ZEUS LIGHTING SYSTEMS

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1 Alternative Energy Store Making Renewable Energy Affordable Tel: +1 (877) Z e u s Lighting Systems Solar Powered Lighting ZEUS LIGHTING SYSTEMS SIMPLE RELIABLE ECONOMICAL WITH A ZEUS SOLAR ELECTRIC POWERED LIGHTING SYSTEM, YOU GET MORE THAN LIGHTING: - LIGHTING ANYWHERE, WITHOUT NOISE, WITHOUT POLLUTION - SIMPLE INSTALLATION. - ALL PARTS REQUIRED FOR INSTALLATION ARE INCLUDED - INSTALLS IN ABOUT 15 MINUTES - BRIGHT LIGHTING (ONE FIXTURE INCLUDED) - ADDITIONAL 12V SOCKET FOR: - RADIO - COMPUTER - CELL PHONE CHARGER - SECOND LIGHT Compare to systems costing thousands!

2 Z e u s Lighting Systems Solar Powered Lighting IDEAL for: - Hunting cabins - Pool buildings - Detached garages - Garden buildings - Wood sheds - Power outages - Emergencies - Weekend cottages - Off-grid homes - Gazebos - Remote Lighting - Panic Room REPLACE THOSE DANGEROUS, HOT, AND SMELLY GAS AND PROPANE LANTERNS NOW! Basic Zeus Lighting System Includes: - 30W PV panel and mounting brackets (prewired) - Sealed, Maintenance-Free battery - Light fixture with prewired plug connection - Battery enclosure with all controls, prewired $ Accessories: - Additional Light Fixture (prewired with 18 cord) $ Second PV Panel (prewired with 15 cord) $ Available from: Alternative Energy Store Making Renewable Energy Affordable Tel: +1 (877) Sales@AltEnergyStore.com

3 System Components Photovoltaic (PV) Module 12V Battery 30 Watt Panel PV mounting hardware Wire mounting clips for light wire Pre-wired Battery Box/PV Controller Grounding wire Light PV Controller 601 Old River Road Suite 3, White River Junction VT A Woman-Owned Limited Liability Partnership

4 Battery Box Lighting System Installation Instructions August 2004 Solar Lighting System Installation Instructions 1. Read all manufacturer s safety, installation, and operating instructions. 2. IMPORTANT: Cover PV module with opaque material so the PV module is not energized during the entire installation of this system. 3. Mount PV module on roof as shown on page 4. Attach feet loosely to PV panel, and then to roof ribs. Tighten feet to PV panel. 4. Run wire from PV around the edge of the roof, into wall, out at the bottom of the wall, and into the battery box through the grommet (See Fig. 1). 5. Connect the green grounding wire (using the smaller ring terminal (3/16 )) to a metal stud on building and run other end (the larger ring terminal (1/4 )) of the grounding wire into the battery box through the grommet (See Fig. 1). Figure 1. PV and grounding cable through rubber grommet Rubber Grommet PV Wires PV Controller Battery Box Ground Wire 6. Attach the battery box to the wall using the two screw holes in the battery box. 7. If the PV module has red and black wires, the red is positive (+) and the black is negative (-). If the PV module has black and white wires, the black is positive (+) and the white is negative (-). Connect PV module positive wire to PV+ and the PV module negative wire to PV- on the PV controller. 8. Place the battery in the battery box with terminals toward the controller (See Fig. 2). 9. Connect the green grounding wire and the white Battery (-) Negative wire (which is preconnected to the Controller Battery - ) to the Negative (-) Terminal of the battery by sliding the ring terminals over the battery terminal bolt and tightening the nut (See Fig. 2). 601 Old River Road Suite 3, White River Junction VT info@globalresourceoptions.com A Woman-Owned Limited Liability Partnership

5 Battery Box Lighting System Installation Instructions August Connect the red Battery (+) Positive wire (which is pre-connected to the Controller Battery + ) to the Positive Terminal of the battery (See Fig. 2). Figure 2. Completed wiring in battery box. Battery + Use caution to not touch allow the battery positive to contact Battery the metal + Battery - box (tape your wrench). The positive contacting the metal box can short the controller, causing severe damage. 11. Uncover PV module. Check indicator lights on the front side of the battery box for proper operation (See SHS Operator s Manual for controller operation and troubleshooting). 12. Plug in light to switched outlet A (Fig. 3) and use wire clips to mount the light wire to the wall and ceiling. Turn on switch to test light. DO NOT pull on cord to remove light plug from the outlet or the plug could break. Figure 3. Light plugged into switched outlet A. Light Switch Additional 12 V socket for: Radio, Compluter, Radio Cell Outlet Phone Charger or Second Light 13. Outlet B is for a small Radio, Compluter, Cell Phone Charger or Second Light. 601 Old River Road Suite 3, White River Junction VT info@globalresourceoptions.com A Woman-Owned Limited Liability Partnership

6 ES40-12 SPECIFICATIONS Nominal Voltage (V) Nominal Capacity 20hour rate ( 2.25A to 10.50V ) 10hour rate ( 4.5A to 10.50V ) 5hour rate ( 7.65A to 10.20V ) 1C ( 45A to 9.60V ) 3C ( 135A to 9.60V ) Weight Internal Resistance (at 1KHz) 12V 45Ah 45Ah 38.25Ah 20.25Ah 16.2Ah Lbs. ( kg) 6 mω Maintenance-Free Rechargeable Sealed Lead-Acid Battery Maximum Discharge Current for 30 seconds : 900A Maximum Discharge Current for 5 seconds : 1800A DIMENSIONS 16 mm(inch) Operating Temperature Range Charge Discharge Storage 0 C(32 F) to 40 C (104 F) -15 C(5 F) to 50 C (122 F) -15 C(5 F) to 40 C (104 F) SPECIFICATIONS Charge Retention (shelf life) at 20 C (68 F) 1 month 92% 3 month 90% 6 month 80% F4 166±1 (6.54±0.04). 6.5 Charging Methods at 25 C (77 F) Cycle use : Charging Voltage 14.4 to 15.0V Maximum Charging Current 13.5A Standby use : Float Charging Voltage to 13.80V No current limit required Life expectancy : Cycle Use : 100% depth of discharge 250 cycles 80% depth of discharge 350 cycles 50% depth of discharge 550 cycles (v) (v) (v) FOR 4V FOR 6V FOR 12V BATTERY BATTERY BATTERY Discharge Time VS. Discharge Current (25 C) Standby Use : Case Material 3~5 years ABS (94-HB & 94V-0 flame retardant case) A 80A 2A 4A 8A 16A 24A 40A Terminal F4 minutes Discharge Time hours MK Battery 1645 South Sinclair Street Anaheim, California Toll Free: Fax: sales@mkbattery.com

7 Thin-Lite Corp 18W 951BP 3404 Will light for 16 hours from fully a Charged Battery Model # Watts AMPS Dimension Design Lumens Weight x4.5x lbs 900 SERIES COMPACT FLUORESCENT LIGHT FIXTURES WITH RFI SUPPRESSION Hi -Tech light fixtures were developed for both efficient, attractive and noise free lighting where maximum light is required. Anodized aluminum housings and clear acrylic diffuser lenses provide high light output on dual sides. They are designed for commercial and industrial vehicles, and for use in remote area housing, schools, medical facilities and computer libraries in conjunction with alternative sources of energy. Available with rocker switch optional. Compact fluorescent DULUX S/E, L series or High Lumen BIAX lamp included.

8 BP SX Watt Multicrystalline Photovoltaic Modules Thesemodulesareavailableinthree configurations: the M configuration, which includes the versatile M ultimountª frame and an output cable; BP SX 30 photovoltaic modules are part of BP SolarÕs S X module series, providing cost-effective photovoltaic power for DC loads with moderate energy requirements. With 36 multicrystalline cells in series, they charge batteries efficiently in virtually any climate. Typical commercial applications of these modules, which generate nominal maximum power of 30 watts respectively, include remote telemetry, instrumentation systems, security sensors, signals, and land-based navigation aids. SX 30 In all configurations, cells are laminated between sheets of ethylene vinyl acetate (EVA) and high-transmissivity low-iron 3mm tempered glass. BP S X 30M The BP SX 20M and 30M are general-purpose PV modules intended for single-module 12-volt applications with DC system voltage not exceeding 30 volts. Output is via a 4.6m (15-foot) PVC-jacketed cable which terminates in a low-profile junction box on the module back. Epoxy-potted in the box, module electrical connections are sealed against corrosion and effectively strain-relieved. Multimount F rame The M ultimountª frame of the BP SX 20M and 30M provides great flexibility in mounting approach. Oriented parallel to the edge and back of the module, its dual channels accept the heads of 5/16" or 8mm hex bolts, allowing the module to be mounted from the side or back. Bolts may be located anywhere along the channels, a configuration which prevents them from turning during tightening and allows installation with just one wrench. T V Universal Frame High-Capacity Versatile Junction Box The large (411cc, 25 cubic inches) junction box of the U modules is raintight (IP54 rated) and accepts PG13.5 or 1/2" nominal conduit or cable fittings. W ith its six-terminal connection block, it enables most system array connections (putting modules in series or parallel) to be made right in the junction box. Optionally, this junction box can be fitted with: blocking and bypass diodes; an oversize terminal block which accepts conductors up to 25mm 2 (AW G #4); standard terminals accept up to 6mm 2 (AWG #10); a Solarstateª charge regulator. The BP SX 20U and 30U junction box may be field-wired to provide 12V or 6V nominal output. Six-volt modules are intended to support 6V loads, and are not recommended as series elements in higher voltage arrays. The BP SX 20U and 30U are approved by Factory M utual R esearch for application in NE C Class 1, Division 2, Groups C & D hazardous locations. Limited Warranties Power output for 10 years; Freedom from defects in materials and workmanship for 1 year. Seeourwebsiteoryourlocal representative for full terms of these warranties. Current (A) BP S X 30 I-V Curves SX-30 T=0 C T=25 C T=50 C T=75 C Voltage (V) 2001 BP Solar Global Marketing /01

9 Electrical Characteristics 1 BP SX 30 Maximum power (P max ) 2 30W Voltage at P max (V mp ) 16.8V Current at P max (l mp ) 1.78A Warranted minimum P max 27W S hort-circuit current (I sc ) 1.94A Open-circuit voltage (V oc ) 21.0V Temperature coefficient of I sc (0.065±0.015)%/ C Temperature coefficient of V oc - (80±10)mV/ C Temperature coefficient of power -(0.5±0.05)%/ C NOCT 3 47±2¼C Quality and Safety All BP SX 30 modules are manufactured in ISO certified factories and are: certified by TÜV Rheinland as Class II equipment and for use in systems with voltage up to 1000 VDC (U only; D and M models are certified to 30V); listed by Underwriter s Laboratories for electrical and fire safety (Class C fire rating); compliant with the requirements of IEC 61215, including: repetitive cycling between -40 C and 85 C at 85% relative humidity; simulated impact of 25mm (one-inch) hail at terminal velocity; a damp heat test, consisting of 1000 hours of exposure to 85 C and 85% relative humidity; a hot-spot test, which determines a module s ability to tolerate localized shadowing (which can cause reversebiased operation and localized heating); static loading, front and back, of 2400 pascals (50 psf); front loading (e.g. snow) of 5400 pascals (113 psf, U only). Notes 1. These data represent the performance of typical modules in 12V configuration as measured at their output, and do not include the effect of such additional equipment as diodes. The data are based on measurements made in accordance with ASTM E1036 corrected to SRC (Standard Reporting Conditions, also known as STC or Standard Test Conditions ), which are: illumination of 1 kw /m 2 (1 sun) at spectral distribution of AM 1.5 (ASTM E892 global spectral irradiance); cell temperature of 25 C. 2. During the s tabilization proces s which occurs during the firs t few months of deployment, module power may decrease approximately 3% from typical P max. 3. The cells in an illuminated module operate hotter than the ambient temperature. NOCT (Nominal Operating Cell Temperature) is an indicator of this temperature differential, and is the cell temperature under Standard Operating Conditions: ambient temperature of 20 C, solar irradiation of 0.8 kw /m 2, and wind speed of 1m/s. Mechanical Characteristics Weight BP SX 30M, 3.5 kg (7.7 pounds) Dimensions Unbracketed dimensions are in millimeters. Bracketed dimensions are in inches. Overall tolerances ±3mm (1/8") 2.5 [0.10] max. screw head projection, typ. Y Y 501 [19.7] Front View Output Cable BP SX 30M 2.5mm2 (AWG 14-2) 9.7 [0.38] 7.6 [0.30] 22.6 [0.89] Enclosure Back View SX 30M: 588 [23.1] (does not include screw head projection) 7.9 [0.31] 8.4 [0.33] Section Y-Y 7.9 [0.31] 8.4 [0.33] 17 [0.67] 17 [0.67] 467 [18.4] BP SX 30M Cable, 15 feet lg.

10 SHS TM SOLAR CONTROLLER FOR SOLAR HOME SYSTEMS UP TO 170 WATTS 6 or 10 amps Morningstar s well-known high quality and reliability is now available in a low cost solar controller. The SHS Controller is ideal for rural electrification systems with one to three solar panels. This controller meets World Bank specifications and provides many features and benefits. Benefits of a Solar Controller It is important to include a controller in a solar power system. Reduces Cost of Battery Replacements The low voltage disconnect will increase battery life. The loads are automatically disconnected when the battery is low and automatically reconnected after the battery is recharged. Complete charging will increase battery life and storage capacity. The controller will maximize the amount of solar energy into the battery and avoid drying out the battery. Provides Useful Information LEDs display status information and battery level which helps the user to better operate the solar power system. Advantages of the SHS Controller Morningstar s SHS controller has many advantages compared to other controllers: Low Cost The SHS was specifically designed to meet the needs of the rural electrification market. The low cost resulted from using the latest electronic technology and high volume manufacturing. High Reliability Morningstar is a world-leading supplier of solar charge controllers. All our controllers are designed for high quality and high reliability. The SHS controller has a low failure rate and will last a long time. Electronic Protections The SHS has built-in electronic fuses that do not require replacement. Any wiring mistakes during installation will not damage the controller. Tropicalization The SHS electronics are protected with a moisture-tight coating, minimizing damage from humidity and from nesting insects. Easy to Use The SHS controller is fully automatic and requires no adjustments or user selections.

11 SHS TM SOLAR CONTROLLER TECHNICAL INFORMATION RATINGS: (ALL 12 VOLT) SHS WATTS OR 6 AMPS FOR SOLAR AND LOAD Regulation Point 14.3 Volts Terminals For wire sizes to 6 mm 2 Low voltage Disconnect 11.5 Volts Dimensions 15.1 x 6.6 x 3.6 cm Low voltage Reconnect 12.6 Volts Weight 113 g Type of Charging Series PWM 4 Stage: Bulk, PWM, Boost and Float Temperature compensated charging Electronic Protections Short circuit and overcurrent solar and load Reverse polarity solar, load, battery Reverse current at night High voltage load Lightning solar, load, battery Self-consumption 8 ma maximum Temperature 25 C to +50 C Humidity 100% non-condensing Enclosure IP 22 Compliance CE, World Bank Tropicalization LED Indications Circuit Board conformal coated Terminals corrosion protected Green charging Green-Yellow-Red battery levels Red low voltage warning and disconnect All 3 LEDs blink to show mistakes WARRANTY: Two year warranty period. Contact Morningstar or your authorized distributor for complete terms. AUTHORIZED MORNINGSTAR DISTRIBUTOR: 1098 Washington Crossing Road Washington Crossing, PA USA Tel: Fax: info@morningstarcorp.com Website: PRINTED IN USA 213E-R2-11/04

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