sun systemizer scalecube High power battery storage for secure power supplies

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1 sun systemizer scalecube High power storage for secure power supplies

2 sun systemizer scalecube High power made by HOPPECKE With the sun systemizer scalecube HOPPECKE provides innovative high power storage for intermediate storage of large amounts of power and output of extremely high powers. Each sun systemizer scalecube is customised to the individual requirements of our customers and is designed especially for them. HOPPECKE customers profit from the combination of lead-acid batteries with EES-technology for large storage capacities and high availability, as well as lithium-ion batteries with rapid power outputs for strongly fluctuating currents. Power is our passion... You are looking at the results of 90 years work. 90 years of passion for innovative solutions for mobile power supplies 90 years of German engineering skill and the aim of never being satisfied with what we have already achieved. Especially for compensation of power surges, frequency and voltage fluctuations in the grid, optimisation of in-house consumption as well as for USV and off-grid applications, the sun systemizer scalecube is a highly effective and ideal solution. This is only possible with the employees, who continuously support us along this path. Together with our business partners, we have continued to push the limits forwards and to ensure that what appeared impossible yesterday has now become a jointly achieved reality. Innovation and expertise from a single source Depending on your personal requirements, the entire project will be planned and implemented by our competent team. If you require, we can supply you with a turnkey solution, including all official permits and documentation. During operation, our technicians and service staff ensure smooth running. Only through our partnership with you, we are allowed to create the perfect symbiosis of economically optimised solutions and state-of-the-art technological products. Due to the high level of customisation on the basis of standardised components you can be certain that every solution has an optimum cost-benefit ratio. With our structure of nearly 2000 employees at more than 20 locations around the world, we are always close to you and keep our finger on the pulse of pioneering innovations. With the sun systemizer scalecube HOPPECKE supports you in a further important step towards the energy revolution. Rely on genuine innovation, with the dependable service of a partner who has been established in the market for 90 years. Flexibility in the design of your projects and extremely reliable products are the aims which we work with every day. With highly available local service we have ensured a thorough understanding of your special challenges for decades. If you expect more than just a product but rather a competent partner who is always at your side, HOPPECKE is the right choice for you. 2 3

3 Fields of application of the sun systemizer scalecube System diagram sun systemizer scalecube Through the modular structure of the sun systemizer scalecube and the option of combining two technologies, each with their own specific advantages, it can be used in a wide range of applications and in many cases is the best possible combination of performance and costs. With the innovative rack system an ultimate level of stored power can be achieved in a very small space. Because of this, the sun systemizer scalecube can be used in many different scenarios, which of course can be combined as required. Examples of fields of application: Grid services Profit on electricity exchanges with the sun systemizer scalecube: Provide reactive powers within milliseconds and active powers immediately, for regulation of the grid voltage and frequency. In addition, you ensure the reliability of the electricity grid with high availability when it is needed. HOPPECKE will be glad to assist you with the implementation and to show you ways in which you can successfully operate as a dealer on the electricity market. The advantages at a glance Modular construction for various capacities, voltage levels, energy contents and powers Planned complete solutions including transformer sub-station, foundations, construction permits and commissioning Individual service and financing solutions World s first hybrid solution consisting of lead-acid and lithium-ion batteries for optimum system design Control, visualisation and integration with technologically mature software E-mobility Save on the extension of e-mobility at locations with a poor infrastructure for the expensive expansion of grids or installation of new and larger transformer substations: With the sun systemizer scalecube you provide high charging availability for increasing e-mobility at any location and economically buffer peak demands. Electricity marketing Sell the electricity which you produce when the market price is high and buy it as necessary when the price is low: The sun systemizer scalecube helps you to successfully market capacities on the electricity exchanges by use of the large storage facility and enables you to respond flexibly to the market. Coverage of power peaks Prevent expensive perfomance fees and maybe benefit from a possible exemption from EEG levies: With the aid of the sun systemizer scalecube you can compensate for load and production fluctuations in industrial applications and prevent peak loads, which can overload the grid and result in higher costs. In-house power consumption Reduce grid fees to a minimum and optimally utilise selfproduced power: By intermediate storage and consumption of electricity which you produce on your own, for example with a photovoltaic system, you can significantly reduce your costs. Independent off-grid solutions Make yourself independent of power failures and unstable grids and ensure a secure, uninterrupted supply even in regions which are independent from the grid: With the sun systemizer scalecube you can implement intermediate storage and supply of power, for example from renewable sources, at the very highest level. Load management Companies can significantly reduce their energy costs with intelligent load management. As a component of a smart grid, which is equipped with innovative control and information technology, with the sun systemizer scalecube the overall load can be effectively shifted, reduced or increased. With so-called timeshifting, utilisation of excess energy and output on demand, companies can benefit from the best possible conditions on the electricity market. GRID COUPLING Fields of application: Grid services, decentralised power sources, e-mobility, electricity marketing PV plant Lead-acid LiOn / converter DECOUPLED FROM THE GRID Fields of application: Load management, consumption of in-house electricity, coverage of peak demands, decentralised energy sources, uninterruptible power supply PV plant Lead-acid LiOn / inverter OFF-GRID SOLUTION Fields of application: independent off-grid solutions PV plant Lead-acid LiOn and/or / converter / inverter / inverter Factory Grid coupling switch Generator e.g. wind turbine, diesel generator Transformer Charging station Transformer Power measurement Island grid UCTE grid UCTE grid Generator e.g. wind turbine, diesel generator 4 5

4 Environmental and emission regulations Low noise emissions because of water-cooled inverters and the latest air conditioning systems Well-designed fire protection concept, incl. alarm system Active fire protection for lithium-ion batteries with sun powerpack protect or with aerosol extinguishing system Fire protection for lead batteries is provided with a CO₂ extinguishing system All conditions and building permit requirements can be easily met HOPPECKE will be glad to assist you with this sun systemizer scalecube Our large scale power storage in detail Intelligent HOPPECKE energy management system Central control and monitoring of the sun systemizer scalecube Modular structure for tailor-made solutions and easy extensions Ventilation and air conditioning control Monitoring of individual cell voltages and temperatures, including for lead-acid batteries Connection of external consumer and alarm systems possible Real-time monitoring and visualisation with Cloud technology Many innovative solutions combined to provide guaranteed reliability and efficiency. The hybrid concept Unique storage solutions from HOPPECKE Combines the advantages of lead-acid and lithium-ion batteries with regard to economy and efficiency Can be individually configured to customer requirements Also available as pure lead-acid or lithium-ion solution Key facts Insulated 10, 20 or 40 foot container according to IEC Customised design of the storage solution Powers from 100 kw up to several megawatts possible Energy capacities from 1100 kwh to several megawatt-hours can be implemented Maximum use of space: With lead-acid batteries, up to 2 MWh energy capacity in a 40 foot container With lithium-ion batteries, up to 3 MWh energy capacity in a 40 foot container Easy maintenance High efficiency thanks to intelligent EMS, climate concept and the latest inverters Lithium-ion batteries as sun powerpack protect Integration of the modular sun powerpack protect with LiOn batteries in a container solution 6,000 full cycles at 1C/1C and 25 C outside temperature Voltage ranges of up to 1,050 V possible High energy and power density thanks to NMC technology Mechanical safety based on IEC and VDE AR through modular-level housings Sustainable: In case of damage, 99 % of toxic gases are removed by special fire protection filters The sun powerpack protect also available separately. 6 Lead-acid batteries as sun powerpack flex Integration of the modular sun powerpack protect with AGM batteries in a container solution High cycle stability Increased service life through optimum heat dissipation Maintenance-free, leak-proof and a high level of safety through AGM technology Optimum use of space through innovative sliding system and horizontal installation of the individual cells Sustainable through closed material cycle The sun powerpack flex also available separately. 7

5 A new generation: The HOPPECKE inverter family The inverters are controlled via ModBus or Profinet for extremely short response times and seamless integration, for example into the HOPPECKE EMS. With the new, high efficiency and optionally water cooled IGBT inverters, you can always provide the precise amount of energy which you require. The inverters are individually designed according to the particular application and achieve an efficiency of more than 98 % with a maximum of 1.5 MW per unit and a voltage of up to 1,100 volts. Thanks to their outdoor housing, they can be installed indoors and outdoors. All information in view The HOPPECKE Energy Management System (EMS) By means of previously defined crisis scenarios, corrective measures are initiated automatically if limit values are exceeded, in order to secure the supply and prevent damage. If necessary, a controlled shut-down of the system can be performed. Transfer of the data and therefore the control can be carried out by any protocol which you specify. In addition, the HOPPECKE EMS can control charging, so that a wide range of business models can be operated. The HOPPECKE Energy Management System (EMS) ensures ultimate efficiency and reliability in all fields of application. The data from the individual components, such as room temperature, and inverter data, as well as for the grid are recorded by our data monitoring system, documented with a time stamp and visually processed. Therefore you always have all of the main parameters in view and can respond immediately. Your requirements define our services: always individual, cost-optimised and designed for trouble-free operation. Together, we develop the right parameters and settings for economical operation and optimum commercial success. Fully modular The HOPPECKE system design With its modular design, the HOPPECKE sun systemizer scalecube can provide you with a completely new level of flexibility. With the hybrid solution consisting of lead-acid and lithium-ion batteries all sizes and capacities can be implemented, from a few kwh up to several MWh. Entirely according to your personal requirements and always with the greatest possible success for you in view. In addition to the design as a hybrid system, there is of course the option of using a purely lead-acid or lithium-ion system. 8 9

6 Complete service from a single source We focus on your success from the very start. For us, this means that we not only supply the best products as quickly as possible, but also that we assist you during the entire process. We assist you from initial analysis, detailed planning and the implementation of approval processes, up to the preparatory construction work. After this, installation is carried out as quickly and smoothly as possible, so that your ongoing operations are not interrupted. Even after installation we remain your partner and ensure updates, maintenance and service according to your individual requirements. Our aim is that you achieve your objectives without problems. Of course, we can also advise you about all matters with regard to economic efficiency and offer tailor-made rental and purchase options and also obtain a partner who can inform you about the possible subsidies for your project. At HOPPECKE we do everything to ensure that everything goes without problems. Using the example of the installation of a sun systemizer scalecube we would like to show you the various steps in the process. You can join this process at any point and delegate tasks to us, and naturally also take the entire project back into your hands at a particular point. As an energy specialist with more than 90 years experience you can always depend on our expertise. Procedure for constructing a large scale storage facility Consultation phase Project phase Operating phase Preliminary discussion Outline dimensioning of the system Detailed technical discussions Dimensioning and design of the system Customisation and Documentation Installation Follow-up Service Identification of potential savings with energy storage Determination of the application Outline dimensioning of the system on the basis of load profiles and frame work parameters, economic efficiency calculation and determination of the scope of services with subsequent generation of an offer. for identification of hardware and software interfaces as well as the framework conditions for the use of the existing infrastructure and obtaining building permits etc. Battery system Container or room Inverter Air-conditioning Energy management system Transformer sub-station foundations etc., if necessary Implementation of customer-specific requirements Programming of the control unit to the particular application Implementation of EMS Documentation and certification FMEA Delivery of components Installation and commissioning of the system by certified HOPPECKE employees Field test and trial phase Service and maintenance of the system by the HOPPECKE service department 10 11

7 solution oriented quality concious know-how from manufacturers total cost of ownership high availability ful life span l se rv ice shortest response times or pa iginal r ts & ac sparecesso ries Analysis and advice Technological and application advice on site. Process, optimisation, safety and efficiency analyses by certified HOPPECKE professionals. Target group oriented instruction and training for every application. m c he ai n t ck & en an ce dem o di s n t a po ge sa & l customer oriented investement protection Hotline and technical support Extensive European service network with more than 250 experts at 15 locations, who are always available by telephone or on site. International Key Account Management for internationally operating partners. & nce ena g t n i a m irin repa And of course, when the time comes, proper and legally compliant disassembly, including recycling and documentation (certified according to ISO 9001/2008, ISO and ISO 50001). Testing, maintenance and repair With regular servicing, you extend the service life, reduce down times and ensure permanent functional safety. This ensures smooth operation, compliance with all legal regulations and protects your investment. Monitoring By linking your systems to the HOPPECKE Remote Service Portal, you integrate our technicians directly into your system environment. In this way, your systems are optimally monitored; HOPPECKE professionals respond proactively to any abnormalities and remedy these immediately. Installation and commissioning, disassembly and recycling Our installation teams are professionals in their field and not only ensure simple installation and maintenance according to schedule, but also provide complete turnkey solutions. I. e. complete installation, acceptance and handover to you. 12 fo m r ai m o n t age & c o m m i s s io nin g Under the heading Lifecycle Services we offer you far more than just products. From the initial idea, to consultation, installation and ongoing service up to disassembly and recycling, you have HOPPECKE professionals at your side, who make processes simple and transparent and ensure the smooth operation of your company in every situation. r em ote m o n i t o r in g makes the difference su in g ok s lo o n d- u ti ar ol w t. s n Our service con su lt i a nal y n g & sis rt ppo 13

8 Best Practice The hybrid large scale storage facility in Brilon-Hoppecke After successful tests in our laboratories, in 2017 we commissioned the first hybrid large-scale storage facility in Brilon. This combines the advantages of lithium-ion and lead-acid batteries in an exemplary manner and can compensate for load peaks as well as ensuring greater stability of the grid. Through intelligent networking, the sun systemizer scalecube, which is manufactured in a container design, is used as a large scale storage facility for primary regulation functions in the electricity grid. It ensures a constant frequency of 50 Hz to prevent damage to sensitive equipment or even blackouts. In practice, frequency and voltage fluctuations occur, which the large scale storage facility has to compensate for. Especially due to the increase in regenerative energy sources, which depend on the wind and the sun, these fluctuations are increasing. Therefore, the importance of large scale storage facilities such as the sun systemizer scalecube to compensate for these is growing. Furthermore, with intelligent networking, the system can link decentralised power sources and consumers and serves as a backup for e-mobility charging systems. In Brilon, approx. 1.1 MWh of usable energy are stored in lead-acid batteries and 500 kwh in lithium-ion batteries. The sun systemizer scalecube is controlled by the HOPPECKE intelligent Energy Management System (EMS). All relevant data from the batteries and components are recorded and evaluated in real time. These are then visualised in a user-friendly display in the HOPPECKE control centre. In Cologne, HOPPECKE is a partner in the EU project GrowSmarter with its networked energy storage facilities. Concepts for sustainable, resource-saving urban development are implemented in the context of beacon projects. In the Steigerwald housing development in the Mühlheim district of Cologne, approx. 600 homes are supplied with climate-neutral electricity from regenerative sources. Photovoltaic systems on the roofs are used, and the housing development is supplied via an intelligent energy management system. The system can even supply power for vehicles with electric drives. HOPPECKE makes a major contribution to this solution with 16 complete energy storage systems. The lithiumion systems with powers of between 6 and 36 kw and capacities of between 5 kwh and 130 kwh are controlled by a software for the district management which creates the greatest possible efficiency and transparency, as the so-called swarm storage systems from the utility company Rhein-Energie can also be controlled. In future, residents in the area will have continual access to their personal consumption data via an app. A further step towards the future of energy. The large scale storage facility meets the latest safety and fire protection requirements and is ideally equipped for the future. In live operation, the sun systemizer scalecube demonstrates its pioneering features for the energy revolution. 14 Our mission: Energy storage solutions for the energy revolution. With HOPPECKE you are well equipped for the future. 15

9 HOPPECKE Batterien GmbH & Co. KG Bontkirchener Str Brilon Fon: +49 (0) Fax: +49 (0) reservepower@hoppecke.com 03/2018 All details in this brochure are based on the present state-of-the-art. Our products are subject to continuous further development, so therefore we reserve the right to make modifications. All illustrations are similar to the particular products.

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