BRAVO STERN DRIVE 3 E BRAVO III

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1 BRAVO STERN DRIVE 3 E BRAVO III

2 Tle of Contents Pge Speifitions E-1 Torque Speifitions E-1 Bering Prelods E-1 Ger Lue Cpity E-1 Speil Tools E-1 Lurints, Selers, nd Adhesives E-2 Exploded View E-3 Brvo III Ger Cse E-3 Servie Proedures E-4 Pre-Disssemly Inspetion E-4 Cheking Pinion Height E-4 Propeller Shft Assemly E-5 Inner Propeller Shft Spline Lsh Chek.... 3E-5 Outer Propeller Shft Spline Lsh Chek.... 3E-6 Front Ger Bklsh E-7 Rer Ger Bklsh E-7 Chek Prop Shft End Ply E-8 Propeller Instlltion nd Timing E-8 3E-0 3E-BRAVO - III III

3 Speifitions Torque Speifitions Desription Drive Shft Pinion Ger (Bolt) Bering Crrier (Left- Hnd Thred) Outer Propeller Shft Bering Retiner Nut (Left-Hnd Thred) Drive Shft Housing to Ger Housing Nuts nd Bolt Rer Housing Plug Srew (Anode) Oil Vent Plug Oil Fill/Drin Plug Front Propeller Nut Torque 35 l. ft. (47.5 N m) 150 l. ft. (203 N m) 200 l. ft. (271 N m) 35 l. ft. (47.5 N m) 23 l. ft. (32 N m) 17 l. in. (2 N m) 17 l. in. (2 N m) 100 l. ft. (136 N m) Rer Propeller Nut 60 l. in. (81 N m) Bering Prelods Desription Drive Shft Bering Overll Ger Cse Prelod Cheked t Propeller Shfts* *Inludes drive shft prelod Ger Lue Cpity Desription Drive Unit-Exluding Ger Lue Monitor Drive Unit-Inluding Ger Lue Monitor Torque 3-10 l. in. ( N m) 8-18 l. in. (0.9-2 N m) Cpity 2 U.S. Qts. (1.9L) 3 U.S. Qts. (2.9L) Speil Tools Desription Prt No. Dil Inditor Set A1 Slide Hmmer Puller A1 Torque Wrenh (l. in.) Clmp Plte Universl Puller Plte Threded Rod Bering Driver Bering Driver Bering Remover Cup Driver Bklsh Inditor Rod (Inner Propeller Shft) Bklsh Inditor Rod (Outer Propeller Shft) Bering Crrier Instlltion Tool Drive Shft Pinion Bering Driver Outer Propeller Shft Bering Instlltion Tool Outer Propeller Shft Sel instlltion Tool Bering Crrier Sel Instlltion Tool Front Bering Re Driver Rod Propeller Nut Instlltion Tool Shimming Tool Drive Shft Retining Tool Driver Rod Outer Propeller Shft Bering Retiner Instlltion tool Bering Crrier Bering Instlltion Tool Drive Shft Adptor Tool Cup Driver BRAVO III - 3E-1

4 Lurints, Selers, nd Adhesives TORQUE CONVERSION CHART Desription Quiksilver 2-4-C Mrine Lurint Quiksilver Speil Lurint 101 Prt Numer A A1 3-M Adhesive Lotite Quiksilver High Performne A24 Ger Lue Needle Bering Assemly A1 Lurint Quiksilver Perfet Sel Lotite 242 Otin Lolly TORQUE CONVERSION CHART Torque Wrenh Length () in Inhes (mm) Torque Wrenh Reding in L. Ft. (N m) to Ahieve 150 L. Ft. (203 N m) on Bering Crrier Retiner Nut Torque Wrenh Length in Inhes (m) 15 (381) 16 (406) 17 (432) 18 (457) 19 (483) 20 (508) 21 (533) 22 (559) 23 (584) 24 (610) 25 (635) 26 (660) 27 (686) 28 (711) 29 (737) 30 (762) 31 (787) 32 (813) 33 (838) 34 (864) 35 (889) 36 (914) Torque Wrenh Reding in L. Ft. (N m) to Ahieve 200 l. ft. (271 N m) 111 (151) 114 (155) 117 (159) 120 (163) 123 (167) 125 (170) 127 (172) 129 (175) 131 (178) 133 (180) 135 (183) 136 (184) 138 (187) 140 (190) 141 (191) 143 (194) 144 (195) 145 (197) 147 (200) 148 (201) 149 (202) 150 (203) 15 (381) 122 (165) 16 (406) 123 (167) 17 (432) 124 (168) 18 (457) 126 (171) 19 (483) 127 (172) 20 (508) 128 (174) 21 (533) 129 (175) 22 (559) 129 (175) 23 (584) 130 (176) 24 (610) 131 (178) 25 (635) 132 (179) 26 (660) 132 (179) 27 (686) 133 (180) 28 (711) 133 (180) 29 (737) 134 (182) 30 (762) 134 (182) 31 (787) 135 (183) 32 (813) 135 (183) 33 (838) 136 (184) 34 (864) 136 (184) 35 (889) 136 (184) 36 (914) 137 (186) - Torque Wrenh Length 3.5 in E-2 - BRAVO III

5 Exploded View Lurints, Selers, Adhesives Brvo III Ger Cse A B 3M Brnd Adhesive Quiksilver Needle Bering Assemly Lurint A1 1 - Retiner 2 - Coupler 3 - O-ring 4 - Sper 5 - Shim(s) 6 - T Wsher 7 - Bering Cup 8 - Bering Cup 9 - Shim(s) 10 -Drive Shft 11 -Tpered Roller Bering (Lrger Di.) 12 -Tpered Roller Bering (Smller Di.) 13 -O-ring Sel 15 -Loknut Flt Wsher 17 -Ger Housing 18 -Srew Rer Housing Plug 20 -Needle Berings Bering Re 22 -Pinion (Drive) Wsher 24 -Bolt Shim(s) 26 -Bering Cup 27 -Tpered Bering Front Ger 29 -Inner Propeller Shft 30 -Thrust Bering B 31 -Thrust Re 32 -Snp Ring 33 -Rer Ger 34 -Tpered Bering 35 -Outer Propeller Shft 36 -Bering 37 -Oil Sel 38 -Oil Sel 39 -Shim(s) 40 -Bering Cup 41 -Bering Retiner (Nut) 42 -O-ring 43 -Bering Crrier 44 -Bering 45 -Oil Sel 46 -Wter Sel 47 -Front Propeller Thrust Wsher 48 -Front Propeller Loknut 49 -Rer Propeller Thrust Wsher 50 -Rer Propeller Loknut 51 -Shim (Prop Shft End-Ply) Torque Speifitions 100 ft. l. (136 N m) 200 l. ft. (271 N m) 150 l. ft. (203 N m) d 35 l. ft. (48 N m) e 60 l. ft. (81 N m) C C (OD) E (ID) d C D E F (OD) E (ID) C Lotite Quiksilver High Performne Ger Lue (Use on ll ering surfes.) A1 Quiksilver Speil Lurint A1 Lotite Otin Lolly D d D A D 50 e E 48 F d BRAVO III - 3E-3

6 Servie Proedures Pre-Disssemly Inspetion Inner Shft Ation Rotte inner propeller shft Reding.005 in. (0.127 mm) or less Outer Shft Ation Rotte outer propeller shft Reding.010 in. (0.254 mm) or less A reding greter thn.010 in. (0.254 mm) indites ent shft. A reding greter thn.005 in. (0.127 mm) indites ent shft Outer Propeller Shft - Dil Inditor - Inner Propeller Shft - Dil Inditor Cheking Pinion Height Clerne: in. ( mm). - Shimming Tool - Feeler Guge E-4 - BRAVO III

7 Propeller Shft Assemly! CAUTION Outer propeller shft ering retiner hs LEFT- HAND THREAD. Instll y turning COUNTER- CLOCKWISE. Torque Bering Retiner to 200 l. ft. (271 N m).! CAUTION Bering Crrier hs LEFT-HAND THREAD. Instll y turning COUNTERCLOCKWISE. Torque Bering Crrier to 200 l. ft. (203 N m). - Bering Crrier Instlltion Tool - Bering Crrier Bering Retiner Instlltion Tool - Bering Crrier Tool - Bering Retiner Inner Propeller Shft Spline Lsh Chek Reord reding nd use in klsh formul on pge 3E-7 to determine front nd rer driven ger klsh. e d Inner Propeller Shft - V-Bloks - Dil Inditor d - Dil Inditor Rod e - Mrked, Stmped Inditor Rod BRAVO III - 3E-5

8 Outer Propeller Shft Spline Lsh Chek Reord reding nd use in klsh formul on pge 3E-7 to determine front nd rer driven ger klsh. - Outer Propeller Shft - V-Bloks - Dil Inditor d - Dil Inditor Rod e - Mrked, Stmped Inditor Rod E-6 - BRAVO III

9 Front Ger Bklsh Bklsh formul: Ger/Spline Lsh Reding Minus Spline Lsh (from Propeller Shft Spline Lsh Chek) Equls Atul Ger Bklsh Atul Ger Bklsh reding should e: in. ( mm). Rer Ger Bklsh Bklsh formul: Ger/Spline Lsh Reding Minus Spline Lsh (from Propeller Shft Spline Lsh Chek) Equls Atul Ger Bklsh Atul Ger Bklsh reding should e: in. ( mm). - Bklsh Inditor Rod - Inner Propeller Shft - Dil Inditor Bklsh Inditor Rod - Outer Propeller Shft - Dil Inditor BRAVO III - 3E-7

10 Chek Prop Shft End Ply End ply reding: in. ( mm). Ensure tht one front propeller lde points diretly up (t 12 o lok), nd one rer propeller lde points diretly down (t 6 o lok). - Inner Propeller Shft - Dil Inditor Propeller Instlltion nd Timing - Front Propeller Blde Pointing Up - Rer Propeller Blde Pointing Down f d e - Rer Propeller Nut - Rer Propeller - Rer Propeller Centering Ring d - Front Propeller Nut e - Front Propeller f - Front Propeller Centering Ring E-8 - BRAVO III

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