Product Code Beginning L3073 F 06/2015 J. Repair Parts List, Fig. 1 L3073

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1 Repair Parts Sheet Revision Revision Date Repair Parts Sheet ULTIMA Series Hand Pump Models P-80 and P-801 Product Code Beginning F 06/2015 J Fig. 1, Beam, Handle and Labels ULTIMA 2-Stage Plunger Kit P80PGK Repair Parts List, Fig DD Linkage 312 R Plug, Shipping 304 DD Pin 316 CCA A 1 Spring Pin, M5, 30 mm 305 DD Pin 317 DD Beam Subassembly 306 CB Retaining Ring (includes item 316) 309 DX Grip, Handle 318 DD Tubing, Handle 310 DD Decal, Product Spec 319 DD Decal, Warning 311 DD Decal, Enerpac 320 DC Decal, Read Instruction 1

2 Fig. 2, Pump Reservoir Repair Parts List, Fig. 2 (See Figs. Pump Head (Not sold 210 CL Tie Rod through 8) as subassembly) 211 DD Reservoir (P-80 only) 205 CB Copper Gasket B Square Ring, -155 (Std.) CL Acorn Nut, B Square Ring, -155 (Viton) B O-Ring, Size -112 (Std.) 213 DD End Cap 207 B O-Ring, Size -112 (Viton) 216 DX Reservoir (P-801 only) 208 DD Plug, Oil Fill 2

3 ULTIMA 2-Stage Plunger Kit P80PGK Fig. 3, Plunger Assembly Repair Parts List, Fig DD Plunger, P80/P801 B O-Ring, Size -011 (Std.) DX Wiper B O-Ring, Size -011 (Viton) B O-Ring, Size -217 (Std.) 132 B Back-up Ring 129 B O-Ring, Size -217 (Viton) B O-Ring, Size -240 (Std.) B Back-up Ring, Size -217 B O-Ring, Size -240 (Viton) 147 A Plug, Tank Port Fig. 4, Check Ball Assemblies Repair Parts List, Fig B Ball, 7/32" Dia 133 DD Plug 107 A Spring 134 B Gasket 108 B Ball, 5/16" Dia. 135 S Spring 3

4 Fig. 5, Release Valve Assembly ULTIMA Release Valve Kit P39RVK Repair Parts List, Fig B Ball, 7/32" Dia. 119 DX Knob, Release Valve 117 DD Spindle 120 DD Set Screw, M6 x 1 x 16 mm 118 DD Cartridge B O-Ring, Size -009 (Std.) DX Knob, Release Valve B O-Ring, Size -009 (Viton) ULTIMA Repair Kit P80SFK Fig. 6, Relief Valve Assembly Repair Parts List, Fig B Ball, 1/8" Dia 125 DD Spacer 112 A Ball Cap 133 DD Plug 113 A Spring 134 B Gasket 115 DC Set Screw, x.38 4

5 Fig. 7, Bypass Valve Assembly Repair Parts List, Fig B Ball, 5/16" Dia. B O-Ring, Size -004 (Std.) DC Plug B O-Ring, Size -004 (Viton) 115 DC Set Screw, x B Back Up Ring, Size -004 B O-Ring, Size -009 (Std.) 139 A Spring 123 B O-Ring, Size -009 (Viton) 140 CAA A 1 Dowel Pin, M4 x 12 mm 136 DX Pin 141 Fig. 8, Oil Piping and Filter Repair Parts List, Fig DX Fitting, Pick-up Tube 148 DD Oil Filter 143 A Flush Plug, 1/16" 149 A Screen 5

6 Service Information Fig. Item Torque / notes Apply grease before assembly Apply grease before assembly. 1 Apply Loctite 243 to threads before assembly. 318 Apply torque by turning one additional turn after hand tight Nm [21-26 Ft - Lbs.] Hand tighten until fully installed Lubricate with grease before assembly Lubricate with grease before assembly Lubricate with grease before assembly Coin ball seat before installing new ball Coin ball seat before installing new ball Nm [ Ft - Lbs.] Nm [24-30 Ft - Lbs.] ,0-14,5 Nm [ Ft - Lbs.] Lubricate with grease before assembly Coin ball seat before installing new ball Turn inner set screw to adjust relief valve pressure setting. DO NOT set pressure higher than 700 Bar [10,000 Psi] After setting relief valve: Torque to Nm [ Ft - Lbs.] Coin ball seat before installing new ball Turn set screw to adjust bypass valve pressure setting. Adjust so that pump shifts from first to second stage at between 28 and 41 Bar [ Psi] Lubricate with grease before assembly Lubricate with grease before assembly Insert short stem of tubing assembly into port Nm [ Ft - Lbs.] Assemble with screen open end down. To maintain your warranty: Use only Enerpac Oil Have your products inspected and repaired by an Enerpac Authorized Service Center Visit for the location of the Enerpac Authorized Service Center nearest you. 6