India-Japan Energy Forum 2017 "Conference"
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1 India-Japan Energy Forum 2017 "Conference" Energy Saving for Steel Plant by FUJI Energy Center January 9 th, 2017 Fuji Electric Co., Ltd Pacific Consultants Co., Ltd. Fuji Electric Co., Ltd. All rights reserved.
2 1. Introduction of Fuji Electric Fuji Electric Co., LTD. Capital Sck: JPY 47.6 billion (USD million) Number of Employees (consolidated) : 25,740 Net Sales (consolidated) : JPY billion (USD 7,050.0 million) USD 1 = JPY 115 Power and Social Infrastructure Year ended March 31, 2015 By integrating environmentally friendly electric power plants and energy management, Fuji Electric will contribute the realization of smart communities. Steam turbines Fuel cells Industrial Infrastructure Cluster energy management systems Fuji Electric supplies diverse cusmers in the fields of industry with energy savings and lifecycle services for production lines and infrastructure equipment. Fuji Electric India Private Ltd. Established: 2007 Net Sales: JPY 2.8 billion (USD 24.3 million) Number of Employees: 101 Head Office: Mumbai 7 branch offices and 1 Engineering Center Business field; Steel, Cement, Power, etc., inclusive of engineering work Component business (drive, UPS, Analyzer, etc.) Fuji Electric supplies products that incorporate power electronics technology improve the efficiency and stability of energy. General-purpose inverters Power Electronics Uninterruptible power systems Electronic Devices Fuji Electric supplies power semiconducrs and other essential electronic devices the fields of industrial equipment, aumobiles, information equipment, and new energy. Food and Beverage Distribution Magnetic switches With our freezing technology at the core, we integrated mechatronic technology and IT offer optimal products and solutions our cusmers. Substation equipment Industrial drive systems Moniring control systems Vending machines Freezers and refrigerated showcases Fuji Electric Co., Ltd. All rights reserved. 1
3 2. Significance of Energy Center for Indian Steel Plants Indian steel product increase 2 nd highest in 2020 and Energy efficiency increase is essential. The crude steel production in India is expected reach second highest in the world in In 2014, the crude steel production in India was 87 million ns and fourth highest in the world, and growth rate 9% per year is extremely high (highest in the world). 2. In 2020, the crude steel production is expected be over 124 million ns and become second highest in the world surpassing Japan. 3. On the other hand, the energy efficiency of India is 124% of energy efficiency of Japan. 4. Indian government has strengthened energy conservation regulation in the steel field. Energy saving by Japanese high-tech energy center brings benefit. 100M n Trend of crude steel production for major country Remarkable Indian growth Japan US India Russia Korea German Ukraine Brasil Note: Chinese production is the highest in the world (820 million ns in 2014) It is not shown in the graph. Comparison in energy efficiency of steel industry (in 2010) World s highest energy efficiency of Japan Japan Korea Germany China FranceEngland India Brazil USA Russia Fuji Electric Co., Ltd. All rights reserved. 2
4 3. Outline of Energy Center Energy Center achieves optimal energy operation Energy saving Linking the steel production plan PLC PLC PLC MES: Manufacturing Execution System Fuji Electric Co., Ltd. All rights reserved. 3
5 4. FUJI Energy Center Image Steel plant energy center system Management View (sample) Fuji Electric Co., Ltd. All rights reserved. 4
6 5.Project Schedule - Determination of Energy Center specifications suitable SAIL, IISCO Steel Plant s equipment - Acceleration of energy saving and environmental protection by dissemination activities other plants Jan To Mar Y2016 Y2017 Y2018 Y2019 Apr Jun Jul Sep Oct Dec Jan To Mar Apr Jun Jul Sep Oct Dec Jan To Mar Apr Jun Jul Sep Oct Dec Jan To Mar Apr Jun Jul Sep Engineering Detailed Design Manufacturing Installation Commissioning Fuji Electric Co., Ltd. All rights reserved. 5
7 6. Conclusion - Fuji s energy center which has been installed in almost all steel plants in Japan, has contributed stable operation, reduction of CO2 emission and production cost, and improvement of the quality for Japanese steel industry. - From the viewpoint of global environment conservation, energy saving and reduction of CO2 emission and energy cost are unavoidable problems for the steel industry which consumes the huge amount of energy in Global. - Dissemination of Japanese high-tech Energy Center in India, which will be the world s second highest steel producing country after China in 2020, can promote Japanese contribution for the world. - Fuji electric is happy accomplish the demonstration project, in order contribute the global environment conservation. Fuji Electric Co., Ltd. All rights reserved. 6
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