CYCLIC BATTERIES CYCLIC BATTERIES 6, 8 & 12V THE MAIN TECHNICAL CHARACTERISTICS: PERFORMANCE IN CYCLES ACCORDING TO DIN CHEMICAL REACTION
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1 CYCLIC BATTERIES CYCLIC BATTERIES 6, 8 & 12V THE MAIN TECHNICAL CHARACTERISTICS: Thicker plates Grid plates with radial geometry Active material with specific composition to resist the cyclical discharges Grids of Pb / Sb / Sn / As / Se alloy which improves corrosion resistance and improves the contact between the active material Microporous rubber separators with glass fiber mats to prevent the loss of active materials PERFORMANCE IN CYCLES ACCORDING TO DIN The batteries meet the following specifications concerning the charge/ discharge cycles: Semi-traction batteries 600 cycles according to DIN Besides, the battery types with positive tubular plates TP also meet following specifications: Traction Batteries up to 1500 cycles according to DIN For applications which require deep discharges of the batteries, like: scissor lifts, aerial devices, industrial cleaning machines The battery life measured in discharge / charge cycles, depends not only on accurate and precise service, but also on other parameters, such as the depth of discharge, intermediate charges, the charging method and charge factor, the working temperature and the intensity of possible vibrations. CHEMICAL REACTION The chemical reaction at the charge / discharge process of the battery is presented through the following formula: PbO 2 + 2H 2 SO 4 + Pb Discharge PbSO 4 + 2H 2 O Lead dioxide Sulphuric acid Lead Lead sulphate Water Charge 14 BATTERY SUPPLIES.BE
2 SEMI-TRACTION BATTERIES & MONOBLOCS TECHNICAL INFORMATION Made in Europe For more details about fixations, layouts & terminals, flip to pages 94 & 95 for more information. KIT FILLER CAPS EUROPEAN TYPES SEMI-TRACTION Ref. Type Voltage (V) Ref. Type Voltage (V) C20 (Ah) C20 (Ah) C5 (Ah) C5 (Ah) Flat Plate Length Length Width Width Height Height Weight (kg) Weight (kg) Lay-out Terminals Kit filler caps* 6V semi ,0 0 1 x semi ,0 0 1 x semi ,4 0 1 BAT/ V semi ,4 0 1 x semi ,3 0 1 x semi ,2 0 1 x semi ,8 1 1 x semi ,4 0 1 x MF semi MF ,5 0 1 x semi ,7 0 1 x MF31DC semi MF ,0 1 DT x semi ,2 0 1 x semi ,0 0 1 x semi ,5 0 1 BAT/ semi ,9 0 1 x semi ,0 3 1 BAT/ semi ,1 3 1 BAT/ semi ,3 3 1 BAT/47557 MONOBLOC TRACTION Tubular Plate Lay-out Terminals Kit filler caps* 6V 6PZS195 traction ,5 0 1 BAT/ PZS205 traction ,5 0 1 BAT/ PZS180 traction ,0 0 1 BAT/47572 PZS265 traction ,8 0 1 x PZS320 traction ,0 0 1 BAT/ V PZS160 traction ,0 0 1 x 12V 2PZS38 traction ,5 0 1 x 2PZS36L2 traction ,0 0 1 x 3PZS57 traction ,2 0 1 x 2PZS56 traction ,2 0 1 x PZS72 traction ,0 0 1 x PZS80 traction ,0 0 1 x PZS85 traction ,6 0 1 x 3PZS75 traction ,7 0 1 x 4PZS90 traction ,0 0 1 BAT/ PZS118 traction ,3 0 1 BAT/ PZS126 traction ,0 4 1 BAT/47556 PZS150 traction ,4 4 1 BAT/47571 PZS180 traction ,8 4 1 x *This kit is suitable for providing exactly one battery with the necessary filler caps and floats BATTERY SUPPLIES.BE 15
3 CYCLIC BATTERIES DUAL PURPOSE CYCLIC BATTERIES SPECIAL TYPES REF.: MF31DC CaCa Maintenance free TYPE: MF 12V Ah A X x Y x H: 330 x 172 x 242 mm Terminals: DT REF.: 31DP800 CaCa Maintenance free TYPE: MF 12V Ah A X x Y x H: 330 x 171 x 238 mm Terminals: DT REF.: MF CaCa Maintenance free TYPE: MF 12V 90 Ah 800 A X x Y x H: 353 x 175 x 190 mm Terminals: 1 TECHNICAL INFORMATION For more details about fixations, layouts & terminals, flip to pages 94 & 95 for more information. REF.: 24DP550 CaCa Maintenance free TYPE: MF 12V - 75 Ah A X x Y x H: 281 x 173 x 238 mm Terminals: DT Ref. Voltage (V) C20 (Ah) C5 (Ah) Length Width Height Weight (kg) Lay-out Terminals Magic Eye Maintenance free Deep cycles CaCa Dual purpose 24DP ,7 1 DT no 27DP ,9 1 DT yes MF ,5 0 1 no 27DP ,3 1 DT yes MF31DC ,0 1 DT yes 31DP ,5 1 DT yes 31A ,1 1 1 yes 16 BATTERY SUPPLIES.BE
4 Made in USA CROWN US DEEP CYCLE Crown Deep Cycle batteries are a necessity for applications which require deep discharges of the batteries, like electrical scissor lifts, aerial devices, industrial cleaning machines, Crown batteries uses high density oxide to create a firmer cohesion of the active material, which results in a longer battery life in spite of deep discharges! CROWN, US-DEEPCYCLE BATTERIE CR235 CROWN CR235 Crown Deep Cycle Deep cycle competitor Semi-traction BATTERY SUPPLIES.BE 17
5 CYCLIC BATTERIES US DEEP CYCLE CROWN/CROSS REFERENCES TECHNICAL INFORMATION For more details about fixations, layouts & terminals, flip to pages 94 & 95 for more information. KIT FILLER CAPS *This kit is suitable for providing exactly one battery with the necessary filler caps and floats Ref. Cross Ref. Voltage (V) batteries 6V deep cycle C20 (Ah) C5 (Ah) Length Width Height Weight (kg) Lay-out Terminals PRO Eye Kit filler caps GC6V GC2E-HD ,4 0 DT no BAT/47540 CR220HD GC2-HD ,2 0 DT no BAT/47541 CR235HD GC2C-HD ,6 0 DT no BAT/47541 CR235HD-ST GC2C-HD-ST ,6 0 S no BAT/47541 CR240HD GC2B-HD ,8 0 DT no BAT/47541 CR240E 6DCS ,0 0 1 no BAT/47548 CR260HD GC2H-HD ,0 0 DT no BAT/47549 CR250 S3H ,1 0 DT no BAT/47549 CR275 S3HH ,5 0 DT no BAT/47549 CR305HD S4-HD ,8 0 DT yes BAT/47550 CR330HD S4H-HD ,2 0 DT yes BAT/47550 CR350HD S4HH-HD ,8 0 DT yes BAT/47549 CR370HD L16-HD ,0 0 DT yes BAT/47550 CR390HD L16H-HD ,2 0 DT yes BAT/47550 CR430HD L16HH-HD ,3 0 DT yes BAT/47549 batteries 8V deep cycle CR165 8VGC ,0 1 S no BAT/47551 CR190 8VGH ,3 1 S no BAT/47551 batteries 12V deep cycle 24DC95 M24DH ,7 1 DT no x 27DC105 M27D ,6 1 DT no x 27DC115 M27DH ,6 1 DT no x 31DC130 31H ,4 1 DT no x GC-CR150 12VGCE ,7 1 DT no BAT/47552 GC-CR155 12VGC ,9 1 DT no BAT/47552 CR185HD SSW-HD ,5 0 DT yes BAT/47570 CR195HD SSWM-HD ,9 0 DT yes BAT/47570 CR215HD SSWH-HD ,4 0 DT yes BAT/47570 Accessories BAT/21157 Quick release for 6V batteries with 3 plugs BAT/21158 Quick release for 8V batteries with 4 plugs CR-150 CR165 CR185HD CR195HD CR220HD 18 BATTERY SUPPLIES.BE
6 3 Made in USA We put more in our deep cycle batteries... so you can get more out of it... better performances, higher productivity and less maintenance. 1) Z3 Plate Construction : The Z3 plate design combines four integrated features for superior performance and durability. - The signature Diamond Z grid architecture - An inset lug position - Upgraded Active Life Plus paste material! NEW - Heavy-Duty construction: more lead = more power! 2) Posi-Wrap Envelope Separators Posi-Wrap separators reduce maintenance and prevent failure due to short circuiting and plate shredding, ensuring reliability and durability. 3) Rigid Connectors Heavy duty TTP, COS and Post connectors deliver maximum electrical efficiency and durability. 4) PROeye level indicator A simple, safe and reliable system for inspecting electrolyte levels that signals when watering is required. 5) X-TEND Container Design X-Tend provides more electrolyte above the battery plates so batteries can perform longer between watering intervals. 6) Good handles All our deep cycle batteries are equipped with handles or hoisting hooks which eases the lifting of the batteries. CR240HD CR250 CR275 CR305HD CR330HD CR350HD CR390HD BATTERY SUPPLIES.BE 19
7 CYCLIC BATTERIES US DEEP CYCLE Nobody produces deep cycle so powerful, so strong and so heavy... Nobody... Because nobody invests in the heaviest, strongest and thickest plates that exist in the world of the deep cycle batteries. Our plates are minimum 10% thicker than the plates of our competitors! This combined with the characteristics of PROeye and the Low Maintenance Container, you receive a battery that lasts longer and performs better than any other brand: that s what we guarantee you! PRO-EYE Battery life (cycles) of a traction battery (pos. Tubular plates & Deep Cycle) in relation to the depth of the discharge Depth of DCHG (%) No. of cycle (DIN) Life span (year) SnapCap Vents One-piece Design Now Available on Crown 6- & 12-Volt Deep Cycle Batteries The New Convenience: Crown Battery will begin producing our range of high capacity 6- and 12-volt deep cycle batteries with the company s proprietary one-piece SnapCap vent component. The SnapCap vent component delivers a number of major benefits to battery owners and users: A highly convenient one-piece locking vent component that makes battery inspection easier and more efficient. The SnapCap utilizes a lock-in base that secures the vent to the cell opening by manual compression. Installation is fast and easy and does not require tightening of the vent after installation. The SnapCap design includes a low-profile and multiple safety features that makes it one of the safest vents on the market. Flooded Lead Deep Cycle Batteries with SnapCap Vents 2 Vent Component Design Change 2 Effective in June 2016 for the following deep cycle group sizes and battery models: - BCI Group 901: CR-250 & CR BCI Group 903: CR-370, CR-390 & CR BCI Group 902: CR-305, CR-330 & CR BCI Group 921: CR-185, CR-195 & CR BATTERY SUPPLIES.BE
8 NEW UT = DT TERMINALS Corrosion and damage of the terminals result in bad performances of the battery and the device. The most frequent problems issue from bad maintenance, exposure to acid, vibrations and a bad manipulation of the battery. Thanks to the new UT = DT 1+8 terminals, all these problems are eliminated: the terminals are more robust and better resistant to corrosion and short-circuit. With this new development, your deep cycle batteries will perform better and have a longer life span in the worst working conditions! Deep Cycle Battery Comparison Battery Ah RC Flooded Plate Lug to Collector Inner-Cell Positive Negative Separator Carrying Liquid Level Profile Description Capacity Minutes Weight Bar Fusion Method Connection Type Plate Design Plate Design Type Handle Indicator 6 Volt, 220 Ah Golf Cart Battery Profile Crown CR235HD Kg Inverted Automatic COS Through Partition Framed Inset Framed Inset Rubber Leaf Type Removable None 6 Volt, 235 Ah Golf Cart Battery Profile Crown CR240HD Kg Inverted Automatic COS Through Partition Framed Inset Framed Inset Rubber Leaf Type Removable None 6 Volt, 245 Ah Tall Golf Cart Battery Profile Crown CR260HD Kg Inverted Automatic COS Through Partition Framed Inset Framed Inset Posi-Wrap w/glass Removable Yes 6 Volt, 250 Ah Battery Profile CR Kg Inverted Automatic COS Through Partition Framed Inset Framed Inset Posi-Wrap w/glass Removable None Crown CR Kg Inverted Automatic COS Through Partition Framed Inset Framed Inset Posi-Wrap w/glass Removable None 6 Volt, 305 Ah Battery Profile CR330HD Kg Inverted Automatic COS Through Partition Framed Inset Framed Inset Posi-Wrap w/glass Fixed Handle Yes Crown CR350HD Kg Inverted Automatic COS Through Partition Framed Inset Framed Inset Posi-Wrap w/glass Fixed Handle Yes 6 Volt, 350 Ah Battery Profile CR370HD Kg Inverted Automatic COS Through Partition Framed Inset Framed Inset Posi-Wrap w/glass Fixed Handle Yes Crown CR390HD Kg Inverted Automatic COS Through Partition Framed Inset Framed Inset Posi-Wrap w/glass Fixed Handle Yes 8 Volts, 165 Ah Golf cart Battery Pofile Crown CR @ Kg Inverted Automatic COS Through Partition Framed Inset Framed Inset Posi-Wrap w/glass Removable None 12 Volts BCI Group 24 Battery Profile Crown 24DC Kg Inverted Automatic COS Through Partition Framed Inset Framed Inset Posi-Wrap w/glass Fixed Handle Yes 12 Volts BCI Group 27 Battery Profile 27DC Kg Inverted Automatic COS Through Partition Framed Inset Framed Inset Posi-Wrap w/glass Fixed Handle Yes Crown 27DC Kg Inverted Automatic COS Through Partition Framed Inset Framed Inset Posi-Wrap w/glass Fixed Handle Yes 12 Volts BCI Group 31 Battery Profile Crown 31DC Kg Inverted Automatic COS Through Partition Framed Inset Framed Inset Posi-Wrap w/glass Fixed Handle Yes 12 Volt, 185 Ah Battery Profile CR185HD Kg Inverted Automatic COS Through Partition Framed Inset Framed Inset Posi-Wrap w/glass Fixed Handle Yes Crown CR195HD Kg Inverted Automatic COS Through Partition Framed Inset Framed Inset Posi-Wrap w/glass Fixed Handle Yes Plate Lug to Collector Bar Fusion Method Inner-Cell Connection Type Inverted Automatic COS Through Partition The plates are inverted and automatically welded into a basin. So there is no danger that there is lead between the plates (causes damage to the battery). The shortest sides between the plates. More lead is used for the capacity storage. Less internal resistance. Plate Design Framed Inset The connection is located at the centre of the plates for a better energy flow. Also less sensitive to breakage. Plate Design posi-wrap w/glass fiber Separator reinforced with glass fiber. Stronger and more resistant to vibration than a non-reinforced rubber separator. BATTERY SUPPLIES.BE 21
9 CYCLIC BATTERIES US DEEP CYCLE BAT/20016: Handle OPTION Save time, batteries and money : use the automatic water filling system. Reference list on demand. BAT/21157: Quick Release Length Ø 25 BATTERY CONNECTION 75 mm BAT/ mm BAT/ mm BAT/ mm BAT/ mm BAT/ mm BAT/ mm BAT/23489 TERMINAL CABLE 75 mm BAT/ mm BAT/ mm BAT/ mm BAT/ mm BAT/23659 *Other dimensions are available on demand. Ø 32 BAT/38794 RED BAT/38796 BLACK Ø 30 BAT/38792 RED BAT/38285 BLACKK Ø 26 BAT/38788 RED BAT/38790 BLACK Ø 24 BAT/38784 RED BAT/38786 BLACK Ø 20 BAT/38780 RED BAT/38782 BlACK 22 BATTERY SUPPLIES.BE
10 MAINTENANCE FREE GEL BATTERIES Every battery type has its pros and its cons, that s why it s important to use the right battery type for every application! Cyclic GEL Advantages of the AGM battery : lower priced than a GEL battery perfect for start & stationary use better performances with short duration / high intensity discharge a smaller battery size can be used for a high intensity discharge Advantages of the GEL battery : longer lifespan recovers totally from deep discharges, even when the battery isn t recharged immediately perfect for cyclic use with daily charges/discharges perfect performances with long-lasting discharges resists better with higher temperatures sulfation (stratification) is impossible thanks to the gel equalization charge isn t necessary limited self-discharge accepts the charge better thanks to the lower intern resistance less chance of short-circuit thanks to the strengthened separator polymeric separator with glass matt for an increased performance resists bad charge characteristics better can be discharged, even when it isn t fully charged, without capacity loss applicable when main voltage is instable TECHNICAL INFORMATION For more details about fixations, layouts & terminals, flip to pages 94 & 95 for more information. BAT/33955 Automot. adaptor M6 BAT/33956 Automot. adaptor M8 Ref. ALT. Voltage (V) C20 (Ah) C5 (Ah) Length Width Height Weight (kg) Lay-out Terminals 6V DGY6-7.5EV 6 7,7 6, ,2 1 T1 DGY6-10EV 6 10,3 8, ,8 1 T1 DGY6-12EV 6 12,3 10, ,8 1 T2 DGY6-110EV 6 123,0 102, ,9 1 M8 DGY6-160EV 6 189,0 157, ,9 1 M8 DGY6-180EV GC ,0 151, ,4 0 1 DGY6-200EV 6 221,0 178, ,1 1 M8 DGY6-225EV 6 220,0 179, ,9 1 1 DGY6-310EV S ,0 246, ,2 0 M8 DGY6-330EV S4H 6 330,0 262, ,8 0 M8 DGY6-335EV 6 320,0 259, ,0 1 M8 DGY6-380EV L ,0 302, ,5 0 M8 DGY6-420EV L16H 6 420,0 334, ,8 0 M8 8V DGY8-180EV 8 157,0 128, ,4 1 DT V DGY12-7.5EV 12 7,7 6, ,4 3 T1 DGY12-13EV 12 12,3 10, ,7 3 T2 DGY12-18EV 12 17,7 14, ,5 0 M5 DGY12-26EV 12 26,3 22, ,8 0 M5 DGY12-30DEV 12 30,0 24, ,0 1 F DGY12-33EV 12 36,4 28, ,2 1 M6 DGY12-40DEV 12 40,0 29, ,0 0 F DGY12-44EV 12 45,4 36, ,5 0 M6 DGY12-55EV 12 59,7 49, ,8 1 M6 DGY12-60DEV 12 56,0 50, ,8 0 1 DGY12-60EV 12 71,6 57, ,5 1 M6 DGY12-65EV 12 75,0 61, ,1 0 M6 DGY12-69EV 12 85,6 67, ,0 1 M8 DGY12-70JEV 12 71,5 57, ,6 0 M6 DGY12-80EV 12 87,9 71, ,0 1 M8 DGY12-80DEV 12 80,0 65, ,8 0 1 DGY12-85DEV 12 85,0 70, ,0 1 1 DGY12-100EV ,0 80, ,3 1 M8 DGY12-110EV ,0 94, ,9 1 M8 DGY12-110DEV ,0 90, ,7 2 1 DGY12-120DEV ,0 95, ,0 3 1 DGY12-125DEV ,0 105, ,1 0 1 DGY12-135EV ,0 133, ,9 1 1 DGY M6EV ,0 133, ,9 1 M6 DGY12-140DEV ,0 110, ,0 3 1 DGY12-150EV ,0 130, ,0 1 M8 DGY12-160EV ,0 158, ,9 4 M8 DGY12-200EV ,0 205, ,3 4 M8 DGY12-225EV ,0 216, ,5 4 M8 DGY12-210DEV ,0 170, ,5 3 1 BATTERY SUPPLIES.BE 23
11 24 TECHNICAL INFORMATION For more details about fixations, layouts & terminals, flip to pages 94 & 95 for more information. BAT/33955 Automot. adaptor M6 BAT/33956 Automot. adaptor M8 BAT/32714 J-Type adaptor M6 BATTERY SUPPLIES.BE CYCLIC BATTERIES MAINTENANCE FREE Cyclic AGM AGM BATTERIES = Absorbed Glass Matt + HD RANGE = Maximum capacity Ref. Alt. Voltage (V) C20 (Ah) C5 (Ah) Length Width Height Weight (kg) Lay-out Terminals 6V DAB6-110EV 6 122,0 94, ,9 1 M8 DAB6-160EV 6 178,0 145, ,4 1 M8 DAB6-180EV* GC ,0 167, ,5 0 M8 DAB6-200EV 6 227,0 182, ,8 1 M8 DAB6-225EV 6 243,0 198, ,8 1 M8 DAB6-260EV* S ,0 226, ,0 0 DT 1+8 DAB6-310EV* S ,0 246, ,0 0 M8 DAB6-330EV S4H 6 330,0 262, ,6 0 M8 DAB6-335EV 6 315,0 255, ,6 1 M8 DAB6-380EV* L ,0 302, ,5 0 M8 DAB6-420EV L16H 6 420,0 334, ,8 0 M8 8V DAB8-160EV 8 161,0 131, ,8 1 M8 12V DAB12-7.5EV 12 7,7 6, ,5 3 T1 DAB12-14EV 12 12,3 10, ,9 3 T2 DAB12-18EV 12 18,5 15, ,5 0 M5 DAB12-18EV-HD 12 26,4 22, ,9 0 M5 DAB12-26EV 12 29,5 22, ,4 0 M5 DAB12-26EV-HD 12 33,6 28, ,9 0 M5 DAB12-28EV 12 29,7 24, ,1 0 M5 DAB12-33EV 12 34,0 28, ,4 1 M6 DAB12-33EV-HD 12 41,1 35, ,6 1 M6 DAB12-44EV 12 46,2 37, ,3 0 M6 DAB12-44EV-HD 12 56,0 48, ,2 0 M6 DAB12-60DEV 12 60,0 45, ,5 0 1 DAB12-55EV 12 60,7 49, ,0 1 M6 DAB12-55EV-HD 12 64,5 56, ,1 1 M6 DAB12-70DEV 12 70,0 55, ,0 0 1 DAB12-70JEV 12 73,3 58, ,6 0 M6 DAB12-80DEV 12 80,0 60, ,0 0 1 DAB12-70EV 12 86,6 71, ,6 1 M6 DAB12-80EV 12 92,0 72, ,6 1 M8 DAB12-95DEV 12 95,0 70, ,0 0 1 DAB12-100EV ,0 83, ,4 1 M8 DAB12-110EV ,0 94, ,5 1 M8 DAB12-120EV ,0 109, ,0 1 M8 DAB12-135EV ,0 136, ,3 1 M8 DAB12-150EV ,0 134, ,0 1 M8 DAB12-160EV ,0 146, ,0 4 M8 DAB12-200EV ,0 182, ,7 4 M8 DAB12-230EV ,0 208, ,5 4 M8 * On demand Battery Charging: To obtain the optimum cycle life performance from the EV range it is vital that the correct charging profile is utilised. Battery Supplies specifies a charging profile wth an equilizing/ deshulphation phase as detailed in the document Charging - Cyclic Applications for flat pasted plates. Please request this literature from your distributor. Cycle Life: To ensure maximum cycle life it is recommended that the battery be fully recharged as soon as possible after use. Cycle life is very dependant on the depth of discharge (DOD). The following is a guide to the number of cycles expected. 100% DOD cycles, 75% DOD cycles, 50% DOD cycles.
12 All the selected batteries are developed for cyclical applications ( = charging & discharging) Open lead-acid batteries Semi-traction batteries Open lead-acid batteries, flat plates, up to 600 cycles (DIN). Deep cycle batteries Open lead-acid batteries, flat plates, USA Traction Monobloc, up to 1200 cycles (DIN) (SAE). Traction batteries Open lead-acid batteries, pos. tubular plates, up to 1500 cycles (DIN). Maintenance free batteries AGM batteries Valve regulated lead acid batteries, Absorbed Glass Mat Technology (=AGM). Can be used in any position. For lighter cyclical applications, up to 500 cycles. GEL batteries For durable cyclical use. Only in straight position. Longest battery life, highest cycles and the best for cyclical use. Up to 700 cycles. Attention! The battery life depends on the use / discharge of the battery (DOD = Depth of Discharge), the way of charging etc. It s recommended to recharge the battery as fast as possible after use, the life span indicated is the average with an 80%-discharge. Open lead-acid: max. 2,65V/cell, charging current = Ah/5h : 6 AGM: 2,35V/cell - 2,40V/cell max., charging current = Ah/5h : 6 GEL: 2,35V/cell - 2,40V/cell max., charging current = Ah/5h : 6 MFAC - AGM BATTERIES This range features advanced AGM technology with absorbed electrolyte. Designed for reliable storage solutions for renewable energy solutions. Ref. Voltage (V) C100 (Ah) C10 (Ah) Length Width Height Weight (kg) Lay-out Terminals MFAC ,2 0 1 MFAC ,3 0 1 MFAC ,1 0 1 MFAC ,4 0 1 MFAC ,1 3 1 MFAC ,3 3 1 MFAC ,7 3 1 MFAC ,3 3 1 Made in Europe KEY FEATURES: extremely long service life more than 500 cycles at 75% D.O.D. more than 1000 cycles according to IEC (PVES Application) absolutely maintenance free high reliability and safe handling 100% non spillable, perfect for indoor usage Reliable for renewable energy and back up solutions CHARGING PARAMETERS: Charge with constant current» Current limit : 10-20% from C10 capacity rate Charge with constant voltage» Voltage limit : V per block Float Charge Voltage (cycling)» Float voltage : 13.62V per 20 Temperature Correction Factor» 0.018V per block / C OPERATING TEMPERATURE (DEG. C) BATTERY SUPPLIES.BE 25
13 CYCLIC BATTERIES NSB PURE LEAD BATTERIES NORTHSTAR BATTERY 99.99% PURE LEAD P LATE TECHN OLOGY Made in USA ULTRA HIGH PERFORMANCE BATTERIES The world s most innovative engine starting & cycling technology Thin Plate Lead Carbon NorthStar Batteries are built to be the best and designed to be reliable and long-lasting. This means less downtime, lower battery replacement and fewer maintenance visits and thus lowering the total cost of ownership. Users of NorthStar Batteries expect the best, not just from our products but from our service as well. This is why we also offer a high degree of service and flexibility. NorthStar believes in the concept of Thinking Green Every Step of the Way. This value makes it important to reduce the environmental impact of their products. DESIGNED FOR DEMANDING APPLICATIONS Every step of the production process of NorthStar Batteries has been improved with this value in mind. For use in: AGV appliances Marine Solar Off-grid Cleaning machines Electrical vehicles Golf carts Electrical handpallettrucks 26 BATTERY SUPPLIES.BE
14 AGM THIN PLATE LEAD CARBON THE NSB BLUE+ BATTERY DELIVERS ULTRA FAST RECHARGE AND EXCEPTIONAL PSOC CYCLING PERFORMANCE. Exceptional PSoC cyclic performance 2050 DoD Design life 12+ years at 20 C (68 F) Ultra fast recharge Shelf life of up to 24 months Lead carbon added to negative electrodes increases power and reduces sulfation High potential fuel savings when used with hybrid genset applications Operating temperature range -40 C to +65 C (-40 F to 149 F) State-of-the-art automated manufacturing ensures consistency and reliability Advanced 3 stage terminal design to ensure leak-free operation - brass terminals provide maximum performance High modulus Polyphenylene Oxide (PPO) plastic materials designed to withstand extended elevated operating temperatures and maintain high battery compression essential for reliable operation Non-halogenated thermally sealed plastic casing Approved as non-hazardous cargo for ground sea and air transport DOT 49CFR (d), (i) and (ii) What is a PSOC battery? PSOC stands for Partial State of Charge. Most standard batteries are not PSOC compatible and require a full recharge after each discharge to achieve long life. Performing a full recharge of a battery takes a significant amount of time. A PSOC compatible battery does not require a full recharge every cycle and is therefore much faster and easier to recharge. NorthStar Cyclic Batteries are true PSOC compatible batteries. Frequent discharge and recharging will quickly kill standard batteries, but NorthStar Cyclic Batteries will deliver exceptional performance in this type of application, thanks to their PSOC compatibility. CHARACTERISTICS Pure lead blocks for cyclic use The NSB Blue Technology offers recharge 5 times faster and can handle more than 3 times as many cycles than standard AGM s, thanks to its PSOC compatibility. The new NSB Blue+ Battery NorthStar took the proven performance of Blue Star Technology and modified the electrochemistry to deliver more power, high cycling and fast recharge. The Blue + battery can operate under extreme temperatures: -40 C to +65 C BATTERY SUPPLIES.BE 27
15 CYCLIC BATTERIES NSB PURE LEAD BATTERIES The NSB BLUE+ Battery delivers ultra fast recharge and exceptional PSoC cycling performance. FAST RECHARGE AND HIGH CYCLING 12V Batteries for cyclic use NSB/40FT BLUE+ NSB/92FT BLUE+ NSB/100FT BLUE+ NSB/155FT BLUE+ Layout/Terminals : Female M6 x 1.0 Female M8 x 1.25 Female M8 x 1.25 Female M8 x 1.25 Nominal voltage: 12 V 12 V 12 V 12 V C5: 35,3 Ah 80,5 Ah 96,3 Ah 141,3 Ah C20: 40,4 Ah 96,7 Ah 105,3 Ah 160,8 Ah Dimensions: 250x97x208 mm 396x108x264 mm 396x108x287 mm 560x125x280 mm Weight: 14 kg 31 kg 34 kg 55 kg Impedance 25 C: 3.9 mω 2.8 mω 2.6 mω 2.2 mω Short Circuit Current: 1500 A 3500 A 3500 A 5000 A Warranty : 2 years manufacturing NSB/170FT BLUE+ NSB/190FT BLUE+ NSB/210FT BLUE+ Layout/Terminals : Female M8 x 1.25 Female M8 x 1.25 Female M8 x 1.25 TECHNICAL INFORMATION For more details about fixations, layouts & terminals, flip to pages 94 & 95 for more information. Nominal voltage: 12 V 12 V 12 V C5: 163,6Ah 170,4Ah 188,9 Ah C20: 181 Ah 202,4Ah 216,5 Ah Dimensions: 560x125x320 mm 560x125x320 mm 560x126x328 mm Weight: 60 kg 62 kg 69 kg Impedance 25 C: 2.1 mω 2.3 mω 2.6 mω Short Circuit Current: 6000 A 6000 A 6000 A Warranty : 2 years manufacturing 28 BATTERY SUPPLIES.BE
16 PURE LEAD AGM TECHNOLOGY THIN PLATE LEAD CARBON ADVANTAGES Pure-Lead batteries (99.99% pure-lead!) Maintenance-free AGM battery No use of additives such as Calcium or Antimony Less corrosion and gassing in the battery = less water consumption Pure Lead works with thinner grids, so more plates in a battery Can be discharged & charged for short times with high current Small amount of Tin added to the Pure Lead technology to improve the charging characteristic Copper (brass) terminals ensure good performance Catalogued under non-hazardous for transportation by road, air & sea NORTHSTAR BATTERY 99.99% PURE LEAD P LATE TECHN OLOGY BENEFITS A longer floating-life (The life expectancy of a floating battery under continuous charge depends on the frequency and depth of discharge, the float voltage and the ambient temperature) Higher energy density Long shelf life High performance Minimal gassing: drying out the battery is almost zero Low self discharge Lower temperatures: the loss of capacity is less than with traditional batteries More resistant to higher temperatures More plates closer to each other : minimum internal cell resistance Other features of the NSB Blue+ Battery include: Operates even under extreme temperatures of -40ºC to +65ºC Advanced 3 stage terminal design to ensure leak-free operation Female M8 brass terminals provide maximum performance Non-halogenated, thermally sealed PRO plastic casing and cover Flame retardant (UL 94 VO) and LOI of at least 28% Integral handles and front access terminals ensure ease of installation and maintenance Approved as non-hazardous cargo for road, sea, and air transport: DOT 49CFR (d), (i) and (ii) DESIGNED FOR DEMANDING APPLICATIONS In many regions of the world the on-grid power supply is unreliable, suffering frequent power outages every day. This means frequent recharging, severely shortening battery life. To minimize the impact of outages or use of diesel generators, it is crucial to recharge batteries as quickly as possible - you never know when the next outage will be. At the same time, the cyclability of the battery needs to be exceptional, as the number of charging cycles will be greatly increased when the grid goes down. BATTERY SUPPLIES.BE 29
17 CYCLIC BATTERIES NSB PURE LEAD BATTERIES UNIQUE BATTERY SYSTEM FOR ELECTRIC PALLET TRUCKS AGM THIN PLATE LEAD CARBON PSOC CHARGING FASTER RECHARGE CHARACTERISTICS Designed for small traction applications Totally maintenance free Could be installed in any position (except inverted) High energy density Opportunity charge design 2 years shelf life Operating temperature range -40 C to +65 C Modified electrochemistry delivers high capacity and high power density Containers in High modulus Polyphenylene Oxide (PPO) Optimization for cycling performances (up to 1200 cycles at 60% DoD) Available in 12V blocks and assembled batteries to be installed in Din crates 2S NSB 190FT Blue+ 24V 170Ah/C5 30 BATTERY SUPPLIES.BE
18 Low Internal Resistance Increased charge efficiency / charge acceptance Lower energy consumption for battery recharge Lower heat generation No risk of thermal runaway Thin plate Pure Lead Excellent cycle life time Fast recharge High Energy throughput Space saving Robust Intercell Connections To prevent vibration, the cell connectors are casted and bonded to the plates. PSOC Functionality Longer life time in hard condition Fast recharge Opportunity charge Compressed AGM Plate Separators Made for extreme vibration resistance Exposure to high temperature conditions Internal temperatures of C observed in some devices Temperature levels of -20 C (Frozen food) to +45 C (industrial hot areas) No recharge current limit Quicker Recharge after using Pure Lead Plates Thin Plates constructed from 99% pure lead Fast Discharge Buzzer (low SOC) On-board charger (built-in interlock relay) No driving while charging Discharge meter Led indicator: State of charge Green: 100% charged Yellow: 80% charged Red: Start charging BATTERY SUPPLIES.BE 31
19 CYCLIC BATTERIES Li-Ion LITHIUM-ION BATTERIES Lithium-Ion Only benefits Advantages LiFePO4 BATTERY CELLS - Excellent low temperature performance - High safety performance - Longer lifespan - High energy density - Outstanding charging, discharging performance - Lower self-discharging rate Applications - Electric Vehicles - Electric bus - Electric car - Boat - Energy storage - Solar storage - UPS - Electric scooter - Electric bike - Miner s battery BATTERY SUPPLIES.BE
20 Battery Supplies puts a lot of effort in investigating new products & technologies. Lithium-Ion is one of the technologies in which we believe it can offer many advantages. LiFePO4 = Lithium Iron Phosphate We can offer a full power solution of LiFePO4 battery pack + charger + BMS. Our range covers from 12V 24V 48V 72V 144V to 388V. With a capacity of 10 Ah 20Ah 30Ah 50Ah 100Ah 200Ah 600Ah. The batteries are supplied with a LiFePO4 charger & patented BMS (Battery Management System) that can monitor and equalize each single cell during charge & discharge. WHY CHOOSE OUR LIFEPO4 = LITHIUM IRON PHOSPHATE BATTERIES : High Performance and super compact. Extremely safe & stable chemistry : It is non-explosive & will not catch fire under collision due to overcharging or from short circuit. High discharge rate capability : When accelerating, the battery will have better powerful performance than other Lithium and NiMh batteries. Long service life : Up to over 6 years, up to cycles (under 80%DOD). Deep Depth of Discharge (DOD) : The batteries can be fully (100%) discharged. Lead-acid batteries can only be discharged till 80%, otherwise they will be damaged. So with the same capacity the LiFePO4 battery is more powerful. The voltage of LiFePo4 is 3.2V/cell. The voltage will also remain from 3.2V 3V within 85% of its discharge time. No memory effect. Environmentally friendly : Non-toxic, non-contaminating, no rare metals. CE, UL and SGS/ROHS approved. Wide working temperature : from -20 C to +45 C for discharge and from 0 C to +45 C for charge. BATTERY MANAGEMENT SYSTEM (BMS) We supply a range of low-cost, next generation, proven Battery Management Systems that will work for all highpower lithium batteries commonly used in a range of Electric Vehicle (and other) applications. They are highly configurable in both hardware and software, allowing a range of battery systems from a few cells up to hundreds of cells. The modular design allows systems to be easily expanded with your needs, reconfiguring as required. If you have an inquiry for our Lithium-Ion batteries, please send a mail to info@batterysupplies.be and our technical team will look to offer you the battery that will fit your application. BATTERY SUPPLIES.BE 33
21 CYCLIC BATTERIES Li-Ion LITHIUM-ION BATTERIES LITHIUM-ION DROP-IN BATTERIES Battery Supplies strength in regards to li-ion-solutions is the full technical support we provide. At Battery Supplies we have a technical team fully dedicated to LIFEP04-Solutions. The most reliable Li-Ion batteries on the market: Our LiFePO4 (Lithium Iron Phosphate) batteries are developped for cyclic applications, where batteries are frequently charged & discharged. LiFePO4 is the battery technology of the future for cyclic applications where light weight, high currents and a high number of cycles are important! For cyclic applications. We provide OEM-companies and installers with a custom-made and readymade solution based on your specifications and demands. Please put yourself into contact with our engineering department! ADVANTAGES Comparing discharging graph => AGM12-44Ah / LiFePO4 12,8V 40Ah High C-Rate Safe Lithium Battery Good storage, few maintenance Good High Temp performance No gassing Can be mounted in every position U DAB12-44EV U LiFePO4 12,8V 40Ah Wh DAB12-44EV Wh LiFePO4 12,8V 40Ah I DAB12-44EV I LiFePO4 12,8V 40Ah CHARACTERISTICS These LiFePO4 batteries can directly replace SLA batteries in many applications. Longer service life: up to 2000 cycles Full capacity even at high speed discharge rates Fast charging without overheating and gassing Excellent life-span: service life up to 6 years Protection against overcharge and deep discharge Lighter weight: 70% lighter than standard lead acid batteries Ecologic: no acid, no lead, not-toxic substances Small sizes The size is the same, the performance, service-life and weight are much better! Easy to use and to install Safest Li-Ion battery 1C (40A) Higher energy density for LiFePO4 in comparison with AGM, this at high discharge current and short discharge time 34 BATTERY SUPPLIES.BE
22 2 LIFEPO4 2 MODULAR 2 SERIAL & PARALLEL CONNECTION 2 CAN BE CHARGED WITH ANY MPPT CHARGE CONTROLLER Being a company fully dedicated to batteries, it is very important for us to continuously study new technologies and developments in order to fully support our distributors, not only in a commercial way, but also technically. Our customer database not only includes commercial companies, but also engineering companies, developers, manufacturing companies and they require a full technical assistance. Our technical team is there for you to assist you in your customized-projects or to offer you a solution for your electrical product! Together with you we look for the best solution, taking into account the requirement of your product, the suitable technology, dimensions and weight, shape of the required battery, Whether it is for a serial production of your product or a specific customizedproject for one of your customers, you can rely on a full technical back-up. Our technical team consists of technical calculators, engineers, designers and technical purchasers to provide you with the best possible solution. Because of our experience and full dedication Battery Supplies has been able to help out numerous OEM companies and can show a proven track record of many successful customized projects in several market segments (industrial, marine, solar, leisure) and technologies. We would welcome your requests and look forward to assisting you in your project! LIT/ LI(NMC)O2 TECHNOLOGY SERIAL CONFIGURATION POSSIBLE NO LIMITS SERIAL CONFIGURATION POSSIBLE UPTO 4S SERIAL/ PARALLEL CONFIGURATION POSSIBLE LI(NMC)O2 14V MODULE 60AH-175AH Specifications LIT/D14-60M+ LIT/D14-66M+ LIT/D14-160M+ LIT/D14-175M+ Nominal Module Voltage 14.4 V 14.4 V 14.4 V 14.4 V Nominal Capacity (C/5, 23 C) 60 Ah 66 Ah 158 Ah Ah Weight (approximate) 6,5 kg 6,5 kg 15,8 kg 15,8 kg Dimensions (incl. terminals) 197 x 131 x 182 mm 197 x 131 x 182 mm 260 x 172 x 225 mm 260 x 172 x 225 mm Terminals, Female Threaded M6 x 1.0 M6 x 1.0 M8 x 1.25 M8 x 1.25 Specific Energy 133 Wh/kg 146 Wh/kg 146 Wh/kg 158 Wh/kg Max. Continuous Current 80 A 80 A 150 A 150 A Standard Discharge Peak Current (10S) 120 A 120 A 300 A 300 A Cut-off Voltage 12 V 12 V 12 V 12 V Standard Charge Cut-off Voltage 16.4 V 16.4 V 16.4 V 16.4 V Standard Charge Rate 0.5 C 0.5 C 0.5 C 0.5 C LIFEPO4 12V MODULE 45AH-120AH Specifications LIT/D12-45M LIT/D12-120M LIT/D12-45M+ LIT/D12-120M+ Nominal Module Voltage 12.8 V 12.8 V 12.8 V 12.8 V Nominal Capacity (C/5, 23 C) 45 Ah 120 Ah 45 Ah 120 Ah Weight (approximate) 6,5 kg 15,8 kg 6,5 kg 15,8 kg Dimensions (incl. terminals) 197 x 131 x 182 mm 260 x 172 x 225 mm 197 x 131 x 182 mm 260 x 172 x 225 mm Terminals, Female Threaded M6 x 1.0 M8 x 1.0 M6 x 1.25 M8 x 1.25 Specific Energy 88 Wh/kg 97 Wh/kg 88 Wh/kg 97 Wh/kg Max. Continuous Current 30 A 80 A 80 A 150 A Standard Discharge Peak Current 80 A (30s) 200 A (5s) 120 A (30s) 300 A (30s) Cut-off Voltage 10 V 10 V 10 V 10 V Standard Charge Cut-off Voltage 14.6 V 14.6 V 14.6 V 14.6 V BATTERY SUPPLIES.BE 35
23 Li-Ion CYCLIC BATTERIES LITHIUM-ION BATTERIES plug-and-play solutions DROP-IN REPLACEMENT BATTERIES LiFePO4 TECHNOLOGY BATTERY APP Connect the battery via Bluetooth to your smartphone (ios/android). The battery app will display real-time data on the interface of the app: State of charge, voltage, capacity, temperature, cycle life,... OPTIONAL IDEAL FOR GOLF CADDIES 36 BATTERY SUPPLIES.BE LIT/D12-16G LIT/D12-22G Layout/Terminals flat T-bar flat T-bar Voltage 12.8 V 12.8 V Capacity 16 Ah 22 Ah Dimensions LxWxH 168 x 128 x 75.8 mm 168 x 128 x 102 mm Weight 2,0 kg 2,8 kg Max working current 16 A 22 A Peak current 48 A (max 10 ) 66 A (max 10 ) Charging current < 5 A < 5 A Suitable charger Included Included *No Parallel Or Serial Use
24 LIT/D12-7,5 LIT/D12-10 LIT/D12-12 LIT/D12-15 Layout/Terminals T1 T1 T2 M5 Voltage 12.8 V 12.8 V 12.8 V 12.8 V Capacity 7,5 Ah 10 Ah 12 Ah 15 Ah Dimensions LxWxH 152 x 65 x 93 mm 151 x 98 x 94 mm 151 x 98 x 94 mm 180 x 76 x 166 mm Weight 1,0 kg 1,5 kg 1,7 kg 2,3 kg Max working current 15 A 10 A 12 A 15 A Peak current 60 A 30 A 36 A 45 A Charging current < 5 A < 5 A < 5 A < 10 A Discharge cut off voltage 10 V 10 V 10 V 10 V Inner resistance 80 mω 50 mω 60 mω 50 mω Suitable charger 14,6V 3A : LIT/ ,6V 3A : LIT/ ,6V 5A : LIT/ ,6V 5A : LIT/ LIT/D12-20 LIT/D12-24 LIT/D12-25 LIT/D12-30N Layout/Terminals M5 M5 M6 M6 Voltage 12.8 V 12.8 V 12.8 V 12.8 V Capacity 20 Ah 24 Ah 25 Ah 30 Ah Dimensions LxWxH 180 x 76 x 166 mm 174 x 174 x 128 mm 166 x 176 x 126 mm 174 x 173 x 113 mm Weight 2,8 kg 3,2 kg 3,4 kg 4 kg Max working current 20 A 30 A 25 A 30 A Peak current 60 A 140 A 75 A 90 A Charging current < 10 A < 12 A < 15 A < 15 A Discharge cut off voltage 10 V 10 V 10 V 10 V Inner resistance 50 mω 40 mω 40 mω 35 mω Suitable charger 14,6V 5A : LIT/ ,6V 5A : LIT/ ,6V 5A : LIT/ ,6V 5A : LIT/ BATTERIES FOR CARAVANMOVER CHARACTERISTICS Can be charged with 12V DC car plug Ideal for installation in caravan, camper or boat Can be used as an additional power supply Less weight and more compact than lead-acid battery High energy density Completely maintenance-free, can not leak Robust and extremely safe LIT/D12-20 LIT/D12-24 BATTERY SUPPLIES.BE 37
25 Li-Ion CYCLIC BATTERIES LITHIUM-ION BATTERIES LiFePO4 TECHNOLOGY DROP-IN REPLACEMENT BATTERIES Advice Charge every three months Do NOT use in series or parallel application LIT/D12-40 LIT/D12-60 LIT/D12-80 Layout/Terminals M6 M8 M8 Voltage 12.8 V 12.8 V 12.8 V Capacity 40 Ah 60 Ah 80 Ah Dimensions LxWxH 197 x 135 x 172 mm 260 x 169 x 215 mm 318 x 165 x 215 mm Weight 5,7 kg 10,5 kg 12,5 kg Max working current 40 A 50 A 100 A Peak current 120 A 170 A 350 A Charging current < 20 A < 30 A < 40 A Discharge cut off voltage 10 V 10 V 10 V Inner resistance 50 mω 20 mω 20 mω Suitable charger 14,6V 10A : LIT/ ,6V 25A : LIT/ ,6V 25A : LIT/ LIT/D LIT/D LIT/D LIT/D24-10 Layout/Terminals M8 M8 M8 M5 Voltage 12.8 V 12.8 V 12.8 V 25.6 V Capacity 100 Ah 200 Ah 300 Ah 10 Ah Dimensions LxWxH 318 x 165 x 215 mm 485 x 170 x 245 mm 520 x 269 x 249 mm 180 x 76 x 166 mm Weight 14,8 kg 25,69 kg 38,9 kg 2,6 kg Max working current 100 A 100 A 100 A 10 A Peak current 350 A 350 A 350 A 40 A Charging current < 50 A < 100 A < 100 A < 5 A Discharge cut off voltage 10 V 10 V 10 V 20 V Inner resistance 20 mω 10 mω 120 mω Suitable charger 14,6V 25A : LIT/ ,6V 25A : LIT/ ,6V 25A : LIT/ ,4V 3A : LIT/ BATTERY SUPPLIES.BE
26 LIT/D24-20 LIT/D24-50 LIT/D Layout/Terminals M6 M8 M8 Voltage 25.6 V 25.6 V 25.6 V Capacity 20 Ah 50 Ah 100 Ah Dimensions LxWxH 195 x 135 x 176 mm 318 x 215 x 165 mm 485 x 170 x 245 mm Weight 5,3 kg 12,5 kg 21,8 kg Max working current 20 A 50 A 100 A Peak current 60 A 100 A 300 A Charging current < 10 A < 25 A < 50 A Discharge cut off voltage 20 V 20 V 20 V Inner resistance 60mΩ 20mΩ 30mΩ Suitable charger 29,4V 5A : LIT/ ,4V 25A : LIT/ ,4V 25A : LIT/ Advice Charge every three months Do NOT use in series or parallel application LIT/D48-10 LIT/D48-25 LIT/D48-50 LIT/D48-75 Layout/Terminals Anderson M8 M8 M8 Voltage 51,2V 51,2V 51,2V 51,2V Capacity 10 Ah 25 Ah 50 Ah 75 Ah Dimensions LxWxH 175 x 136 x 145 mm 318 x 165 x 215 mm 485 x 170 x 245 mm 520 x 269 x 221 mm Weight 9,1 kg 12,2 kg 24,2 kg 37,7 kg Max working current 10 A 25 A 50 A 100 A Peak current 75 A 115 A 150 A 350 A Charging current 5 A 12,5 A 25 A 40 A Discharge cut off voltage 36,8 V 36,8 V 36,8 V 36,8 V Inner resistance 200 mω 60 mω 40 mω 40 mω Suitable charger LIT/ LIT/ LIT/ LIT/ Isomon BMS device You need 1 Isomon device per battery. 3V LiFePO4 cells Place in serie to increase voltage, place in parallel to increase capacity. For example 24V/200Ah battery needs 16 cells of 3V/100Ah. Pacmon BMS device + cable type A-A and type A-B Customized solutions according to your requirements and demands. BMS module with cable connector BATTERY SUPPLIES.BE 39
27 Li-Ion CYCLIC BATTERIES LITHIUM-ION CELLS LiFePO4 QUALITY Q-SERIES High quality series of lithium cells in durable pvc housing. Cell model Length Width Height Nominal Capacity (Ah) Nominal Voltage (V) Internal Resistance (mω) Weight (g) Continuous Discharging Current (C) LIT/Q ,2 0, C LIT/Q ,2 0, C LIT/Q ,2 0, C METAL HOUSING M-SERIES Most durable series in strong metal housing. LIT/M3-20 Up to 10C continuous discharging current LIT/M3-72 Up to 3C continuous discharging current Nominal voltage: 3.2 V 3.2 V Nominal Capacity: 20 Ah 72 Ah Dimensions (LxWxH): 148 x 27 x 98 mm 135 x 29 x 220 mm Weight: 650 g 1750 g Max. charging current (A): 60 A 72 A Max. discharging current (A): 200 A 216 A Resistance (mω): < 1 0,6 Cycle life (0.3C Charge-discharge, 80% DOD): 3000 (@1C) 2000 Charge working temperature range: 0 to 45 C 0 to 45 C Discharge working temperature range: -20 to 55 C -20 to 55 C 40 BATTERY SUPPLIES.BE
28 Li(NMC)O2 Q-SERIES High quality series of lithium cells in durable pvc housing. Cell model Length Width Height Nominal Capacity (Ah) Nominal Voltage (V) Internal Resistance (mω) Weight (g) Continuous Discharging Current (C) LIT/Q3-60NMC , C LIT/Q3-84NMC , C LIT/Q3-140NMC , C QUALITY METAL HOUSING M-SERIES Most durable series in strong metal housing. Up to 1C continuous discharging current. LIT/M3-12NMC LIT/M3-14NMC LIT/M3-16NMC LIT/M3-37NMC Nominal voltage: 3.7 V 3.7 V 3.7 V 3.7 V Nominal Capacity: 12 Ah 14 Ah 16 Ah 37 Ah Dimensions (LxWxH): 65 x 22 x 106 mm 65 x 22 x 106 mm 65 x 22 x 106 mm 148 x 26.5 x 94.5 mm Weight: 330 g 330 g 330 g 750 g Max. discharging current (A): 1C (12A) 1C (14A) 1C (16A) 1C (37A) Resistance (mω): < 3 < 3 < 3 < 1 Standard Charge-discharge current (1C, A): 12 A 14 A 16 A 37 A Cycle life (0,3C charge-discharge, 100% DOD): > 1500 > 1500 > 1500 > 1500 Charge working temperature range: 0 to 45 C 0 to 45 C 0 to 45 C 0 to 45 C Discharge working temperature range: -25 to +55 C -25 to +55 C -25 to +55 C -25 to +55 C BATTERY SUPPLIES.BE 41
29 CYCLIC BATTERIES Li-Ion LITHIUM-ION BATTERIES LIFEPO4 PALLET TRUCK BATTERY ADVANTAGES 100% Maintenance Free Up to 30% energy savings Opportunity charging = no need to have exchange battery Can be charged in 1 hour (with adapted charger) No acid or hydrogen gasses 2000 Cycles at 80% DOD with 80% capacity granted THE BATTERY IS SUPPLIED WITH : Battery connector (to be specified) (external) LED screen: Voltage, Temp., RSOC, Current Lock-out to connect on the pump Spacers to mount insert into a bigger container Charger: efficiency > 90% 24V 40A (1500W Monophase): Charging time < 6 hours (UT/ ) 24V 80A (3000W Monophase): Charging time < 3 hours (UT/ ) 24V 200A ( 6000W Triphase): Charging time 1 hour (on demand) Please mind that with the 24V 200A charger, a different cabling and battery design will be required. LIT/ SPECIFICATIONS FITS IN 50+ MODELS Reference Nominal voltage Capacity Dimensions Weight LIT/ V 200 Ah L 605 mm x W 155 mm x H 490 mm -> insert ca 62kg (container included) Operation temperature between 0 50 C ALSO AVAILABLE: LIT/ Reference LIT/ Nominal voltage 25,8V Capacity 300Ah Dimensions insert 600 x 213 x 537mm Protection against Over Voltage/Under voltage/over Current/Short Circuit/Over Temperature/Under temperature Suitable for following examples: BT 645x196x570h 24V Ah/c5 BT 645x245x570h 24V Ah/c5 JUNGHEINRICH 624x212x573h 24v 180Ah/c5 JUNGHEINRICH 624x212x627h 24v 250Ah/c5 JUNGHEINRICH 660x145x590h 24v 150Ah/c5 JUNGHEINRICH 655x145x685h 24v 200Ah/c5 LINDE 624x284x537h 24V 270Ah/c5 LINDE 786x210x630h 24V 375Ah/c5 LINDE 624x212x627h 24V 250Ah/c5 LINDE 624x212x537h 24V 180Ah/c5 LINDE 648x148x595h 24V 150Ah/c5 LINDE 624x284x627h 24V 375Ah/c5 STILL 624x284x627h 24V 375Ah/c5 STILL 624x284x627h 24V 250Ah/c5 STILL 624x284x627h 24V 200Ah/c5... And fits in more 50 different types of handpallet trucks! 42 BATTERY SUPPLIES.BE
30 Battery Packs made on your demand! CUSTOMIZED LI-ION SOLUTIONS POUCHES We also have an assortiment of LiFePO4 pouches. Ask for availabilty of your needed capacity. CUSTOMIZED LI-ION BATTERY PACKS According to your specifications : Li-NMC-O2 or LiFePO4 chemistry Cylindrical or pouch cell Voltage < 48V Capacity up to 40Ah Different C-rates (for energy storage or power applications) Build-in protection PCB, cell balancing Dimensions following demand Soft PVC or Aluminium housing CELLS Reference Description LIT/ LiNMCO2 CELL ,6V 1500MAH 15C LIT/ Li(NMC)O2 CELL V 2200MAH 1C LIT/ LiMnO2 CELL V 2600MAH 0.5C LIT/ LiMnO2 CELL ,6V 2200MAH 2C SAMSUNG LIT/ LiMnO2 CELL ,7V 2600MAH 2C SAMSUNG LIT/ LiFePO4 CELL ,2V 1100MAH 10C LIT/ LiFePO4 CELL A ,3V 1100MAH 30C LIT/ LiMnO2 CELL ,7V 3500MAH 5C LIT/ LiNMCO2 CELL ,6V 3000MAH 10C LIT/ LiFePO4 CELL ,2V 2500MAH 10C LIT/ LiFePO4 CELL A ,3V 2500MAH 30C ANR26650M1A BMS Reference Description LIT/ PCB FOR 4S LIMnO2 14.8V 10A 1 PORT LIT/ PCB FOR 7S LIMnO V 10A-30A 1 PORT LIT/ PCB FOR 10S LIMnO2 36V 10A-30A 1 PORT LIT/ PCB FOR 13S LIMNO2 48V 15A-30A 1 PORT LIT/ PCB FOR 13S LIMNO2 48V 50A-100A 1 PORT LIT/ BMS FOR 14S LiMNO2 360V 15A-30A 1 PORT LIT/ BMS FOR 10S LIMNO2 36V 50A-100A 1 PORT LIT/ BMS FOR 2S LiFePo4 6.4V 8A-15A 2 PORT 8A LIT/ BMS FOR 4S LiFePo4 12.8V 40A-80A 2 PORT 8A LIT/ ACTIVE BALANCING PCB FOR 8S LiFePO4 24V 20A-40A 1 PORT LIT/ ACTIVE BALANCING PCB FOR 4S LiFePO4 12V 20A-40A 1 PORT BATTERY SUPPLIES.BE 43
31 CYCLIC BATTERIES LITHIUM-ION BATTERIES PREMIUM QUALITY INNOVATIVE ENERGY SYSTEM FOR INDUSTRIAL AUTOMATION PREMIUM QUALITY Dyno Europe Lithium is the next-generation battery for every industrial application. It is based on lithium iron phosphate cells (LiFePO4), a technology that is safe and has the best performance/cost ratio, and integrates Dyno Europe s balancing system (BBS) to maintain the cells always equalized and efficient. Dyno Europe Lithium gives great usage flexibility and reduces the total ownership costs, thanks to its 3000 cycles lifespan, being maintenance-free and allowing opportunity fast charging to increase the daily available energy. The absence of emissions and the extended operating temperature range make Dyno Europe Lithium perfectly suited for every workplace. It is available in various sizes and capacity, to offer its advantages in replacement of the most common battery types such as lead-acid, gel, pure lead, nickel, etc. 44 BATTERY SUPPLIES.BE
32 OPPORTUNITY CHARGING Dyno Europe Lithium batteries offer great usage flexibility both in charge and discharge. They are not affected by memory effect and they accept complete or partial charges at any moment and with high current: up to 1C for limited time, 0.5C for full charge. Thanks to these features, battery usage can be optimized according to the needs of the application, and you can save costs avoiding to oversize the battery or to manage replacement batteries. In applications with multiple shifts and short working breaks, opportunity charging at high current can greatly extend the range of each battery. For example, considering a typical use case of 16 hours working period in two shifts, each having one 15 minute and one 30 minute break, a single nominal 200Ah Dyno Europe Lithium battery is able to supply 360Ah, the equivalent of a nominal 450Ah lead-acid battery Charge level (%) Hours Charge level (%) In a single shift use case, it is possible to charge the battery almost fully during 1 hour break. This way you can eliminate the replacement battery and equipment, or use smaller and thus cheaper batteries Hours REMOTE CONTROL DEVICE With the remote control device it s easy to equip any machine with a display and a user-friendly button to turn on and off the system. The display precisely shows the battery level with 1% resolution and gives immediate information about the state of the battery. Precise and reliable battery level Instant voltage and current Warnings Magnetic enclosure LED display operating down to -40 C WiFi interface for remote connection Through the WiFi interface the battery can be connected to the network and send data to a control station, where you can monitor all the batteries in the plant, make usage statistics, schedule the access to a single charging station and early react in case of failure. BATTERY SUPPLIES.BE 45
33 CYCLIC BATTERIES LITHIUM-ION BATTERIES INNOVATIVE ENERGY SYSTEM FOR INDUSTRIAL AUTOMATION FAST CHARGE, WHENEVER YOU WANT +50% charge level in only 30 minutes Complete charge in 2 hours Accepts partial charge and discharge No memory effect These characteristics allow high power charging during short working breaks of the machine, extending the range of the battery, thus avoiding in many cases the need of replacement batteries and multiple charging stations. SUITED FOR EVERY APPLICATION Having no gas emissions, these batteries are suited also for food industries, as well as for refrigerator rooms, thanks to the wide operating temperature range (- 20 C + 60 C). Batteries are available in different protection classes up to IP67, and optionally in inox case. LONG LIFESPAN More than 3000 cycles The lifespan is 3 times longer than traditional batteries, making the cost per cycle lower. MAINTENANCE-FREE Planned service is avoided, having no need of topping up or periodical checks. The conditions of the battery can be easily verified thanks to integrated diagnosis systems. ENERGY SAVING Thanks to their high efficiency, up to +25% than lead batteries, energy costs and CO2 emissions are reduced. NO EMISSIONS No gas emissions during charge and discharge, so no special charging rooms are required. They may be charged at any place in the plant with maximum safety. 46 BATTERY SUPPLIES.BE
34 ACTIVE AND PASSIVE SAFETY SYSTEMS Dyno Europe Lithium batteries guarantee the maximum safety, in fact they integrate all the necessary protection systems for the safety of the users, of the machine and of the battery itself. They are equipped with several sensors to monitor the voltage and the temperature of every single cell, indicating and preventing potentially dangerous operating conditions such as overdischarge, overcharge, extreme temperatures. The output terminals are disconnected when the system is off or in case of failure, preventing the risk of accidental short circuits. Internal fuses protect the battery and the machine in case of failure during operation. INTERFACING Dyno Europe Lithium can work as a stand-alone battery, or it can interface through CAN-bus to other electronic devices of the machine (PLC, controller, display, ), in order to display the data of the battery on a dashboard, or to implement an advanced management of the available energy. STANDARD MODELS TYPE LIT/DYN LIT/DYN LIT/DYN24-200A LIT/DYN24-300A LIT/DYN LIT/DYN Energy (kwh) 2,5 5,1 5,1 7,68 14,4 19,2 Capacity (Ah) Charging Time (h) Charge in 30 min 50% 50% 50% 50% 50% 50% Operating temperature ( C) Storage temperature ( C) Dimensions W x D 620 x 144 h x 200 h to 60 / -20 to +60 with heating pack* +5 to +40 / -20 to +45 (1 month) 620 x 144 h x 205 h x 507 h 418 Weight (Kg ± 5%) Box Protection Class Painted Steel / Inox Steel* IP54 / IP67* 810 x 695 h 418 BATTERY CHARGERS TYPE 24V 100Ah Slim 24V 200 Ah 24V 200Ah Slim 24V 300Ah Slim 48V 300Ah Time to complete charge (h) / Percent of charge in 30 minute (%) Charger 1 Monophase 2,5h / 23% 4,5h / 11% 7h / 8% 7h / 8% V 400Ah Charger 3 Monophase 2h / 50% 2h / 31% 3h / 20% 3h / 20% 5h / 10% 7h / 8% Charger 5 Triphase 2h / 50% 2h / 31% 3h / 20% 3h / 20% 3,5h / 16% 4,5h / 12% Charger 9 Triphase - 2h / 50% 50% 2h / 41% 2,5h / 25% 3h / 19% BATTERY SUPPLIES.BE 47
35 CYCLIC BATTERIES E-BIKE BATTERIES All batterypacks for electric bikes (E-bikes), scooters, wheelchairs, In comparison with other rechargeable batteries, rechargeable Lithium-Ion batteries provide better performances such as : higher capacity, higher energy density, no memory effect, longer cycle life, faster charging and low self discharge. Therefore Lithium-Ion batteries offer you longer working time/ autonomy, smaller sizes, lighter weight & shorter charging time. We can supply all types of Lithium-Ion batteries for electric bikes, wheelchairs, The batteries are available in aluminum and plastic housing. 48 BATTERY SUPPLIES.BE
36 The 6 most common types are : 1 2 FROG - MODEL SLIVER FISH - MODEL REAR RACK - MODEL (saddle fixing type) (slide-in type) (back carrier type) 3 4 PVC REAR RACK - MODEL (back carrier type) 5 KETTLE - MODEL (for water kettle position) 6 PVC KETTLE - MODEL (for water kettle position) Li-ion (Lithium-Ion) batteries have the following advantages in comparison with other older battery technologies : Longer lifetime = more cycles! Lighter in weight : 3 x lighter than lead-acid batteries Better for the environment than lead-acid : ECO friendly The complete battery capacity is available (no memory-effect) Flat discharge characteristic, nominal tension is kept regardless the state of charge Intermediate charging is no problem! BATTERY SUPPLIES.BE 49
37 CYCLIC BATTERIES E-BIKE BATTERIES The Lithium-Ion battery packs are available in LiFePO4 or in LiMnO2 technology. This means that the battery is assembled with battery cells of the following chemical technology : Battery charger included LiFePO4 = Lithium Iron Phosphate Longer lifetime : 2000 cycles ( 80%DOD) Smaller energy density Very safe in use top quality LiMnO2 = Lithium Manganese Oxide Lighter in weight Lifetime : 800 cycles (80% DOD) Higher energy density Cheaper Safe Many more models available upon request. Ask for our specifications. *Optional : Battery Holder Can be used together with the Rear Rack Type To be used with Rear rack with contr. case : LIT/ To be used with Rear rack : LIT/ (standard length) LIT/ (adapted length) Double your capacity! 1 On demand we can double the capacity by installing a SECONDARY BATTERY on your e-bike. Contact us for more information and conditions BATTERY SUPPLIES.BE
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