4100XPC Electric Mining Shovel - AC Drive Product Overview

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1 1XPC Electric Mining Shovel - AC Drive Product Overview

2 P&H 1XPC AC Shovel: building on proven success Joy Global and ABB: The Joy Global AC performance edge Mine operations and maintenance managers demand the best from their loading tools. We ve achieved better performance Technology throughout the entire shovel. That preferred equipment supplier to the world s toughest mining environments for over Two leaders combine to deliver breakthrough productivity and performance 1 years. ABB is the global leader in drives with + Centurion electrical control system Superior performance, monitoring and data integration capabilities For this reason, Joy Global has been the electric mining shovel market share leader and Joy Global is proud to offer the P&H 1XPC AC electric mining shovel. The P&H shovel line is combining its solid reputation of reliability with the proven Centurion electrical control system, industry leading IGBT AC technology, rugged structures and the industry s only OEM owned ield service and support network to set the industry standard for electric mining shovels. Increases in availability and productivity ultimately lead to the lowest cost per ton and the most eficient ultra-class loading tool available in the industry today. P&H shovels dig deeper into the realms of productivity safety, and reliability with greater control, comfort and consistency. Proven performance years of experience. The beneits are clear: Better cycle time and utilization Maintenance-friendly modules are easy-to-replace Improved job eficiency Joy Global is the worldwide leader in electric mining shovels. The P&H 1XPC AC sets the standard in performance and productivity. Dual hoist motors Balanced and evenly distributed load We are driven by achieving the lowest total cost of ownership for our customers: Structures developed with advanced design software and ield data collection Focus on machine availability and productivity Motors designed and manufactured by Joy Global speciically for electric mining shovels Rack and pinion crowd Less maintenance, all weather performer Years of experience in building rugged, reliable equipment Common motors and drive line-up as on proven P&H 1C BOSS AC and P&H 8XPC AC machines, adapted to handle additional swing motor Superior machine reliability and durability Twin-leg dipper handle Stable dipper trajectory, faster cycle times, higher productivity Rugged components proven components. Quality components PreVail remote health management Real time machine health and performance management Attachment of choice for the world s toughest pits Extensive collaboration with customers and our drive partner ABB 3% faster cycle times Universal shovel interface Send and receive data with any mine management system Higher rates of availability Powerful advancements based on already-successful technologies and expectations: Highest productivity work eficiently with AC technology. Optima dippers Mine-matched dippers with adjustable pitch braces for precise rake angles The P&H 1XPC AC utilizes Lowest Total Cost of Ownership overall reliability. In addition, the Our AC drives are compact, aircooled, modular exceeding customer requirements Providing our customers: improved electrical availability and structures have been optimized to A closer look 5% increase in productivity horsepower. The shovel features ABB s Direct Torque Control has the best dynamic performance in the industry P&H AC-Drive shovels are.5% increase in availability includes higher speed and peak Delta drive Improved shoe-totumbler engagement Planetary transmissions Proven long life on swing and propel with over million hours logged World-class cab Smart ergonomics Clear sight lines Easy access to command and control functions Access to key data on machine health and performance provided by Centurion electrical control system JoySmart Solutions Our smart connected products and systems, advanced analytics and direct services are integrated together and customized to solve our customers Heavy-duty structures toughest challenges: Service products and consumables Joy Global ield support Machine assembly and rebuild Component exchange programs We set the industry standard for Life cycle management electric mining shovels Genuine OEM parts Prognostics and remote health management Joy Global P&H 1XPC Electric Mining Shovel - AC Drive Product Overview P&H 1XPC Electric Mining Shovel - AC Drive Product Overview Joy Global 3

3 1XPC Electric Mining Shovel - AC Drive General Speciications Dipper and dipper trip Optima dippers combine consistent productivity with high durability and maintainability. Dippers are configured to mine specific conditions and capacity requirements from a variety of combinations of body and lip designs, as well as other unique Joy Global technologies. Specific wear packages and GET styles can be cooperatively specified. meters feet Centurion I/O System uses Profibus communication protocol for seamless integration of all shovel subsystems and future expandability. Low-voltage V DC I/O drop points feature open and short circuit detection for improved diagnostics and troubleshooting. 7. Electrical control Centurion Supervisory Controller provides direct integrated communication with motor drives giving precise motor control and fast cycle times. Real-time multi-tasking capability allows for optimal machine logic sequencing, monitoring and control. Centurion Information System s enhanced Graphical User Interface (GUI) features intuitive, icon-based screens to display vital information such as shovel status, troubleshooting information, and optional production monitoring data and operator feedback. 5. P&H Digital AC Drive provides precise, reliable, solid state power to the main motion motors Electrical control systems 5.9 Electrical Drive Ratings (5 C, m) Drive Power IGBT Supply Unit (ISU) 55 kva Crowd Motion 11 kva Hoist Motion kva Propel Motion 3 kva Swing Motion 38 kva meters feet CL ROTATION 1.8 m 55 ft. in. Nominal payload* Radius of cut 3.9 m 78 ft. 8 in. Nominal dipper capacity SAE struck SAE :1 Dumping height* (door open) 9.5 m 31 ft. in. Floor level radius 1. m 5 ft. in. Rated suspended load 9.8 m 3 ft. 3 in. Optimum truck size ( st truck shown) 1.1 m 33 ft. 1 in. Tail swing radius Operator eye level Propel Propel on demand provides rapid transfer to propel mode. Rapid transfers allow frequent positioning of the shovel to the bank resulting in faster cycle times and more efficient digging. Two rugged P&H planetary gear cases of proven design independently transmit torque to the drive sprockets, producing the tractive effort required for fast, efficient propel and positioning operations. DELTA Drive low tension sprocket drive system with heavy duty cast crawler shoes. P&H AC Fast Response main machinery motors First and second reduction gearing in enclosed gear case for reliable splash lubrication, ease of maintenance, and extended component life. Hoist Motor (Two used) Continuous 9 volts Peak developed power Total 388kW / 3hp 9kW / 3973hp Swing Motor Continuous 9 volts (Three used) Peak developed power Total 135kW / 19hp 1kW / 5hp Crowd Motor Continuous 9 volts (One used) Peak developed power Total 55kW / 73hp 759kW /117hp Continuous 9 volts Peak developed power Total 19kW / 1hp 1kW / 5hp Capacity Height of cut *Height shown with bail-type dipper. Heights will be greater with bail-less or compactbail dippers. Actual dumping height can be greater than door clearance height mt 1 st m m3 9-8 yd yd3 195 mt 15 st mt - st Joy Global P&H 1XPC Electric Mining Shovel - AC Drive Product Overview Power requirements Supply Voltage* *Payload and dipper capacity are dependent on many factors. Contact Joy Global for an analysis of your specific application. The electrical drive system is comprised of a multi drive platform, sharing a common DC bus between the IGBT Supply Unit (ISU) and the motor drive Inverter Units (INU). The fully regenerative ISU controls the power flow to and from the shovel, maintaining a unity power factor with extremely low harmonic content. The fully regenerative INU controls the power flow to and from the individual AC motors. Propel Motor (Two used) Working ranges Swing Three modular P&H planetary gear cases of proven design and a single piece forged swing gear transmit torque for fast cycle times. Splash lube filtration system TripRite system utilizes a brushless DC electric motor with sealed planetary drive unit for reliable trip and slack take up operation. 7 or 138V 3 Phase, Hz,, 7 or 11 3 Phase, 5 Hz Supply Transformer Minimum Short Circuit VA Available at Shovel *Voltage per customer requirements Crowd Powerband V-belt drive between motor and gear case absorbs shock loads. Twin-leg dipper handle with torsion box and rack and pinion drive has inherent stability in the bank for optimal digging. Spring-set air release disc brake. Hoist All gearing housed in single enclosed gear case with filtered and cooled oil fed to all bearings in addition to splash lubrication for reliable operation and ease of maintenance. Large 8" diameter hoist drum for extended rope bending life. Ferrule becket system and dual electric tuggers are standard for efficient rope change. (Minimum) 375 kva 3 MVA Cable data Hoist (wire rope) Suspension (bridge strand) Dipper trip (wire rope) 73 mm.75 in. dia. 1 mm. in. dia. 19 mm.75 in. dia. P&H 1XPC Electric Mining Shovel - AC Drive Product Overview Joy Global 5

4 Overall dimensions Loading control center A Width B Length C Height over gantry D Width of crawler shoes E F G H Width of crawlers (7") Length of crawlers Ground clearance Height ground to bottom of counterweight slabs 1. m 15. m 1.7 m 193 mm 1 mm 1. m 11.7 m.7 m 3. m 7 ft. 1 in. 9 ft. in. 8 ft. 3 in. 7 in. 87 in. 33 ft. in. 38 ft. in. ft. in. 11 ft. 1 in. Space for mine communications equipment Ante room (shown with optional toilet) Touchscreen GUI and optional remote camera system Electrical cabinet Space for appliances Armrest mounted, pistol grip joysticks Trainer s station Lockers -way power adjustable air suspension seat with heat and vibratory massage Storage cabinet A B Ground pressure and weight Features and customization Bearing area ground pressure The P&H 1XPC is built with several features to enhance safety, reliability, and productivity over the life cycle of the operation. Standard: crawler bearing area 7" shoes / 193 mm C Crawler ground pressure 7" shoes / 193 mm Optional: crawler bearing area 87" shoes / 1 mm H G Crawler ground pressure 87" shoes / 1 mm D E F 3.58 m 53,597 in 3. kpa 3. psi m 1,35 in kpa 55.1 psi Working weight (with dipper, approx. wt.) Rear machine house I/O box Air compressor Lubrication room Lube system controls Lube reservoir 7" shoes / 193 mm 1,53,35 kg 3,378, lbs 87" shoes / 1 mm 1,53,771 kg 3,388, lbs,1 kg 5, lbs Counterweight (punchings)** * All weights subject to 5% variation. ** To be furnished by customer. Temperature monitoring system for all AC motors, drum shaft bearings, shipper shaft bearings Automatic boom soft setdown system (ABSS) and boom profile protection envelope to help prevent excessive loading to the attachment during operation Anti-Swing-in-Bank system to reduce excessive side loading on handle and attachment Remote hoist control pendant and hoist rope winch to assist in safe and efficient rope changeouts Weights approximate* Machinery deck plan Automatic lubrication and compressed air systems with advanced diagnostic and control House pressurization system to provide filtered air for cooling and dust repression The shovel has multiple options for local and minesite specific conditions in the following areas: Climate control Technology and software Maintenance systems (7 liter/ gal. grease 1513 liter/15 gal. Ogl) AC drive line-up Air receiver (98 Liter/ Gal.) access doors Swing motor and transmission High and low voltage collectors (deck mounted) Hoist drum Swing motor and transmission Main transformer 1 VAC load center Ground fault cabinet Auxiliary transformer secondary breakers Centurion electrical control system cabinet touch screen monitor Auxiliary load center Auxiliary transformer Motor control center High voltage cabinet with isolators Joy Global P&H 1XPC Electric Mining Shovel - AC Drive Product Overview Electronics room P&H 1XPC Electric Mining Shovel - AC Drive Product Overview Joy Global 7

5 Joy Global worldwide locations Product designs, speciications and/or data in this document are provided for informational purposes only and are not warranties of any kind. Product designs and/or speciications may be changed at any time without notice. The only warranties that apply to sales of products and services are Joy Global s standard written warranties, which will be furnished upon request. Joy Global, Joy, Montabert P&H and related logos are trademarks of Joy Global Inc. or one of its afiliates. 1 Joy Global Inc. or one of its afiliates. All rights reserved. joyglobal.com EN-1XPCAC1-1-V1 Powered by TCPDF (