EFFICIENCY REGULATIONS FOR MOTORS AND MOTOR SYSTEMS

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1 Intelligent Drivesystems, Worldwide Services EFFICIENCY REGULATIONS FOR MOTORS AND MOTOR SYSTEMS EN INTERNATIONAL REQUIREMENTS

2 EFFICIENCY REGULATIONS FOR MOTORS AND MOTOR SYSTEMS Electric drives in industrial applications consume up to 70 percent of the total energy required. For many companies, this offers great potential for optimisation. NORD supplies a wide range of electric motors, which meet all common global efficiency regulations and standards. Our motors are used in many applications because they are not just powerful and robust, but can also be combined with all NORD gear units. Whether in agitators, conveyor systems, intralogistics or the food industry: NORD electric motors can be found wherever high performance is required. They operate reliably over many years with very high efficiency. This saves operating costs for our customers and at the same time helps protect the environment. This brochure gives you an overview of the global regulations for energy efficiency in the field of electric motors. Please note that standards and directives are subject to constant change. Even though we make every endeavour to ensure that this information is correct, this document cannot provide a substitute for a study of the relevant directives or import regulations. 2 Efficiency regulations for motors and motor systems

3 ECODESIGN DIRECTIVE IEC : 2017 NEW EFFICIENCY CLASSES FOR MOTOR SYSTEMS The new standard which defines the IE classes for inverters and IES classes for the combination of motors and inverters was published at the beginning of Federal Environmental Agency: "The objective of the Eco-design Directive is to minimise the environmental effects of relevant products which are relevant to the consumption of energy over their entire life cycle." NORD DRIVESYSTEMS drive solutions already fulfil the stringent requirements of the new IEC : 2017 (former EN 50598) standard. New terms and definitions in IEC : 2017 (former EN 50598) Extended Product Complete system of drive control, motor, power transfer and the driven load machine Driven Equipment Actual load machine, including the mechanical power transfer by gear units or belts Motor System Motor plus Motor Control System Combination of the drive control and motor including the motor cable, regardless of the motor technology (PDS / Power Drive System = CDM + Motor) Motor Control System CDM (Complete Drive Module) or Motor Starter CDM = The frequency inverter, including all necessary auxiliary components and equipment IEC (IE classes for inverters) IE0 IE1 IE2 IE1 = Reference +25 % losses -25 % losses IEC (IES classes for inverters and motors) IES0 IES1 IES2 IES1 = Reference +20 % losses -20 % losses Efficiency regulations for motors and motor systems 3

4 EUROPEAN UNION IE1 IE2 IE3 IE4 European Union Efficiency standard IEC Efficiency regulations Directive 2009/125/EC Eco-design Directive Regulation (EC) 640/2009 Regulation (EC) 4/2014 IE kw 2, 4 and 6-pole V 50 and 60 Hz Motors designed for continuous operation : Brake motors Single phase motors Switchable pole motors Two-speed motors Fixed speed motors Explosion protected motors Motors designed for frequency inverter operation (which cannot be connected directly) Frequency inverter controlled motors with efficiency IE2 (permanent necessary) Motors designed for ambient temperatures < -30 C or > +60 C Motors designed for altitudes > 4,000 m Submersible motors CE mark and IE class on the type plate Efficiency Additional requirements under discussion 4 Efficiency regulations for motors and motor systems

5 SWITZERLAND / TURKEY IE1 IE2 IE3 IE4 Switzerland / Turkey Efficiency standard IEC Efficiency regulations Directive 2009/125/EC Eco-design Directive Regulation (EC) 640/2009 Regulation (EC) 4/2014 IE kw 2, 4 and 6-pole V 50 and 60 Hz Motors designed for continuous operation Brake motors Single phase motors Switchable pole motors Two-speed motors Fixed speed motors Explosion protected motors Motors designed for frequency inverter operation (which cannot be connected directly) Frequency inverter controlled motors with efficiency IE2 (permanent necessary) Motors designed for ambient temperatures < -30 C or > +60 C Motors designed for altitudes > 4,000 m Submersible motors Switzerland Adoption of Reg 640/2009 in the national energy regulations Turkey Adoption of Reg 640/2009 in the official register no : No update planned Efficiency regulations for motors and motor systems 5

6 UNITED STATES OF AMERICA Standard High Premium Super Premium United States of America Efficiency standard NEMA MG-1 Efficiency regulations EISA EISA (DOE amendment 10 CFR Part 431) NEMA MG-1, Table (IEC , Class IE3) Premium Efficiency (IE3) HP ( kw) All voltages < 600 V 60 Hz Nominal continuous operation (S1) Fixed speed induction motors 2, 4, 6, 8-pole Sizes: NEMA 56 (IEC-80) and larger Design: NEMA Design A, B, or C or IEC Design N or H Motors for frequency inverters, which can also be operated directly Including: integrated geared motors and brake motors, partially electric motors, TENV motors, motors with size U Motors with NEMA Design C Multiple speed motors Single phase motors Motors labelled for intermittent operation Motors designed for frequency inverter operation (which cannot be connected directly) Submersible motors and water-cooled motors CC092B Efficiency D o E registration number It is expected that additional decisions will require higher efficiencies for motors with size NEMA (IEC ). Efficiency requirements already exist for small, open, dripprotected motors according to DOE regulation 10 CFR Part Efficiency regulations for motors and motor systems

7 CANADA Standard High Premium Super Premium Canada Efficiency standard CSA C Efficiency regulations Energy Efficiency Regulations (EER 2017) Premium Efficiency (IE3) HP ( kw) Nominal continuous operation (S1) Fixed speed induction motors All voltages < 600 V 50 and 60 Hz Motors for frequency inverters, which can also be operated directly 2, 4, 6, 8-pole Premium efficiency motors NEMA MG-1, Table (IEC , Class IE3) HP ( kw) 2, 4, 6, 8-pole Design: NEMA Design A, B, or C with three or four digit number Closed NEMA Design A, B or C, NEMA size 56 or IEC Design N or H with IEC size 80 or larger An IP code from 00 to 67 Multiple speed motors Single phase motors Motors designed for frequency inverter operation (which cannot be connected directly) Motors labelled for intermittent operation(s2-s10) energy verified No update planned The efficiency label must be stated on the type plate. Efficiency regulations for motors and motor systems 7

8 PEOPLE'S REPUBLIC OF CHINA Grade 3 Grade 2 Grade 1 People s Republic of China Efficiency standard GB ; GB Efficiency regulations GB ; GB Grade 3 (IE2) GB : kw Up to 1000 V 50 Hz 2, 4 and 6-pole Motors with fixed speed and completely enclosed, with fan IEC Design N Motors designed for continuous operation Universal motors Explosion protected motors Closed and ventilated motors GB : kw up to Hz 3-phase, low power asynchronous motors Motors labelled for intermittent operation, switch-on duration < 80 % Motors with internal brake Motors designed for special applications, e.g. operation at altitudes above 1,000 m Motors designed for varying conditions, e.g. frequency inverter operation Motors with two or more speeds Motors for the textile industry and smoke extraction systems The efficiency must be stated on the type plate. CCC marking or 2-pole motors 2.2 kw, 4-pole motors 1.1 kw, 6-pole motors 0.74 kw and 8-pole motors 0.55 kw China energy according to efficiency Note: CCC is also necessary for Hong Kong Grade 2 (IE3) Introduction is postponed indefinitely, however possible on a voluntary basis. 8 Efficiency regulations for motors and motor systems

9 BRAZIL Padrão Alto Rendimento Alto R. Plus Brazil Efficiency standard ABNT NBR : 2013 Efficiency regulations Lei No Decreto No Portaria No 553 Alto Rendimento (IE2) kw 2 and 4-pole motors from kw 6-pole motors from kw 8-pole motors from kw Up to 1000 V 50 and 60 Hz Brake motors Motors labelled for intermittent operation (S2 S10), switch-on duration < 80 % Two-speed motors Single phase motors Motors designed for frequency inverter operation (which cannot be connected directly) Unventilated motors (TENV, TEAO) Submersible motors Explosion protected motors Alto Rendimento plus (IE3) from June Efficiency regulations for motors and motor systems 9

10 MEXICO Standard High Premium Super Premium Mexico Efficiency standard Efficiency regulations NOM-016-ENER-2010 (3-phase motors) NOM-016-ENER-2010 Premium Efficiency (IE3) HP ( kw) All voltages < 600 V 60 Hz Nominal continuous operation (S1) 2, 4, 6, 8-pole Geared motors Brake motors Two-speed motors Motors designed for frequency inverter operation NEMA C Design motors Motors labelled for intermittent operation The efficiency label must be stated on the type plate. No update planned 10 Efficiency regulations for motors and motor systems

11 COLUMBIA IE1 IE2 IE3 IE4 Columbia Efficiency standard Resolución no 1012:2015 Efficiency regulations Resolución no 1012:2015 IE kw 2, 4, 6 and 8-pole Up to 600 V 60 Hz Open and ventilated motors None IE3: from August 2020 for motors above 7.5 kw (or IE2 with inverter operation) IE3: from August 2021 for motors above 0.75 kw (or IE2 with inverter operation) Efficiency regulations for motors and motor systems 11

12 CHILE IE1 IE2 IE3 IE4 Chile Efficiency standard PE N 7/01/2; IEC Efficiency regulations NCh 3086 of 2008 IE kw 2, 4 and 6-pole Up to 690 V 50 Hz S1 Single speed motors Own ventilated motors with IP21 or more Brake motors Motors designed for frequency inverter operation (which cannot be connected directly) Motors held in stock by distributors must be certified for the Energy label according PE nº 7/01/2. No update planned 12 Efficiency regulations for motors and motor systems

13 AUSTRALIA / NEW ZEALAND E1 E2 E3 E3+ Australia / New Zealand Efficiency standard AS/NZS : 2004 Efficiency regulations MEPS 2 E2 High Efficiency IE2 (see note) kw Up to 1100 V 50 Hz 2, 4, 6 and 8-pole Note Motors designed for frequency inverter operation (which cannot be connected directly) Motors labelled for intermittent operation 2-speed motors Single phase motors Submersible motors The efficiency label must be stated on the type plate. Motor must be listed under No update planned The required efficiencies according to AS/NZS are more stringent for some sizes than the IE2 requirements. General use of IE3 motors is recommended. Efficiency regulations for motors and motor systems 13

14 INDIA IE1 IE2 IE3 IE4 India Efficiency standard IS Efficiency regulations IS IE kw 2, 4 and 6-pole Up to 1000 V 50 Hz > 1,000 m > 40 C Motors labelled for intermittent operation, switch-on duration < 80 % Motors which can only be operated with a frequency inverter Motors completely integrated into a product (pumps, compressors, etc.) of which the energy performance cannot tested individual IE2 Efficiency BIS mark No update planned 14 Efficiency regulations for motors and motor systems

15 SOUTH KOREA IE1 IE2 IE3 IE4 South Korea Efficiency standard KS C IEC Efficiency regulations MKE IE3 2 and 4-pole motors from kw 6 and 8-pole motors from kw Up to 600 V 60 Hz Motors for continuous operation, even if these are combined with a frequency inverter 2-speed motors Motors labelled for intermittent operation Motors designed for frequency inverter operation (which cannot be connected directly) Unventilated motors (TENV, TEAO) Submersible motors No update planned Efficiency regulations for motors and motor systems 15

16 SINGAPORE IE1 IE2 IE3 IE4 Singapore Efficiency standard Efficiency regulations National Environment Agency (NEA) Minimum Energy Performance Standards (MEPS) Energy Conservation Act (ECA) IE kw 2, 4 and 6-pole Up to 1000 V 50 Hz S1 continuous operation < -30 C or > 60 C Water cooled motors for operation at < 0 C Explosion protected motors Submersible motors Multiple speed motors Brake motors Motors / manufacturers must be registert in the NEA data base. IE class and efficiency at 100, 75 and 50 % of the rated power on the type plate No update planned 16 Efficiency regulations for motors and motor systems

17 TAIWAN IE1 IE2 IE3 IE4 Taiwan Efficiency standard IEC Efficiency regulations CNS (MEPS) IE kw 2, 4, 6 and 8-pole Up to 600 V 60 Hz Motors completely integrated into a product (pumps, compressors, etc.) of which the energy performance cannot tested individual Motors designed for frequency inverter operation (which cannot be connected directly) Switchable pole motors Supplier / Importer must be listed to use the efficiency label. No update planned Efficiency regulations for motors and motor systems 17

18 JAPAN IE1 IE2 IE3 IE4 Japan Efficiency standard JIS C (2011) [Standard based on IEC ] Efficiency regulations JIS C 4213 (2014) IE kw 2, 4 and 6-pole Up to 1000 V 50 and 60 Hz Motors labelled for intermittent operation, switch-on duration < 80 % Thermal class H motors Motors for <-20 C Explosion protected motors Motors designed for frequency inverter operation (which cannot be connected directly) High Slip motors (<110 kw : 5 % slip >110 kw : 3 % slip) Motors that are equipped with a delta-star starter Switchable pole motors Japan Industrial standard mark (JIS) No update planned 18 Efficiency regulations for motors and motor systems

19 SAUDI ARABIA IE1 IE2 IE3 IE4 Saudi Arabia Efficiency standard SASO 2893:2018 Efficiency regulations SASO CoC IE kw 2, 4, 6 and 8-pole V 60 Hz Motors designed for continuous operation Induction motors Multi speed motors Single phase motors Motors designed for ambient temperatures <-20 C or > + 60 C Motors designed for altitudes > 4,000 m Submersible motors Explosion protected motors built for operation in explosive environments according to IEC Smoke extraction motors with a temperature class higher than 300 C Motors with integrated frequency inverter when the motor cannot be tested separately from the inverter Motors completely integrated in a machine when the motor share common parts with the driven unit (e.g. shaft, housing, etc.) SASO EE label No update planned Efficiency regulations for motors and motor systems 19

20 CANADA CSA USA/EpAct EU, SWITZERLAND and TURKEY IE3 < COLUMBIA Energia BRAZIL Alto Rendimento 1 20 Efficiency regulations for motors and motor systems

21 SOUTH KOREA Korea Energy Label CHINA China Energy Label AUSTRALIA / NEW ZEALAND Efficiency regulations for motors and motor systems 21

22 NORD DRIVESYSTEMS COMPLETE DRIVE SOLUTIONS FROM A SINGLE SOURCE DER ANTRIEB n Reliable n Versatile n Global The Gear Unit n Heavy-duty bearing n High power density n High level of corrosion protection The Motor n High efficiency n Global standards n All operating conditions The Drive Electronics n Compact design n Simple commissioning n Protection class up to IP69K Wide power range Versatile complete solutions High overall efficiency 22 Efficiency regulations for motors and motor systems

23 NORD DRIVESYSTEMS Group Headquarters and technology centre in Bargteheide near Hamburg Mechanical products Electrical products Electronic products Gear units Motors Frequency inverters, motor starters and field distributors Innovative drive solutions for more than 100 branches of industry Gear unit production Motor production Inverter production 7 production locations with cutting-edge technology produce gear units, motors, inverters etc. including for complete drivesystems from a single source. Subsidiaries and sales partners in 98 countries on 5 continents provide local stocks, assembly centres, technical support and customer service. The map shown above is for information only and does not claim to be created or applicable to any legal purpose. For this reason, we do not assume any liability for legality, correctness and completeness. More than 3,900 employees throughout the world create customised solutions. Efficiency regulations for motors and motor systems 23

24 NORD DRIVESYSTEMS Group Headquarters and technology centre in Bargteheide, near Hamburg Innovative drive solutions for more than 100 branches of industry Mechanical products Parallel shaft, helical, bevel and worm gear units Electrical products IE2/IE3/IE4 motors Electronic products Centralised and decentralised frequency inverters, motor starters, and field distributors 7 production locations with cutting edge technology for all drive components Subsidiaries and sales partners in 98 countries on 5 continents provide local stocks, assembly centres, technical support and customer service More than 3,900 employees throughout the world create customised solutions. Headquarters: Getriebebau NORD GmbH & Co. KG Getriebebau-Nord-Str. 1, Bargteheide, Germany T , F info@nord.com Member of the NORD DRIVESYSTEMS Group S4700 Part. No / 3918

EFFICIENCY REGULATIONS FOR MOTORS AND MOTOR SYSTEMS

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