MAX 1500 / MAX Residential/Commercial Brushless DC Slide Gate Operators Made in USA. Installation and Owners Manual.

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1 CFORMS TO STD 325 CLASS - I, II, III, IV CERTIFIED TO CAN/CSA STD C22.2 NO. 247 Residential/Commercial Brushless DC Slide Gate Operators Made in USA / 2200 Installation and Owners Manual

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3 Table of contents 1500 / 2200 Specifications Important Safety Information 325 Model Classifications 325 Required Entrapment Protection 325 Compliant Installation Requirements Intended Use of Slide Gate Operator Installation Operator in Front Mounting Position (Standard) Connect Chain to Gate - Front Mounting Position Operator in Rear Mounting Position (Alternate) Connect Chain to Gate - Rear Mounting Position Dual Gate Operators - Front Mounting Position Optional Remote Power Supply Kit - Magic Box Solar - Optional Install Warning Signs Photocell Safety and Entrapment Protection Sensing Edge Safety and Entrapment Protection In-Ground Loops Wiring operator Gate Operator System Overview High Voltage Input AC Power Low Voltage Remote Power Supply Kit - Optional Solar Power Connection - Optional Secondary Operator to Matrix 1 Turn / Operator Power matrix 1 Matrix 1 Overview Wiring Overview Primary Gate - Open Left / Open Right Close Timer Selectable Gate Speed Control Battery Back-Up Mode Anti-Tailgate Single Pass Anti-Tailgate Radio Receiver Radio Safety Pause Gate in Motion Alarms OBD Port Black Box Maglock Loop Detectors In-Ground Loop Connection Plug Gate Tamper Entrapment LEDs Emergency Vehicle / Max Open Inputs Gate Disable Partial Open Alarm Warning Light Input Gate Status Monitoring / / Connection CLOSG Photocell Connection Motor Motion LEDs Gate Operators Communication LEDs Power for Matrix 1 Battery in Use LED Gate Shut-Off Switch External Open/Close Key Switch - Optional Adjustments Open and Close Limits Reverse Sensor () Maintenance Primary/Single and Secondary Operator Wiring Schematics Qualified gate operator technician End user/home owner Electronic Gate / Mechanical Gate Release (Manual Release) Audible Alarm Replacement Parts List Warranty options/unique features Gate Tamper Feature Magnetic Dynamic Brake System Gear Reducer Partial Open Feature Gate Disable Feature Event History Download Chain Release Mechanism - Optional 2015 Maximum Controls LLC. All rights reserved. No part of this manual may be reproduced in any means: graphics, electronics or mechanical, including photocopying without the expressed written permission of the publisher. Materials components and specifications are subject to change without notice

4 1500 / 2200 specifications 325 Class of Operation - Class I, II, III, IV Gate Type - Vehicular Slide Gate Max Gate Length - 50 ft Max Gate Weight: lbs Level Gate; 1000 lbs Uphill Gate - 5 Max lbs Level Gate; 1500 lbs Uphill Gate - 5 Max Opening Time - Selectable speed control ( - 12 inch per second) Cycles per Hour AC Power - Continuous Battery Back-Up Cycles (Batteries fully charged): approximately 100 cycles approximately 100 cycles NOTE: The number of gate cycles using LY battery back-up power will vary depending on the weight of the gate, the gate length, the operating condition of the gate, temperature and the amount of charge the batteries have at the beginning of the battery power only operation. Input AC Power - Switchable: 115VAC or 230VAC single phase Motor: /2 HP DC Brushless (6 million cycles) HP DC Brushless (6 million cycles) Chain Size - #40 Operating Temperature: -4 F to 158 F (-20 C to 70 C) Entrapment Protection: Type A Inherent ( sensor) - Input for 325 Type B1 (photocell) and B2 (sensing edge) / /2 important safety information WARNG To reduce the risk of injury or death: 1. READ AND FOLLOW ALL STRUCTIS. 2. Never let children operate or play with gate controls. Keep the remote control away from children. 3. Always keep people and objects away from the gate. NO E SHOD CROSS THE PATH OF THE MOVG. 4. Test the gate operator monthly. The gate MUST reverse on contact with a rigid object or stop when an object activates the non-contact sensors. After adjusting the force or the limit of travel, retest the gate operator. Failure to adjust and retest the gate operator properly can increase the risk of injury or death. 5. Use the emergency release only when the gate is not moving. 6. KEEP S PROPERLY MATAED. Read the owner s manual. Have a qualified service person make repairs to gate hardware. 7. The entrance is for vehicles only. Pedestrians must use separate entrance. 8. SAVE THESE STRUCTIS 2

5 ul 325 model classifications AUTHORIZED PERSNEL LY CLASS I Residential Vehicular Gate Operator - A vehicular gate operator (opener or system) intended for use in a home of one to four single family dwellings, or a garage or parking area associated therewith. CLASS III Industrial/Limited Access Vehicular Gate Operator - A vehicular gate operator (opener or system) intended for uses in an industrial location, loading dock area or other location not intended to service the general public. URITY CLASS II Commercial/General Access Vehicular Gate Operator - A vehicular gate operator (opener or system) intended for use in a commercial location or building such as a multi-family housing unit (five or more single family units) hotel, garages, retail store or other building servicing the general public. CLASS IV Restricted Access Vehicular Gate Operator - A vehicular gate operator (opener or system) intended for use in a guarded industrial location or buildings such as airport security area or other restricted access locations not servicing the general public, in which unauthorized access is prevented via supervision by security personnel. ul 325 required entrapment protection Gate Type Protection Type Class I & II Class III Class IV Slide Gate Primary Secondary A B1, B2, D A, B1, B2 A, B1, B2, D A, B1, B2, D, E A, B1, B2, D, E The same type of device shall not be utilized for both the primary and the secondary entrapment protection means. Use of a single device to cover both the opening and closing directions is in accordance with the requirement; however, a single device is not required to cover both directions. A combination of one Type B1 for one direction and one Type B2 for the other direction is the equivalent of one device for the purpose of complying with the requirements of either the primary or secondary entrapment protection areas. A - Inherent entrapment protection system. C - Inherent adjustable clutch or pressure relief device. B1 - Provision for connection of a non-contact sensor (photoelectric sensor or the equivalent). B2 - Provision for connection of a contact sensor (edge device or the equivalent). D - Provision for connection of an actuating device requiring continuous pressure to maintain opening or closing motion of the gate. E - An audio alarm. 3

6 ul 325 compliant installation requirements A Install the gate operator only when: 1 The operator is appropriate for the construction of the gate and the usage Class of the gate, 2 All openings of a horizontal slide gate are guarded or screened from the bottom of the gate to a minimum of 6 feet (1.83 m) above the ground to prevent a 2-1/4 inch (57.2 mm) diameter sphere from passing through the openings anywhere in the gate, and in that portion of the adjacent fence that the gate covers in the open position, 3 All exposed pinch points are eliminated or guarded, and 4 Guarding is supplied for exposed rollers. B The operator is intended for installation only on gates used for vehicles. Pedestrians must be supplied with a separate access opening. The pedestrian access opening shall be designed to promote pedestrian usage. Locate the gate such that persons will not come in contact with the vehicular gate during the entire path of travel of the vehicular gate. C The gate must be installed in a location so that enough clearance is supplied between the gate and adjacent structures when opening and closing to reduce the risk of entrapment. Swinging gates shall not open into public access areas. D The gate must be properly installed and work freely in both directions prior to the installation of the gate operator. Do not over-tighten the operator clutch or pressure relief valve to compensate for a damaged gate. E For gate operators utilizing Type D protection: 1 The gate operator controls must be placed so that the user has full view of the gate area when the gate is moving, 2 A gate operator shall additionally be provided with a placard that is marked in letters at least 1/4-in (6.4-mm) high with the word WARNG and the following statement or the equivalent: Moving Gate Has Potential of Inflicting Injury or Death - Do Not Start Gate Unless Path is Clear. 3 An automatic closing device (such as a timer, loop sensor, or similar device) shall not be employed, and 4 No other activation device shall be connected. F Controls intended for user activation must be located at least ten feet (10 ) away from any moving part of the gate and where the user is prevented from reaching over, under, around or through the gate to operate the controls. Outdoor or easily accessible controls shall have a security feature to prevent unauthorized use. G The Stop and/or Reset button must be located in the line-of-sight of the gate. Activation of the reset control shall not cause the operator to start. H A minimum of two (2) WARNG SIGNS shall be installed, one on each side of the gate where easily visible. I For gate operators utilizing a non-contact sensor: 1 See instructions on the placement of non-contact sensors for each Type of application, 2 Care shall be exercised to reduce the risk of nuisance tripping, such as when a vehicle, trips the sensor while the gate is still moving, and 3 One or more non-contact sensors shall be located where the risk of entrapment or obstruction exists, such as the perimeter reachable by a moving gate or barrier. J For a gate operator utilizing a contact sensor: 1 One or more contact sensors shall be located where the risk of entrapment or obstruction exists, such as at the leading edge, trailing edge, and post mounted both inside and outside of a vehicular horizontal slide gate. 2 One or more contact sensors shall be located at the bottom edge of a vehicular vertical lift gate. 3 One or more contact sensors shall be located at the pinch point of a vehicular vertical pivot gate. 4 A hardwired contact sensor shall be located and its wiring arranged so that the communication between the sensor and the gate operator is not subjected to mechanical damage. 5 A wireless device such as one that transmits radio frequency (RF) signals to the gate operator for entrapment protection functions shall be located where the transmission of the signals are not obstructed or impeded by building structures natural landscaping or similar obstruction. A wireless device shall function under the intended end-use conditions. 6 One or more contact sensors shall be located on the inside and outside leading edge of a swing gate. Additionally, if the bottom edge of a swing gate is greater than 6 inches (152 mm) above the ground at any point in its arc of travel, one or more contact sensors shall be located on the bottom edge. 7 One or more contact sensors shall be located at the bottom edge of a vertical barrier (arm). 4

7 intended use of slide gate operator The operator is intended for use on a VEHICAR slide gate LY. It is intended to be used WITH appropriate entrapment protection safety devices and in-ground vehicle loop detection system. Entrapment Protection Reverse Edge: Helps guard against the opening gate from entrapment. Gate Pickets: The space between the gate pickets should be LESS than 2 1/4 or wire mesh should be installed. Wire Mesh: 2 x 2 at least 6 ft high. Installed on gate when the space between the gate pickets is MORE than 2 1/4. See A2 on previous page for more information. Warning Signs: Should be installed on both sides of gate area and easily visible. Guide Rollers: Must be installed for safety. Closing Gate Protection Reverse Edge: Helps protect the gate operator from accidentally closing on vehicles in the gate s closing path. Entrapment Protection Reverse Edge: Helps guard against the opening gate from entrapment between wall and gate. Moving Gate Can Cause Serious Injury or Death KEEP CLEAR! Gate may move at any time without prior warning. Do not let children operate the gate or play in the gate area. This entrance is for vehicles only. Pedestrians must use separate entrance. Closing Gate Protection Photocell: Helps protect the gate operator from accidentally closing on vehicles in the gate s closing path. Entrapment Area Physical Stops: Install on both ends of gate rail to limit the travel of gate to the fully open and fully closed positions. Entrapment Protection Photocell: Helps guard against the opening gate from entrapment. In-Ground Loops: Help protect the gate operator from accidentally opening and/or closing on vehicles in the gate s path Physical Stop Pedestrians MUST use a separate entrance. The gate operator IS NOT intended to be used on a PEDESTRIAN gate. 5

8 installation Read and understand this entire manual before installation. Check with the local building department prior to installing this gate operator to comply with local building code requirements. The gate must be installed in a location so that enough clearance is supplied between the gate and adjacent structures when opening and closing to reduce the risk of entrapment. operator in front mounting position (standard) The gate must be properly installed and work freely in both directions prior to installation of the gate operator. Operator Position on Concrete Pad 2 Gate Frame V-Rail 4 Physical Stop Conduit Guidelines and Suggestions Conduit Area REQUIRED - AC input power wire. Non-contact protection safety device wires (photocells). See page 14. Contact protection safety device wires (sensing edge). See page 15. In-ground loop wires. See page Cover Concrete Pad Outside Property Gate in Closed Position Illustrations not to scale Inside Property Operator in Front Position Guide rollers MUST be Installed to keep gate upright. Operator MUST be level. See page 7 for chain information. 1/2 Secure gate operator to concrete pad with four (4) 1/2 x 3 (min) sleeve anchors. Install physical stops on BOTH ends of rail to keep gate from traveling off of rail. Check local building Positive Stop codes in your area for depth of concrete before installation. Optional Input Power Note: DC low voltage power wires can be run from a remote power supply ( Magic Box) to power the gate operator if desired. See page 11 for more information. Concrete Pad Conduit Run 6 above ground to avoid any flooding of the operator. Input Power Concrete Depth Note: The heavier the gate, the deeper the concrete pad should be. At least two feet recommended for heavier gate. 6

9 installation connect chain to gate - front mounting position Top View of Operator NOTE: 25 ft of #40 nickel plated chain included. Minimum distance between the drive gear and gate is 4. 4 Min 4 Min Drive Gear YES NO Operator is too far from gate. Chain is NOT parallel to gate. IMPORTANT: Operator and chain MUST be parallel to gate or the idler wheels could fail. Use the Fine Tune adjustment on the gate bracket connection bolt and make sure the chain runs through the idler wheels without binding on the side chain guides. 4 Min YES NO Back View of Operator Idler Wheel Side Chain Guide Side Chain Guide 4 Min Gate Bracket Fine Tune Adjustment NO Operator is too close to gate. Chain is NOT parallel to gate. NO Operator is NOT parallel to gate. Chain is NOT parallel to gate. YES Idler Wheels Factory installed position Chain brackets MUST remain same height as idler wheels NOTE: The chain should sag no more than one (1) inch per 10 feet of travel. Do not over tighten the chain. NO Chain Bracket DO NOT mount chain bracket too high or too low on gate. Concrete Pad 6 7

10 installation operator in rear mounting position (alternate) The gate must be properly installed and work freely in both directions prior to the installation of the gate operator. The chain is not visible when looking from outside of the property. 2 Gate Frame 4 V-Rail Operator Position on Concrete Pad Physical Stop Conduit Guidelines and Suggestions REQUIRED - AC input power wire. Non-contact protection safety device wires (photocells). See page 14. Contact protection safety device wires (sensing edge). See page 15. In-ground loop wires. See page Conduit Area Cover Concrete Pad 24 Outside Property Gate in Closed Position Illustrations not to scale Inside Property Operator in Rear Position Guide rollers MUST be Installed to keep gate upright. Operator MUST be level. Secure gate operator to concrete pad with four (4) 1/2 x 3 (min) sleeve anchors. See page 9 for chain information. 1/2 Install positive stops on BOTH ends of rail to keep gate from traveling off of rail. Optional Input Power Note: DC low voltage power wires can be run from a remote power supply ( Magic Box) to power the gate operator if desired. See page 11 for more information. Physical Stop 6 above ground to avoid any flooding of the operator. Check local building codes in your area for depth of concrete before installation. Conduit Run Input Power Concrete Pad Concrete Depth Note: The heavier the gate, the deeper the concrete pad should be. At least two feet recommended for heavier gate. 8

11 installation connect chain to gate - rear mounting position NOTE: 25 ft of #40 nickel plated chain included. Gate Top View Gate Pulley Wheel Safety Cover Gate Bracket Fine Tune Adjustment Operator and chains MUST remain parallel to gate. Drive Gear YES Lower chain does NOT align with upper chain. NO Upper and lower chain MUST align with each other. NOTE: The chain should sag no more than one (1) inch per 10 feet of travel. Do not over tighten the chain. Upper chain bracket MUST remain same height as drive gear. Back View YES IMPORTANT: Make sure that chain is parallel to gate. Incorrect installation will cause excessive noise, idler and pulley wheel wear and chain stretching. Limit sensors will need to be relocated to align with rear chain configuration. See page 36 for more information. Pulley Wheel (not supplied) Same height as idler wheel Lower chain Bracket MUST remain same height as pulley wheel. 4.5 Drive Gear Idler Wheel Move operator wheel to lower hole position. DO NOT mount chain brackets too high or too low on gate. Chain Bracket Chain Bracket NO Concrete Pad Modify Cover for Rear Mounting Position Drill 2 dia. hole for upper chain exit. Approx Remove Cut out cover between new hole and existing chain exit slot. Make sure cuts are plumb with existing chain exit slot. Existing chain exit slot. 9

12 installation dual gate operators - front mounting position The gates must be properly installed and work freely in both directions prior to the installation of the dual gate operators. See Operator in Front Mounting Position on page 6 for operator positions. Outside Property Illustrations not to scale Gates Full Closed Position Secondary Operator Has NO Matrix 1 Control Board Primary Operator Inside Property See page 7 for chain information. Input Power Conduit Runs RS-485 Conduit Guidelines and Suggestions Conduit Runs REQUIRED - AC input power wire to EACH gate operator. REQUIRED - RS-485 wires CNECT operators together. Non-contact (photocells) secondary entrapment protection safety device wires to EACH Corresponding OPERATOR. See below & page 14. Contact (sensing edge) entrapment protection safety device wires to EACH Corresponding OPERATOR. See below & page 15. CLOSG cycle non-contact (photocells) safety protection device wires to See below & page 14. In-ground loop wires to. See page 16. Optional external / key switch wires from EACH OPERATOR to key switch. See page 35. Input Power Dual Gate Operators CTACT and N-CTACT protection safety device Positions and Connections Closing Cycle Photocell To Matrix 1 Photo Input Sensing Edge Sensing Edge Sensing Edges Sensing Edge Sensing Edge Open Cycle Photocell To MC-200 Photo Input To MC-200 Photo Input Open Cycle Photocell To MC-200 Photo Input Secondary Operator NO Matrix 1 To MC-200 Edge Input To MC-200 Edge Input See pages 14, 15 & 25 for photocell/sensing edge wiring information. Primary Operator Matrix 1 To MC-200 Photo Input 10

13 ! installation optional remote power supply kit - max magic box A remote power supply is for installations where it is too costly or difficult to trench a 115/230 VAC power line to the operator but instead run a low voltage power line to the operator. A Magic Box Kit (sold separately) is required to remotely install a Toroid 15 Amp Box. Install Magic Box near the 115 VAC or 230 VAC input AC power source. See tables for distance away from operator. See page 20 for Magic Box wiring instructions. NOTE: A Magic Box kit is required for EACH gate operator when using dual gate operators. Magic Box Near Power Source Magic Box Kit Cover PS-24 WARNG HIGH VOLTAGE disconnect power before servicing unit SUPPLY Cabinet Remote Toroid 15 Amp Box Made in USA FUSE 7 AMP AC Select Input Voltage: 115VAC or 230VAC warranty VOED if label is REMOVED Sold Separately 230V Distance - See tables below 2-Wires, DC Low Voltage Power Level Gate Model Gate Weight Max Wire Distance - Wire Gauge lbs 2200 lbs 300 ft - 10AWG 300 ft - 10AWG 500 ft - 8AWG 500 ft - 8AWG Model Uphill Gate - 5 Max Gate Weight 1000 lbs 1500 lbs Max Wire Distance - Wire Gauge 300 ft - 8AWG 300 ft - 8AWG At Magic Box 115/230 VAC Power Source SUPPLY PS-24 Remote Toroid 15 Amp Box WARNG! HIGH VOLTAGE disconnect power before servicing unit Made in USA FUSE 7 AMP AC Select Input Voltage: 115VAC or 230VAC warranty VOED if label is REMOVED 230V Power/Solar In Connector Wire Nuts See page 20 for Magic Box wiring instructions. Conduit not supplied Input Power High Voltage To Operator 24 VDC Low Voltage At Gate Operator Input AC Power DC Low Voltage Power Ground Level Conduit Concrete Pad Distance - See tables above DC Low Voltage Power 11

14 installation solar - Optional Refer to Solar application guide. Solar Panel 24 Volt Solar Power Kit Power/Solar In Connector Wire Nuts Solar Panel Electronics Box Solar Power Kit: MUST be used when using solar power, sold separately. Solar Panel: must be mounted facing south. It must get full sunlight throughout the day, NO shadow obstructions. Solar Kit Solar Panel Electronics Box Solar Power Conduit 12

15 installation install warning signs A minimum of two (2) WARNG SIGNS shall be installed, one on each side of the gate where easily visible. Moving Gate Can Cause Moving Gate Can Cause Serious Injury or Death KEEP CLEAR! Gate may move at any time Serious Injury or Death without prior warning. KEEP CLEAR! Gate may move at any Do time not let children operate the gate or play without prior warning. in the gate area. Do not let children operate the gate or This play entrance is for vehicles only. Pedestrians must use separate entrance. in the gate area. This entrance is for vehicles only. Pedestrians must use separate entrance. Moving Gate Can Cause Serious Injury or Death KEEP CLEAR! Gate may move at any time without prior warning. Do not let children operate the gate or play in the gate area. This entrance is for vehicles only. Pedestrians must use separate entrance. 13

16 installation photocell safety and entrapment protection Install photocells to help protect against secondary entrapment and safety protection during the cycling of the gate. See pages 18 and 25 for wiring instructions. 325 B1 (Secondary Entrapment Protection) Outside Property Gate Closed Wall Illustrations not to scale Beam: 5 or LESS from gate. Entrapment Area Photo Beam Run conduit to operator Inside Property Photocell Beam Height Install photocells on either side of gate, as close as practical to the gate but no further away than 5. 5 or Less 5 or Less Outside Property Inside Property Beam Height: 21 for most installations but No higher than 27.5 above ground. Wall Gate NOTE: Additional photocells can be added above the 27.5 height. CLOSG Cycle Safety Protection Outside Property Photo Beam Beam: 5 or LESS from D gate. Run conduit to operator Wall Closing cycle photocells are NOT 325 B1 secondary entrapment protection. Gate Closed Inside Property 14

17 installation Sensing edge safety and entrapment protection Install sensing edges to help protect against certain gate classifications secondary entrapment protection (see table on page 3) and safety protection during the cycling of the gate. Run sensing edge wires to operator. See pages 18 and 25 for wiring information. 325 B2 (Certain Gate Classifications Secondary Entrapment Protection) Outside Property Sensing edge may be necessary in this area to protect against entrapment between the G gate and wall. Gate Closed Sensing Edge Position Wall Entrapment Area Illustrations not to scale Inside Property Sensing Edges Install on both ends of the gate and the opening next to gate for added safety protection against entrapment or gate hitting a vehicle. Wall Edge Transmitter 9 V battery operated transmitter mounted on gate. WIRELESS NOTE: Refer to the instruction sheet that comes with the receiver/transmitter for more specific wiring and mounting instructions when using wireless option. Outside Property Inside Property NOTE: Additional sensing edges can be added where needed. CLOSG Cycle Safety Protection Outside Property Gate Closed Wall Sensing Edge Position Inside Property 15

18 DC installation in-ground loops Install in-ground loops to help protect vehicles from a moving gate. See pages 25 & 29 for wiring instructions. Refer to loop maunufacturer s instructions to determine specific loop dimensions. It is recommended that a licenced installer perform this work. Outside Property Safety Loop 4 ft 4 ft Illustration not to scale 4 ft Side View of Saw Cut 4 ft Sealant Backer Rod Loop Wire 1 1/2 Typical Saw Cut Safety Loop 4 ft min. Run in-ground loops conduit to Matrix 1. Pavement 1/4 Saw Cut Safety Loops Are placed on each side of the gate to prevent the gate from closing on a vehicle in it s path. They will stop or reverse the cycling of the gate while a vehicle is in or near the gate s pathway. 4 ft Exit Loop Inside Property 4 ft Loop lead wires are twisted 6 twists per foot minimum inside conduit. Exit Loop Automatically opens the gate for exiting vehicles without having to use a radio transmitter (remote control). The exit loop can be placed a minimum of 4 feet away from the safety loop or far enough away from the gate so it has opened by the time the vehicle approaches it. Lead Wires Safety loops need to be wired in series. Matrix 1 Wiring TAIL D 1 TIME 2Sec AUTOMATIC / CTROLS TIMER AL MOTI ALARM 12V Inside Property LOOP LOOP LOOP Outside Property RADIO DISABLE Loop Detector Inputs See page

19 115V Wiring operator Check with local building department prior to installing any permanent wiring on this gate operator. Make sure all wiring complies with local code requirements. Gate Operator System Overview PhotoCell Edge Limit SW Edge MATRIX JOG JOG Entrap MC-200 RADIO Motor Controller DC 2 1 E 1/2 F Jog LT Jog RT Edge 1 Edge 2 Photo Cell / Replace Battery Battery 7 TIMER POSITI TEST Battery Battery Module PWR Error D 1 TIME 2Sec 5 TAIL LED SPEED Power In Sensitivity Motor OverLoad AUTOMATIC / CTROLS MOTI OVERLOAD NO / DISABLE ALARM 12V PUTS PACK ALARM MATRIX BOARD ATTENTI!! HIGH VOLTAGE de'brancher avant l'entretien RS RS PWR - WARNG! HIGH VOLTAGE disconnect power before servicing unit AC On Off 10 FUSE 7 Amp Toroid 15 Amp 3 Select Input Voltage 115VAC or 230VAC 6 L I M I T S E N S O R Plug Plug LED BLACK Limit Sensor LED Plug GRAY Limit Sensor 8 8 Gate Operator Matrix 1: Manages control panel operations. Manages inputs/outputs, loops and reports problems with gate operator. See Matrix 1 Section starting on page 24. Audible Alarm: Sounds when there is a problem with cycling the gate. Push the alarm reset button on the operator to shut off alarm (see below). Alarm can sound every time operator is cycled using LY battery back-up power when turned, See page 42. DC Brushless Motor (6 million cycles) Gate Shut-Off / Alarm Reset / Electronic Gate Open/Close: Located on front of operator cover. See A, B, C below. MC-200 Motor Controller: Manages entrapment protection devices and operator motor reversing sensitivity adjustment. See pages 18, 23, 25 & 35. Toroid 15 Amp Box: AC power management for the AC input power to the gate operator. See pages 19, 20 & 23. BC-7 Battery Module: Battery Back-Up and DC power management for the gate operator. See page Limit Sensors: Communicates gate cycling positions with Matrix 1. See pages 30, 36 & Limit Sensor Activators (Magnets): MUST be mounted on chain in the desired and gate positions to activate the limit sensors. LED will light when activated. See page AC Power Gang Box: Input AC power wire connection. See page Additional Gang Box: Single gang box to wire a GFCI outlet for additional power outlets if desired. See page 19. C A B Gate Shut-Off / Alarm Reset / Electronic Gate Open/Close A B C Gate Shut-Off Switch: If turned, prevents any control devices from operating gate when servicing operator. Only the Jog left, Jog right buttons on MC-200 motor controller will operate gate. See pages 34 and 41 for complete information about Gate Shut-Off Switch functions. Alarm Reset Button: Push to shut off alarm and/or reset Matrix 1. See pages 31, 37 & 42. Electronic Gate Open/Close: Electronically move the gate open or closed by turning removable key. See page

20 Wiring operator Gate Operator System Overview continued BC-7 Battery Module connect to before use IMPORTANT /SOLAR 1 2 Sensing Edges Edge 1 (N.O.) /SOLAR Edge 2 (N.O.) Secondary Operator to Matrix 1 input TO CTROLLER Battery Voltage E 1/2 F PACK Made in USA Battery Voltage E 1/2 F 3 4 / Replace Battery Battery / Battery TEST Battery Battery Error Replace TEST Battery Battery 5 6 BC-7 Battery Module BC-7 Battery Module Battery Error 7 BC-7 Battery Module MC-200 Motor Controller L Limit SW PhotoCell M Edge 2 1 G MC-200 Entrap K Edge I MATRIX JOG JOG Motor Controller J H Power In F Jog LT Jog RT Edge 1 Edge 2 Photo Cell PUTS Photocell (N.O.) G Cycle LY. Photocells RS-485 PACK E ALARM LED D Motor C OverLoad Sensitivity External Open/Close Key Switch, Dual Gate Operators See page 35. N B RS RS PWR - MATRIX BOARD Power O A 1 Plug: MUST be plugged into port Before use. 2 /SOLAR Port: Toroid 15 Amp Box connection. 3 Battery Voltage LEDs: Show amount of battery power available. LEDs are always when using AC power. Test battery button must be pressed to show battery power when using battery power LY. 4 / Battery Button: IMPORTANT: Battery power automatically turns when Toroid 15 Amp Box AC Switch is turned. To turn ALL to operator: 1. Turn AC Switch on Toroid 15 Amp Box. Battery power remains. 2. WAIT for 15 seconds. 3. Press and HOLD (approx. 5 seconds) the YELLOW / button until BC-7 LEDs turn, then release button. LEDs will turn. 5 Replace Battery LED: Replace battery when lit. 6 TEST Battery Button: Press to show amount of battery power available when using battery power LY (Battery voltage LEDs will light respectively). 7 Battery Error LED: Lights when there is a battery connection problem. Make sure battery plug #1 is plugged into port or there are no damaged or loose wires. A OVERLOAD LED: Excessive current being drawn by motor when lit. B LED: sensor has been activated when lit. C Sensitivity Knob: 16 selectable sensitivity settings of sensor. D Sensitivity LED: sensitivity reached when lit. E Jog / Buttons: Push and HOLD buttons accordingly to move the gate (release the button to stop gate). WARNG: Avoid moving gate while using Jog buttons. F PUTS: Jog LT/RT: Can connect to an External Open/Close Key switch. Connect a single key switch to control dual gate operators, See page 35. : Low Voltage Common connection. Edge 1: Connects to a Sensing Edge. Multiple sensing edges can be connected. Edge 2: Connects to a second Sensing Edge. Multiple sensing edges can be connected. : Connects to a 325 Standard Entrapment photocell LY. Multiple Entrapment photocells can be connected. G Matrix On Line LED: Gate operator is successfully communicating with Matrix 1 when lit. H Limit SW On Line LED: Limit Switch Sensors are successfully communicating with MC-200 Motor Controller when lit. I Edge 1 LED: Reversing Edge 1 input has been activated when lit. J Edge 2 LED: Reversing Edge 2 input has been activated when lit. K Entrap LED: Edge1/Edge2/Photocell input has been activated when lit. L Photocell LED: Photocell input has been activated when lit. M Power LED: Low voltage power is connected when lit. N RS-485 Input: Factory wired for Primary operator. Wire to Matrix 1 for Secondary operator LY. O Power Input: Power photocells if desired. DUAL OPERATORS NOTE: Connect EACH photocell/sensing edge to the corresponding gate operator. See page

21 2 1 Edge Entrap PACK 115V PUTS Entrap Edge F 2 1 PACK ALARM Wiring operator high voltage input ac power DO NOT TURN OPERATOR AT THIS TIME. D 1 TIME 2Sec TAIL AUTOMATIC / CTROLS Choose either 115V or 230V setting on input AC power selector switch. Wire desired input AC power wire to power terminal. A additional single gang box is provided to install power outlets if desired. GFCI outlet type is recommended. NOTE: AC power wire is required for EACH gate operator when using dual gate operators. CAUTI: MAKE SURE CIRCUIT BREAKER IS AT AC SOURCE BEFORE WIRG TIMER MC-200 RADIO Motor Controller DC PhotoCell Edge Limit SW POSITI MOTI SPEED OVERLOAD NO / Power In DISABLE ALARM 12V PUTS ALARM MATRIX BOARD RS RS PWR - AC Power Gang Box Power Terminal Wires Line (Black) Neutral (White) Chassis (Green) DANGER HIGH VOLTAGE! E 1/2 F MATRIX JOG JOG Cell Jog LT Jog RT Edge 1 Edge 2 Photo / Replace Battery Battery TEST Battery Battery Module PWR Error LED Sensitivity Motor OverLoad ATTENTI!! HIGH VOLTAGE de'brancher avant l'entretien WARNG! HIGH VOLTAGE disconnect power before servicing unit AC On Off FUSE 7 Amp Toroid 15 Amp Select Input Voltage 115VAC or 230VAC L I M I T S E N S O R WARNG! HIGH VOLTAGE disconnect power before servicing unit Input AC Power Options Single Phase 115VAC Only 115VAC Power Terminal Connect to input AC power wire. IMPORTANT NOTE: Make sure there are NO exposed bare wires at the power terminal connection. Single Phase 230VAC Only 230VAC Additional single gang box provided. Wire GFCI outlet to the input AC wire BEFORE connecting to operator power terminal if power outlets are desired. 115V CAUTI: If power selector switch is set for 115V but input power is actually 230V, 7 Amp Fuse will blow. 230V Additional Gang Box GFCI Outlet NOT provided Any of the THREE Chassis Grounds can be used. They are located next to the gear reducer. DO NOT remove any existing green ground wires. WARNG connect chassis to ground rod for lightning protection Proper grounding of this gate operator is a requirement for LIGHTNG PROTECTI in lightning prone areas. To be effective, ground connections should be made with a minimum 12 AWG, 600 volt insulated wire to a ground point within 10 feet of the gate operator. The ground point must be at an electrical panel, a metallic cold water pipe that runs in the earth, or a grounding rod. NOTE: Consult city codes for AC line wiring. Beware of existing underground services. Operator MUST be Properly GROUNDED Ground within 10 ft of operator. Grounding Rod L IM I T S E N SO R connect chassis to ground rod for lightning protection WARNG Power In TAIL TIMER AUTOMATIC / CTROLS DC POSITI MC-200 Motor Controller D 1 TIME 2Sec RADIO MOTI RS RS PWR - SPEED PhotoCell Edge Limit SW MATRIX JOG JOG MATRIX BOARD Edge 2 Photo Cell E 1/2 OVERLOAD NO / Jog LT Jog RT Edge 1 / Battery Replace Battery ALARM 12V DISABLE LED Battery Module TEST Battery Battery Error Sensitivity Motor OverLoad 19

22 Made in USA DO NOT TURN AT THIS TIME. Wiring operator low voltage remote power supply kit - optional A Magic Box Kit (sold separately) is required to remotely install a Toroid 15 Amp box at the AC power source. Plug in Remote Toroid 15 Amp connector to Power In at Magic Box. Wire input AC power to the Toroid 15 Amp box. Choose either 115V or 230V setting on input AC power selector switch. Run low voltage wires (not included) from the Magic Box connection to the gate operator and wire to /SOLAR connector (Polarity Matters!). Remove the Toroid 15 Amp connector from the BC-7 battery module /SOLAR port. Plug the Magic Box /SOLAR connector into the /SOLAR port. At Magic Box DANGER HIGH VOLTAGE! NOTE: A Magic Box kit is required for EACH gate operator when using dual gate operators. SUPPLY PS-24 Power In Remote Toroid 15 Amp Ground within 10 ft of Box AC FUSE 7 AMP Ground Connector Pos + WARNG! HIGH VOLTAGE disconnect power before servicing unit Remote Toroid 15 Amp Box Grounding Rod Power Terminal Wires Line (Black) Neutral (White) Chassis (Green) Select Input Voltage: 115VAC or 230VAC warranty VOED if label is REMOVED 230V Input AC Power Input AC Power Selector Switch CAUTI: If power selector switch is set for 115V but input power is actually 230 V, 7 Amp Fuse will blow. NOTE: Consult city codes for AC line wiring. CAUTI: MAKE SURE CIRCUIT BREAKER IS AT SOURCE BEFORE WIRG IMPORTANT NOTE: Maximum Control s remote power supply technology does NOT utilize the battery power from the BC-7 Battery Module during NORMAL gate operation. Battery power is reserved for back-up power LY when an AC power failure occurs. As a result, battery life is NOT shortened. This low voltage system can CTUOUSLY cycle the gate during NORMAL gate operation, perfect for high traffic gate applications. Input Power High Voltage 115 VAC or 230 VAC Input AC Power To Operator 24 VDC Low Voltage Wires 10 AWG Minimum /SOLAR Port /SOLAR Connector (Included in kit). Pos + Polarity Matters! Low Voltage Wire in Conduit to Gate Operator Magic Box MUST be Properly GROUNDED IMPORTANT: Magic Box and Gate Operator MUST EACH be Properly GROUNDED. Proper grounding is a requirement for LIGHTNG PROTECTI in lightning prone areas. To be effective, ground connections should be made with a minimum 12 AWG, 600 volt insulated wire to a ground point within 10 feet of the Magic Box and gate operator. The ground point must be at an electrical panel, a metallic cold water pipe that runs in the earth, or a grounding rod. NOTE: Beware of existing underground services. /SOLAR connect to before use IMPORTANT /SOLAR TO CTROLLER Battery Voltage E 1/2 F Battery Pack Battery Voltage E 1/2 F / Replace Battery Battery / Battery TEST Battery Replace Battery Battery Error TEST Battery BC-7 Battery Module BC-7 Battery Module Battery Error BC-7 Battery Module At Gate Operator 20

23 Wiring operator solar power connection - optional Refer to Solar application guide. NOTE: Cover solar panel from sunlight BEFORE wiring plug to solar panel to prevent a shock from occurring. Pos + Red Polarity Matters! Black /SOLAR Port Power/Solar Plug /SOLAR connect to before use IMPORTANT /SOLAR TO CTROLLER Battery Voltage E 1/2 F Battery Pack Battery Voltage E 1/2 F / Replace Battery Battery / Battery TEST Battery Battery Error Replace Battery BC-7 Battery Module BC-7 Battery Module TEST Battery Battery Error BC-7 Battery Module Max Solar Power Kit (Sold separately) Remove the Toroid 15 Amp connector from the BC-7 battery module /SOLAR port. Connect the power/solar plug into the /SOLAR port. 21

24 PACK 115V DC OVERLOAD Wiring operator secondary operator to matrix 1 Unplug 4-Pin plug from the back of the MC-200 motor controller and connect RS-485 wires as shown below. Primary/Single Gate Operator Matrix 1 D 1 TIME 2Sec AUTOMATIC / CTROLS TAIL 4-Pin Plug TIMER POSITI SPEED MOTI NO / ALARM 12V Secondary Gate Operator PhotoCell Edge Limit SW Edge MATRIX JOG JOG Entrap MC-200 Motor Controller 2 1 E 1/2 F Jog LT Jog RT Edge 1 Edge 2 Photo Cell / Replace Battery Battery TEST Battery Battery Module PWR Error LED Power In MC-200 Motor Controller Sensitivity Motor OverLoad PUTS ALARM MATRIX BOARD ATTENTI!! HIGH VOLTAGE de'brancher avant l'entretien RS RS PWR - WARNG! AC HIGH VOLTAGE disconnect power before servicing unit FUSE On Off 7 Amp Toroid 15 Amp Select Input Voltage 115VAC or 230VAC L I M I T S E N S O R RADIO 3 Wires to Matrix 1 22 AWG Min. 3-conductor twisted pair, shielded cable Power In PUTS PACK Secondary Operator MC-200 ALARM RS RS PWR - MATRIX BOARD NO to Matrix 1 Connect (3) three RS-485 wires from the DARY operator s MC-200 motor controller to the Matrix 1 -. DO NOT connect PWR. Secondary Primary/Single 3 Wires to Matrix 1 22

25 115V Wiring operator turn on/off operator power Operator should have Input AC power wired to Toroid box, & RS-485 wired between Matrix 1 and MC-200 and Optional External Jog switch wired to MC-200. TURN. Certain LEDs should normally turn accordingly: 1 2 A AC Power In On Off PUTS Select Input Voltage 115VAC or 230VAC FUSE 7 Amp Toroid 15 Amp PACK ALARM B MC-200 PhotoCell Edge Limit SW Entrap Motor Contro ler PWR - - RS RS Edge 2 1 D C MATRIX BOARD Edge 2 Photo Ce l Jog LT Jog RT Edge 1 MATRIX JOG JOG Turn AC Power Switch Battery power automatically turns. Toroid 15 Amp Box A AC LED: Normal - Turns. Error - Not. Check AC power. 7 Amp Fuse blown. Replace fuse. Input AC selector switch MUST be set to CORRECT input AC power. LED Sensitivity Motor OverLoad MC-200 Motor Controller B C D DO NOT CYCLE OPERATOR AT THIS TIME Open and Close Limit Sensor Activators MUST be installed on chain BEFORE cycling gate or DAE CAN OCCUR! LED: Normal - Turns. Error - Not. Check plug on back of MC-200. Matrix On-Line LED: Normal - Turns. Error - Not. Check RS-485 wiring to Matrix 1. Limit SW On-Line LED: Normal - Turns. Error - Not. Check plug. 3 DC RADIO TAIL TIMER POSITI 1 TIME 2Sec AUTOMATIC / CTROLS D SPEED G F MOTI OVERLOAD NO / H DISABLE I ALARM 12V E Matrix 1 E F G H I LED: Normal - Turns. Error - Not. Check wiring from MC-200 Primary/Single. Motor On-Line LED (Secondary LED if installed): Normal - Turns. Error - Not. Check RS-485 wiring to Primary/Single MC-200. Limit SW On-Line LED (Secondary LED if installed): Normal - Turns. LED: Normal - Turns either LED according to switch setting. Error - Not. Check plug on back of MC-200. LED: Normal - Not. Error - Flashes on and off. Battery not plugged in to port on BC-7 Battery Module. 4 E 1/2 F J / Battery Replace TEST Battery Battery Battery Module Battery Error K BC-7 Battery Module J K VOLTAGE LEDs: Normal - 3 LEDs turn - Fully charged batteries. Batteries need charging - LEDs will turn on in sequence until batteries are fully charged. Batteries are NOT necessary when AC power is available. LED: Normal - Not. Error - Turns. Battery not plugged in to port. To turn ALL : 1. Turn AC Switch on Toroid 15 Amp. Battery power remains. 2. WAIT for 15 seconds. 3. Press and HOLD (approx. 5 seconds) the / button until BC-7 LEDs turn, then release button. LEDs will turn. 23

26 matrix 1 matrix 1 Overview matrix 1 1 Battery Back-Up Mode - Page 26 2 Primary Gate - Page 26 3 Maglock - Page 29 4 Gate Tamper - Page 30 5 In-Ground Loop Connection - Page 29 6 Anti Tailgate - Page 27 7 Loop Detectors - Page 29 8 Entrapment LEDs - Page 30 9 Close Timer - Page Plug & Plug Error LED - Page Alarm Strobe Light Input - Page 31 Gate Shut-Off Switch (Factory Installed) - Page Radio Power - Page Partial Open - Page OBD Port Black Box - Page Selectable Gate Speed Control - Page Motor Motion LEDs - Page Gate Status - Page Radio Relay - Page Emergency Vehicle/Max Open Inputs - Page Normal Opening Devices - Page Close Photocell - Page Operators Communication LEDs - Page 22 & // Connection - Page Gate Disable - Page Matrix 1 Power - Page Battery in Use - Page DC RADIO 18 TAIL TIMER POSITI 1 TIME 2Sec AUTOMATIC / CTROLS 6 1 D MOTI SPEED OVERLOAD NO / Back DISABLE 4 10 ALARM 12V Gate Shut-Off Switch (Factory Installed) A B C Gate in Motion Alarms - Page 28 Single Pass Anti-Tailgate - Page 27 Radio Safety Pause - Page 28 A Mode 0 Mode 1 Single Pass Anti-Tailgate B When turned ; After a vehicle clears the Safety Loop, a closing gate will PAUSE if a second vehicle attempts to tailgate. The second vehicle must then back off the safety loop for the gate to continue closing. A new radio signal will open the gate. Gate in Motion Alarms Motion Alarm sounds before gate moves and continues until gate stops Mode 0 Motion Alarms Beeper Alert sounds in Battery Back-Up Mode while gate is in motion Mode 1 Beeper Alert Radio Safety Pause C When turned "" a moving gate will pause if a radio input signal is received. The next radio signal causes the gate to continue in the original direction. MADE USA 24

27 matrix 1 wiring Overview Loop Detectors See page 29. EDI Tel: DEFLECTOMETER 5 = Optimum Sens. = Low = Increase Sens. = Medium-Low = Decrease Sens. = Medium-High = = Fail Secure = Normal Power = Fail Safe = No Power = Detect = No Detect LED DICATORS DETECT 2 Hz Flash=Delay Timing Loop Fault 1 Flash = Open Loop 2 Flashes= Shorted Loop 3 Flashes=25% change of Inductance Both LED s Flashing= Current Loop Fault PWR LED Flashing= Previous Loop Fault SW1 SW2 Frequency SW3 SW4 SW5 Output B = Pulse on Entry = B same as A = Pulse on Exit = Loop Fault = 2 Second Delay = No Delay = Normal Presence = Infinite Presence SW6 SW7 SW SENS DEFLECTOMETER SENS DETECT EDI OPTIS LMA1800 Maglock Connection: Must be specifically wired, See page 29. In-Ground Loops See page 29. Exit Loop Safety Loop Safety Loop TAIL 1 TIME 2Sec AUTOMATIC / CTROLS D = Sensitivity Boost = No Sensitivity Boost Power Gate Tamper: See page 30. Security Camera 1500 Plug Key Switch 12 VDC OR 24 VDC Photocell Power Safety Loops Wired in series 1500 Normal Opening Device 4-Wire Radio Plug Plug: See page ma Max. 12 VDC OR 24 VDC Radio Power 3-Wire Radio See page 28. Emergency (Overrides gate disable switch) (Overrides gate disable switch) Telephone Entry Card Reader Keypad DC RADIO Emergency/Security Devices See page 30. (N.O.) TIMER (N.O.) POSITI Normal Opening Devices Dry Contact (N.O.) Dry Contact (N.O.) Separate power for Devices. Photocell (N.O.) MOTI SPEED OVERLOAD NO / Cycle Photocells LY. See page 14 & 32. IS NOT 325 entrapment protection type B1. Power DISABLE ALARM 12V to Edge 1 or Edge 2 12/24 Volt Wireless Sensing Edge Radio Receiver Plug Error LED. See page 30 Power for Matrix 1 LY. See page 33. LED Indicators LY. See page 30. Security Device Gate Disable Switch or Timer See page Button Station See page 32. Normal Opening Device Stop PhotoCell Edge Limit SW 2 1 Edge MATRIX JOG JOG Entrap MC-200 Motor Controller Cycle Photocells LY. See page 14. Photo Cell (N.O.) 325 Type B1 Jog LT Jog RT Edge 1 Edge 2 Photo Cell Edge 1 (N.O.) Strobe Light See page 31. Gate Shut-Off Switch Factory Installed. See page 34. PRESS to Additional Reset Button See page 32. Security Device to to Edge 1 or Edge 2 LED Sensitivity Edge 2 (N.O.) Gate Status: See page 32. Motor OverLoad Secondary Operator Connect to MC-200 See pages 22 & 33. RS-485 Motion Sensor D Secondary Operator NO Matrix 1 Sensing Edges: See page 15. Connect to Edge 1 and/or Edge entrapment protection type B2. External Open/Close Key Switch, Dual Gate Operators See page matrix 1

28 DC DC DC DC D 1 D 1 TIME OVERLOAD OVERLOAD OVERLOAD OVERLOAD matrix 1 primary gate - open left / open right Set the Primary/single gate operator with Primary Gate setting. Secondary operator will automatically be set to the opposite opening direction as the primary gate operator when using dual gates. 1 TIME 2Sec AUTOMATIC / CTROLS TAIL DARY OUTSE Property TIMER POSITI SPEED MOTI NO / ALARM 12V SE Property RADIO DISABLE gate close timer The Close Timer has 16 selectable settings for automatic gate close time. Knob at position: close timer. 1st click clockwise - Knob at position: 1/2 sec... 2nd click clockwise: 1 sec... 3rd click: 4 sec... 4th click: 8 sec... 5th click: 12 sec (4 sec increments for each successive click up to 60 sec ) NOTE: 1/2 sec position is recommended for High Traffic areas. selectable gate speed control The Gate Speed knob has 16 selectable settings to choose from, with maximum speed of 12 in/sec and minimum speed of 8 in/sec. Make sure gate speed is appropriate for the weight and length of the gate. Limit sensor activators MUST be installed and gate positions learned BEFORE gate speed can be selected, see page 36. NOTE: The Auto Gate Sync feature provides synchronous opening and closing between bi-parting gates (dual gate operators). battery back-up mode - The gate operator will continue to cycle the gate normally until the battery power can no longer cycle the gate. When this happens, the gate operator will open the gate and leave it in the FL position until power is restored. D - The gate operator will continue to cycle the gate normally until the battery power can no longer cycle the gate. When this happens, the gate will close if not already in the position, where it will remain until power is restored. Enough battery power is retained for a ED time to operate emergency vehicle entry (Using opening devices connected to and/or inputs to FLY open gate). 1 TIME - The gate operator will automatically FLY gate once and leave it in the position until power is restored. MOTI SPEED OVERLOAD NO / LED turns for setting LY TIMER LED turns for setting LY The Battery Back-Up Mode setting will determine how the gate operator will function during an AC power failure. The number of gate cycles on a fully charged battery, using only battery power depends on the weight and length of the gate. D 1 TIME RADIO RADIO RADIO TAIL TAIL TIMER D 1 TIME 2Sec AUTOMATIC / CTROLS D 1 TIME 2Sec AUTOMATIC / CTROLS TIMER TAIL TIMER POSITI POSITI SPEED SPEED MOTI MOTI NO / NO / DISABLE DISABLE D 1 TIME 2Sec AUTOMATIC / CTROLS POSITI SPEED MOTI NO / DISABLE ALARM 12V ALARM 12V ALARM 12V / Inputs 26

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