System Loadbank Modular Panel Board System. Energy Division

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1 System Loadbank Modular Panel Board System Energy Division

2 System Loadbank The extremely versatile System Loadbank from Dorman Smith Switchgear has been updated to accommodate the latest generation of 250A frame size MCCBs known as YA3. The range offers unrivalled flexibility for the self build project and only requires basic hand tools for assembly. The system comprises a range of modular enclosures that can be wall or floor mounted and assembled in an almost endless variety of permutaions. There are options of 400A and 800A TP busbar ratings that accept outgoing MCCB circuits from 16A SP to 250A TP and fuse combination units from 63A SP to 200A TP. Add-on incoming housings, that can be adapted for use with oversized outgoing circuits, feature the Y-Frame range of MCCBs and Loadswitch fuse combination units. To complement the panel boards a comprehensice range of MCB distribution boards, service centres, control / command / instrumentation devices can be accommodated within matching enclosures. Finished in epoxy powder coating light grey RAL7035, System Loadbank exceeds the requirements of EN Features Versatile compact modular design Accepts fuse combination units Accepts MCCBs Benefits Ideal where space is a premium Easy to select and construct Utilises fuse and breaker technology Applications Main distribution panels for small to medium sized commercial and industrial applications Sub-distribution panels for larger installations Approvals IEC EN CEI EN ISO 9001 Contents Page No. System Loadbank 200/250 Modular Dimensions 2 YA Frame MCCB Panel Boards 4 General Purpose Cableways - Form 2 4 Fuse Switch Panel Boards 5 Add-on Incoming Units - Forms 2/4 5 Fuse Switch Cableways - Forms 2/4 5 MCB Distribution Boards 6 Service Centres 6 Ammeter/Volmeter Enclosures 6 General Purpose Enclosures 7 Accessories 7 Loadlimiter XS Circuit Devices Loadlimiter XS MCBs 8 Loadlimiter XS RCBOs and RCCBs 9 Loadlimiter XS Accessories 10 Loadlimiter XS Comand/Control Devices 11 Loadswitch Fuse Combination Units Loadswitch Skeleton Switches 12 Loadswitch Accessories 13 Loadline Y Frame MCCBs Thermal Magnetic YA3 Frame 16A 250A 14 Y6 Frame 400A 800A 18 Y7 Frame 1000A 1250A 20 Electronic YA3 Frame 16A 250A 15 Y6 Frame 630A 800A 18 Y7 Frame 1000A 1250A 20 Earth Leakage YA3 Frame 16A 250A 16 Ground Fault Function Y6 Frame 630A 800A 18 Y7 Frame 1000A 1250A 20 Accessories YA3 Frame 17 Y6 Frame 19 Y7 Frame 21 Ground Fault CTs Y6 Frame 20 Y7 Frame 20 Y8 Frame 20 1

3 System Loadbank 200/250 Modular Dimensions YA3 MCCBs in Existing System Loadbank The System Loadbank 250 range of Panel Boards detailed in this catalogue are designed to accommodate the YA3 range of MCCBs. To provide backwards compatability we have also designed a series of adaptor kits which enable the YA3 devices to be fitted into any existing AA-Frame or F-Frame System Loadbank Panel Boards. Detailed below is a picitoral explanation of how the adaptor kits are fitted. Further details of the complete range of adaptor kits can be found on Page 17. System Loadbank 200 Fuse Switch Panel Boards and Incomers LF810A 8 modules LF806A 5 modules LF1F8A 8 modules LF1F4A 8 modules /6 Outgoing Ways 200A maximum 98kg 59kg 630A/800A Switch 66.5kg * 400A Switch 48.5kg * LECF8 8 modules LEFC5 5 modules LECK8 8 modules LECK6 6 LECK5 5 LECK4 4 LECK3 3 LECK2 2 LECK1 1 Exploded image of adaptor kit for fitting a YA3 MCCB into an existing AA-Frame MCCB System Loadbank. Dedicated Cableways 14kg 8kg Standard Cableways 14kg 12kg 10kg 8kg 6kg 4kg 2kg System Loadbank 200/250 MCB Distribution Boards LDT116X LDT112X LDT212X LDT208X 4 modules 3 modules LDT106X 4 modules 3 modules LDT204X 2 modules 2 modules YA3 MCCB fitted on pan assembly alongside AA Frame MCCB TP&N Ways 34kg 30kg 23kg 2 x TP&N Ways 35kg 31kg 28kg LDS17 LDS1012 LDS24 1 module 1 module 1 module 17 SP&N Ways 15kg 10 SP&N/12 DIN Ways 11kg 24 DIN 10kg YA3 MCCB fitted alongside AA-Frame MCCB with YA3 escutcheon plate fitted and exiting cover plate re-fitted. All System Loadbank 200/250 enclosures are 750mm wide x 200mm deep Each module is 152mm. Example: 5 modules = 760mm * Weight of incoming housings incorporates incoming device When using the option of utilising an outgoing way for incoming devices up to 250A an additional end plate must be ordered. For details of the end plates please refer to Page 7 2

4 System Loadbank 200/250 Modular Dimensions System Loadbank 250 MCCB Panel Boards and Incomers LB818YA / LB418YA 8 modules LB812YA / LB412YA 6 modules LB806YA / LB406YA 4 modules LECK8 8 modules LECK6 6 LECK5 5 LECK4 4 LECK3 3 LECK2 2 LECK TP Outgoing ways 250A Max. 400A/800A 66kg/78kg 52kg/62kg 36kg/42kg Standard Cableways 14kg 12kg 10kg 8kg 6kg 4kg 2kg LB1Y7 6 modules LB1Y6 5 modules LB1Y3N / LB1YA3N 3 modules Y7 Frame 800A 69kg * Y6 Frame 630A 45.2kg * Y3N Frame 250A 26kg * LB1F4A 5 modules LB1F2A 3 modules LBDR8 3 modules LBDR4 2 modules 400A Switch 48.5kg * 200A Switch 31.5kg * 800A Direct Connection 23kg * 400A Direct Connection 18kg * System Loadbank 200/250 General Purpose Enclosures LEE6 6 modules LEE5 5 modules LEE4 4 modules LEE3 LEMF2-250A 3 modules LEE2 LEMF6-600A 2 modules LEMF8-800A LEE1 LEMAV-no meters 1 module 1 module V 600 A kg 28kg 22kg 16kg 10kg 4kg 11kg All System Loadbank 200/250 enclosures are 750mm wide x 200mm deep Each module is 152mm. Example: 5 modules = 760mm * Weight of incoming housings incorporates incoming device When using the option of utilising an outgoing way for incoming devices up to 250A an additional end plate must be ordered. For details of the end plates please refer to Page 7 3

5 System Loadbank 250 YA3 Frame MCCB Panel Boards Form 2 25kA-1 sec IP3X (IP4X with door) ingress protection Accommodates SP + TP MCCBs up to 250A Cableway units available for cable sizes above 70mm 2 750mm wide x 200mm deep YA Frame MCCB Panel Boards Busbar Outgoing Modular Height Panel Board Door Kit Rating (A) Ways Height (mm) Cat No Cat No 400A LB406YA LBDD LB412YA LBDD LB418YA LBDD18 800A LB806YA LBDD LB812YA LBDD LB818YA LBDD18 1 Pole Blank LBBPYA3 When ordering products that require all copper interconnections to be electro-tin plated please add the suffix P to the catalogue number. Example: LB406YAP Add-on Incoming Units Form 2 Supplied with all necessary copper connections 750mm wide x 200mm deep Incoming Units/Adaptor Kits Incomer Maximum Modular Height IP Catalogue Housing Rating (A) Height (mm) Rating Number Y3N MCCB 250A X LB1Y3N YA3 MCCB 250A X LB1YA3N Y6 MCCB X LB1Y6 Y7 MCCB* X LB1Y7 Fuse Switch X LB1F2A Fuse Switch X LB1F4A Direct Connection X LBDR4 Direct Connection X LBDR8 * Y7 1000A MCCB must be used with base current set at 0.8(I 0 = 0.8) Adaptor Kits for Housed Fuse Switch Incomer Unit Description Catalogue Max. Rating (A) Number 200A Kit including connections, to fit HBF200N LBSK2B 400A Kit including connections, to fit HBL400N LBSK4B Adaptor kit to enable enclosed fuse-switch to be connected to MCCB panel board General Purpose Cableways General Purpose Add-on Cableways Form 2 IP4X ingress protection Recommended for cables above 70mm 2 250mm wide x 200mm deep Description Modular Height Catalogue Height (mm) Number Cableway LECK1 Cableway LECK2 Cableway LECK3 Cableway LECK4 Cableway LECK5 Cableway LECK6 Cableway LECK8 Accessories Vertical insulation kit 5 - LBIP5 Vertical insulation kit 6 - LBIP6 Vertical insulation kit 8 - LBIP8 Brass end plate - - LGCB Aluminium (4mm) end plate - - LGCA 4

6 System Loadbank 200 Fuse Switch Panel Boards 800A Form 2/4 50kA-1 sec Form 2 as standard with optional Form 4 shielding Cableway units available for cable sizes above 70mm 2 IP4X ingress protection 750mm wide x 200mm deep Fuse Switch Panel Board Busbar Outgoing Modular Height Catalogue Rating (A) Ways Height (mm) Number 800A LF806A 800A LF810A Accessories Form 4 shields suitable for outgoing cables up to 70mm 2 LFS41A Form 4 shields suitable for outgoing cables up to 150mm 2 LFS42A Vertical connection kit for 800A panelboard LCFVK Blank cover plate for fuse switch handle LFXHBA Add-On Incoming Units Form 2/4 Supplied with all necessary copper connections Incoming terminations fully shrouded 750mm wide x 200mm deep Incomer Maximum Modular Height IP Catalogue Housing Rating (A) Height (mm) Rating Number Fuse Switch X LF1F4A Fuse Switch X LF1F8A Fuse switch devices must be ordered separately Incoming Units - Form 2/4 Fuse Switch Add-on Cableways Form 2/4 IP4X ingress protection Recommended for cables above 70mm 2 250mm wide x 200mm deep Description Modular Height Catalogue Height (mm) Number Cableway LECF5 Cableway LECF8 Fuse Switch Cableways 5

7 System Loadbank 200/250 SP&N MCB Distribution Boards Exceeds the requirements of EN Fully shielded busbars and interconnections IP3X (IP4X with door fitted) ingress protection 750mm wide x 200mm deep Number of SP Modular Height Enclosure Door Kit MCB Ways* Height (mm) Cat No Cat No LDS17 LD1DS MCB Distribution Boards TP&N MCB Distribution Boards Exceeds the requirements of EN Fully shielded busbars and interconnections Space saving Twin distribution board option IP3X (IP4X with door fitted) ingress protection 750mm wide x 200mm deep Number of TP Modular Height Enclosure Door Kit MCB Ways* Height (mm) Cat No Cat No LDT106X LD1D06X LDT112X LD1D12X LDT116X LD1D16X 2 x LDT204X LD2D04X 2 x LDT208X LD2D08X 2 x LDT212X LD2D12X Door lock/key kit for above DBXCL Door padlock device DBXPL A one module general purpose enclosure LEE1 will assist in cabling of twin distribution boards *Single module RCBOs can only be fitted into LDT1-- TP&N Distribution Boards Service Centres Service Centres Fully shielded busbars and interconnections IP3X (IP4X with door fitted) ingress protection 750mm wide x 200mm deep Description Modular Height Enclosure Door Kit Height (mm) Cat No Cat No 24 DIN modules LDS24 LD1DS 10 MCB ways/12 DIN mods LDS1012 LD1DS Door lock/key kit for above DBXCL Door padlock device DBXPL Ammeter/Voltmeter Ammeter/Voltmeter Enclosures Supplied complete with meters, selector switches and CTs Compact modular construction IP4X ingress protection 750mm wide x 200mm deep Description Modular Height Cat Height (mm) No Ammeter/Voltmeter /5A CT LEMF2 (Complete with meters, /5A CT LEMF6 switch and 3 loose CTs) /5A CT LEMF8 No meters fitted Empty LEMAV Accessories Horizontal insulation kit - - LGEPK Brass end plate - - LGEB Aluminium (4mm) end plate - - LGEA 6

8 System Loadbank 200/250 General Purpose Enclosures Wide range of modular sizes IP4X ingress protection Supplied complete with front plate 750mm wide x 200mm deep General Purpose Enclosures 1 Description Modular Height Catalogue Height (mm) Number G.P. enclosure LEE1 G.P. enclosure LEE2 G.P. enclosure LEE3 G.P. enclosure LEE4 G.P. enclosure LEE5 G.P. enclosure LEE6 Accessories Horizontal insulation kit LGEPK Brass end plate LGEB Steel end plate LGES Aluminium (4mm) end plate LGEA System Loadbank 200/250 Accessories Accessories 2 Description Picture Cat No Door Locking Cylinder lock/key kit for door kits - DBXCL Padlocking kit for door kits - DBXPL Padlock - LLDL Blanking Piece 3 Pole MCCB (1 front shield blank) - LBBPYA3 Panel Board Vertical Stacking Kits 400A panel board to 400A panel board 1 LBK4 800A panel board to 800A panel board 1 LBK8 Busbar Terminals Busbar extensions with shield 2 LBSKE (Required if connecting housing units to both ends of busbar) Accessories 7

9 Loadlimiter XS MCBs Single Pole MCBs Conforms to EN kA rated breaking capacity 6kA rated breaking capacity option* Contact position indicator 35mm 2 cable capacity Single Pole MCBs Current B Type* C Type* D Type* Rating (A) Cat No Cat No Cat No 6 X1PB06 X1PC06 X1PD06 10 X1PB10 X1PC10 X1PD10 13 X1PB13 X1PC13 X1PD13 16 X1PB16 X1PC16 X1PD16 20 X1PB20 X1PC20 X1PD20 25 X1PB25 X1PC25 X1PD25 32 X1PB32 X1PC32 X1PD32 40 X1PB40 X1PC40 X1PD40 50 X1PB50 X1PC50 X1PD50 63 X1PB63 X1PC63 X1PD63 Double Pole MCBs Double Pole MCBs Current B Type* C Type* D Type* Rating (A) Cat No Cat No Cat No 6 X2PB06 X2PC06 X2PD06 10 X2PB10 X2PC10 X2PD10 13 X2PB13 X2PC13 X2PD13 16 X2PB16 X2PC16 X2PD16 20 X2PB20 X2PC20 X2PD20 25 X2PB25 X2PC25 X2PD25 32 X2PB32 X2PC32 X2PD32 40 X2PB40 X2PC40 X2PD40 50 X2PB50 X2PC50 X2PD50 63 X2PB63 X2PC63 X2PD63 Triple Pole MCBs Triple Pole MCBs Current B Type* C Type* D Type* Rating (A) Cat No Cat No Cat No 6 XB06 XC06 XD06 10 XB10 XC10 XD10 13 XB13 XC13 XD13 16 XB16 XC16 XD16 20 XB20 XC20 XD20 25 XB25 XC25 XD25 32 XB32 XC32 XD32 40 XB40 XC40 XD40 50 XB50 XC50 XD50 63 XB63 XC63 XD63 * For 6kA version of MCB place prefix X with V e.g. X1PB06 = V1PB06 8

10 Loadlimiter XS RCBOs and RCCBs RCBOs Conforms to EN Double module: Type AC Single module: Type A Single module unit 10kA rated breaking capacity Double module unit 10kA rated breaking capacity (Unless otherwise stated) Terminal capacity: Top terminals 10mm 2 Bottom terminals 25mm 2 RCBOs Current Sensitivity (ma) Single Module Double Module Rating (A) Cat No Cat No 6 30 XR1PC0630 AR XR1PC1030 AR (6kA) 10 - AR (6kA) 10 - AR XR1PC1630 AR XR1PC2030 AR AR XR1PC3230 AR AR Pole RCCBs Conforms to EN and 4 pole units Equipped with transient suppression filter Voltage 230/400V 50/60Hz Type AC Terminal capacity: 40A-63A 25mm 2 100A 35mm 2 35mm 2 cable capacity 2 Pole RCCBs Current Sensitivity (ma) Width Double Module Rating (A) Cat No LLM25/30/ LLM40/30/ LLM63/30/ LLM100/30/ LLM40/100/ LLM63/100/ LLM100/100/ LLM63/300/2 4 Pole RCCBs 4 Pole RCCBs Conforms to EN and 4 pole units Equipped with transient suppression filter Voltage 230/400V 50/60Hz Type AC Terminal capacity: 40A-63A 25mm 2 100A 35mm 2 35mm 2 cable capacity Current Sensitivity (ma) Width Double Module Rating (A) Cat No LLM40/30/ LLM63/30/ LLM100/30/ LLM40/100/ LLM63/100/ LLM100/100/ LLM63/300/ LLM100/300/4 9

11 Loadlimiter XS MCB and RCBO Accessories Accessories for MCBs and RCBOs 5 Accessories Desciption Picture Cat No Auxiliary Equipment MCB aux contact (one changeover contact) - XAC2 MCB signal/aux contact (one changeover contact or signal) 1 XCS2 MCB shunt trip ( V ac, V dc) - XST415 MCB shunt trip 48V ac/dc - XST48 MCB undervoltage release (240V ac) Time delay adjustable 0-300mS - XUVR240 Padlocking MCB/RCBO dolly locking device 2 XDL Padlock for dolly locking device 2 XPL Blanking Pieces MCB blanks (4x3 MCB ways + 12 busbar terminal blanks) 3 DBXBP MCB blanks (5x1 MCB ways + 5 busbar terminal blanks) 3 DBXBM MCB blanks (5x1/2 MCB ways) - DBXBH General Purpose Enclosures Surface/Flush Mounted General Purpose Enclosures Number Ways Weight Height Width Depth Picture Cat No (18mm modules) (Kg) (mm) (mm) (mm) Insulated (IP4X) LLMGPI LLMGPI LLMGPI8 Sheet Steel (IP4X) LLMGPS6S LLMGPS6F Insulated (IP55) Surface Mounted LLMGPW LLMGPW8 6 General Purpose Enclosures 10

12 Loadlimiter XS Control/Command Devices Contactors DIN Rail Mounted Conforms to EN V control voltage Contactors Current No of Width Without Manual With Manual Rating (AC7a) Poles (mm) Override Override Cat No Cat No LLM2P25C LLM2P25CM LLM25C LLM25CM LLM25C LLM25CM LLM40C LLM40CM LLM40C LLM40CM LLM63C LLM63C - Venting kit* 9 LLMV LLMV * 9mm wide ventilation module for fitting between alternate pairs of contactors to prevent overheating. Auxiliary Devices DIN Rail Mounted 240V ac 2.5mm terminal capacity 17.5mm width Auxiliary Devices Current Function Cat No Function Cat No Rating (A) Switches 16 1 n.o. LLM1P16N0 1 n.o. + neon LLM1P16N0N 16 2 n.o. + neon LLM2P16N0N 1 changeover/c.o. LLM1P16C0 16 1P 2 way c.o. LLM1P162W 2P 2 way c.o. LLM2P162W Pushbuttons 6 1 n.o. LLMPBNO 1 n.o. + neon LLMPBNON 6 1 n.o. + 1 n.c. LLMPBNONC Indicators 6 red LLMPLR green LLMPLG 6 clear LLMPLC Programmable Timers DIN Rail Mounted 240V ac 50-60Hz 250 hour reserve 7 day Programmable Timers Nominal Current Function Width Cat No Rating (AC7a) (AC7b) Lux Controller Lux 72 RLP1 Timer 16 1 channel 35 RTIDWR channel 35 RT2DWR A suitably rated contactor should be employed with timers, programmers and relays when highly inductive or capacitive loads are to be controlled. 11

13 Loadswitch Fuse Combination Units 63/125A Skeleton Switches Conforms to EN kA RMS fused short circuit capacity AC23A utilisation category Full uninterrupted duty 415V ac rated voltage Current 3 Pole+N 4 Pole Rating (A) Cat No Cat No 63A SF63N SF63 100A SF100N SF A SF125N SF /200A Skeleton Switch 160/200A Skeleton Switches Conforms to EN kA RMS fused short circuit capacity AC23A utilisation category Full uninterrupted duty 415V ac rated voltage Current 3 Pole+N 4 Pole Rating (A) Cat No Cat No 160A SF160N SF A SF200N SF /400A Skeleton Switch 315/400A Skeleton Switches Conforms to EN kA RMS fused short circuit capacity AC23A utilisation category Full uninterrupted duty 415V ac rated voltage Current 3 Pole+N 4 Pole Rating (A) Cat No Cat No 315A SK3I5N SK3I5 400A SL400N SL /800A Skeleton Switches Conforms to EN kA RMS fused short circuit capacity AC23A utilisation category Full uninterrupted duty 415V ac rated voltage 630/800A Skeleton Switch Current 3 Pole+N 4 Pole Rating (A) Cat No Cat No 630A SN630N SN A SN800N SN800 Maximum Current Rating (A) Rated Current (A) Frame Size E F F K L N Mechanical Endurance 10,000 10,000 10,000 8,000 8,000 8,000 8,000 5,000 5,000 3,000 Fused s/c Current ka RMS V ac Max Cable (mm 2 ) * Terminals clamp type M8 M8 M8 M8 M8 M10 M10 4xM8 1xM16 Max Cable Lug Weight (kg) * 240mm 2 with terminal barriers only with cable extension terminals (SNCET) These figures are for guidance only and are dependant on lug palm width 12

14 Loadswitch Fuse Combination Units 1 2 Accessories for Skeleton Switches 3 4 Accessories for Skeleton Switches 5 6 Accessories for Skeleton Switches Picture Cat No Cable Extension Terminals (set of 8) 32/400A /800A - SNCET Cable Clamps 32A /200A - SFCC 315/800A - - Solid Links 32A 1 HEL32 63A 1 HFL63 100/200A 1 HFL200A 315/400A 1 HLL /800A 1 HNL800 2 Bank Auxiliary Switch 32A /200A 3 SAUX2F 315/800A 3 SAUX2N 4 Bank Auxiliary Switch 32A /200A 3 SAUX4F 315/800A 3 SAUX4N 6 Bank Auxiliary Switch 32/200A /800A 3 SAUX6N Castell Lock Mounting Kit 32/800A - SCLK Castell Lock with Key 32/800A 2 FS2 Handle Assembly G Frame 5 SHA1 F Frame 5 SHA2 K+L Frame 5 SHA3 KL+N Frame 5 SHA4 Picture Cat No Shaft Extensions 32A 4-63/200A 4 SXT127 SXT160* 315/400A 4 SXT227 SXT260** 630/800A 4 SXT260 * A for panel depths above 270mm select SXT160 ** A for panel depths above 270mm select SXT260 Terminal Shrouds and Barriers 32A /200A - SFTSS 315A - SKTS 400A - SLTS 630/800A - SNTS Terminal Barriers (set of 3) 32A /200A - SFTB 315A - SKTB 400A - SLTB 630/800A - Supplied Fuse Shrouds 32A /125A - SFFS /200A - SFFS A - SKFS 400A - SLFS 630/800A - SNFS Rating Label (strip of 8) 32A Strip 6 SRLB32 62A Strip 6 SRLB62 100A Strip 6 SRLB A Strip 6 SRLB A Strip 6 SRLB A Strip 6 SRLB A Strip 6 SRLB A Strip 6 SRLB A Strip 6 SRLB A Strip 6 SRLB800 BS88 Reference Lawson GEC Bussmann MEM Paramount 20/32 A1 NIT NIT NITD SA2 63 A3, A2 TIS, TIA GTIA TIS, TIA BAO, AAO SB4, SB3 100 A4 (DIA 33 max) TCP - CEO SD5 125 AS A4 TFP TFP DEO, CEO SD6, SD5 160 AS A4 (DIA 38 max) TFP TFP DEO, CEO SD6, SD5 200 AS A4 (DIA 38 max) TFP TFP DEO, CEO SD6, SD5 315 B3 (DIA 50 max), B2, B1 TFK, TF TF ED, DD, CD SF7, SF6, SF5 400 B4, B3, B2, B1 TMF, TFK, TF, TC TMF, TFK, TF, TC ED, DD, CD SF8, SF7, SF6, SF5 630 C2, C1 TTM, TM TTM, TM FF, EF SH9, SH8 800 TLM, TTM, TM TLM, TTM, TM GF, FF, EF SH10, SH9, SH8 13

15 Loadline YA3 Frame MCCBs Thermal Magnetic Icu=25kA Ics = 19kA Exceeds the requirements of IEC947-2 and EN Rated insulation voltage 800Vac (Ui) Adjustable thermal and magnetic trip settings Plug-In option Single Pole YA3 Frame MCCB Triple Pole YA3 Frame MCCB Max Min 1 Pole Cat No 3 Pole Cat No 4 Pole Cat No YA3N1P16T YA3N16T YA3N16T YA3N1P20T YA3N20T YA3N20T YA3N1P32T YA3N32T YA3N32T YA3N1P50T YA3N50T YA3N50T YA3N1P63T YA3N63T YA3N63T YA3N1P100T YA3N100T YA3N100T YA3N1P125T YA3N125T YA3N125T YA3N1P160T YA3N160T YA3N160T YA3N200T YA3N200T YA3N250T YA3N250T The above range is suitable for use within System Loadbank 250 Note the 16A option features fixed trip settings For availability of catalogue numbers shown in grey contact Dorman Smith Thermal Magnetic Icu=36kA Ics = 36kA Max Min 3 Pole Cat No 4 Pole Cat No YA3S16T YA3S16T YA3S20T YA3S20T YA3S32T YA3S32T YA3S50T YA3S50T YA3S63T YA3S63T YA3S100T YA3S100T YA3S125T YA3S125T YA3S160T YA3S160T YA3S200T YA3S200T YA3S250T YA3S250T Note the 16A option features fixed trip settings For availability of catalogue numbers shown in grey contact Dorman Smith Switch Disconnectors YA3 Dimensions (mm) : Arrangement Standard Line HL: Handle/Frame Centre Line Max Min 3 Pole Cat No 4 Pole Cat No 250 YA3B250D YA3B250D Drilling plan 1P LH LH LH C L 126 Preparation of conductor Ø 9 10 (max.) Front connected Preparation of conductor Ø 9 10 (max.) M4x Tapped hole 25(max.) max.t7 Interpole barrier (removable) Mounting hole 25 (max.) max.t7 C L Front connected LH LH Interpole barrier (removable) LH Mounting hole C L M8 screw M8 screw C L Thermal/Magnetic Type M4x0.7 Mounting screw Electronic Type M4x0.7 Mounting screw 14

16 6 Loadline YA3 Frame MCCBs Thermal Magnetic Icu=65kA Ics=35kA Max Min 3 Pole Cat No 4 Pole Cat No YA3J16T YA3J16T YA3J20T YA3J20T YA3J32T YA3J32T YA3J50T YA3J50T YA3J63T YA3J63T YA3J100T YA3J100T YA3J125T YA3J125T YA3J160T YA3J160T YA3J200T YA3J200T YA3J250T YA3J250T Note the 16A option features fixed trip settings For availability of catalogue numbers shown in grey contact Dorman Smith Electronic Icu=70KA Ics=70kA Exceeds the requirements of IEC947-2 and EN Rated insulation voltage 800Vac (Ui) Microprocessor controlled fully adjustable trip settings Plug-In option Max Min 3 Pole Cat No 4 Pole Cat No 16 8 YA3J16E YA3J16E YA3J20E YA3J20E YA3J32E YA3J32E YA3J50E YA3J50E YA3J63E YA3J63E YA3J100E YA3J100E YA3J125E YA3J125E YA3J160E YA3J160E YA3J200E YA3J200E YA3J250E YA3J250E For availability of catalogue numbers shown in grey contact Dorman Smith Switch Disconnectors Max Min 3 Pole Cat No 4 Pole Cat No 250 YA3B250D YA3B250D YA3 Dimensions (mm) : Arrangement Standard Line HL: Handle/Frame Centre Line Front connected with terminal bars Interpole barrier (removable) Mounting hole LC C L Ø Ø Rear connected Mounting hole LH LH Mounting plate (max. t3.2) 8 M4x0.7 Mounting screw Drilling plan ÿ 24 LC C L Conductor overlap max. 22 LC 20 8 Triple Pole YA3 Frame MCCB Four Pole YA3 MCCB LH :Handle Frame Centre Line Ø Stud can be turned 45º 90º M4x0.7 Mounting screw M4x0.7 Tapped hole

17 Loadline YA3 Frame MCCBs Earth Leakage Icu=25kA Ics=19kA Exceeds the requirements of IEC947-2 and EN Rated insulation voltage 690Vac (Ui) Fixed thermal and magnetic trip settings Plug-In option Visual trip indicator Adjustable time and current sensitivity Earth Leakage Icu=65kA Ics=33kA Triple Pole YA3 Frame MCCB Max 3 Pole Cat No 4 Pole Cat No 125 YA3J125L YA3J125L 175 YA3J175L YA3J175L 200 YA3J200L YA3J200L 225 YA3J225L YA3J225L 250 YA3J250L YA3J250L For availability of catalogue numbers shown in grey contact Dorman Smith Switch Disconnectors Max Min 3 Pole Cat No 4 Pole Cat No 250 YA3B250D YA3B250D Four Pole YA3 MCCB Y3H/Y3N Plug-in Base Dimensions (mm) : Arrangement Standard Line HL: Handle/Frame Centre Line Details of connection 27 5 Panel cutout HL HL 15.5 (max.) 25 max. conductor width Panel cutout dimensions shown give an allowance of 1.0mm around the handle escutcheon LC M8 nut Plug in Mounting hole LH LH Mounting block Drilling plan HL HL Ø6 200 C L C L C L LC NOTE: To ensure full contact of conductor with copper terminal, to prevent steel stud bolt becoming part of current path M5x0.8 Mounting screw M Mounting plate 16

18 Loadline YA3 Frame MCCBs Termination Accessories Accessories - YA3 Specific Description Picture Cat No. Terminal Covers 1 Pole YA3 Frame Long Terminal Shroud (1 off) - YA3TS1P YA3 Frame Short Terminal Shroud (1 off) - YA3TS1PS Terminal Covers 3 Pole YA3 Frame Terminal Cover (IP20) - YA3TC YA3 Frame Set of 2 Interphase Barriers - YA3TB YA3 Frame Long Terminal Shroud (1 off) - YA3TS TA3 Frame Short Terminal Shroud (1 off) - YA3TSS Terminations 3 Pole YA3 Frame Cable Clamps (3 off) 4 YA3CC YA3 Frame Rear Terminals (3 off) 3 YA3RT YA3 Frame Extension Terminals (3 off) 3 YA3XT YA3 Frame Plug-in Terminals (6 off) - YAT Description Picture Cat No. Terminations 4 Pole YA3 Frame Cable Clamps (4 off) 4 YA3CC YA3 Frame Rear Terminals (4 off) 3 YA3RT YA3 Frame Extension Terminals (4 off) 3 YA3XT YA3 Frame Plug-in Terminals (8 off) - YAT Rotary Handles YA3 Frame Door Mounted Std Length 5 YA3R1 YA3 Frame Door Mounted Long Length 5 YA3R2 Plug-in Bases 3 Pole YA3 Frame Plug-in Base IP 20 2 YAB YA3 Frame Plug-in Base Extension 2 YAXT Terminals (3 off) YA3 Frame R-Angle Terminal (3 off) - YARA External Accessories 9 10 Terminal Covers 4 Pole YA3 Frame Terminal Cover (IP20) - YA3TC YA3 Frame Set of 3 Interphase Barriers - YA3TB YA3 Frame Long Terminal Shroud (1 off) - YA3TS YA3 Frame Short Terminal Shroud (1 off) 1 YA3TSS Plug-in Bases 4 Pole YA3 Frame Plug-in Base IP 20 2 YAB YA3 Frame Plug-in Base Extension 2 YAXT Terminals (4 off) YA3 Frame R-Angle Terminal (4 off) - YARA For availability of catalogue numbers shown in grey contact Dorman Smith Accessories - Common to all YA-Frame MCCBs Description Picture Cat No. Shunt Trips YA Frame Shunt Trip AC V 10 YAST115AC YA Frame Shunt Trip DC 24V 10 YAST24DC YA Frame Shunt Trip AC V 10 YAST480AC Motor Actuators YA Frame Motor Actuator AC V 8 YA3MA110 YA Frame Motor Actuator AC V 8 YA3MA240 Description Picture Cat No. Auxiliary and Alarm Switches YA Frame 1AB Auxiliary Switch 9 YAAUX YA Frame Alarm Switch 9 YAAL Description Picture Cat No. Under Voltage Releases YA Frame Under Volt Release AC V 11 YAUVR120AC YA Frame Under Volt Release AC V 11 YAUVR240AC YA Frame Under Volt Release DC 24V 11 YAUVR24DC YA Frame Under Volt Release AC V 11 YAUVR450AC Locking Devices YA Frame Dolly Padlock Device 6 YADL1 YA Frame Castell (DS1) - YACL Lock Direct mtg Trapped On For availability of catalogue numbers shown in grey contact Dorman Smith Internal Accessories 13 Adaptor Kits For use when replacing AA-Frame MCCBs with YA3 MCCBs into existing equipment Description Picture Cat No. 1P, YA3 to AA Adaptor Kit for Loadbank - YAA1PLB, YA3 to AA Adaptor Kit for Loadbank - YAALB, YA3 to AA Adaptor Kit for Loadframe, Type 2, Rear & Front Access - YAALFT2, YA3 to AA Adaptor Kit for Loadframe, Type 6, Rear Access - YAALFT6R, YA3 to AA Adaptor Kit for Loadframe, Type 6, Front Access - YAALFT6F, YA3 to AA Adaptor Kit for Loadframe, Type 2, Rear & Front Access - YAALFT2, YA3 to AA Adaptor Kit for Loadframe, Type 6, Rear Access - YAALFT6R, YA3 to AA Adaptor Kit for Loadframe, Type 6, Front Access - YAALFT6F, YA3 to AA Adaptor Kit for Modis 12 - YAAM, YA3 to F Frame Adaptor Kit for Loadbank 13 YAFLB Neutral Links For use with Y-Frame & YA-Frame MCCBs in GP boxes and System Loadbank incoming enclosures Description Picture Cat No. YA3 Neutral Link 7 YA3NL Add suffix "P" to the catalogue number for electro-tin plated version Exploded Image of F-Frame Adaptor Kit 17

19 Loadline Y6 Frame MCCBs Thermal/Magnetic Icu 50kA Ics 25kA Exceeds the requirements of IEC947-2 and EN Rated insulation voltage 690Vac (Ui) Adjustable thermal and adjustable magnetic trip settings Plug-in option available 45 C* max. min. 3 Pole Cat No 4 Pole Cat No Y6H400T Y6H400T Y6H630T Y6H630T Y6H800T Y6H800T * For 50 c calibration add 5 to end of catalogue number Y6 Frame MCCB Thermal/Magnetic Icu 85kA Ics 50 ka 45 C* max. min. 3 Pole Cat No 4 Pole Cat No Y6K400T Y6K400T Y6K630T Y6K630T Y6K800T Y6K800T * For 50 c calibration add 5 to end of catalogue number Electronic Icu 50kA Ics 25kA max. min. 3 Pole Cat No 4 Pole Cat No Y6H630E Y6H630E Y6H800E Y6H800E Electronic Icu 65kA Ics 50kA max. min. 3 Pole Cat No 4 Pole Cat No Y6J630E Y6J630E Y6J800E Y6J800E Electronic Ground Fault Function Icu 50kA Ics 25kA max. min. 3 Pole Cat No 4 Pole Cat No Y6H630EG Y6H630EG Y6H800EG Y6H800EG For Ground Fault protection on 4 wire systems see Ground Fault CT s on page 20 Electronic Ground Fault Function Icu 65kA Ics 50kA max. min. 3 Pole Cat No 4 Pole Cat No Y6J630EG Y6J630EG Y6J800EG Y6J800EG For Ground Fault protection on 4 wire systems see Ground Fault CT s on page 20 Switch Disconnectors 3 Pole Cat No 4 Pole Cat No 630 Y6B630D Y6B630D 800 Y6B800D Y6B800D NOTE: Terminals are supplied loose with MCCB. Y6 Dimensions (mm) Weight: 9.6kg 12.5kg : Arrangement Standard Line HL: Handle/Frame Centre Line Drilling plan M10 Mounting screw Mounting block HL Mounting angle Accessory connection block

20 Loadline Y6 Frame MCCBs Termination Accessories External Accessories 8 9 Accessories Description Picture Cat No Terminal Covers 3 Pole Terminal Shroud (1 off) 1 Y6TS Set of 2 Interphase Barriers - Y5TB Terminal Covers 4 Pole Terminal Shroud (1 off) 1 Y6TS Set of 3 Interphase Barriers - Y5TB Terminations 3 Pole Cable Clamps (3 off) (240mm 2 )** 2 Y6CC Rear Terminals (3 off) 3 Y6RT Terminal Cover 12* Y6TC Plug-in Terminals (6 off) 12 Y6PT Terminations 4 Pole Cable Clamps (4 off) (240mm 2 )** 2 Y6CC Rear Terminals (4 off) 3 Y6RT Terminal Cover 12* Y6TC Plug-in Terminals (8 off) 12 Y6PT Rotary Handles & Flange (Padlockable) Door Mounted Handle Std Length 4 Y6RH1 Door Mounted Handle Long Length 4 Y6RH2 Cover Flange 5 Y5CF Handle Extension - Y6HE Locking Devices Dolly Padlock Device 6 Y6DL Padlock for Above Device - LLDL Castell Lock (DS1 Direct Mounting) - Y6CL Castell Lock (Door Mounted) - Y5DCL Castell Lock Door Mounted Cam for - Y5DCLCAM Shaft Only (Use Castell K Lock Form 4 Unit) * Terminal Cover (IP20) Only **(or 2x120mm 2 max) **630A max Description Picture Cat No Motor Actuators Motor Actuators AC V 7 Y6MA110 Motor Actuators AC V 7 Y6MA240 Shunt Trips Shunt AC V 8 Y6ST115AC Shunt AC V 8 Y6ST480AC Shunt DC 24V 8 Y6ST24DC Under Voltage Release UVR AC V 9 Y6UVR120AC UVR AC V 9 Y6UVR240AC UVR AC V 9 Y6UVR450AC UVR DC 24V 9 Y6UVR24DC Auxiliary Switches 1AB Auxiliary Switch 10 Y6AUX1 2AB Auxiliary Switch 10 Y6AUX2 Alarm Switch + 1-Aux 10 Y6AUXAL Aux Term Blocks for / Plugin Set of Auxiliary Terminal Blocks (5 Terminals) 1 Male and 1 Female 11 YATB Plug-in Bases 3 Pole Plug-in Base IP Y6PB Plug-in Base Extension Terms (3 off) 14 Y6PXT Right Angle Terminal (3 off) 15 Y6PRA Plug-in Bases 4 Pole Plug-in base IP Y6PB Plug-in Base Extension Terms (4 off) 14 Y6PXT Right Angle Terminal (4 off) 15 Y6PRA Y6 Plug-in Base Dimensions (mm) : Arrangement Standard Line HL: Handle/Frame Centre Line Mounting block M10 Mounting screw HL Mounting angle 62 Internal Accessories Accessory connection block Plug-in Base Accessories 19

21 Loadline Y7 Frame MCCBs Electronic Icu 65kA Ics 49kA Exceeds the requirements of IEC947-2 and EN Rated insulation voltage 690Vac (Ui) Microprocessor controlled fully adjustable trip settings Plug-in option available max. min. 3 Pole Cat No 4 Pole Cat No Y7J1000E Y7J1000E Y7J1250E Y7J1250E Electronic Ground Fault Function Icu 65kA Ics 49kA Y7 Frame MCCB max. min. 3 Pole Cat No 4 Pole Cat No Y7J1000EG Y7J1000EG Y7J1250EG Y7J1250EG For Ground Fault protection on 4 wire systems see Ground Fault CT s below Switch Disconnectors 3 Pole Cat No 4 Pole Cat No 1250A Y7B1250D Y7B1250D Ground Fault Current Transformers Y6 and Y7 These units are required when using a 3 Pole device on a 4 wire system. Y Frame MCCB CT Current Rating Current Transformer Primary Secondary Catalogue Number Y6J630EG 630A 50mA Y6GF63CT Y6J800EG 800A 50mA Y6GF80CT Y7J1000EG 1000A 50mA Y7GF10CT Y7J1250EG 1250A 50mA Y7GF12CT Y8K1600EG 1600A 50mA Y8GF16CT External Dimensions (mm) CT Type A B C D E F H CH M N Weight (kg) Y6GF Y7GF/Y8GF Y7 Dimensions (mm) Weight: 22kg 28kg : Arrangement Standard Line HL: Handle/Frame Centre Line Control circuit terminal HL Mounting angle HL HL HL Mounting angle M10 Mounting screw Conductor overlap max. 20

22 Loadline Y7 Frame MCCBs Termination Accessories Accessories Description Picture Cat No Terminal Covers 3 Pole Terminal Shroud (1 off) 1 Y7TS Set of 2 Interphase Barriers - Y5TB Terminal Covers 4 Pole Terminal Shroud (1 off) 1 Y7TS Set of 3 Interphase Barriers - Y5TB Terminations 3 Pole Rear Terminals (3 off) 3 Y7RT Plug-in Terminals (6 off) 12 Y7PT Terminations 4 Pole Rear Terminals (4 off) 3 Y7RT Plug-in Terminals (8 off) 12 Y7PT Description Picture Cat No Shunt Trips Shunt AC V 8 Y7ST115AC Shunt AC V 8 Y7ST480AC Shunt DC 24V 8 Y7ST24DC Under Voltage Release UVR AC V 9 Y7UVR120AC UVR AC V 9 Y7UVR240AC UVR AC V 9 Y7UVR450AC UVR DC 24V 9 Y7UVR24DC Auxiliary Switches 3 Pole MCCB 1AB Auxiliary Switch 10 Y7AUX1 2AB Auxiliary Switch 10 Y7AUX2 Alarm Switch + 1-Aux 10 Y7AUXAL External Accessories 8 9 Rotary Handles & Flange (Padlockable) Door Mounted Handle Std Length 4 Y7RH1 Door Mounted Handle Long Length 4 Y7RH2 Cover Flange 4 Y7CF Handle Extension Y6HE Locking Devices Dolly Padlock Device 6 Y7DL Padlock for Above Device - LLDL Castell Lock (DS1 Direct Mounting) - Y7CL Castell Lock (Door Mounted) - Y5DCL Castell Lock Door Mounted Cam for - Y5DCLCAM Shaft Only (Use Castell K Lock Form 4 Unit) Motor Actuators Motor Actuators AC V 7 Y7MA110 Motor Actuators AC V 7 Y7MA240 Y7 Plug-in Base Dimensions (mm) : Arrangement Standard Line HL: Handle/Frame Centre Line Auxiliary Switches 4 Pole MCCB 1AB Auxiliary Switch 10 Y7AUX1 2AB Auxiliary Switch 10 Y7AUX2 Alarm Switch + 1-Aux 10 Y7AUXAL Aux Term Blocks for / Plugin Set of Auxiliary Terminal Blocks (5 Terminals) 1 Male and 1 Female 11 YATB Plug-in Bases 3 Pole Plug-in Base IP Y7PB Plug-in Bases 4 Pole Plug-in Base IP Y7PB Control circuit terminal 15 HL Mounting angle HL 26 HL Internal Accessories M10 Mounting screw Conductor overlap max. Plug-in Base Accessories 21

23 All of the above information, including drawings, illustrations and graphic designs, reflects our present understanding and is to the best of our knowledge and belief correct and reliable. Users, however, should independently evaluate the suitability of each product for the desired application. Under no circumstances does this constitute an assurance of any particular quality or performance. Such an assurance is only provided in the context of our product specifications or explicit contractual arrangements. Our liability for these products is set forth in our standard terms and conditions of sale. ALR, AMP, AXICOM, B&H, BOWTHORPE EMP, CROMPTON INSTRUMENTS, DORMAN SMITH, DULMISON, GURO, HELLSTERN, LA PRAIRIE, MORLYNN, RAYCHEM, and SIMEL are trademarks. Energy Division a pioneer in the development of economical solutions for the electrical power industry. Our product range includes: Cable accessories, connectors & fittings, electrical equipment, instruments, lighting, insulators & insulation enhancement and surge arresters. Tyco Electronics DOS-EPP-LBANK-10/03 For more information and your country contact person, please visit us at: Tyco Electronics UK, Dorman Smith Switchgear Blackpool Road, Preston, PR2 2DQ, UK Phone: +44(0) Fax: +44(0) PAGE 00

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