight (short) Straight (short) Straight (short) Straight (short) Side Side Side Side Side Side Side Side Ermax Lighting Systems 4V November

20 TAIL LIGHTS Spare parts TM 10 LED - Tail lights 4V, Hybrid or Full-LED - Truck & Trailer Pos. 1 Pos. Spare parts / Accessories for trailer and truck Lens, Right 1 Lens, Left Protection cover (only suitable for tail Lights without Super Seal socket back) LED Lights source insert, Right LED Lights source insert, Left Ermax Lighting Systems 4V November 016

21 Ermax Lighting Systems 4V November 016 1

22 TAIL LIGHTS TM 4 LED - Tail lights 1/4V E Pos. 1 Pos. Pos. 3 Pos. 4 Pos. 5 Pos. 6 Dimension: Ø140 x 80 mm Bolt hole distance: 45 mm 7 poled AMP 1.5 socket Functions Operation voltage IP Rating Position Stop Direction Indicator Reverse Rear fog Connection Pos. 4V IP67 ü ü ü 4V IP67 ü 4V IP67 ü 10-30V IP67 ü ü Cable lead through rubber grommet Cable lead through rubber grommet Cable lead through rubber grommet Cable lead through rubber grommet 4V IP67 ü ü ü 7 poled AMP Socket 1 4V IP67 ü 7 poled AMP Socket 4V IP67 ü 7 poled AMP Socket V IP67 ü ü 7 poled AMP Socket 4 Spare parts Build-in kit with chrome ring 5 Protection cover for tail lights Ermax Lighting Systems 4V November 016

23 TAIL LIGHTS TM 5 LED - Tail lights with Eternal Lights 1/4V E EMC LED Tail lights, Ultra flat - position light with Eternal Light Technology - for surface mounting With chrome ring and Impact-resistant glass Dimension: Ø155 x 3 mm Installation: Ø17 / 0 mm Mounting holes: 3 pcs in Ø4,5 mm in 10º spread in Ø135 mm Functions 7 poled AMP 1.5 socket Operation voltage IP Rating Position Stop Direction Indicator Reverse Rear fog Connection Cable length Pos. 1/4V IP67 ü ü Open end 500 mm 1 1/4V IP67 ü ü 7 poled AMP 1.5 socket 00 mm 1 1/4V IP67 ü ü Open end 500 mm 1/4V IP67 ü ü 7 poled AMP 1.5 socket 00 mm Spare parts Chrome ring Ermax Lighting Systems 4V November 016 3

24 TAIL LIGHTS TM 6 LED - Tail lights 1/4V E EMC Pos. 1 Pos. Pos. 3 Pos. 4 Pos. 5 Pos. 6 Tail lights LED build on/surface mounting Dimension:Ø1 x 43. mm Bolt hole distance: 45 mm M6 Working temperature: -30 C to +65 C 7 poled AMP 1.5 socket 4 Ermax Lighting Systems 4V November 016

25 TAIL LIGHTS TM 6 LED - Tail lights 1/4V Functions Operation voltage IP Rating Position Stop Direction Indicator Reverse Rear fog Cable length Connection Pos. 1/4V IP67 ü ü.500 mm Open end 1 1/4V IP67 ü ü.000 mm 7 pin AMP 1.5 plug 1 1/4V IP67 ü ü 00 mm 7 pin AMP 1.5 socket 1 1/4V IP67 ü.500 mm Open end 1/4V IP67 ü.000 mm 7 pin AMP 1.5 plug 1/4V IP67 ü 00 mm 7 pin AMP 1.5 socket 1/4V IP67 ü.500 mm Open end 3 1/4V IP67 ü mm Super Seal plug 3 1/4V IP67 ü 00 mm 7 pin AMP 1.5 socket 3 1/4V IP67 ü.500 mm Open end 4 1/4V IP67 ü mm Super Seal plug 4 1/4V IP67 ü 00 mm 7 pin AMP 1.5 socket 4 1/4V IP67 ü.500 mm Open end 5 1/4V IP67 ü mm Super Seal plug 5 1/4V IP67 ü 00 mm 7 pin AMP 1.5 socket 5 1/4V IP67 ü ü.500 mm Open end 6 1/4V IP67 ü ü.000 mm 7 pin AMP 1.5 plug 6 1/4V IP67 ü ü 00 mm 7 pin AMP 1.5 socket Ermax Lighting Systems 4V November 016 5

26 TAIL LIGHTS TM 7 LED - Tail lights 1/4V E EMC Pos. 1 Pos. Pos. 3 Pos. 4 Pos. 5 Pos. 6 Pos. 7 Tail lights LED for installation Dimension: Ø1 x 43. mm Bolt hole distance: 45 mm M6 Working temperature: -30 C to +65 C 7 polede AMP 1.5 Socket 6 Ermax Lighting Systems 4V November 016

27 TAIL LIGHTS TM 7 LED - Tail lights 1/4V Functions Operation voltage IP Rating Position Stop Direction Indicator Reverse Rear fog Cable length Connection Pos. 1/4V IP67 ü ü.500 mm Open end 1 1/4V IP67 ü ü.000 mm 7 poled AMP 1.5 plug 1 1/4V IP67 ü ü 00 mm 7 poled AMP 1.5 socket 1 1/4V IP67 ü.500 mm Open end 1/4V IP67 ü.000 mm 7 poled AMP 1.5 plug 1/4V IP67 ü 00 mm 7 poled AMP 1.5 socket 1/4V IP67 ü.500 mm Open end 3 1/4V IP67 ü mm Super Seal plug 3 1/4V IP67 ü 00 mm 7 poled AMP 1.5 socket 3 1/4V IP67 ü.500 mm Open end 4 1/4V IP67 ü mm Super Seal plug 4 1/4V IP67 ü 00 mm 7 poled AMP 1.5 socket 4 1/4V IP67 ü.500 mm Open end 5 1/4V IP67 ü mm Super Seal plug 5 1/4V IP67 ü 00 mm 7 poled AMP 1.5 socket 5 1/4V IP67 ü ü.500 mm Open end 6 1/4V IP67 ü ü.000 mm 7 poled AMP 1.5 plug 6 1/4V IP67 ü ü 00 mm 7 poled AMP 1.5 socket Spare parts Chrome ring Ø155 mm Ermax Lighting Systems 4V November 016 7

28 TAIL LIGHTS TM 8 LED - Tail lights 1/4V E Pos. 1 Pos. With 8 red and 10 yellow SMD LED s With 8 red and 9 white SMD LED s With reflex reflector Dimension: 191 x 49,4 x 30 mm Working temperature: -40 C C 7 poled AMP 1.5 socket Functions Operation voltage IP Rating Position Stop Direction Indicator Reverse Rear fog Cable length Connection Pos. 1/4V IP67 ü ü 00 mm 7 poled AMP 1.5 Socket 1/4V IP67 ü ü 500 mm Open end 1 1/4V IP67 ü ü 00 mm 7 poled AMP 1.5 Socket 1/4V IP67 ü ü 500 mm Open end Ermax Lighting Systems 4V November 016

29 TAIL LIGHTS LED - Stop lights 4V E EMC LED stop light for build on or surface mounting Bolt hole distance: 60 mm Functions Operation voltage IP Rating Stop LED Cable length Connection Dimension 4V IP67 ü 1 LED s 00 mm Super Seal Socket 83 x 4 x 3 mm Ermax Lighting Systems 4V November 016 9

30 TAIL LIGHTS TM GL - Tail lights bulb version, 4V E Pos. 1 Pos. Pos. 3 Pos. 4 Pos. 5 Pos. 6 Pos. 7 Pos. 8 Description 7 poled AMP 1.5 socket Dimension: 370 x 18 x 88 mm Bolt hole distance: 15 mm 7 poled AMP 1.5 socket 30 Ermax Lighting Systems 4V November 016

31 TAIL LIGHTS TM GL - Tail lights bulb version, 4V Functions Operation voltage IP Rating Left ß Right à Position stop Direction indicator Reverse rear fog reflex reflector License plate Side marker Outer end marker Connection Pos. 4V IP54 ß ü ü 7 poled AMP 1.5 Socket V IP54 à ü ü 7 poled AMP 1.5 Socket V IP54 ß ü ü ü 7 poled AMP 1.5 Socket V IP54 à ü ü ü 7 poled AMP 1.5 Socket V IP54 ß ü ü ü 7 poled AMP 1.5 Socket V IP54 à ü ü ü 7 poled AMP 1.5 Socket V IP54 ß ü ü ü ü 7 poled AMP 1.5 Socket V IP54 à ü ü ü ü 7 poled AMP 1.5 Socket V IP54 ß ü ü Long (LED) 7 poled AMP 1.5 Socket V IP54 à ü ü Long (LED) 7 poled AMP 1.5 Socket V IP54 ß ü ü ü Long (LED) 7 poled AMP 1.5 Socket V IP54 à ü ü ü Long (LED) 7 poled AMP 1.5 Socket V IP54 ß ü ü Long (Bulb version) 7 poled AMP 1.5 Socket V IP54 à ü ü Long (Bulb version) 7 poled AMP 1.5 Socket Spare parts Lens, left, with 4 screws 4 Lens, right, with 4 screws 4 Protection cover for tail Lights 5 Bulb 4V 5W HD, BA15s - for tail lights 6 Bulb 4V 1W HD, BAU15s - Amber lens for clear flasher lights 7 Bulb 4V 1W HD, BA15s - For stop- and rear fog Ermax Lighting Systems 4V November

32 TAIL LIGHTS TM 1 GL - Tail lights bulb version E Pos. 1 Pos. Pos. 3 Pos. 4 *) Variant with H3 Bulb version has no E-approval Tail lights bulb version - Pos. 1, 3 and 4 will be delivered without bulb. Dimension: Ø140 mm x 80 mm 7 poled AMP 1.5 socket Functions Operation voltage IP Rating Position Stop Direction Indicator Reverse Reverse - H3 Bulb version Rear fog License plate Connection Pos. 1/4V IP54 ü ü ü Cable lead through rubber grommet /4V IP54 ü ü ü ü Cable lead through rubber grommet /4V IP54 ü ü 7 poled AMP 1.5 Socket /4V IP54 ü Cable lead through rubber grommet /4V IP54 ü Cable lead through rubber grommet 3 * /4V IP54 ü Cable lead through rubber grommet Ermax Lighting Systems 4V November 016

33 TAIL LIGHTS Spare parts TM 1 GL - Tail lights bulb version Pos. 1 Pos. Pos. 3 Pos. 4 Pos. 5 Pos. 6 Pos. 7 Spare parts Lens for position/stop light supplied with pcs mounting screws and 1 pcs seal Fit for / 356 / 351 Lens, transparent for reverse light Fit for Lamp 4V 5W HD BA15s - for Tail-Lights 3 Lamp 4V 1W HD BA15s - for Stop- and Rear fog 4 Halogen head bulb H3, Lampe 4V 70W H3, PKs 5 Chrome ring with build in rack 6 Protection cover for tail light Ermax Lighting Systems 4V November

34 34 Ermax Lighting Systems 4V November 016

35 LICENSE PLATE LIGHTS Ermax Lighting Systems 4V November

36 LICENSE PLATE LIGHTS License plate lights LED E EMC Pos. 1 Pos ,6 17 M ,6 17 M4 LED License plate lights 1-4V Dimension: Half round design with LED s: 11 x 57 x 53 mm Dimension: Square design with LED s: 85 x 34 x 48 mm Functions Operation voltage IP Rating Connection Cable length Bolt hole distance LED number Conductor cross-section Pos. 1/4V IP69 Click-in 500 mm 45 / 7 mm 1,5 mm 1 1/4V IP69 Click-in 500 mm 45 mm 1,5 mm 1/4V IP69 Click-in 1500 mm 45 / 7 mm 1,5 mm 1 1/4V IP69 Click-in 1500 mm 45 mm 1,5 mm 1/4V IP69 Super Seal 500 mm 45 / 7 mm 1,5 mm 1 1/4V IP69 Super Seal 500 mm 45 mm 1,5 mm 1/4V IP69 Open end 500 mm 45 / 7 mm 1,5 mm 1 1/4V IP69 Open end 500 mm 45 mm 1,5 mm Ermax Lighting Systems 4V November 016

37 LICENSE PLATE LIGHTS License plate lights LED / Bulb version E Pos. 1 LED Pos. Bulb version License plate lights LED - oder bulb version *) Bulb version is supplied without lights bulb. Dimension LED: 100 x 54 x 54 mm Dimension Bulb version: 100 x 54 x 54 mm Functions Operation voltage IP Rating Light source Connection Cable length Bolt hole distance Conductor cross-section Pos. 4V IP67 LED Cable lead through rubber grommet 7 mm 1,5 mm 1 4V IP67 LED Click-in 500 mm 7 mm 1,5 mm 1 4V IP67 LED Click-in mm 7 mm 1,5 mm 1 4V IP67 LED Super Seal Socket 500 mm 7 mm 1,5 mm 1 4V IP54 Bulb version * Cable lead through rubber grommet 7 mm 1,5 mm 4V IP54 Bulb version * Click-in 500 mm 7 mm 1,5 mm 4V IP54 Bulb version * Click-in mm 7 mm 1,5 mm Spare parts Lamp 4V 5W HD, BA15s Ermax Lighting Systems 4V November

38 LICENSE PLATE LIGHTS License plate lights LED / Bulb version E Pos. 1 - LED Pos. Bulb version License plate lights LED or bulb version Dimension LED: 100 x 57 x 55 mm Dimension Bulb version: 100 x 57 x 55 mm Functions Operation voltage IP Rating Light source Connection Cable length Bolt hole distance Conductor cross-section Pos. 4V IP67 LED Cable lead through rubber grommet 7 mm 1,5 mm V IP67 LED Click-in 500 mm 7 mm 1,5 mm 1 4V IP67 LED Super Seal Socket 500 mm 7 mm 1,5 mm 1 4V IP67 LED Open end mm 7 mm 1,5 mm V IP54 Bulb version Cable lead through rubber grommet 7 mm 1,5 mm V IP54 Bulb version Click-in 500 mm 7 mm 1,5 mm Spare parts Lamp 4V 5W HD, BA15s Ermax Lighting Systems 4V November 016

39 OUTER END MARKER Ermax Lighting Systems 4V November

40 OUTER END MARKER Outer end marker LED ( 45 0 ) 1-4V E Outer end marker. Long version 45 With clear glass - lighting red, amber and white Functions Left ß Right à Operation voltage IP Rating Connection Cable length Cable cross-section Light colour ß 1/4V IP67 Click-in mm 1,5 mm red / white / amber à 1/4V IP67 Click-in mm 1,5 mm red / white / amber ß 1/4V IP67 à 1/4V IP67 ß 1/4V IP67 à 1/4V IP67 Super Seal Plug Super Seal Plug Super Seal Socket Super Seal Socket 300 mm 1,5 mm red / white / amber 300 mm 1,5 mm red / white / amber mm 1,5 mm red / white / amber mm 1,5 mm red / white / amber ß 1/4V IP67 Open end mm 1,5 mm red / white / amber à 1/4V IP67 Open end mm 1,5 mm red / white / amber ß 1/4V IP67 Open end.500 mm 1,5 mm red / white / amber à 1/4V IP67 Open end 500 mm 1,5 mm red / white / amber Ermax Lighting Systems 4V November 016

41 OUTER END MARKER Outer end marker LED ( Short model ) 1/4V E Outer end marker - short version straight With clear glass - Lighting red, amber and white Dimension: L x B x H: 100 x 56 x 96 mm BI-Polarity Functions Left ß Right à Operation voltage IP Rating Connection Cable length Conductor cross-section Light colour ß à ß à ß à ß à ß à 1/4V IP67 1/4V IP67 Super Seal Socket Super Seal Socket 500 mm 1,5 mm red / white / amber mm 1,5 mm red / white / amber 1/4V IP67 Click-in mm 1,5 mm red / white / amber 1/4V IP67 Open end mm 1,5 mm red / white / amber 1/4V IP67 Open end mm 1,5 mm red / white / amber Ermax Lighting Systems 4V November

42 OUTER END MARKER Outer end marker LED 1/4V E Pos. 1 Pos. Pos. 3 Outer end marker light - 3 variants Red and clear glass Pos. 4 Functions Left ß Right à Operation voltage IP Rating Connection Cable length Conductor cross-section Lens colour Pos. ß à ß à ß à ß à ß à 1/4V IP67 Super Seal Socket 500 mm 1,5 mm red / white 1 1/4V IP67 Open end mm 1,5 mm red / white 1 1/4V IP67 Open end mm 1,5 mm red / white 1 1/4V IP67 Super Seal Socket 500 mm 1,5 mm red / white 1/4V IP67 Click-in 500 mm 1,5 mm red / white ß à ß à ß à ß à ß à 1/4V IP67 Open end mm 1,5 mm red / white /4V IP67 Open end mm 1,5 mm red / white /4V IP67 Super Seal Socket 500 mm 1,5 mm red / white /4V IP67 Open end mm 1,5 mm red / white /4V IP67 Open end mm 1,5 mm red / white Spare parts LED unit red with one LED 1.50 mm connection cable 4 LED unit white with one LED 1.50 mm connection cable Ermax Lighting Systems 4V November 016

43 OUTER END MARKER Outer end marker Bulb version 4V E Pos. 1 Pos. Outer end marker light, angled mounted with 4V/10W bulb pcs packing unit Dimension: L x H: 170 x 188 mm Distance between mounting holes, center to center: 77 mm Pos. 3 Functions Left ß Right à Operation voltage IP Rating Connection Cable length Conductor cross-section Lens colour Pos. ß à ß à ß à ß à ß à ß à 4V IP54 Open end mm 1,5 mm red / white 1 4V IP54 Click-in mm 1,5 mm red / white 1 4V IP54 Super Seal Socket 500 mm 1,5 mm red / white 1 4V IP54 Open end mm 1,5 mm red / white 4V IP54 Click-in mm 1,5 mm red / white 4V IP54 Super Seal Socket 500 mm 1,5 mm red / white Spare parts Lens Ø47 mm - white 3 Lens Ø47 mm - Red 3 Lens Ø47 mm - Amber 3 Lens Ø47 mm - Black 3 Bulb 4V 10W HD - BA15s Bulbholder Ø17 mm - BA15s Ermax Lighting Systems 4V November

44 44 Ermax Lighting Systems 4V November 016

45 SIDEMARKER Ermax Lighting Systems 4V November

46 SIDEMARKER LED Sidemarker - 1/4V E EMC light diodes with reflex reflector Dimension: with standard frame W x H x D: 105 x 6 x 13 mm Variable mouting hold distance: mm IP69 rating Standard frame - with Super Seal Socket Straight Backwards 90 0 Forwards Ermax Lighting Systems 4V November 016

47 SIDEMARKER LED Sidemarker - 1/4V Functions Mounting bracket Connection Cable length Conductor crosssection Operation voltage Side marker Amber Position lights White Position lights Red Standard frame Super Seal Socket --- 1,5 mm 1/4V Straight bracket Super Seal Socket ,5 mm 1/4V bracket backwards Super Seal Socket ,5 mm 1/4V bracket forwards Super Seal Socket ,5 mm 1/4V Standard frame Click-in 500 mm 1,5 mm 1/4V Standard frame Click-in mm 1,5 mm 1/4V Standard frame Click-in mm 1,5 mm 1/4V Straight bracket Click-in 500 m 1,5 mm 1/4V Straight bracket Click-in mm 1,5 mm 1/4V bracket backwards Click-in 500 mm 1,5 mm 1/4V bracket backwards Click-in mm 1,5 mm 1/4V bracket forwards Click-in 500 mm 1,5 mm 1/4V bracket forwards Click-in mm 1,5 mm 1/4V Standard frame Open end 500 mm 1,5 mm 1/4V Standard frame Open end.500 mm 1,5 mm 1/4V Standard frame Open end mm 1,5 mm 1/4V Standard frame Open end mm 1,5 mm 1/4V Spare parts Standard frame Mounting bracket - straight Mounting bracket - 90 backwards Mounting bracket - 90 forwards Ermax Lighting Systems 4V November

48 SIDEMARKER Sidemarker LED - 1/4V E EMC LED Side markers- and position lights 1/4V Amber, White, Red LED with reflex reflector Dimension: without bracket W x H x D: 114 x 44 x 16 mm Distance between mounting holes, center to center: 70 mm Consumption: 1,4W IP Rating 67 Straight Backwards 90 0 Forwards Ermax Lighting Systems 4V November 016

49 SIDEMARKER Sidemarker LED - 1/4V Functions Mounting bracket Connection Cable length Conductor cross-section Operation voltage Side marker Amber Position lights White Position lights Red Without bracket Straight bracket 90 bracket backwards 90 bracket forwards Without mounting bracket 90 bracket forwards Without mounting bracket Without mounting bracket 90 bracket backwards Super Seal Socket Super Seal Socket Super Seal Socket Super Seal Socket Super Seal Socket Super Seal Socket Super Seal Plug Super Seal Plug Super Seal Socket ,5 mm 1/4V ,5 mm 1/4V ,5 mm 1/4V ,5 mm 1/4V mm 1,5 mm 1/4V mm 1,5 mm 1/4V mm 1,5 mm 1/4V mm 1,5 mm 1/4V mm 1,5 mm 1/4V Without mounting bracket Click-in 500 mm 1,5 mm 1/4V Without mounting bracket Click-in mm 1,5 mm 1/4V Without mounting bracket Click-in mm 1,5 mm 1/4V Forwards mounting bracket Forwards mounting bracket Click-in 500 mm 1,5 mm 1/4V Click-in mm 1,5 mm 1/4V 90 bracket backwards Click-in 500 mm 1,5 mm 1/4V 90 bracket backwards Click-in mm 1,5 mm 1/4V 90 bracket forwards Click-in 500 mm 1,5 mm 1/4V 90 bracket forwards Click-in mm 1,5 mm 1/4V Without bracket Open end 500 mm 1,5 mm 1/4V Without bracket Open end mm 1,5 mm 1/4V Without bracket Open end.500 mm 1,5 mm 1/4V Without bracket Open end mm 1,5 mm 1/4V Ermax Lighting Systems 4V November

50 SIDEMARKER Spare parts LED Sidemarker - 1/4V Functions Straight Backwards 90 0 Forwards 90 0 Spare parts Mounting bracket, straight bracket Mounting bracket - 90 backwards Mounting bracket - 90 forwards Rivet - 0 pcs packing unit, black plastic material, Ø4 mm Rivet pcs packing unit, black plastic material, Ø4 mm Gasket - 10 pcs packing unit, black rubber Ermax Lighting Systems 4V November 016

51 SIDEMARKER Sidemarker LED 1/4V E Flat mounting - Without mounting bracket Backwards 90 0 Pos. 1 4 light diodes and with reflex reflectors Dimension: without mounting bracket B x H x T: 1 x 44 x 17 mm Variable mounting mm Dual-polarity Functions Mounting bracket Connection Cable length Operation voltage IP Rating Position lights White Side marker Amber Position lights Red Flat mounting Open end 500 mm 1/4V IP Flat mounting Open end mm 1/4V IP Flat mounting Open end mm 1/4V IP Backwards bracket Open end 500 mm 1/4V IP Backwards bracket Open end mm 1/4V IP Spare parts Gasket Protective body, steel plate, untreated Suitable for flat mounting lights Pos Protective body, galvanized steel plate Suitable for flat mounting lights Pos Ermax Lighting Systems 4V November

52 SIDEMARKER LED Position lights E Pos. 1 Pos. LED Position lights Dimension: Ø30,4 x 18,6 mm Functions Operation voltage IP Rating Connection Cable length Conductor cross-section Lens colour Pos. 1/4V IP69 Click-in 500 mm 1,5 mm White 1 1/4V IP69 Click-in mm 1,5 mm White 1 1/4V IP69 Click-in mm 1,5 mm White 1 1/4V IP69 Click-in 500 mm 1,5 mm Red 1/4V IP69 Click-in mm 1,5 mm Red 1/4V IP69 Click-in mm 1,5 mm Red Ermax Lighting Systems 4V November 016

53 REVERSE LIGHTS Ermax Lighting Systems 4V November

54 REVERSE LIGHTS Reverse lights E Heavy plastic housing with ventilation for cooling No risk of icing up, as the glass is heated when the light is turned on Working temperature: -40 C til +35 C Functions Operation voltage IP Rating Connection Cable length Dimension Light source Consumption Lumen 10-50V IP68 Super Seal Plug mm 100 x 100 x 74 mm 9 x LED High power Osram 15 W V IP68 Open end mm 100 x 100 x 74 mm 9 x LED High power Osram 15 W V IP68 Super Seal Socket 50 mm 100 x 100 x 74 mm 9 x LED High power Osram 15 W V IP68 Open end mm 100 x 100 x 74 mm 9 x LED High power Osram 15 W V IP68 Super Seal Plug mm 100 x 100 x 74 mm 9 x LED High power Osram 15 W Ermax Lighting Systems 4V November 016

55 REVERSE LIGHTS Reverse lights E EMC Heavy plastic housing with ventilation for cooling No risk of icing up, as the glass is heated when the lamp is turned on Working temperature: -40 C til +65 C Functions Operation voltage IP Rating Connection Cable length Dimension Light source Consumption Lumen 10-30V IP67 Open end mm Ø84 x 55 mm 4 x LED High power Osram 1 W Ermax Lighting Systems 4V November

56 REVERSE LIGHTS Reverse lights - E-approved E LED work light. Aluminium housing with cooling fins and stainless steel mounting bracket with 8 mm stainless steel bolt Working temperature: -30 C til +50 C Attention - Approved as Reverse lights when mounted with 30 tilt when vertical mounted. Functions Operation voltage IP Rating Connection Cable length Dimension Light source Consumption Lumen Flash patterns 1-36 V IP69 Open end 80 mm 15 x 15 x 54 mm 6 x LED Dioden SMD 18 W 100 Flood V IP69 Super Seal Socket 00 mm 15 x 15 x 54 mm 6 x LED Dioden SMD 18 W 100 Flood Ermax Lighting Systems 4V November 016

57 REAR BUMPER Ermax Lighting Systems 4V November

58 REAR BUMPER Rear bumper E Rear bumper complete with lights 1/4V - for trailers < > 6000 mm Anodized aluminum profile with E-approved lights Dimension (WxDxH): 400 x 10 x 50 mm / Length incl. marker lights is 780 mm Configuration: 4 pcs LED tail Lights with rear-, stop-, and flasher lights pcs LED reversing-, and rear fog lights pcs LED license plate lights 1 pcs LED marker light, LH 1 pcs LED marker light, RH pcs red triangular reflex reflector ADR approved junction box. Specification Please see below. Functions Position Stop Direction Indicator Rear fog Reverse License plate Outer end marker Junction box Connection Resistor for Stop light Operation voltage ü ü ü ü Open end ü 1/4V ü ü ü ü mm cable 15 core with Ermax Bayonet socket ü 1/4V ü ü ü ü Open end ü 1/4V ü ü ü ü ü ü ü ü ü ü ü ü 1500 mm cable 15 core with Ermax Bayonet socket 1/4V 1500 mm cable 15 core with Ermax Bayonet socket ü 1/4V cm cable 15 core with Open-End ü 1/4V Accessories Reinforcement bracket A frame width between requires pcs reinforcement bracket 4 T-bolts will be needed Left Right Ermax Lighting Systems 4V November 016

59 REAR BUMPER Rear bumper E Rear bumper complete with lights 1/4V - for trailers < 6000 mm. Anodized aluminum profile with E-approved lights Dimension (WxDxH): 400 x 10 x 50 mm / Length incl. marker lights is 780 mm Configuration: 4 pcs LED tail Lights with rear-, stop-, and flasher lights pcs LED license plate lights 1 pcs LED marker light, LH 1 pcs LED marker light, RH pcs red triangular reflex reflector LED Reverse- and Rear fog lights - Specification Please see below ADR approved junction box. Specification Please see below Without resistor Functions Position Stop Direction Indicator Rear fog Reverse License plate Outer end marker Junction box Connection Operation voltage ü without ( pcs) ü ü Open end 1/4V ü ( pcs) ( pcs) ü ü mm cable 15 core with Ermax Bayonet socket 1/4V ü (1 pcs) (1 pcs) ü ü Open end 1/4V Accessories Reinforcement bracket A frame width between requires pcs reinforcement bracket 4 T-bolts will be needed Left Right Ermax Lighting Systems 4V November

60 REAR BUMPER Rear bumper E Rear bumper complete with LED lights 1/4V. For trailers > 6000 mm Anodized aluminum profile with ECE-approved lights Dimension (WxDxH): 400 x 10 x 50 mm / Length incl. marker lights is 780 mm Configuration: 4 pcs LED tail Lights with rear-, stop-, and flasher Lights pcs LED fog- and reverse lights pcs LED license plate lights 1 pcs LED marker light, LH 1 pcs LED marker light, RH pcs red triangular reflex reflector ADR approved junction box. Specification Please see below Functions Position Stop Direction Indicator Rear fog, Reverse License plate Outer end marker Junction box Connection Resistor for Stop light Operation voltage ü ü ü Open end 1/4V ü ü ü ü ü ü without 1500 mm cable 15 core with Ermax Bayonet socket ü 1/4V 1500 mm cable 15 core with Ermax Bayonet socket 1/4V Accessories Reinforcement bracket A frame width between requires pcs reinforcement bracket 4 T-bolts will be needed Left Right Ermax Lighting Systems 4V November 016

61 REAR BUMPER Rear bumper E Rear bumper complete with LED lights 4V. For trailers > 6000 mm Anodized aluminum profile with ECE-approved lights Dimension (WxDxH): 400 x 10 x 50 mm / Length incl. marker lights is 780 mm Configuration: 1 pcs LED tail light LH 1 pcs LED tail light RH pcs LED license plate lights 1 pcs LED marker light, LH 1 pcs LED marker light, RH pcs LED reverselamp Triangular reflex reflector integrated in the tail light Reversing Lights - Specifications Please see below Functions Position Stop Direction Indicator Rear fog, Reverse License plate Outer end marker Junction box Connection Operation voltage ü ü ( pcs) ü ü without Rear cable (Is not included) 4V ü ü without ü ü without Rear cable (Is not included) 4V Accessories Reinforcement bracket A frame width between requires pcs reinforcement bracket 4 T-bolts will be needed Left Right Ermax Lighting Systems 4V November

62 REAR BUMPER Rear bumper E LED Tail lights 4V Rear bumper complete with LED Lights 4V. For trailers > 6000 mm Anodized aluminum profile with TM10 LED tail lights with outer-end markers Dimension (WxDxH): 400 x 10 x 50 mm / Length incl. marker lights is 780 mm Configuration: 1 pcs Hybrid tail lights with outer end marker, left 1 pcs Hybrid tail lights with outer end marker, right pcs LED license plate lights Triangular reflex reflector integrated in the tail light ADR approved junction box. Specification Please see below Without resistor Functions Position Stop Direction Indicator Rear fog Reverse License plate Outer end marer Junction box Connection Operation voltage ü ü ü ü ü mm cable 15 core with Ermax Bayonet socket 4V Accessories Reinforcement bracket A frame width between requires pcs reinforcement bracket 4 T-bolts will be needed Left Right Ermax Lighting Systems 4V November 016

63 REAR BUMPER Rear bumper E Hybrid Tail lights 4V Rear bumper complete with LED Lights 4V. For trailers > 6000 mm Anodized aluminum profile with TM10 LED taillights with outer-end markers Dimension (WxDxH): 400 x 10 x 50 mm / Length incl. marker lights is 780 mm Configuration: 1 pcs Hybrid taillights with outer end marker, left 1 pcs Hybrid taillights with outer end marker, right pcs LED license plate Lights Triangular reflex reflector integrated in the tail light ADR approved junction box. Specification Please see below Without resistor Functions Position Stop Direction Indicator Rear fog Reverse License plate Outer end marer Junction box Connection Operation voltage ü ü ü ü ü mm cable 15 core with Ermax Bayonet socket 4V Accessories Reinforcement bracket A frame width between requires pcs reinforcement bracket 4 T-bolts will be needed Left Right Ermax Lighting Systems 4V November

64 REAR BUMPER Rear bumper E Rear bumper complete with tail lights bulb version 4V. For trailers > 6000 mm Anodized aluminum profile with E-approved lights Dimension (WxDxH): 400 x 0 x 50 mm / Length incl. marker lights is 780 mm Configuration: 1 pcs tail lamp, left 1 pcs tail lamp, right pcs LED license plate lights Triangular reflex reflector integrated in the tail light ADR approved junction box. Specification Please see below Functions Position Stop Direction Indicator Rear fog Reverse License plate Outer end marker Junction box Connection Resistor for Stop light Operation voltage ü ü ü Open end 4V ü ü ü without Rear cable (Is not included) 4V ü ü ü mm cable 15 core with Ermax Bayonet socket 4V Accessories Reinforcement bracket A frame width between requires pcs reinforcement bracket 4 T-bolts will be needed Left Right Ermax Lighting Systems 4V November 016

65 REAR BUMPER Reinforcement bracket for rear bumpers Functions Left Right Spare parts Reinforcement bracket, Left Reinforcement bracket, Right End cap - plastic - ( pcs per rear bumper will be neede) Angle bracket, stainless, for fastening Outer end marker 4 T-bolts will be needed Type approval lable for rear bumper Ermax Lighting Systems 4V November

66 66 Ermax Lighting Systems 4V November 016

67 REFLEX REFLECTOR Ermax Lighting Systems 4V November

68 REFLEX REFLECTOR Reflex reflector E 58 mm 60 mm Pos. 1 Pos. 70 mm 40 mm Pos mm Functions Colour Dimension Hole/screws Self-adhesive Packing units Pos. Red Ø60 mm Ø 6,3 mm 10 pcs 1 Yellow Ø60 mm Ø 6,3 mm 10 pcs 1 White Ø 60 mm Ø 6,3 mm 10 pcs 1 Red Ø58 mm P 10 pcs Yellow Ø58 mm P 10 pcs White Ø58 mm P 10 pcs Red 90 x 40 mm Ø 4,3 mm/ x 4 mm M5 10 pcs 3 Yellow 90 x 40 mm Ø 4,3 mm/ x 4 mm M5 10 pcs 3 White 90 x 40 mm Ø 4,3 mm/ x 4 mm M5 10 pcs 3 Red 90 x 40 mm Ø 4,3 mm/ x 4 mm M5 P 10 pcs 3 Yellow 90 x 40 mm Ø 4,3 mm/ x 4 mm M5 P 10 pcs 3 White 90 x 40 mm Ø 4,3 mm/ x 4 mm M5 P 10 pcs Ermax Lighting Systems 4V November 016

69 REFLEX REFLECTOR Reflex reflector E 40 mm 158 mm 90 mm Pos. 177 mm Ø5,3mm 70 mm 140 mm Pos. 1 Pos mm Functions Colour Dimension Hole/screw Self-adhesive Packing units Pos. Red 90 x 40 mm P 10 pcs 1 Yellow 90 x 40 mm P 10 pcs 1 White 90 x 40 mm P 10 pcs Red 177 x 158 mm x M5 10 pcs Black rear plate Red 158 x140 mm Ø 5,3 mm 10 pcs 3 White rear plate Red 158 x 140 mm Ø 5,3 mm 10 pcs Ermax Lighting Systems 4V November

70 REFLEX REFLECTOR Reflex marker boards for trailers ECE Reg E Pos. 1 Pos x 00 mm 565 x 00 mm Pos. 3 Functions 85 x 00 mm Aluminium Self-adhesive foil Packing units Pos x 00 mm 1 pcs x 00 mm 1 pcs x 00 mm pcs 565 x 00 mm pcs 85 x 00 mm 4 pcs 3 85 x 00 mm 4 pcs Contour marking E ECE m x 55 mm Functions Colour Self-adhesive contour marking, for rigid sides Packing units Red 50 m x 55 mm 50 Meter pro Rolle Yellowe 50 m x 55 mm 50 Meter pro Rolle White 50 m x 55 mm 50 Meter pro Rolle Ermax Lighting Systems 4V November 016

71 INTERIOR LIGHTING Ermax Lighting Systems 4V November

72 INTERIOR LIGHTING LED Interior lighting EMC Build-in Surface mounting LED interior light for surface mounting and build-in Mounting holes for build-in: 4 pcs Ø5 mm - Ø01 mm Deepth 18 mm Mounting holes for surface mounting: 3 pcs Ø3,8 mm - Ø138 mm Functions Light source IP- Rating Lumen Dimension Operation voltage Surface Mounting Build-in Connection LED IP67 94 Ø160 x 15,7 mm 1/4V ü LED IP67 94 Ø160 x 15,7 mm 1/4 V ü LED IP67 94 Ø160 x 15,7 mm 1/4 V ü LED IP67 94 Ø18 x 0 mm 1/4V ü LED IP67 94 Ø18 x 0 mm 1/4 V ü LED IP67 94 Ø18 x 0 mm 1/4 V ü mm cable with Click-in 300 mm cable with Open end.500 mm cable with Open end mm cable with Click-in 300 mm cable with Open end.500 mm cable with Open end Spare parts Bowl for interior LED light, Dimension: Build-in Ø175 mm, outside Ø18 mm Ermax Lighting Systems 4V November 016

73 INTERIOR LIGHTING Interior lighting / Bulb version E Pos. 1 Pos. Interior light Stainless steel baseplate with rubber gasket Clear polycarbonate lens Build-in deepth 36 mm Functions Light source IP Rating Lumen Dimension Operation voltage Surface Mounting Build-in Connection Pos. Bulb version IP (+/- 50) Ø140 x 40 mm 4V ü Cableführung durch Grommet Bulb version IP (+/- 50) Ø0 x 38 mm 4V ü Cableführung durch Grommet LED Interior lighting EMC LED interior light for surface mounting and build-in Bolt hole distance: 60 mm Functions Light source IP Rating Lumen Dimension Operation voltage Surface Mounting Build-in Connection LED IP x 4 x 3 mm 4V ü ü 500 mm cable with Super Seal socket Ermax Lighting Systems 4V November

74 74 Ermax Lighting Systems 4V November 016

75 WORKING LIGHTS Ermax Lighting Systems 4V November

76 WORKING LIGHTS Working lights LED EMC Working lights in black aluminium housing Working temperature: -30 C C Functions Operation voltage IP Rating Connection Cable length Dimension Light source Consumption Lumen Flash pattern 1-36V IP69K Open end 30 mm 50 x 50 x 63 mm 1 x LED 10 W 800 Flood Working lights LED EMC Working lights in black aluminium housing Working temperature: -40 C C Functions Operation voltage IP Rating Connection Cable length Dimension Light source Consumption Lumen Flash pattern 10-30V IP67 Open end 500 mm Ø84 x 65 mm 4 x LED High Power 1 W 600 Flood Ermax Lighting Systems 4V November 016

77 WORKING LIGHTS Working lights LED EMC Working lights in black aluminium housing Working temperature: -30 C C Functions Operation voltage IP Rating Connection Cable length Dimension Light source Consumption Lumen Flash pattern 1-36V IP69K Open end 300 mm 70 x 70 x 43 mm 3 x LED High Power 9 W 600 Flood Working lights LED EMC Working lights in black aluminium housing Working temperature: -30 C C Functions Operation voltage IP Rating Connection Cable length Dimension Light source Consumption Lumen Flash pattern 9-36V IP69K Open end 80 mm 15 x 15 x 54 mm 6 x LED 18 W 100 Flood 9-36V IP69K Super Seal Socket 00 mm 15 x 15 x 54 mm 6 x LED 18 W 100 Flood Ermax Lighting Systems 4V November

78 WORKING LIGHTS Working lights LED EMC Working lights in black aluminium housing Working temperature: -30 C to +50 C Functions Operation voltage IP Rating Connection Cable length Dimension Light source Consumption Lumen Flash pattern ADR 1-36V IP69K Open end 80 mm 15 x 15 x 60 mm 9 x LED 0 W 1500 Flood 1-36V IP69K Open end 80 mm 15 x 15 x 60 mm 9 x LED 0 W 1500 Spot 1-36V IP69K Open end mm 15 x 15 x 60 mm 9 x LED 0 W 1500 Flood 1-36V IP69K IP69K Super Seal Socket Integrated Deutsch Socket 80 mm 15 x 15 x 60 mm 9 x LED 0 W 1500 Flood 15 x 15 x 60 mm 9 x LED 1-36V 0 W 1500 Flood 1-36V IP69K Open end.500 mm 15 x 15 x 60 mm 9 x LED 0 W 1500 Flood Ermax Lighting Systems 4V November 016

79 WORKING LIGHTS Working lights LED Working lights in black aluminium housing Working temperature: -40 C to +35 C Functions Operation voltage IP Rating Connection Cable length Dimension Light source Consumption Lumen Flash pattern 10-50V IP68 Open end mm 100 x 100 x74 mm 9 x LED 15W 1300 Flood 10-50V IP68 Super Seal Socket mm 100 x 100 x74 mm 9 x LED 15W 1300 Flood 10-50V IP68 Open end 3.,000 mm 100 x 100 x74 mm 9 x LED 15W 1300 Flood 10-50V IP V IP V IP68 Super Seal Plug Super Seal Socket Super Seal Plug mm 100 x 100 x74 mm 9 x LED 15W 1300 Flood mm 100 x 100 x74 mm 9 x LED 15W 1300 Flood mm 100 x 100 x74 mm 9 x LED 15W 1300 Flood Ermax Lighting Systems 4V November

80 WORKING LIGHTS Working lights LED EMC Working lights in black aluminium housing - With on / off switch Working temperature: -45 C C Functions Operation voltage IP Rating Connection Cable length Dimension Light source Consumption Lumen Flash pattern 1-4V IP68 Super Seal Plug mm 100 x 100 x 76 mm 6 x LED Cree W 1500 Flood Working lights LED EMC Working lights in black aluminium housing Working temperature: -45 C C Functions Operation voltage IP Rating Connection Cable length Dimension Light source Consumption Lumen Flash pattern 1-36V IP69K Open end 1,650 mm 106 x 106 x 77 mm 4 x LED 40W 300 Flood Ermax Lighting Systems 4V November 016

81 WORKING LIGHTS Working lights LED EMC Working lights in black aluminium housing Working temperature: -40 C C Functions Operation voltage IP Rating Connection Cable length Dimension Light source Consumption Lumen Flash pattern 10-30V IP67 Open end 500 mm 143 x 130 x 65 mm 8 x LED 4W 1400 Flood Working lights LED EMC Working lights in black aluminium housing With 360 swivelling bracket made of stainless steel. Functions IP Rating Connection Cable length Dimension Light source Operation voltage Consumption Lumen Flash pattern IP68 Super Seal Socket 500 mm 1 x 104 x 81 mm 4 x LED Cree 1/4V 18W 1500 Flood Ermax Lighting Systems 4V November

82 8 Ermax Lighting Systems 4V November 016

83 WARNING LIGHTS Ermax Lighting Systems 4V November

84 WARNING LIGHTS Warning lights LED E ECE R65 EMC Pos. 1 Pos. Pos. 3 LED warning lights 9-36V. Yellow Working temperature: -30 C C *) Only Flash pattern 1 and fulfill Regulation 65 Functions Operation voltage IP Rating Connection Cable length Hole distance Dimension Light source Flash pattern Pos. 9-36V IP67 Open end 00 mm 99 mm 110 x 43 x 37 mm x 3 LED 6 x Flash pattern IP67 Open end 170 mm 104 mm 118 x 34 x 6 mm 4 x LED 6 x Flash pattern* 11-30V IP67 Open end 170 mm 143 mm 156 x 34 x 6 mm 6 x LED x Flash pattern Ermax Lighting Systems 4V November 016

85 WARNING LIGHTS Warning lights LED E ECE R65 EMC Pos. 1 Pos. Pos. 3 LED warning lights 9-36V. Yellow Working temperature: -30 C C Functions Operation voltage IP Rating Connection Cable length Hole distance Dimension Light Source Flash pattern Pos V IP67 Open end 00 mm 143 mm 157 x 66 x 33,5 mm x 6 LED x Flash pattern 1 1-4V IP67 Open end 1800 mm - 17 x 78,8 x 38 mm 6 x LED 1 x Flash pattern 1-4V IP67 Open end 1800 mm 136 mm 144 x 96 x 38 mm 6 x LED 1 x Flash pattern Ermax Lighting Systems 4V November

86 86 Ermax Lighting Systems 4V November 016

87 WARNING BEACONS Ermax Lighting Systems 4V November

88 BEACONS Warning beacons LED 1-4V E ECE R65 EMC Pos. 1 Pos. Pos. 3 3 various mounting options Colour: amber Working temperature: C C Functions Fastening IP Rating Connection Dimension Operation voltage Consumption Pos. Firm mounting IP mm cable Open end Ø10 x 141 mm 10-30V 9W Magnetic base IP mm Coil cable with Plug Ø166 x 141 mm 10-30V 9W For mounting bushes IP69 Integrated Plug in Socket Ø15 x 18 mm 10-30V 9W Ermax Lighting Systems 4V November 016

89 BEACONS Warning beacons LED 1-4V E ECE R65 Pos. 1 Pos. Pos x 3W LED units 3 various mounting options Colour: amber Working temperature: C C Functions Fastening IP Rating Connection Dimension Firm mounting Magnetic base For mounting bushes IP55 IP55 IP mm cable Open end mm Coil cable with Plug Integrated Plug in Socket Consumption depending on flash pattern Flash Pattern LED Units Ø18 x 14 mm 1-4W x 3W 1 Ø18x 14 mm 1-4W x 3W Ø130 x 0 mm 1-4W x 3W 3 Pos Ermax Lighting Systems 4V November

90 BEACONS Warning beacons LED 1-4V E ECE R65 Pos. 1 Pos. Pos. 3 8 x 3W LED units 3 various mounting options Colour: amber Working temperature: C C Functions Fastening IP Rating Connection Dimension Consumption depending on light/flash pattern Flash pattern LED Units Pos. Firm mounting IP mm cable Open end Ø14x 80 mm 15-30W 11 8 x 3W Magnetic base IP mm Coil cable with Plug Ø14x 80 mm 15-30W 11 8 x 3W For mounting bushes IP55 Integrated Plug in Socket Ø130 x 158 mm 15-30W 11 8 x 3W Ermax Lighting Systems 4V November 016

91 BEACONS Mounting equipment for warning beacons Pos. 1 Pos. Pos. 3 Pos. 4 for Pos. 5 Pos. 6 Functions DIN Norm Steel tube Form Montage Dimension Connection Protection cap Pos. DIN Zincplated Straight - Ø4 x 105 mm Pin socket ü DIN Zincplated Straight Angled Mounting bracket Ø4 x 15 mm Pin socket ü DIN Zincplated Straight Flush mounting Ø15 x 18 mm Pin socket ü DIN Zincplated Straight Mounting bracket Adjustable Ø4 x 115 Pin socket ü DIN Zincplated 90 angled bush Flush mounting Ø4 x 55 mm Pin socket ü DIN Zincplated 90 angled bush Mounting bracket Adjustable Ø4 x 35 Pin socket ü Ermax Lighting Systems 4V November

92 9 Ermax Lighting Systems 4V November 016

93 CABLES Ermax Lighting Systems 4V November

94 15-pole cable 1x1 mm² + 3x,5 mm² PIN 5 CABLES Front adapter Description Front adapter with 15 poled socket, straight ISO Standard: 1098 With Ermax Bayonet plug Conductor cross-section: 1x1 mm² + 3x,5 mm² CableType: FLRYY 15 core cable 600 mm Socket, straight core cable mm Socket, straight core cable 7500 mm Socket, angled Front adapter with 15 poled socket, straight x core output with Super seal Socket ISO 1098 pin 5 left position + pin 6 right position ISO Standard: 1098 With Ermax Bayonet plug CableType: FLRYY 15 core Cable 600 mm x core output pin 5+6 Conductor cross-section: 1x1 mm² + 3x,5 mm² PIN 6 Front adapter with 15 poled socket, straight ISO Standard: 1098 With Ermax Bayonet plug Conductor cross-section: 7x1 mm² + x,5 mm² CableType: FLRYY 9 core cable mm Pin no.9 connected to pin 1 (ISO 1098 Aux 3) 9 core Cable mm Pin no.9 connected to pin 1 (ISO 1098 Aux 3) w 94 Ermax Lighting Systems 4V November 016

95 , , B 9 7B 8A 6 7A Aux3 White-Blue 1 mm² Aux1 Grey 1 mm² 1 mm² Aux White-Black 1 mm² Reverse Fog Right position Left position Stop Black Red Left flasher Yellow 3 Earth/Data Earth PART NO. REVISION NAME DATE AVO NAME: DATE: SCALE: Pink Blue Brown White/White-Red 1 mm² 1 mm² 1 mm² 1 mm² 1 mm² 1 mm² mm² 1 mm²/,5 mm²,5 Pin assignment, 14-pin terminal, VBG Position Function (A row) Colour Size TITLE: Brake and debur sharp edges and corners SURFACE TREATMENT : WEIGHT: MATERIAL: MATERIAL: WEIGHT: SURFACE TREATMENT : MATERIAL: WEIGHT: SURFACE TREATMENT : to 15p Ermax bajonet plug, 4,8 m Adapter cable 14p VBG Power plug TITLE: TITLE: SCALE: + - 0, , SCALE: DATE: NAME: AVO DATE: AVO NAME: AVO AVO AVO CABLES Front adapter Description Front adapter with 15 poled socket, straight A PART NO. REVISION NAME DATE AVO NAME: DATE: 1 mm² 1 mm².5 mm² 1 mm² 1 mm² 1 mm².5 mm² 1 mm² 1 mm² 1 mm² 1 mm².5 mm² 1 mm² 1 mm² 1 mm² :1 SCALE: 15-pole connecting cable, 4,8 m w/ x-pole outlet for left and right position, 0. m 15-pole connecting cable, +4V4,8 m Orange w/ x-pole 10 outlet for left Aux1 and Grey right position, m Aux White/Black 1 Aux White/Blue A 13 Earth Data White/Red 14 CANH White/Green 15 CANL White/Brown Reverse Rosa Stop 1:1 Red Right Position Brown 1 mm² Left Position Black 1 mm².5 mm² 1 mm² 1 mm² 1 mm² 1 mm² 1 mm² 1 mm² 1 mm².5 mm².5 mm² 1 mm² 1 mm² 1 mm² Left Position Black Right Position Brown Stop Red Reverse Rosa +4V Orange Aux1 Grey Aux White/Black Aux3 White/Blue Earth Data White/Red CANH White/Green CANL White/Brown TITLE: Dimension without tolerance tolerance according to ISO 768-m g ISO Standard: 1098 With Ermax Bayonet plug Conductor cross-section: 7x1 mm² + x,5 mm² CableType: FLRYY Brake and debur sharp edges and corners SURFACE TREATMENT : 15 core cable mm Dimension without tolerance tolerance according to ISO 768-m g WEIGHT: MATERIAL: 15 core Cable mm x core output with Super Seal Socket, pin ISO left position + 6 right position Pin assignment Position Function Colour Size 1 Earth Brown 1 mm² Left position Blue 1 mm² 1 Left position Blue 1 mm² 1 mm² 1 mm² 1 mm² 1 mm² Pin assignment 1 mm² Position Function Colour Size Right Flasher Green 1 mm² 1 Earth Brown 1 mm² 1,5 mm²,5 mm² 1 mm² 1 mm² Reverse Rosa Aux White/Black Earth Data White/Red +4V Orange Fog Blue Aux1 Grey CANL White/Brown Right position Brown Aux3 White/Blue Earth White,5 mm² Tolerance - 0, , + 0,3-0, ,8 + - Dimension 0,5 to 3 mm 3 to 6 mm 6 to 30 mm 30 to 10 mm 10 to 400 mm 400 to 1000 mm 1000 to 000 mm Dimension tolerance according to ISO 768-m Dimension Tolerance mm² 1 mm² 1 mm² 1 mm² Left Flasher Yellow Stop Red CANH White/Green 1 Left Position Black Pin Assignment Position Function Colour Size Right Flasher Green 1 mm² 1 mm² 1 mm² 1 mm² 1 mm² 1 mm²,5 mm²,5 mm² 1 mm² 1 mm² Earth White,5 mm² 1 mm² 1 mm² 1 mm² 1 mm² +4V Orange Fog Blue Aux1 Grey CANL White/Brown Right position Brown Aux3 White/Blue Reverse Rosa Aux White/Black Earth Data White/Red CANH White/Green Stop Red Left Flasher Yellow Position Function Colour Size Pin Assignment Left Position Black Tolerance - 0,1 + 0,1-0, + 0,3-0, ,8 + - Angle tolerance according to ISO 768-m 10 to 50 mm 50 to 10 mm 10 to 400 mm 400 to - mm 10 +4V const. CANH Orange White-Green,5 mm² CANL White-Brown 1 mm² 0 to 10 mm Right flasher Green Dimension Tolerance 1, Tolerance Dimension 0,5 to 3 mm 3 to 6 mm 6 to 30 mm 30 to 10 mm 10 to 400 mm 400 to 1000 mm 1000 to 000 mm Dimension Dimension tolerance according to ISO 768-m 0 to 10 mm PIN 5 15 PIN 5 PIN 6 PIN 6 Angle tolerance according to ISO 768-m 10 to 50 mm 50 to 10 mm 10 to 400 mm 400 to - mm Angle tolerance according to ISO 768-m 0 to 10 mm 10 to 50 mm 50 to 10 mm 10 to 400 mm 400 to - mm mm Frontcable with 14 poled VBG-Socket without SAL (Locked) With Ermax Bayonet socket Conductor cross-section: 1x1 mm² + 3x,5 mm² CableType: FLRYY core cable 400 mm Socket, straight mm Dimension tolerance according to ISO 768-m Angle tolerance 0,5 according to 3 mm to ISO 768-m 3 to 6 mm 6 to 30 mm Dimension 30 to 10 mm 10 to 400 mm 400 to 1000 mm 1000 to 000 mm to ,1 mm mm 0, 0,5 + 0,8 + Tolerance 10 to 50 mm 0,1 50 to 10 mm 400 to + 0, B B B B B B B B B B A A A A A A A A A A A Reverse Pink 1 mm² 7B Fog Blue 1 mm² 8A Aux White-Black 1 mm² 8B CANL White-Brown 1 mm² 9 Aux1 Grey 1 mm² 10 +4V const. Orange,5 mm² 11 Aux3 White-Blue 1 mm² 1 CANH White-Green 1 mm² Frontcable with 14 poled VBG-Plug With Ermax Bayonet plug Conductor cross-section: 1x1 mm² + 3x,5 mm² CableType: FLRYY 15 core cable mm without SAL (Locked) Dimension without tolerance tolerance according to ISO 768-m g Brake and debur sharp edges and corners Adapter cable 14p VBG Power plug to 15p bajonet socket, 0,6 m 1:1 REVISION NAME DATE PART NO A w Dimension tolerance according to ISO 768-m 0 to 10 mm Dimension 1000 to 000 mm 400 to 1000 mm 10 to 400 mm 30 to 10 mm 0,5 to 3 mm 3 to 6 mm 6 to 30 mm Dimension Tolerance + Tolerance 0,5 0,1 0,1 + 0, + 0,3 + 0,8 7A 7B 8A 8B Reverse Pink 1 mm² Fog Blue 1 mm² Aux White-Black 1 mm² CANL White-Brown 1 mm² Aux1 Grey 1 mm² +4V const. Orange,5 mm² Aux3 White-Blue 1 mm² CANH White-Green 1 mm² 15 core cable mm with SAL (Locked) Dimension without tolerance tolerance according to ISO 768-m Brake and debur sharp edges and corners Adapter cable 14p VBG Power plug to 15p bajonet socket, 0,6 m 1:1 REVISION NAME DATE g Ermax Lighting Systems 4V November PART NO A

96 x7-pole Connecting cab 4,8 m 6/58R 5/R 6 5 1/31 7 4/54 1/ /58L 3/L 3 CABLE Front adapter Description Front adapter with x7 poled Socket, straight ISO Standard: With Ermax Bayonet plug CableType: FLRYY Pin no.11 in Ermax Bayonet plug not connected (aux 1 / brake wear sensor) 14 core (x7 output) Cable 600 mm Conductor cross-section: 6x1mm² + 1x,5mm² Front adapter with x7 poled Socket, straight ISO Standard: With Ermax Bayonet plug CableType: FLRYY Pin no.11 in Ermax Bayonet plug not connected (aux 1 / brake wear sensor) x core Output with Super Seal Socket, ISO 1098 pin 5 left position + 6 right position 14 core (x7 output) Cable 600 mm Conductor cross-section: 6 x 1 mm² + 1 x,5 mm² Front adapter with x7 poled Socket, straight ISO Standard: With Ermax Bayonet plug CableType: FLRYY Pin no.11 in Ermax Bayonet plug not connected (aux 1 / brake wear sensor) 14 core (x7 output) Cable mm Conductor cross-section: 6x1mm² + 1x,5mm² Ermax Lighting Systems 4V November 016

97 CABLE Front adapter Description Front adapter with 15+x7 poled Socket, straight ISO Standard: With Ermax Bayonet plug CableType: FLRYY Pin no.11 in Ermax Bayonet plug not connected 14 core (x7 output) Cable 600 mm Conductor cross-section: 6x1mm² + 1x,5mm² Frontbox with 15+x7 poled Socket, straight ISO Standard: With Ermax Bayonet plug CableType: FLRYY 15 core Cable 600 mm Conductor cross-section: 1x1 mm² + 3x,5 mm² 15 core Cable 600 mm - with resistor Conductor cross-section: 1x1 mm² + 3x,5 mm² Frontbox with 15+x7 poled Socket x core output with Super seal Socket, ISO 1098 pin 5 left position + 6 right position ISO Standard: With Ermax Bayonet plug CableType: FLRYY 15 poled cable 600 mm Conductor cross-section: 1x1 mm² + 3x,5 mm², x1mm² 15 core poled 600 mm - with with Super Seal socket Conductor cross-section: 1x1 mm² + 3x,5 mm², x1mm² S N Ermax Lighting Systems 4V November

98 CABLE Main cable Description Main Cable Ermax Bayonet plug > Socket Conductor cross-section: 7x1 mm²+x,5 mm² CableType: FLRYY Pin no. 9 connected to pin 1 (ISO 1098 aux 3) 9 core mm 9 core mm 9 core mm 9 core mm 9 core mm 9 core mm 9 core mm Main cable Ermax Bayonet plug > Socket Conductor cross-section: 1x1 mm²+3x,5 mm² CableType: FLRYY 15 core mm 15 core mm 15 core mm 15 core mm 15 core mm 15 core mm Ermax Lighting Systems 4V November 016

99 CABLE Main cable Description Main cable Ermax Bayonet plug > Socket Conductor cross-section: 7x1 mm² + x,5 mm² / x1 mm² CableType: FLRYY Pin no. 9 connected to pin 1 (ISO 1098 aux 3) x poled outlets with Super Seal socket (ISO 1098 pin 7 stop / pin 1 lift axle aux 3) 9 core mm. x poled aux. pin 7+1 rear 9 core mm. x poled aux. pin 7+1 rear 9 core mm. x poled aux. pin 7+1 rear 9 core mm. x poled aux. pin 7+1 rear Main cable Ermax Bayonet plug > Socket Conductor cross-section: 7x1 mm² + x,5 mm² / x1 mm² CableType: FLRYY Pin no. 9 connected to pin 1 (ISO 1098 aux 3) x poled outlets with Super Seal socket (ISO 1098 pin 7 stop / pin 1 lift axle aux 3) 9 core mm. x poled aux. pin 8+1 rear 9 core mm. x poled aux. pin 8+1 rear 9 core mm. x poled aux. pin 8+1 rear 9 core mm. x poled aux. pin 8 +1 rear Ermax Lighting Systems 4V November

100 CABLE Main cable Description Main cable Ermax Bayonet plug > Socket Conductor cross-section: 7x1 mm²+x,5 mm² / x1 mm² CableType: FLRYY x-poled outlets with Super Seal socket (ISO 1098 pin 8 reverse / pin 9 permanent positive) 9 core mm x poled aux. pin 8+9 rear 9 core mm x poled aux. pin 8+9 rear 9 core mm x poled aux. pin 8+9 rear Main cable / Intermediate cable Ermax Bayonet plug > Socket Conductor cross-section: 1x1 mm²+3x,5 mm² / x1 mm² CableType: FLRYY Pin no.9 connected to pin 1 (ISO 1098 Aux 3) x-poled outlets with Super Seal socket (ISO 1098) 15 core 300 mm x poled Aux. Pin 7+1 rear Pin 7 stop / Pin 1 lift axle aux 3 15 core 300 mm x poled Aux. Pin 8+1 rear Pin 8 reverse / pin 1 lift axle aux 3 15 core 300 mm x poled Aux. Pin 8+9 rear Pin 8 reversing lights / pin 9 constant plus Ermax Lighting Systems 4V November 016

101 CABLE Main cable Description Main cable 4x poled Aux with Super Seal Socket (ISO 1098 Pin 8 reversing Lights / pin 9 constant plus, pin 5 LI. position / 6 RE. position) Ermax Bayonet plug > Socket CableType: FLRYY 9 core mm Conductor cross-section: 7x1mm²+1x,5mm² + x1mm² Main cable (Adapter) AMP 1,5 Plug > Socket x-poled outlets with Super Seal socket (ISO 1098 pin 8 reverse / pin 3 Rear fog lights CableType: FLRYY 7 core 300 mm x poled aux. pin 8+3 Conductor cross-section: 6x1 mm²+1x,5 mm² / x1 mm² PIN 8 PIN 3 Main cable (Adapter) Ermax Bayonet plug > Socket x poled outlets with Super Seal socket (ISO 1098 pin 10 brake wear sensor aux / pin 1 lift axle aux 3) x poled Aux. pin 10+1 rear CableType: FLRYY core 300 mm Conductor cross-section: 1x1 mm²+3x,5 mm² / x1 mm² Pin 10 Pin 1 Ermax Lighting Systems 4V November

102 CABLE Main cable Description 15 Right flasher Green 1 mm² 14 Aux3 White/Blue 1 mm² Main cable (Adapter) Ermax Bayonet plug > Plug CableType: FLRYY 13 Right position Brown 1 mm² 1 CANL White/Brown 1 mm² 11 Aux1 Grey 1 mm² 10 Fog Blue 1 mm² 9 +4V Orange,5 mm² 8 Earth Data White/Red,5 mm² 7 Aux White/Black 1 mm² 15 core 300 mm Conductor cross-section: 1x1 mm²+3x,5 mm² 6 Reverse Rosa 1 mm² 5 Earth White,5 mm² 4 CANH White/Green 1 mm² 3 Stop Red 1 mm² Pin assignment Position Function Colour Size 1 Left position Black 1 mm² Left flasher Yellow 1 mm² Main cable, Open end Ermax Bayonet socket > Open end with blade receptacles 6,3x0,8 mm Conductor cross-section: 1x1 mm² + 3x,5 mm² CableType: FLRYY Mounting in Junction box 15 core 500 mm 15 core mm 15 core mm 15 core mm 15 core mm Ermax Lighting Systems 4V November 016

103 CABLE Main cable Description Main cable, Open end (Front adapter) Open end with blade receptacles 6,3x0,8 mm > Ermax Bayonet plug Conductor cross-section: 1x1 mm² + 3x,5 mm² CableType: FLRYY Mounting in front box / Plug 15 core 600 mm 15 core mm 15 core mm 15 core mm 15 core mm Main cable, Open end Open end with blade receptacles 6,3x0,8 mm Conductor cross-section: 1x1 mm² + 3x,5 mm² CableType: FLRYY Mounting in Junction box 15 core mm 15 core mm 15 core mm 15 core mm Ermax Lighting Systems 4V November

104 CABLE Rear cable Description Rear cable Ermax Bayonet socket > xamp-1.5-plug, angled CableType: FLRYY x6 core.500 mm Conductor cross-section: 6x1 mm² x6 core.500 mm With x poled outlets for marker lights Conductor cross-section: 6x1 mm² / x1 mm² Rear cable Ermax Bayonet socket > xamp 1.5 Plug, straight. CableType: FLRYY x6 core.500 mm Conductor cross-section: 6x1 mm² x6 core.500 mm With x poled outlets with Super seal Socket for marker lights Conductor cross-section: 6x1 mm² / x1 mm² 104 Ermax Lighting Systems 4V November 016

105 CABLE Rear cable Description Rear cable, Chain Ermax Bayonet socket > x AMP 1.5 Plug, angled. Conductor cross-section: 6x1 mm² / x1 mm² CableType: FLRYY x6 core.500 mm With x poled outlets with Super seal Socket for marker lights LH RH Rear cable, Chain Ermax Bayonet socket > x3 AMP 1.5 Plug, angled Conductor cross-section: 6x1 mm² / x1 mm² CableType: FLRYY x6 core.500 mm With x poled outlets with Super seal Socket for marker lights Ermax Lighting Systems 4V November

106 CABLE Rear cable Description Rear cable, Chain Ermax Bayonet socket > x4 AMP 1.5 Plug, angled. Conductor cross-section: 6x1 mm² / x1 mm² CableType: FLRYY x6 core.900 mm With x poled outlets with Super seal Socket for marker lights LH RH AVO Cable length tolerances for cables with 15- pole connectors 0 to 1 m.: Tol. +80 mm 1,01m. to 5 m.: Tol. +80 mm 5,01 m to 50 m.: Tol.: l +% Cable length tolerances for cables with 7 and - pole connectors 0 to 1 m.: Tol. +40 mm 1,01m. to 5 m.: Tol. +60 mm 5,01 m to 50 m.: Tol.: l +% 106 Ermax Lighting Systems 4V November 016

107 CABLE Rear cable Description Rear cable,single AMP-1.5-Plug, grade > AMP-1.5-Plug, angled CableType: FLRYY For mounting in Ermax junction box 6 core mm Conductor cross-section: 6x1 mm² 6 core.000 mm Conductor cross-section: 6x1 mm² 6 core.000 mm With -poledem Output for marker lights Conductor cross-section: 6x1 mm² / x1 mm² 6 core.500 mm Conductor cross-section: 6x1 mm² 6 core.500 mm With poledem Output for marker lights Conductor cross-section: 6x1 mm² / x1 mm² 6 core mm Conductor cross-section: 6x1 mm² 6 core mm Conductor cross-section: 6x1 mm² 6 core mm With poled outlets for marker lights Conductor cross-section: 6x1 mm² / x1 mm² Ermax Lighting Systems 4V November

108 CABLE Rear cable Description Rear cable, single AMP 1.5 Plug, straight > AMP 1.5 Plug, straight CableType: FLRYY 6 core mm Conductor cross-section: 6x1 mm² 6 core.500 mm With poled outlets with Super seal Socket for marker lights Conductor cross-section: 6x1 mm² / x1 mm² pole single Rear cable, chain,.1 m 4 Flasher Yellow 1 mm² 5 Stop Red 1 mm² 6 Fog Blue 1 mm² Rear cablesingle, Chain 3 Reverse Brown 1 mm² AMP-1,5-Socket > xamp-1.5-plug, angled CableType: FLRYY For mounting in Ermax junction box 6 core.100 mm Conductor cross-section: 6x1 mm² Cable length tolerances for cables with 7 and - pole connectors 0 to 1 m.: Tol. +40 mm 1,01m. to 5 m.: Tol. +60 mm 5,01 m to 50 m.: Tol.: l +% Cable length tolerances for cables with 15- pole connectors 0 to 1 m.: Tol. +80 mm 1,01m. to 5 m.: Tol. +80 mm 5,01 m to 50 m.: Tol.: l +% Rear cablesingle, Chain AMP-1,5-Plug, grade > 3xAMP-1,5-Plug, angled CableType: FLRYY For mounting in Ermax junction box 6 core.100 mm Conductor cross-section: 6x1 mm² Ermax Lighting Systems 4V November 016

109 CABLE Rear cable Description Rear cablesingle, Chain Open end with blade receptacles 6,3 x 0,8 mm > 3 x AMP 1.5 Plug, angled, Distance between plug: 400 mm. CableType: FLRYY 6 core.100 mm Conductor cross-section: 6x1 mm² Rear cable, Open end Open end with blade receptacles 6,3x0,8 mm > AMP 1.5 Plug, straight Conductor cross-section: 6x1 mm² For mounting in junction box CableType: FLRYY 6 core mm 6 core mm Ermax Lighting Systems 4V November

110 CABLE Rear cable Description Rear cable, Open end Open end with blade receptacles 6,3x0,8 mm > AMP 1,5 Plug, angled CableType: FLRYY For mounting in junction box 6 core mm Conductor cross-section: 6x1 mm² 6 core mm With -poled Output with Super seal Socket for Outer end marker light Conductor cross-section: 6x1 mm² / x1 mm² 6 core mm Conductor cross-section: 6x1 mm² 6 core mm With poled outlets with Super seal Socket for marker lights Conductor cross-section: 6x1 mm² / x1 mm² 6 core mm Conductor cross-section: 6x1 mm² Rear cable, Open end (for 3 function lamp) Open end with blade receptacles 6,3x0,8 mm > Open end CableType: FLRYY For mounting in junction box 4 core mm Conductor cross-section: 3x1 mm² + 1x,5 mm² Ermax Lighting Systems 4V November

111 CABLE Rear cable Description Rear cable single, Open end (for 3 function lamp) Open end with blade receptacles 6,3x0,8 mm > AMP 1,5 Plug, straight. CableType: FLRYY 4 core.000 mm Conductor cross-section: 3x1 mm² + 1x,5 mm² 4 core mm Conductor cross-section: 3x1 mm² + 1x,5 mm² Rear cable single, Open end (for 3 function lamp) Open end with blade receptacles 6,3x0,8 mm > AMP 1,5 Plug, angled. CableType: FLRYY 4 core.000 mm Conductor cross-section: 3x1 mm² + 1x,5 mm² Tol.: l +% Tol. +80 mm Tol. +80 mm Cable length tolerances for cables with 15- pole connectors 0 to 1 m.: 1,01m. to 5 m.: 5,01 m to 50 m.: Cable length tolerances for cables with 7 and - pole connectors 0 to 1 m.: Tol. +40 mm 1,01m. to 5 m.: Tol. +60 mm 5,01 m to 50 m.: Tol.: l +% Rear cable single, Open end Open end with blade receptacles 6,3x0,8 mm > Open end CableType: FLRYY core mm Conductor cross-section: x0,5 mm² MATERIAL: WEIGHT: Dimension without tolerance tolerance according to ISO 768-m SURFACE TREATMENT : Brake and debur sharp edges and corners TITLE: 4-pole rear cable angled plug - open end, m SCALE: 1:1 DATE: NAME: LEP REVISION NAME DATE 1 AVO PART NO A Ermax Lighting Systems 4V November

112 CABLE Rear cable Description Rear cable AMP 1.5 socket > xamp 1.5 plug Connection for tail lights right and left Functions: Tail-, Stop- and Indicator light CableType: FLRYY x4 core mm Conductor cross-section: 3x1mm² + 1x,5 mm² LH RH Bag-stop-blink-tåge-baklys + stel Y-adapter cable 1 x AMP 1.5 Socket, grade > x AMP 1.5 Plug, grade CableType: FLRYY 6 core x 500 mm Conductor cross-section: 5x1mm² + 1x,5 mm² Ermax Lighting Systems 4V November 016

113 Reverse MATERIAL: WEIGHT: g SURFACE TREATMENT : Brake and debur sharp edges and corners TITLE: LEP SCALE: PART NO. DATE: NAME: REVISION NAME DATE AVO CABLE Rear cable Description Y-adapter cable 6 core Conductor cross-section: 5x1mm² + 1x,5 mm² / x1 mm². CableType: FLRYY x 300 mm 1 x AMP 1,5 Plug + x AMP 1,5 Socket With 1x core Output (00 mm) with Super Seal Socket for Tail-, or marker lights Y-adapter cable 6 core Conductor cross-section: 5x1mm² + 1x,5 mm² CableType: FLRYY Y-adapter cable x 500 mm 1 x AMP 1.5 Socket, grade + x AMP 1.5 Plug, grade With 1x core Output (00 mm) with Super Seal Socket for Rear fog- and Reverse lights Tol.: l +% Tol. +80 mm Tol. +80 mm Cable length tolerances for cables with 15- pole connectors 0 to 1 m.: 1,01m. to 5 m.: 5,01 m to 50 m.: Cable length tolerances for cables with 7 and - pole connectors 0 to 1 m.: Tol. +40 mm 1,01m. to 5 m.: Tol. +60 mm 5,01 m to 50 m.: Tol.: l +% Fog Y-adapter cable, 0,3 m w/ x-pole outlet for reverse and fog, 0,3 m 1:1 Ermax Lighting Systems 4V November A1

114 CABLE Side cable Description Side cable, flat With Super Seal plug Conductor cross-section: x1,5 mm² CableType: FLYYF mm for Click-in System mm for Click-in System mm for Click-in System mm for Click-in System mm for Click-in System mm for Click-in System mm for Click-in System mm for Click-in System mm for Click-in System mm for Click-in System mm for Click-in System Ermax Lighting Systems 4V November 016

115 CABLE Side cable Description Side cable, Chain 1 x inlet with Super Seal socket + x outlets with Super Seal plugs Conductor cross-section: x0,5 mm² CableType: FLRYY mm Distance between plugs: 1x00 mm + 1x3700 mm Suitable as extension cable for side cable chains Cable length tolerances for cables with 7 and - pole connectors 0 to 1 m.: Tol. +40 mm 1,01m. to 5 m.: Tol. +60 mm 5,01 m to 50 m.: Tol.: l +% Tol.: l +% Tol. +80 mm Tol. +80 mm Cable length tolerances for cables with 15- pole connectors 0 to 1 m.: 1,01m. to 5 m.: 5,01 m to 50 m.: Cable length tolerances for cables with 7 and - pole connectors 0 to 1 m.: Tol. +40 mm 1,01m. to 5 m.: Tol. +60 mm 5,01 m to 50 m.: Tol.: l +% D (1 : 1) Socket no.: Side cable, Chain 1 x inlet + x outlets with Super Seal plugs Conductor cross-section: x0,5 mm² C (1 : 1) CableType: FLRYY mm Pin assignment Position Function Colour Size 1 Earth Brown 0,5 mm² Position Blue 0,5 mm² Distance between plug: 1x1700 mm + 1x1300 mm 1 MATERIAL: WEIGHT: SURFACE TREATMENT : - Dimension without tolerance tolerance according to ISO 768-m Material <not specified> Brake and debur sharp edges and corners A TITLE: Plug no.: mm Distance between plug: 1x100 mm + 1x3000 mm mm Distance between plug: 1x300 mm + 1x5000 mm. Side cable, Chain Plug no.: C (1 : 1) 1 x Inlet Open end with blade receptacles 6,3x0,8 mm > + 3 x outletswith Super Seal plug Conductor cross-section: x0,5 mm² CableType: FLRYY -pole side cable Super Seal 3.9 m 1 socket, plugs SCALE: 1: PART NO. DATE: NAME: REVISION NAME DATE AVO AVO mm Distance between open end and plugs: 50 mm - 00 mm - 00 mm Ermax Lighting Systems 4V November

116 CABLE Side cable Description Side cable, Chain 1 x inlet + 3 x outlets with Super Seal plugs Conductor cross-section: x0,5 mm² CableType: FLRYY.500 mm Distance between plug: 500 mm mm mm 3.00 mm Distance between plug: 500 mm mm mm mm Distance between plug: 1000 mm mm mm mm Distance between plug: 000 mm mm mm mm Distance between plug: 000 mm mm mm Angle tolerance according to ISO 768-m Dimension tolerance according to ISO 768-m Dimension 0,5 to 3 mm 3 to 6 mm 6 to 30 mm 30 to 10 mm 10 to 400 mm 400 to 1000 mm 1000 to 000 mm Dimension 0 to 10 mm 10 to 50 mm 50 to 10 mm 10 to 400 mm 400 to - mm Tolerance 0,1 - + Tolerance - 0, , + - 0,1 0,3-0, , C (1 : 1) Plug no.: Side cable, Chain 1 x inlet + 4 x outlets with Super Seal plugs Conductor cross-section: x0,5 Pin mm² assignment CableType: FLRYY. Position Function Colour Size 800 mm Distance between plug: 00 mm 1 1 Earth Brown 0,5 mm² Position Blue 0,5 mm² mm Distance between plug: 00 mm mm mm mm mm Distance between plug: 7000 mm mm mm mm Dimension without tolerance tolerance according to ISO 768-m SCALE: DATE: MATERIAL: TITLE: mm WEIGHT: -pole cable 3 Distance between plug: 9000 mm mm mm mm SURFACE TREATMENT : Super Seal.5 m 4 - PART NO. 1 input & 3 outputs Brake and debur sharp edges and corners : NAME: AVO REVISION NAME DATE A 116 Ermax Lighting Systems 4V November 016

117 CABLE Side cable Description Side cable, Chain 1 x inlet + 5 x outlets with Super Seal plugs Conductor cross-section: x0,5 mm² CableType: FLRYY mm Distance between plug: x300 mm + x4000 mm 1x700 mm mm Distance between plug: 1x400 mm + 1x4150 mm + 1x4100 mm + 1x5000 mm + 1x750 mm mm.500 mm Distance between plug: 1x9000 mm + 3x3500 mm + 1x3000 mm Side cable, Chain 1 x inlet + 6 x outlets with Super Seal plugs Conductor cross-section: x0,5 mm² CableType: FLRYY mm Distance between plug: 1x000 mm + 5x3700 mm mm Distance between plug: 1x100 mm + 5x3000 mm mm Distance between plug: x1500 mm + 1x4000 mm + 3x 3500 mm Ermax Lighting Systems 4V November

118 CABLE Side cable Description Side cable, Chain 1 x inlet + 8 x outlets with Super Seal plugs Conductor cross-section: x0,5 mm² CableType: FLRYY mm Distance between plug: 1x7500 mm + 6x3500 mm + 1x3000 mm Tol. +80 mm Tol. +80 mm Cable length tolerances for cables with 15- pole connectors 0 to 1 m.: 1,01m. to 5 m.: 5,01 m to 50 m.: Tol.: l +% Cable length tolerances for cables with 7 and - pole connectors 0 to 1 m.: Tol. +40 mm 1,01m. to 5 m.: Tol. +60 mm 5,01 m to 50 m.: Tol.: l +% 118 Ermax Lighting Systems 4V November 016

119 CABLE Extension cable Description Extension cable core Super seal Socket > Super seal Plug Conductor cross-section: x1 mm² CableType: FLRYY mm mm mm mm mm Extension cable core Super seal Plug > Super seal Plug Conductor cross-section: x1 mm² CableType: FLRYY 00 mm 500 mm mm mm.000 mm.500 mm mm mm mm mm mm mm Ermax Lighting Systems 4V November

120 CABLE Extension cable Description Extension cable core Super Seal Socket > Super Seal Socket Conductor cross-section: x1 mm² CableType: FLRYY mm Extension cable core Super seal Plug > Open end with blade receptacles 6,3 x 0,8 mm Conductor cross-section: x1 mm² CableType: FLRYY 500 mm mm mm.000 mm mm mm mm mm Ermax Lighting Systems 4V November 016

121 CABLE Extension cable Description Extension cable core Click-in Adapter > Super seal Plug Conductor cross-section: x1 mm² CableType: FLRYY 500 mm mm.500 mm mm Extension cable core Super seal socket > Open end with blade receptacles 6,3 x 0,8 mm Conductor cross-section: x1 mm² CableType: FLRYY 500 mm mm mm Extension cable core Click-in Adapter > Super seal Socket Conductor cross-section: x1 mm² CableType: FLRYY 500 mm mm mm Ermax Lighting Systems 4V November

122 CABLE Extension cable Description Extension cable 6 core AMP 1.5 Socket > AMP 1.5 Plug Conductor cross-section: 5x1mm²+1x,5mm² Cable Type: FLRYY 6 core mm Extension cable 7 core Conductor cross-section: 6x1 mm² + 1x,5 mm² CableType: FLRYY mm AMP 1.5 Socket > AMP 1.5 Plug mm AMP 1.5 Socket, angled > AMP 1.5 Plug mm AMP 1.5 Socket > AMP 1.5 Plug mm 1 Ermax Lighting Systems 4V November 016

123 CABLE Y-adapter cable Description Y-adapter cable, core Conductor cross-section: x1 mm² CableType: FLRYY x 500 mm 1 x Super seal Socket + x Super seal Plug x mm 1 x Super seal Socket + x Super seal Plug Y-adapter cable, core Conductor cross-section: x1 mm² CableType: FLRYY x 500 mm 3 x Super Seal Plug x 4000 mm 3 x Super Seal Plug x 6000 mm 3 x Super Seal Plug Y-adapter cable, core Conductor cross-section: x1 mm² CableType: FLRYY x 500 mm Super Seal Socket 1 x Super seal Plug + x Super seal Socket Ermax Lighting Systems 4V November

124 CABLE Y-adapter cable Description Bag-stop-blink-tåge-baklys + stel Y-adapter cable, 6 core Conductor cross-section: 5x1mm² + 1x,5 mm² CableType: FLRYY x 500 mm 1 x AMP 1.5 Socket, grade + x AMP 1.5 Plug, straight Ermax Lighting Systems 4V November 016

125 CABLE Coil cable Description Coil cable Open end > Open end Outer diameter: 8 mm Number of coils: 64 CableType: PUR Conductor cross-section: 3x1mm² mm 3 core Coil cable Open end > Open end Outer diameter: 35 mm Number of coils: 5 CableType: PUR Conductor cross-section: 6x1mm²1x,5mm² mm 7 core Coil cable AMP 1.5 Plug > Socket Outer diameter: 35 mm Number of coils: 5 CableType: PUR Conductor cross-section: 6x1mm²+1x,5mm² mm 7 core Ermax Lighting Systems 4V November

126 CABLE Coil cable Description Coil cable Open end > Open end Conductor cross-section: 7x1mm²+x,5mm² Number of coils: 6 Inside diameter: 50 mm mm 9 core Coil cable Ermax Bayonet plug > Socket Conductor cross-section: 7x1mm²+x,5mm² Number of coils: 5 Inside diameter: 60 mm mm 9 core Coil cable Open end > Open end Conductor cross-section: 1x1mm²+3x,5mm² Number of coils: 3 Inside diameter: 65 mm mm 15 core Ermax Lighting Systems 4V November 016

127 CABLE Coil cable Description Coil cable Ermax Bayonet plug > Socket Conductor cross-section: 1x1mm²+3x,5mm² Number of coils: 3 Inside diameter: 65 mm mm 15 core Coil cable With Plug ISO 1098 og ISO4141 Conductor cross-section: 1x1,5mm²+3x,5mm² Inside diameter: 65 mm mm 15 core Ermax Lighting Systems 4V November

128 MAX ENLARGEMENTS Enlargements Example of a complete kit set Part no.: Part no.: Part no.: Part no.: Part no.: Part no.: Part no.: Enlargements - Warning signs Pos. 1 Pos. Pos. 3 Pos. 4 Functions DIN Norm Dimension: (L x B) Material Vertical foldable Packaging Placement Pos. DIN Singlesided 43 x 43 mm Aluminiums plate 1 Pcs Left / Right DIN Singlesided 43 x 43 mm Zinc-plated steel Vertical 1 Pcs Left DIN Singlesided 43 x 43 mm Zinc-plated steel Vertical 1 Pcs Right DIN Double sided 43 x 43 mm Zinc-plated steel Vertical 1 Pcs Left / Right Ermax Lighting Systems 4V November 016

129 /54G 3/31 1/L 7/58L 4/R 6/54 /54G 5/58R 3/31 1/L 7/58L 4/R 6/54 5/58R MAX ENLARGEMENTS Enlargements Description Side cable, chain 1 x inlet with Super seal Socket and 5 x outlets with Super Seal plug Conductor cross-section: x1 mm². CableType: FLRYY. 800 mm Distance between plug: 00 mm Plug no.: C (1 : 1) Cover no.: Cover for Super seal plug Connection cable D (1 : 1) Socket no.: Pin assignment Socket Position 7 core Function ISO Colour 174 Size > Super 1 seal Socket, core 1 Earth Brown 1 mm² Position Blue 1 mm² Conductor cross-section: x1mm² CableType: FLRYY Outlets on 7 cores Plug: Ground (pin L/1), R. Pos.(pin 58R/5), L. Pos. (pin 58L/7) mm core Connection cable Socket 7 core ISO 174 > Click-in Adapter, core Conductor cross-section: x1mm² CableType: FLRYY Outlets on 7 cores Plug: Ground (pin L/1), R. Pos. (pin 58R/5), L. Pos. (pin 58L/7) mm core AX Ermax Lighting Systems 4V November

130 ENLARGEMENTS Enlargements Description Coil cable Super seal Plug, core > Super seal Socket, core Conductor cross-section: 3x1mm² Pin (+) connected to conductors Isolation: Polyurethan Number of coils: mm core Coil cable Plug 7 core ISO 174 > Super seal Plug, core Conductor cross-section: 3x1mm² Isolation: Polyurethan. Number of coils: 64 Outlets on 7 cores Plug: Ground (pin L/1), R. Pos. (pin 58R/5), L. Pos. (pin 58L/7) mm 3 core On / off switch x 00 mm connection cable With Super Seal Socket > plug Ermax Lighting Systems 4V November 016

131 ACCESSORIES

132 ACCESSORIES Cable Rolls Pos. 1 Pos. i Kuntstoffhousingwith Ventilation for Functions Cable material Core Spool CableType Approved Conductor cross-section Pos. Side cable, For Click-in core 50 M FLRYY ADR x 1,0 mm² Side cable, For Click-in core 100 m FLRYY ADR x 1,5 mm² 1 Plastic material 3 core 50 M FLRYY ADR 3 x 1,5 mm² Plastic material 4 core 50 m FLRYY ADR 4 x 1,0 mm² Plastic material 4 core 50 M FLRYY ADR 4 x 1,5 mm² Plastic material 5 core 50 m FLRYY ADR 5 x 1,0 mm² Plastic material 7 core 100 m FLRYY ADR 7 x 1,0 mm² Plastic material 7 core 50 M FLRYY ADR 7 x 1,5 mm² Plastic material 7 core 50 m FLRYY ADR 6 x 1,0 + 1 x,5 mm² Plastic material 13 core 5 M FLRYY ADR 10 x 1,5 + 3 x,5 mm² Plastic material 15 core 50 m FLRYY ADR 1 x 1,0 + 3 x,5 mm² Plastic material 15 core 50 m FLRYY ADR 1 x 1,5 + 3 x,5 mm² Ermax Lighting Systems 4V November 016

133 ACCESSORIES Accessories Description Plate grip for Click-in System For cable with Click-in system Flexible and uncomplicated assembly Click-in Cable 1,5 mm with Open end 0,5 Meter 1,5 Meter 3,5 Meter Cap for Click-in cable 1,5 mm 10 pcs bags Adapter - Dual click-in For connecting two flat cables. Fit for 1,5 mm flat cable Must be mounted with pcs clamp Dimension: 68x15 x,1 x 15,4 mm End plug for flat cable Click-in For 1,5 mm² flat cable Dimension: Ø15 x 35 mm Ermax Lighting Systems 4V November

134 134 Ermax Lighting Systems 4V November 016

135 JUNCTION BOX In the contribution boxes the brake-, position-, side marker- and out-end marker lights only are connected to a passive working electronic devise. Error functions are thus not with the present technic shown in a trustworthy way on the dashboard. In order to ensure an outage control of the indicators being is according with the EU legislation, it is necessary to install a LED control box. (please see page 145)

136 JUNCTION BOX Junction box Description Junction box Low cover - In/Outlets: 8 x Mx1,5 Cable glands Low cover High cover High cover In/Outlets: 14 x Mx1,5 cable glands Connections ISO 1098 pin no. / Number of blade connectors 6,3x0,8 mm: 1 Left flasher lamp / 4 pcs Right flasher lamp / 4 pcs 3 Rear fog lamp / 6 pcs 4 Ground / 16 pcs 5 Left position / 6 pcs 6 Right position / 6 pcs 7 Stop lamp / 6 pcs 8 Reversing lamp / 6 pcs 9 Power supply, permanent positive / pcs 10 Aux 1, brake wear sensor / pcs 11 Aux, brake control for trailer / pcs 1 Aux, lift axle / pcs 13 Ground for elektronics (CAN) / pcs 14 CANH - Data communication / pcs 15 CANL - Data communication / pcs , Nut for cablegland without cable mounted is tightend to distance 1,5 mm Nut for cablegland without cable mounted is tightend to distance 1,5 mm Low cover High cover 136 Ermax Lighting Systems 4V November 016

137 JUNCTION BOX Junction box Description Junction box 1x15 core Ermax Bayonet socket Low cover Low cover - Outlets: 1x Mx1,5 Cable glands. x7 core AMP 1.5 Socket for tail lamp LH+RH x core Super Seal Socket with RE+LI Position 1x core Super Seal Socket with reverse lights 1x core Super Seal Socket with Rear fog lights High cover - Outlets: 5x Mx1,5 Cable glands x7 core AMP 1.5 Socket for tail lamp LH+RH x core Super Seal Socket with LH+RH position 1x core Super Seal Socket with reverse lights 1x core Super Seal Socket with Rear fog lights 1x core Super Seal Socket with +4V 1x core Super Seal Socket with Aux Connections ISO 1098 pin no. / Number of blade connectors 6,3x0,8 mm: High cover Gap size= 0-0,3 mm 1 Left flasher light / 4 pcs Right flasher light / 4 pcs 3 Rear fog light / 6 pcs 4 Ground / 16 pcs 5 Left position / 6 pcs 6 Right position / 6 pcs 7 Stop light / 6 pcs 8 Reversing light / 6 pcs 9 Power supply, permanent positive / pcs 10 Aux 1, brake wear sensor / pcs 11 Aux, brake control for trailer / pcs 1 Aux, lift axle / pcs 13 Ground for elektronics (CAN) / pcs 14 CANH - Data communication / pcs 15 CANL - Data communication / pcs 35 67, , Torque for cablegland nut =100 NCm 00 Gap size= 0-0,3 mm Low cover High cover Ermax Lighting Systems 4V November

138 JUNCTION BOX Installation- and mounting components Description Junction box with Cable Low cover Inlets: 1x15 core Ermax Bayonet socket with 1500 mm cable Outlets: 1x Mx1,5 Cable glands x7 core AMP 1.5 plug with 1300 mm cable for tail lamp LH+RH x core Super Seal socket with LH+RH position. 1x core Super Seal socket with reverse lights. 1x core Super Seal socket with rear fog lights Connections ISO 1098 pin no. / Number of blade connectors 6,3x0,8 mm: 00 1 Left flasher light / 4 pcs Right flasher light / 4 pcs 3 Rear fog light / 6 pcs 4 Ground / 16 pcs 5 Left position / 6 pcs 6 Right position / 6 pcs 7 Stop light / 6 pcs 8 Reversing light / 6 pcs 9 Power supply, permanent positive / pcs 10 Aux 1, brake wear sensor / pcs 11 Aux, brake control for trailer / pcs 1 Aux, lift axle / pcs 13 Ground for elektronics (CAN) / pcs 14 CANH - Data communication / pcs 15 CANL - Data communication / pcs , Nut for cablegland without cable mounted is tightend to distance 1,5 mm 138 Ermax Lighting Systems 4V November 016

139 9 +4Volt Orange,5mm 10 Fog Blue 1mm 11 Aux1 Grey 1mm 1 13 CANL White/Brown Right position Brown 1mm 1mm Aux3 Right flasher 1mm 1mm Position 1 Function 5 36 Ground Left flasher Stop Reverse White/Blue Green Colour Size Left position Black 1mm plugflasher Pin assignment mm 15-pole Left Yellow 3 Stop Red 1mm Position Function Colour Size 14 LeftCANH position Black White/Green 1mm 1mm JUNCTION BOX White Yellow,5mm 1mm Red Pink 1mm 1mm Aux White/Black CANH White/Green 1mm 1mm Pin assignment Ground data Grey/Red,5mm Ground White,5mm Position Function Colour +4Volt Orange,5mm Reverse Pink 1mm 1 Ground White Fog Aux Aux1 Ground data mm Green 1mm 4 Left flasher +4Volt Orange CANL White/Brown 5 Stop RightFog position Brown Blue Size 1 mm White/Black LeftBlue position Grey Grey/Red Reverse 1 mm Yellow,5mm 1mm Aux3 Right flasher 1 mm Red 1 mm Blue 1 mm 1mm 1mm Fog Aux1 Grey Aux3 White/Blue 7 Right flasher White/Brown Green CANL Right position Brown 1 mm 1mm Brown,5mm 1mm 1mm 1mm 1mm - Installation- and mounting components Cable length 1500 mm 1mm Pin assignment White/Blue Green 1mm 1mm Position Description Cable length 1500 mm Function Colour Ground White 1 Size 1 mm Left position Green Pin assignment Reverse Brown Function Colour Left flasher Yellow Ground White Stop Red Left position Green Fog Blue Reverse Brown Left flasher Yellow 3 Position Junction box with Cable 00 mm 1 mm 1 mm Size 1 mm 1 mm 1 mm 1 mm 1 mm 1 mm 1 mm 5 Stop Red 1 mm 6 Fog Blue 1 mm Inlets: 1x15 core Ermax Bayonet socket with 1500 mm cable. Cable length 100 mm Low cover - Outlets: Cable length 100 mm 1x Mx1,5 cable glands. x3 7 core AMP 1.5 Plug with 100 mm cable with 100 mm cable for tail light LH+RH x core Super Seal socket with LH+RH position 1x core Super Seal Socket reverse lights 1x core Super Seal Socket with fog lights nt Cross section 1 mm 1 mm J8 036 Colour White Blue Cross section 1 mm 1 mm Pin assignment High cover Position 1 Function Ground Left position Colour White Black Cross section 1 mm 1 mm Pin assignment Position 1 Function Ground Left position Colour White Black Cross section 1 mm 1 mm Function Colour Cross section Pin assignment Ground White 1 mm Position Function Colour Fog Blue 1 mm 1 Ground White Pin assignment J8 036 Aux3 White/Blue Function Colour Cross section Ground White 1 mm Fog Blue 1 mm Position Cross section 1 mm 1 mm pole plug Pin assignment Pin assignment Function Ground Aux3 Colour White White/Blue Cross section 1 mm 1 mm Position 1 Function Left position Colour Black 1mm 3 Left flasher Stop Yellow Red 1mm 1mm 4 CANH White/Green 1mm White,5mm Pink 1mm White/Black Grey/Red 1mm,5mm Orange,5mm 35 67,1 Position 1 Gap size= 0-0,3 mm Position 1 15-pole plug Pin assignment Position 1 Function Left 181position Left flasher Stop 4 CANH Ground Colour Black Size Reverse 1mm 7 Aux Yellow 1mm 8 Red Ground data 1mm 9 +4Volt White/Green 1mm Size Ground mm 00 67,1 1mm Pin assignment Connections ISO 1098 pin no. / Number of blade connectors 6,3x0,8 mm: Position 1mm 1mm Function Colour Size 1 Ground White 1 mm Left position Green 1 mm,5mm White/Blue 14 Orange Aux3 1mm 1 mm 3 Reverse Brown Pin assignment junctionbox 10 Fog 1mm 15 Blue Right flasher Green 1mm 1 mm Left flasher Yellow Pin assignment Position Function 11 Aux1 Grey (pos4) (pos5)lh (pos5)rh (pos18) (pos0) (pos19) (pos17) 1mm 1 mm 5 Stop Red Position Function Colour Size 1 Left flasher Yellow Yellow 1 mm 1 CANL White/Brown 6 Fog Blue 158 Cable length 1500 mm 1mm 1 mm 1 Ground White Right flasher Green Yellow 13 RightBlue position Brown 1mm 7 3 Fog Blue Blue Blue 1 mm Left position Green 4 Ground White White White White White White White 14 Aux3 White/Blue 1mm 1 mm 3 Reverse Brown 5 Left position Black Green Black 15 Right flasher Green 1mm 1 mm 4 Left flasher Yellow 6 Right position Brown Green Brown mm 5 Stop Red 7 Stop Red Red Red 8 Reverse Cable Pink Brown Pink 1 mm 6 Fog Blue length 1500 mm 65Brown 9(Aux) +4V Orange 7 10(Aux) Aux 1 Grey 11(Aux) Aux White/Black Pin assignment junctionbox 1(Aux) Aux 3 White/Blue Aux) Ground Data Grey/Red 65 Position Function (pos4) (pos5)lh (pos5)rh (pos18) (pos0) (pos19) (pos17) 14(Aux) CANH White/Green 15(Aux) CANL White/Brown 1 Left flasher Yellow Yellow SCALE: Right flasher Green Yellow Pin assignment junctionbox DATE: Dimension without tolerance Cable length 100 mm 31:1 Fog Blue Blue Blue Blue tolerance according to ISO 768-m 4 Ground White White White White White White White Position Function (pos5)lh (pos5)rh (pos18) (pos0) (pos19) (pos17) 5 LeftNAME: position LEP(pos4) Black Green Black 16 Left flasher Yellow Yellow Right position Brown Green Brown MATERIAL: REVISION RightNAME flasher DATEGreen Yellow TITLE: 7 Stop Red Red Red 38 1 Fog Blue Blue Blue Blue Reverse Pink Brown Brown Pink LEP Cable length 100 mm 4 Ground White White White White White White White 9(Aux) +4V Orange WEIGHT: 5 LeftAux position Black Green Black LEP (Aux) Grey 769 g 6 3 RightAux position Brown Green Brown 11(Aux) White/Black LEP 7 Stop Red Red Red 1(Aux) Aux 3 White/Blue SURFACE TREATMENT : LEP Data Ground Reverse Pink Brown Brown Pink 13Aux) Grey/Red 9(Aux) +4V Orange 14(Aux) CANH White/Green PART NO. 10(Aux) Aux 1 Grey 15(Aux) CANL White/Brown Pin assignment (Aux) Aux White/Black SCALE: Position Colour A1 Brake and debur Function sharp edges and corners Cross section DATE: Dimension without tolerance 1(Aux) Aux 3 White/Blue 1 Ground White 1 mm 1:1 tolerance according ISO 768-m 13Aux) GroundtoData Grey/Red Aux3 White/Blue 1 mm CANH White/Green 14(Aux) NAME: LEP 15(Aux) CANL White/Brown Pin assignment ,1 3 +4Volt Reverse White Fog Blue,5mm 11 Pink Aux11mm Grey 1 Aux White/Black CANL 1mm White/Brown Right position Brown Ground data 13Grey/Red,5mm High cover - Outlets: 5x Mx1,5 cable gland x3 7 core AMP 1.5 plug angled, with 100 mm cable for LH+RH tail light x core Super Seal Socket with LH+RH position 1x core Super Seal socket with reverse lights 1x core Super Seal Socket with Rear fog lights Pin assignment J8 036 Gap size=gap 0-0,3 mm0-0,3 mm size= Colour White Black 35 1 Left flasher light / 4 pcs Right flasher light / 4 pcs 3 Rear fog light / 6 pcs 4 Ground / 16 pcs 5 Left position / 6 pcs 6 Right position / 6 pcs 7 Stop light / 6 pcs 8 Reversing light / 6 pcs Power supply, permanent positive / pcs 10 Aux 1, brake wear sensor / pcs 1:1 / pcs 11 Aux, brake control for trailer Junctionbox 1 Aux, lift axle / pcs low cover 13 Ground Junctionbox for elektronics (CAN) / pcs A CANH - Data / pcs lowcommunication cover CANL - Data communication / pcs A1 Junctionbox low cover MATERIAL: Position Function Colour Cross section 15-pole plug PinGround assignment White 1 mm Position Function Left positioncolour Black Size 1 mm 1 Left position Black 1mm Pin assignment Function Ground 3 Position 1 Left position Left flasher Yellow Colour Cross section White Stop 1 mm Red Black CANH White/Green 1 mm tolerance according to ISO 768-m MATERIAL: 1mm 1mm 1mm - 10 Position 1 Function 11 Ground Fog Fog Brake and debur sharp edges and corners 1mm Right position Brown 1mm 1mm Aux3 Right flasher White/Blue Green 1mm 1mm Colour Cross section Aux1 Grey White 1 mm White/Brown Blue CANL 1 mm 181 Position Function 1 Ground Torque for cablegland nut =100 NCm3 Left position Colour DATE LEP LEP LEP mm 1 mm Brown 1 mm Left flasher Yellow 1 mm 5 Stop Red 1 mm 6 Fog Blue 1 mm ,1 6 Size White Green Reverse ,1 LEP LEP LEP Pin assignment Cable length 100 mm LEP NAME Brake and debur sharp edges and corners 1mm DATE PART NO. Torque for cablegland nut =100 NCm Cable length 1500 mm 19 Blue NAME: LEP 4 1 SURFACE TREATMENT : - NAME DATE: LEP PART NO. 769 g 1 3 REVISION TITLE: WEIGHT: 7 Position Aux Function White/BlackColour 1mm Cross section 1 Ground data GroundGrey/Red White,5mm 1 mm 8 1 mm 9 +4Volt Fog Orange Blue,5mm Pin assignment g SURFACE TREATMENT : - Ground White,5mm Pin assignment Reverse Pink mm SCALE: REVISION TITLE: - Dimension without tolerance WEIGHT: Gap size= 0-0,3 mm Gap size= 0-0,3 mm Pin assignment junctionbox (pos5) 1 mm WEIGHT: 94,1 907 g SURFACE TREATMENT : DATE: NAME: LEP White/Blue DATE NAME LEP DATE: NAME DATE LEP AVO LEP LEP LEP AVO LEP Low cover A1 PART NO. PART NO LEP :1 REVISION NAME: JunctionboxJunctionbox high cover high cover +- 0,3 +- 0, +- 0,1 +- 0,1 0,5 to 3 mm Dimension g SURFACE TREATMENT : - REVISION Pin assignment junctionbox Function (pos4) (pos7)lh (pos7)rh (pos18) (pos0) (pos19) (pos17) (pos6) (pos5) 1 Left flasher Yellow Yellow Right flasher Green Yellow 3 Fog Blue Blue Blue Blue 4 Ground White White White White White White White White White 5 Left position Black Green Black 6 Right position Brown Green Brown 7 Stop Red Red Red Red 8 Reverse Pink Brown Brown Pink 9(Aux) +4V Orange 10(Aux) Aux 1 Grey 11(Aux) Aux White/Black 1(Aux) Aux 3 White/Blue White/Blue 13Aux) Ground Data Grey/Red CANH White/Green 14(Aux) 15(Aux) CANL White/Brown Position 3 Dimension tolerance according to ISO 768-m TITLE: Brake and debur sharp edges and corners Brake and debur sharp edges and corners WEIGHT: 1:1 Tolerance , Dimension - SCALE: TITLE: +- 0,8 0 to 10 mm 1 MATERIAL: Tolerance MATERIAL: 8 Dimension without tolerance tolerance according to ISO 768-m Dimension without tolerance tolerance according to ISO 768-m to 1000 mm 1000 to 000 mm 13 Colour White Blue White A1 +- 0,5 19 Function Ground Fog 10 to 400 mm Position Left flasher Right flasher 3 Fog 4 Ground 5 Left position 6 Right position Cross section 7 Stop 1 mm 8 Reverse 1 mm 9(Aux) +4V 10(Aux) Aux 1 11(Aux) Aux 1(Aux) Aux 3 13Aux) Ground Data Torque for cablegland nut =100CANH NCm 14(Aux) 15(Aux) CANL Position Function Pin assignment junctionbox (pos4) (pos7)lh (pos7)rh (pos18) (pos0) (pos19) (pos17) (pos6) Left flasher Yellow Yellow (pos4) (pos7)lh (pos18) (pos0) (pos17) (pos6) (pos5) Right flasher (pos7)rh Green Yellow (pos19) Yellow Yellow 3 Fog Blue Blue Blue Blue Green Yellow 4 Ground White White White White White White White White Blue Blue Blue Blue 5 Left position Black Green Black White White White WhiteBrown White White 6 RightWhite position White Brown Green White Black Green 7 Stop Red Red Red Black Red Brown Green Brown 8 Reverse Pink Brown Brown Pink Red Red Red Red 9(Aux) +4V Orange Pink Brown Brown Pink 10(Aux) Aux 1 Grey Orange 11(Aux) Aux White/Black Grey 1(Aux) Aux 3 White/Blue White/Black 13Aux) Ground Data Grey/Red White/Blue White/Blue CANH White/Green 14(Aux) Grey/Red 15(Aux) CANL White/Brown White/Green SCALE: White/Brown 30 to 10 mm Pin assignment Function 6 to 30 mm 6 Position Gap size= 0-0,3 mm Black Left position Cross section 1 mm Angle tolerance according to ISO 768-m Colour White 3 to 6 mm 8 Function Ground 10 to 50 mm 50 to 10 mm 10 to 400 mm 400 to - mm Pin assignment Position 1 SCALE: Ermax Lighting Systems 4V November 016 Junctionbox Dimension without tolerance tolerance according to ISO 768-m MATERIAL: - TITLE: WEIGHT: 763 g SURFACE TREATMENT : Brake and debur sharp edges and corners low cover SCALE: 1:1 139 DATE: NAME: REVISION 1 NAME LEP DATE 3 4 PART NO _skitse A1

140 JUNCTION BOX Junction box Description Junction box with cable - Low cover Without resistors With resistors for Stoplicht-Funktion Inlets: 1x15 core Ermax bayonet socket with 500 mm cable Outlets: 1x15 core Ermax bayonet plug with 500 mm cable. 4x Mx1,5 cable gland. x core Super Seal socket with LH+RH position Connections ISO 1098 pin no. / Number of blade connectors 6,3x0,8 mm: 00 1 Left flasher light / 4 pcs Right flasher light / 4 pcs 3 Rear fog light / 6 pcs 4 Ground / 16 pcs 5 Left position / 6 pcs 6 Right position / 6 pcs 7 Stop light / 6 pcs 8 Reversing light / 6 pcs 9 Power supply, permanent positive / pcs 10 Aux 1, brake wear sensor / pcs 11 Aux, brake control for trailer / pcs 1 Aux, lift axle / pcs 13 Ground for elektronics (CAN) / pcs 14 CANH - Data communication / pcs 15 CANL - Data communication / pcs , Nut for cablegland without cable mounted is tightend to distance 1,5 mm 140 Ermax Lighting Systems 4V November 016

141 JUNCTION BOX Junction box Description Junction box with cable Low cover (Dolly) Inlets: x7 core socket ISO with 000 mm cable. x7 core plug ISO with 4500 mm cable. Outlets: x7 core AMP 1.5 plug angled, with 5500 mm cable for LH+RH tail lamp. x core Super Seal socket with LH+RH position ,1 15 Gap size= 0-0,3 mm Connections ISO 1098 pin no. / Number of blade connectors 6,3x0,8 mm: 1 Left flasher light / 4 pcs Right flasher light / 4 pcs 3 Rear fog light / 6 pcs 4 Ground / 16 pcs 5 Left position / 6 pcs 6 Right position / 6 pcs 7 Stop light / 6 pcs 8 Reversing light / 6 pcs 9 Power supply, permanent positive / pcs 10 Aux 1, brake wear sensor / pcs 11 Aux, brake control for trailer / pcs 1 Aux, lift axle / pcs 13 Ground for elektronics (CAN) / pcs 14 CANH - Data communication / pcs 15 CANL - Data communication / pcs Ermax Lighting Systems 4V November

142 JUNCTION BOX Junction box Description Junction box with cable Low cover (Dolly) Inlets: 00 Gap size= 0-0,3 mm x7 core Socket ISO with 000 mm cable x7 core Plug ISO with 4500 mm cable Outlets: x3 7 core AMP 1.5 plug angled, with 5500 mm cable for LH+RH tail light x core Super Seal socket with LH+RH position 181 Verbindungen ISO 1098 pin nr. / Anzahl Flachplug 6,3x0,8 mm: 67, Left flasher light / 4 pcs Right flasher light / 4 pcs 3 Rear fog light / 6 pcs 4 Ground / 16 pcs 5 Left position / 6 pcs 6 Right position / 6 pcs 7 Stop light / 6 pcs 8 Reversing light / 6 pcs 9 Power supply, permanent positive / pcs 10 Aux 1, brake wear sensor / pcs 11 Aux, brake control for trailer / pcs 1 Aux, lift axle / pcs 13 Ground for elektronics (CAN) / pcs 14 CANH - Data communication / pcs 15 CANL - Data communication / pcs 14 Ermax Lighting Systems 4V November 016

143 JUNCTION BOX Junction box Description Junction box with Cable High cover Inlets: 1x15 core Ermax Bayonet socket with 1500 mm cable and nut =100 NCm 00 Gap size= 0-0,3 mm ,1 Outlets: 1x Mx1,5 cable gland. x7 core AMP 1.5 plug with 1300 mm cable for tail light LH+RH x core Super Seal socket with LH+RH position 1x core Super Seal socket with reverse lights 1x core Super Seal socket with fog lights 1x core Super Seal socket with +4V 1x core Super Seal socket with Aux 3 Connections ISO 1098 pin no. / Number of blade connectors 6,3x0,8 mm: 1 Left flasher lamp / 4 pcs Right flasher lamp / 4 pcs 3 Rear fog lamp / 6 pcs 4 Ground / 16 pcs 5 Left position / 6 pcs 6 Right position / 6 pcs 7 Stop lamp / 6 pcs 8 Reversing lamp / 6 pcs 9 Power supply, permanent positive / pcs 10 Aux 1, brake wear sensor / pcs 11 Aux, brake control for trailer / pcs 1 Aux, lift axle / pcs 13 Ground for elektronics (CAN) / pcs 14 CANH - Data communication / pcs 15 CANL - Data communication / pcs Ermax Lighting Systems 4V November

144 JUNCTION BOX Spare parts Junction box Pos. 1 Pos. Pos. 3 Pos. 4 Pos. 5 Pos. 6 Pos. 7 Pos. 8 Pos. 9 Pos. 10 Pos.11 Pos. 1 Pos. 13 Pos. 14 Pos. 15 Spare parts / Accessories Junctionbox w/o cover and connections. 8 x connections. 158 x 143 mm 1 Cover for junctionbox, low version, 158 x 143 x18 mm Cover for junctionbox, high version, 158 x 143 x 45 mm 3 Gasket for connections in junctionbox 4 Lock ring for connections in junctionbox 5 Housing for cable gland M/,0 in junctionbox 6 Nut for cable gland housing in junctionbox 7 Rubber blind for cable gland in junctionbox, Ø16/Ø11-13 mm 8 Rubber blind for cable gland in junctionbox, Ø16/Ø7-11 mm 9 Rubber seal, for cable diameter Ø4-6mm 10 Rubberblind for cable gland housing in junctionbox Ø16/ x ø5,5 mm 11 Super Seal sucket for junctionbox. Black and white (-) wire 1 AMP 1,5 7-poled 13 Resistor 4V for direction indicator LxWxH: 75 x 61 x 0 mm Heating cable (resistor) 4V with cable shoe Length: 545 mm Ermax Lighting Systems 4V November 016

145 JUNCTION BOX LED Control box EMC LED control box for complete control of all LED functions. Functions Connection Outlets 1x15 poled Ermax Bayonet socket x7 poled AMP 1.5 socket for LH+RH tail lights 4x poled Super Seal socket for LH+RH marker lights x7 poled AMP 1.5 Socket x7 poled AMP 1.5 socket for LH+RH tail lights 4x poled Super Seal socket for LH+RH marker lights x15 poled Ermax Bayonet socket 1x15 poled Ermax Bayonet socket x poled Super Seal Socket ffor LH+RH marker lights Ermax Lighting Systems 4V November

146 146 Ermax Lighting Systems 4V November 016

147 PLUGS & SOCKETS

148 PLUGS & SOCKETS Loose plugs Pos. 1 Pos. Pos. 3 Pos. 4 Pos. 5 Pos. 6 Pos. 7 Pos. 8 Pos. 9 Functions PlugType Yellow Grommet Number of poles Cable shoes Red end Rubber grommet Pos. Super Seal Plug Ø 1,8 -,4 mm Connector grommet 0,5-1,0 mm² Super Seal Socket Ø 1,8 -,4 mm Plug 0,5-1,0 mm² Super Seal Plug Ø 1,8 -,4 mm 3 Plug grommet 0,5-1,0 mm² P Super Seal Socket Ø 1,8 -,4 mm 3 Plug grommet 0,5-1,0 mm² P Accessories Grommet for -poled Super Seal Plug 5 Grommet for 3-poled Super Seal Plug 6 T-Coupling for 3-poled Super seal Plug ( 3 pin) Blanking plug for pin Super seal Socket - black plastic material Blanking plug for pin Super seal plug - black plastic material Ermax Lighting Systems 4V November 016

149 PLUGS & SOCKETS Loose plugs Pos. 1 Pos. Pos. 3 Pos. 4 Pos. 5 7 poled AMP 1.5 Plug for Cable with Ø 5,0-1 mm Functions PlugType Poled Randplug Connector grommet Blue Rubber grommet White Rubber grommet Clear end Rubber grommet Pos. AMP 1,5 Plug Straight 7 0,5-1,0 mm² 1,0 -,5 mm² Ø 1, -,1 mm Ø, - 3,0 mm P AMP 1,5 Plug Angled 7 0,5-1,0 mm² 1,0 -,5 mm² Ø 1, -,1 mm Ø, - 3,0 mm P AMP 1,5 Seal Socket Straight 7 0,5-1,0 mm² 1,0 -,5 mm² Ø 1, -,1 mm Ø, - 3,0 mm P Accessories Blanking plug for 7 poled AMP-Socket Black plastic material Blanking plug for 7 poled AMP-Plug with bayonet thread Black plastic material Ermax Lighting Systems 4V November

150 PLUGS & SOCKETS 7 poled ISO 1185 N / 3731 S Pos. 1 Pos. Pos. 3 Pos. 4 Pos. 5 Pos. 6 Pos. 7 Pos. 8 Functions ISO Norm Plug Type Poled Material Double pin terminals Connection Cableoutlets Pos Socket 7 Plastic material housing with Alu-cover 6,3 x 0,8 mm Rubber sealing for cable Ø: 1 x 5,6-9,8 mm, End open 1 x 5,6-9,8 mm, End closed 1 x 5,6 mm, End closed 1185 Plug 7 Plastic material 6,3 x 0,8 mm Grommet for cable Ø7 mm 1185 Socket 7 Aluminium 6,3 x 0,8 mm Rubber sealing for cable Ø 9,5-1, Plug 7 Aluminium 6,3 x 0,8 mm Flat pin terminals Socket 7 Plastic material housing with Alu-cover 6,3 x 0,8 mm Rubber sealing for cable Ø: 1 x 5,6-9,8 mm, End open 1 x 5,6-9,8 mm, End closed 1 x 5,6 mm, End closed 3731 Plug 7 Plastic material 6,3 x 0,8 mm Grommet for cable Ø7 mm Socket 7 Aluminium 6,3 x 0,8 mm Rubber sealing for cable Ø 9,5-1, Plug 7 Aluminium 6,3 x 0,8 mm Flat pin terminals Ermax Lighting Systems 4V November 016

151 PLUGS & SOCKETS 15 poled ISO 1098 Pos. 1 Pos. Pos. 3 Functions ISO Norm Plug Type Poled Material Cable gland Crimp contact Pos Socket 15 Plastic material for cable Ø 1,0-18,0 mm 3 x,5 mm² 1 x 1,0-1,5 mm² Socket 15 Plastic material for cable Ø 1,0-18,0 mm 3 x,5 mm² 1 x 1,0-1,5 mm² Plug 15 Plastic material for cable Ø 1,0-18,0 mm 3 x,5 mm² 1 x 1,0-1,5 mm² poled Plug & Socket VBG Pos. 1 Pos. Pos. 3 Functions SAL Plug Type Poled Material Cable gland Crimp contact Pos. -- Socket 14 Plastic material for cable Ø 10,5-15,0 mm Pin 1 & - 9,5 mm 5A Singlepin - 6,5 mm 15 A Doppelpin - 6,5 mm 15 A Plug 14 Plastic material for cable Ø 10,5-15,0 mm Pin 1 & - 9,5 mm 5A Singlepin - 6,5 mm 15 A Doppelpin - 6,5 mm 15 A SAL Plug 14 Plastic material for cable Ø 10,5-15,0 mm Pin 1 & - 9,5 mm 5A Singlepin - 6,5 mm 15 A Doppelpin - 6,5 mm 15 A Ermax Lighting Systems 4V November

152 CONTACT ALLOCATION Pin configuration N-type 4V, - pol. ISO 1185 Colour Description 1 / 31 White Ground / 58L 3/L 1/31 6/ 58R 7 5/R 4/54 / 58L Black Position and marker lights, left 1) 3 / L Yellow Indicator light, left 4 / 54 Red Stop light 5 / R Green Indicatore light, right 6 / 58R Brown Position and marker lights, right 1) 7 Blue Aux / Braking control for trailers 1) The license plate must be connected so that no lights of this illumination have common connection with contact and 6 Pin configuration S-type 4V, 7 po. ISO 3731 Colour Description 1 / 31 White Ground for electronics (Ground for CAN) 3 1/ Black No allocation ( CANH, Data Communication ) 3 Yellow Reversing light 4 Red Permanent power supply 5 Green No allocation ( CANL, Data communication ) 6 Brown Aux3 / Axle lift device 7 Blue Rear fog light Pin configuration 4V, 15-pol. ISO Colour Description 1 Yellow Indicator, left Green Indicator, right 3 Blue Rear fog light 4 White Ground 5 Black Position and marker lights, left 1) 6 Brown Position and marker lights, right 1) 7 Red Stop lights 8 Pink Reversing light 9 Amber Permanent power supply 10 Grey Aux1 / Brake wear sencor 11 White/Black Aux / Braking control for trailers 1 White/Blue Aux3 / Axle lifting device 13 White/Red Ground for electronics ( Ground for CAN ) 14 White/Green CANH / Data communication 15 White/Brown CANL / Data communication 1) The license plate illumination must be connected so that no lights of this illumination have a common connection with contract nr. 5 and nr Ermax Lighting Systems 4V November 016

153 CONTACT ALLOCATION Pin configuration Ermax bayonet plug Colour Description 1 Black Position and marker lights, left Yellow Indicator light, left 3 Red Stop light 4 White/Green CANH, Data communication 5 White Ground 6 Rosa Reversing light 7 White/ Black Aux / Braking control for trailers 8 White/Red Ground for electronics ( Ground for CAN ) 9 Amber Permanent power supply 10 Blue Rear fog light 11 Grey Aux1 / Brake wear sencor 1 White/Brown CANL / Data communication 13 Brown Position and marker lights, right 14 White/Blue Aux3 / Axel lifting device 15 Green Indicatorer Right Pin configuration AMP plug Colour Description 1 White Ground Green Position lights 3 Brown Reversing light 4 Yellow Direction indicator light 5 Red Stop light 6 Blue Rear fog light Pin configuration Super Seal plug 1 x poled Colour Description 1 Brown Ground Blue Permanent power supply Ermax Lighting Systems 4V November

154 600 mm 6x1mm²+1x,5mm² mm 1x1mm²+3x,5mm² 800 mm 4800 mm 6x1mm²+1x,5mm² 4800 mm 6x1mm²+1x,5mm² mm 7x1mm²+,,5mm² / 1x1mm²+3x,5mm² 9-pol pol mm 1x1mm²+3x,5mm² mm 6x1mm²+1x,5mm² 600 mm 6x1mm²+1x,5mm² mm 6x1mm²+1x,5mm² 800 mm A: (x0,5mm²) A B 3000 mm 3700 mm 3000 mm 3700 mm 3000 mm 3700 mm C = 9000 mm = mm = mm 00 mm x1mm² 00 mm x1mm² 3000 mm 3700 mm 3700 mm Standard cables 1 15-pol. 1x1mm²+3x,5mm²) 00 mm x1mm² 00 mm x1mm² With x -pol. aux ISO 1098 pin 8 reverse / 1 lift = 300 mm 15-pol. (1x1mm²+3x,5mm²) With x -pol. aux ISO 1098 pin 7 stop / 1 lift = 300 mm With x -pol. aux ISO 1098 pin 8 reverse / 1 lift = 6000 mm = 9000 mm = mm = mm 3000 mm 3700 mm 00 mm 9-pol. (7x1mm²+x,5mm²) With x -pol. aux ISO 1098 pin 7 stop / 1 lift = 6000 mm = 9000 mm = mm = mm 9-pol. (7x1mm²+x,5mm²) = 6000 mm = 9000 mm = mm = mm 100 mm 000 mm B: (x0,5mm²) C: (x0,5mm²) high cover with resistors for RH + LH flasher light and stop light high cover low cover 00 mm x1mm² 100 mm 5x1mm²+1x,5mm² 100 mm 5x1mm²+1x,5mm² 00 mm x1mm² x1mm² = 1000 mm = 000 mm = 4000 mm x1mm² = 1000 mm = 3000 mm = 5000 mm x1mm² = 1000 mm = 3000 mm = 5000 mm 500 mm 5x1mm²+1x,5mm² -pol. flat cable (1,5mm²) 1700 mm x1mm²+1x,5mm² 5x1mm²+1x,5mm² 00 mm x1mm² mm 5x1mm²+1x,5mm² 1700 mm 5x1mm²+1x,5mm² 00 mm x1mm² mm x1mm² 500 mm x1mm² mm x1mm² 00 mm x1mm² mm x1mm² 500 mm x1mm² x1mm²+1x,5mm² 000 mm = 9000 mm = mm = mm = mm = mm 400 mm 400 mm 400 mm 500 mm 5x1mm²+1x,5mm² 400 mm 400 mm 400 mm 400 mm Ermax Lighting Systems 4V November mm mm 400 mm CABLE KONFIGURATION - STANDARD CABLE

155 CABLE KONFIGURATION - STANDARD CABLE mm 1x1mm²+3x,5mm² mm 6x1mm²+1x,5mm² 800 mm 800 mm 600 mm 6x1mm²+1x,5mm² mm 6x1mm²+1x,5mm² 600 mm 6x1mm²+1x,5mm² mm 1x1mm²+3x,5mm² 600 mm 1x1mm²+3x,5mm² pol pol mm 7x1mm²+,,5mm² / 1x1mm²+3x,5mm² mm 6x1mm²+1x,5mm² 4800 mm 6x1mm²+1x,5mm² -pol. flat cable (1,5mm²) = 9000 mm = mm = mm = mm = mm A: (x0,5mm²) B: (x0,5mm²) C: (x0,5mm²) D: (x0,5mm²) C 00 mm 3700 mm A B 100 mm 000 mm 3000 mm 3000 mm 3000 mm 3000 mm 3000 mm 3700 mm 3700 mm 3700 mm 3700 mm 3700 mm D 00 mm 00 mm 50 mm 15-pol. (1x1mm²+3x,5mm²) = 500 mm = 6000 mm = 9000 mm = mm = mm 15-pol. (1x1mm²+3x,5mm²) = 6000 mm = 9000 mm = mm = mm 15-pol. 1x1mm²+3x,5mm²) = 6000 mm = 9000 mm = mm = mm x1mm² = 1000 mm = 3000 mm = 5000 mm x1mm² = 1000 mm = 3000 mm = 5000 mm x1mm² = 1000 mm = 000 mm = 4000 mm 15-pol. (1x1mm²+3x,5mm²) = 500 mm mm 500 mm x1mm² x1mm² 500 mm 500 mm x1mm² x1mm² Cable length: 1800 mm Cable length: 1800 mm 00 mm x1mm² 6x1 mm² 6x1 mm² 1300 mm 400 mm 400 mm Standard cables 6x1 mm² Cable length: 100 mm Cable length: 1500 mm Cable length: 000 mm 3x1mm²+1x,5mm² 3x1mm²+1x,5mm² x0,5mm² Cable length: 1500 mm Ermax Lighting Systems 4V November

156 600 mm 6x1mm²+1x,5mm² mm 1x1mm²+3x,5mm² 800 mm Konf mm 6x1mm²+1x,5mm² 4800 mm 6x1mm²+1x,5mm² mm 7x1mm²+,,5mm² / 1x1mm²+3x,5mm² 9-pol pol mm 1x1mm²+3x,5mm² mm 6x1mm²+1x,5mm² 600 mm 6x1mm²+1x,5mm² mm 6x1mm²+1x,5mm² 800 mm A: (x0,5mm²) A B 3000 mm 3700 mm 3000 mm 3700 mm 3000 mm 3700 mm C = 9000 mm = mm = mm 15-pol. 1x1mm²+3x,5mm²) 00 mm x1mm² 00 mm x1mm² With x -pol. aux ISO 1098 pin 8 reverse / 1 lift = 300 mm 15-pol. (1x1mm²+3x,5mm²) With x -pol. aux ISO 1098 pin 7 stop / 1 lift = 300 mm With x -pol. aux ISO 1098 pin 8 reverse / 1 lift = 6000 mm = 9000 mm = mm = mm 00 mm x1mm² 00 mm x1mm² 3000 mm 3700 mm 00 mm 9-pol. (7x1mm²+x,5mm²) With x -pol. aux ISO 1098 pin 7 stop / 1 lift = 6000 mm = 9000 mm = mm = mm 9-pol. (7x1mm²+x,5mm²) = 6000 mm = 9000 mm = mm = mm 100 mm 000 mm B: (x0,5mm²) C: (x0,5mm²) 3000 mm 3700 mm 3700 mm mm x1mm² 100 mm 5x1mm²+1x,5mm² 100 mm 5x1mm²+1x,5mm² 00 mm x1mm² x1mm² = 1000 mm = 000 mm = 4000 mm x1mm² = 1000 mm = 3000 mm = 5000 mm x1mm² = 1000 mm = 3000 mm = 5000 mm 500 mm 5x1mm²+1x,5mm² -pol. flat cable (1,5mm²) 1700 mm x1mm²+1x,5mm² 5x1mm²+1x,5mm² 00 mm x1mm² mm 5x1mm²+1x,5mm² 1700 mm 5x1mm²+1x,5mm² 00 mm x1mm² mm x1mm² 500 mm x1mm² mm x1mm² 00 mm x1mm² mm x1mm² 500 mm x1mm² x1mm²+1x,5mm² 000 mm = 9000 mm = mm = mm = mm = mm 400 mm 400 mm 400 mm 500 mm 5x1mm²+1x,5mm² 400 mm 400 mm 400 mm 400 mm Ermax Lighting Systems 4V November mm mm 400 mm CABLE KONFIGURATION - STANDARD CABLE

157 CABLE KONFIGURATION - STANDARD CABLE mm 1x1mm²+3x,5mm² mm 6x1mm²+1x,5mm² 800 mm 800 mm 600 mm 6x1mm²+1x,5mm² mm 6x1mm²+1x,5mm² 600 mm 6x1mm²+1x,5mm² 600 mm 1x1mm²+3x,5mm² pol pol mm 7x1mm²+,,5mm² / 1x1mm²+3x,5mm² mm 6x1mm²+1x,5mm² 4800 mm 6x1mm²+1x,5mm² -pol. flat cable (1,5mm²) = 9000 mm = mm = mm = mm = mm A: (x0,5mm²) B: (x0,5mm²) C: (x0,5mm²) C 00 mm 3700 mm A B 100 mm 000 mm 3000 mm 3000 mm 3000 mm 3000 mm 3000 mm 3700 mm 3700 mm 3700 mm 3700 mm 3700 mm 9-pol. (7x1mm²+x,5mm²) = 6000 mm = 9000 mm = mm = mm 9-pol. (7x1mm²+x,5mm²) With x -pol. aux ISO 1098 pin 7 stop / 1 lift = 6000 mm = 9000 mm = mm = mm With x -pol. aux ISO 1098 pin 8 reverse / 1 lift = 6000 mm = 9000 mm = mm = mm 00 mm x1mm² 00 mm x1mm² 15-pol. (1x1mm²+3x,5mm²) With x -pol. aux ISO 1098 pin 7 stop / 1 lift = 300 mm With x -pol. aux ISO 1098 pin 8 reverse / 1 lift = 300 mm 00 mm x1mm² 00 mm x1mm² 15-pol. 1x1mm²+3x,5mm²) = 9000 mm = mm = mm x1mm² = 1000 mm = 3000 mm = 5000 mm x1mm² = 1000 mm = 3000 mm = 5000 mm 500 mm x1mm² 500 mm x1mm² x1mm² = 1000 mm = 000 mm = 4000 mm 500 mm x1mm² 500 mm x1mm² 1300 mm 1500 mm 1x1 mm²+3x,5 mm² 1500 mm 1x1 mm²+3x,5 mm² 1300 mm 400 mm 400 mm 6x1 mm² 6x1 mm² low cover high cover lowcover high cover high cover with resistors for stop light 1300 mm Connections (ISO 1098 pin no.) 1 x Cable RH tail lamp (, 3, 4, 6, 7, 8) 1 x Cable LH tail lamp (1, 3, 4, 5, 7, 8) 1 x Super Seal RH position light (6, 4) 1 x Super Seal LH position light (5, 4) 1 x Super Seal reverse light (8, 4) 1 x Super Seal fog light (3, 4) 1 x Cable gland x Ø5,5 mm high cover versions: low cover versions: Standard cables 4 Additional connections only on high cover versions: 1 x Super Seal stop light (7, 4) 1 x Super Seal lift axle Aux3 (1, 4) x Cable gland Ø6-4 mm x Cable gland Ø10-7 mm Ermax Lighting Systems 4V November

158 CABLE KONFIGURATION - OVERVIEW STANDARD JUNCTION BOX 1300 mm 1500 mm 1x1 mm²+3x,5 mm² 1500 mm 1x1 mm²+3x,5 mm² 1300 mm 400 mm 400 mm 6x1 mm² 6x1 mm² low cover high cover lowcover high cover high cover with resistor for stop light 1300 mm Connections (ISO 1098 pin no.) 1 x Cable RH tail lamp (, 3, 4, 6, 7, 8) 1 x Cable LH tail lamp (1, 3, 4, 5, 7, 8) 1 x Super Seal RH position light (6, 4) 1 x Super Seal LH position light (5, 4) 1 x Super Seal reverse light (8, 4) 1 x Super Seal fog light (3, 4) 1 x Cable gland x Ø5,5 mm high cover version: low cover version: low cover 4500 mm 6x1 +1x,5 mm² 000 mm 6x1 +1x,5 mm² 000 mm 6x1 +1x,5 mm² 4700 mm Additional connections only on high cover versions: 1 x Super Seal stop light (7, 4) 1 x Super Seal lift axle Aux3 (1, 4) x Cable gland Ø6-4 mm x Cable gland Ø10-7 mm 400 mm 400 mm 6x1 mm² low cover Cable glands x Ø6-4 mm 4 x xø 5,5 mm 1 x Ø10-7 mm 1 x Ø13-11 mm high cover Cable glands 4 x Ø10-7 mm 8 x Ø6-4 mm 1 x xø5,5 mm 1 x Ø13-11 mm ISO 3731 ISO low cover Connections (ISO 1098 pin no.) 1 x AMP 1.5 socket RH tail lamp (, 3, 4, 6, 7, 8) 1 x AMP 1.5 socket LH tail lamp (1, 3, 4, 5, 7, 8) 1 x Super Seal RH position light (6, 4) 1 x Super Seal LH position light (5, 4) 1 x Super Seal reverse light (8, 4) 1 x Super Seal fog light (3, 4) 1 x Cable gland x Ø5,5 mm 1 x Ermax bayonet socket 15p inlet high cover Additional connections on : 1 x Super Seal stop light (7, 4) 1 x Super Seal lift axle Aux3 (1, 4) x Cable gland Ø6-4 mm x Cable gland Ø10-7 mm high cover with resistors for RH + LH flasher light and stop light low cover low cover with resistors for RH + LH flasher light and stop light Connections (ISO 1098 pin no.) 1 x Super Seal RH position light (6, 4) 1 x Super Seal LH position light (5, 4) x Cable gland Ø6-4 mm x Cable gland xø5,5 mm 500 mm 1x1 mm²+3x,5 mm² 500 mm 1x1 mm²+3x,5 mm² / 860: : 6x1 mm² "DOLLY" low cover ISO mm 6x1 +1x,5 mm² ISO 3731 ISO 3731 ISO 1185 ISO 1185 Standard junction boxes 5500 mm ISO 1185 Connections (ISO 1098 pin no.) 1 x Cable RH tail lamp (, 3, 4, 6, 7, 8) 1 x Cable LH tail lamp (1, 3, 4, 5, 7, 8) 1 x Super Seal RH position light (6, 4) 1 x Super Seal LH position light (5, 4) 158 Ermax Lighting Systems 4V November 016

159 BPW SUBSIDIARIES