Concentrated savings for your applications. Altivar Medium-voltage variable speed drive 0.5 to 10 MW. DIA2ED EN.indd 1 17/07/08 8:58:49

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1 Concentrated savings for your applications Altivar 1000 Medium-voltage variable speed drive 0.5 to 10 MW DIA2ED EN.indd 1 17/07/08 8:58:49

2 Altivar 1000: a compact heavyweight response to your needs for medium-voltage speed control Power Fans, pumps, turbine starters Mines & minerals Conveyors, crushers, fans, pumps Oil and gas Pumps, compressors, air blowers, extruders Water treatment Pumps, air blowers DIA2ED EN.indd 2 17/07/08 8:58:49

3 Increase your productivity, make greater savings Altivar 1000 completes the global offer for electrical distribution, motor control and control systems. Reduction in energy costs Protection of motors and equipment Increased competitiveness Reduction in maintenance costs 40 less energy with speed control Energy Efficiency enabler DIA2ED EN.indd 3 17/07/08 8:58:50

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5 Benefit from innovation on your medium-voltage applications Better technology Compact size thanks to medium-voltage IGBT technology Solution with input transformer integrated in the drive enclosures or placed outside the electrical control room Long-lasting components Optimum sizing Redundancy of pump or cooling fan as standard Proven control: - torque and speed with or without sensor - catch on the fly, suppression of critical speeds User-friendly interface Easy remote access to the device parameters Highly modular design Simple access to enclosure front panels dv/dt or output sinus filter: - reduction in harmonics and stress on the motor, cables and the driven load - quality of the current and voltage waveform Solutions with 12/24/36 pulse diode bridge or active rectifier: - better power factor and harmonics than the values imposed by the standards IP41 as standard IP54 as an option on water cooled enclosures Electromechanical door locking A comprehensive offer: - medium and low-voltage drives, motor, electrical distribution, control systems, installation - associated expertise (energy efficiency, line supply study, etc.) Better results Return on investments Reduction in installation costs Speed of commissioning Optimized location of the electrical control room Reduction in needs for air conditioning Increased productivity Lower production and maintenance costs Enhanced reliability and continuity of operation Simplicity of operation Saves time during use Ease of maintenance No disturbance of the motor and the driving load Improved motor durability Maximum machine efficiency without risk Compatibility with new or existing motors Extended cable length between motor and drive permitted Perfect integration in the line supply Energy losses minimized No malfunctions or interference with the environment Enhanced safety Dust and damp protection as standard Protection of people and equipment A range of high-quality services A One-Stop-Shop throughout the life of the installation Advice and follow-up from specification to after-sales International coverage DIA2ED EN.indd 5 17/07/08 8:58:51

6 Reliability and performance Incomer Frequency inverter Air cooled version (up to 4 MW) A simple electrical connection is required Your equipment is protected by the circulation of cooled filtered air Diode bridge Water cooled version (up to 10 MW) Enhanced noise reduction: 70 db (A) Very low heat losses in the electrical control room IGBT Inverters Output reactor Incomer Frequency inverter Diode bridge Inverters Water cooling equipment Output reactor Incomer Frequency inverter Integrated transformer for quick, compact installation Transformer Diode bridge Inverters Output reactor DIA2ED EN.indd 6 17/07/08 8:58:51

7 Benefit from excellent efficiency with technology that is more simple, more flexible, more reliable High-voltage IGBT at the heart of the solution The 3-level inverter topology using high-voltage IGBTs in conjunction with an advanced control strategy can be used to obtain: Increased reliability due to a reduction in the number of components Minimized losses since the IGBT does not need a snubber and requires little switching power No pulse torque Minimized harmonics on the motor Intrinsic safety: current switched off instantaneously in the event of a fault Optimum output current quality Compact size: Up to 1.5 MW per meter of enclosure ~99 % effiency, one of the best on the market > h MTBF: more than 4 fault-free years DIA2ED EN.indd 7 17/07/08 8:58:52

8 Air cooling for a standalone installation (up to 4 MW) Example of a 2 MV drive Simplicity of use Direct access to the power electronics Compactness and accessibility Control on the pivoting panel Continuity of operation Redundant fan as standard Easy customization of the application Large capacity of the incoming and internal distribution compartment Quality of the line supply Rectifier bridge (12 or 24 pulses) Compactness and ease of maintenance 3 inverter phases Protected motor and cables Output reactor Ease of programming and open communication PLC Reliability and ease of maintenance Power module (1 inverter phase with High-Voltage IGBT with DC capacitors) DIA2ED EN.indd 8 17/07/08 8:58:52

9 Water cooling to compensate for the room getting warmer (up to 10 MW) Example of a 6 MW drive Continuity of operation Water-cooled system with redundant pump as standard Easy customization of the application Large capacity of the incoming and internal distribution compartment Compactness and accessibility Control on the pivoting panel Quality of the line supply Rectifier bridge (12 or 24 pulses) Inverters 1 and 2 Ease of programming and open communication PLC Protected motor and cables Output reactor Modularity Easy to place inverters in parallel Reliability and ease of maintenance Power module (1 inverter phase with High-Voltage IGBT with DC capacitors) DIA2ED EN.indd 9 17/07/08 8:58:53

10 Make your life easier with complete solutions Altivar 1000 is open to most networks, and can be integrated in any medium or low-voltage architecture. With the Altivar 1000, Schneider Electric has created a comprehensive, safe, and consistent offer for: Controlling and supplying equipment Improving performance Schneider Electric, world leader in electrical distribution and control systems, presents a range of products, solutions and services for: Transforming and routing energy Automating machines and processes, in complete safety Controlling, supplying and making equipment safe. The Altivar 1000 solution is based on an assembly of a transformer, drive and medium-voltage electric motor. Schneider Electric can provide a turnkey solution including the drive and associated equipment (electrical distribution, control systems). For more information, please contact our project teams. Schneider Electric global Solution offer Power management and monitoring Electric substation GIS switchboard MV/MV power transformer AIS 12 MV switchboard MV motor and drive MV motor starter control AIS MV switchboard MV/MV transformer Secondary electric substation LV switchboard LV motor control switchboard LV variable speed drive DIA2ED EN.indd 10 17/07/08 8:58:54

11 Ensure the reliability of your installations with a simple open architecture An innovative control system which is based on: - A latest-generation microprocessor board (to ensure quick and accurate torque and speed control in real time) - A programmable PLC function for openness to networks and easy adaptation to the application (electric drive system auxiliaries taken into account) Seamless integration into a control system architecture (the PLC supports the main types of industrial networks) Advanced control functions that are simple to implement: - Autotune function for safe, quick startup - Diagnostics and maintenance locally (via terminal or PC) and remotely Ease of programming and diagnostics The drive has advanced parameter-setting and diagnostic functions. It is possible to access the machine status with the key values signature (current, voltage, etc. in real time). Information Operator stations Ethernet Servers Control Fieldbus PLCs Equipment Altivar 1000 Medium-voltage variable speed drive Medium-voltage switchboard DIA2ED EN.indd 11 17/07/08 8:58:55

12 Setup and support as benefits of an international group We apply our industrialization capacity to Services, thus guaranteeing your success. Schneider Electric s expertise Service experts are on hand to help you: get maximum return from your investments optimize the value of your installations throughout their life cycle A wide range of associated services Audit and consultancy: - line supply consultancy (compensation, filtering, harmonics, etc.) - shaft line study (torsional analysis, etc.) - energy efficiency, so as to determine the best drive solution Bespoke project management Factory tests at maximum power with or without motor Installation and startup with: - assistance and troubleshooting - specific maintenance contract (possibly including remote access and reconditioning) Customized training Speed and flexibility of service provision DIA2ED EN.indd 12 17/07/08 8:58:56

13 Make the most of your energy DIA2ED EN.indd 13 17/07/08 8:58:57

14 Altivar 1000 : technical specifications General characteristics Converter type Input DFE 12P DFE 24P AFE 12-pulse diode bridge 24-pulse diode bridge Active rectifier (PWM) Output Input voltage Neutral point clamped (NPC) 3-level voltage source PWM inverter with IGBT Adapts to any type of medium-voltage network Variation: standard ± 10% Input frequency 50/60 Hz ± 3% 50/60 Hz ± 3% 50/60 Hz ± 3% Power factor > 0.96 > 0.96 > 0.98 Efficiency at nominal power ~ 0.99* ~ 0.99* Type of motor supplied Motor connection 3-phase output voltage Output frequency Input transformer Auxiliary voltage Protection index Safety system Paintwork Cooling Asynchronous motor as standard, synchronous motor as an option - Standard: V V - Options: 4160 V V V - 10,000 V - 13,200 V etc Normal: Hz, Extended: Hz - External, oil type or dry type (no limit on distance) - Integrated in the converter, dry type only 400 V 3-phase, 50 Hz 460 V 3-phase, 60 Hz 230 V single-phase, 50 Hz (UPS) - air cooling: IP41 - water cooling: IP41 and IP54 as an option Grounding of DC bus, locking system RAL 7035 (standard) - air with redundant fan for power 5200 kva - water with redundant pump for power 14,400 kva Reference standards IEC EN , IEC EN , IEC EN , IEC EN , IEC EN Standards Others as an option European directives 98/37/EC and amendments, 89/336/EEC and amendments Control characteristics Motor control modes V/f type control, sensorless flux vector control, flux vector control with speed sensor. Catch on the fly, master/slave functions, autotuning, suppression of critical speeds Number of quadrants Steady state operation Dynamic operation Protection Interface Speed accuracy in steady state: ± 0.05% with speed sensor; ± 0.05% without speed sensor Response time in torque control mode: 5 ms Overcurrent, overload, overvoltage, voltage dip, ground fault, jammed motor, etc. - Graphic keypad for local operation - Wired and networked remote communication Communication Standard: Ethernet, Profibus, Modbus Options: CANopen, DeviceNet, etc. * Drive without transformer DIA2ED EN.indd 14 17/07/08 8:58:57

15 Environmental characteristics Storage temperature C Operating temperature Cooling method C. Operation possible up to + 50 C. In this case, derating of 2% per degree Celsius above 40 C. A33 series: air cooling W33 series: water cooling Heat exchanger Internal water-water exchanger (W33 series only) External air-water exchanger (option) Cooling liquid temperature Input: C (W33 series only) Output max C Relative humidity Altitude < 95%, without condensation < 1000 m above sea-level Vibration 3M1 class in accordance with standard IEC : Movement: 0.3 mm over a range between 2 and 9 Hz Noise level Acceleration: 1m/s 2 over a range between 2 and 9 Hz Air cooling: 80 db(a) Water cooling: 70 db(a) Options Braking by chopper and resistor Input isolation switch with grounding Output isolation switch with grounding IP54 (water cooling) Output sinus filter (for retrofitting) External air water exchanger Inverter + battery charger Drive for several motors for connection to the network (by-pass) Other standards and certifications: NEMA/ANSI, UL, CSA, DNV, GOST, etc. Identification code ATV1000_xx y 33 Name of range Nominal power (kva) Examples : - ATV1000_3K6 A33 12P - ATV1000_10K8 W33 AFE Cooling A (air) W (eau) Output voltage 33: 3300 V zzz Input bridge DFE 12 P DFE 24 P AFE DFE: Input diode bridge AFE: Active input bridge (PWM) 12P: 12-Pulse 24P: 24-Pulse DIA2ED EN.indd 15 17/07/08 8:58:57

16 A33 series: air cooled 3300V References Service class* Dimensions and weight (according to standard IEC ƒ ) With 10% overload L x D x H (mm) Weight (kg) I N (A RMS ) A N (kva) P M (kw) DFE AFE ATV1000-1k ATV1000-1k ATV1000-2k ATV1000-3k ATV1000-5k * Other overload possible: please contact us x 1000 x 3125 (FA1) 3800 x 1000 x x 1000 x 3125 (FA2) 7600 x 1000 x Typical dimensions for DFE converters FA1 FA2 815 Control Aux Control 2300 Aux Note The dimensions refer to the standard configuration. The values for the power on the motor shaft PM are given for a power factor of 0.9 and motor efficiency of They should be adapted to each application. The nominal power without overload is higher than that in the above table. The values given are for a motor frequency of 70 Hz maximum. For higher frequencies: please contact us. DIA2ED EN.indd 16 17/07/08 8:58:57

17 W33 series: water cooled 3300V References Service class* Dimensions (according to standard IEC ƒ ) With 10% overload L x D x H (mm) I N (A RMS ) A N (kva) P M (kw) DFE AFE ATV1000-1k ATV1000-2k ATV1000-3k x 1000 x 2310 (FW1) 5200 x 1200 x 2310 (FW6) ATV1000-4k ATV1000-7k ATV k ATV k x 1000 x 2310 (FW2) x 1200 x 2310 (FW7) 4600 x 1000 x 3125 (FW3) x 1000 x 2310 (FW4) x 1200 x 2310 (FW8) x 1200 x 2310 (FW5) x 1200 x 2310 (FW9) * Other overload possible: please contact us. Typical dimensions for DFE converters FW1 Control 2300 Aux FW2 Control 2300 Aux DIA2ED EN.indd 17 17/07/08 8:58:57

18 Typical dimensions for DFE converters (Water cooled 3300V) FW3 Control 2300 Aux FW4 Control 2300 Aux FW DIA2ED EN.indd 18 17/07/08 8:58:57

19 Prepare your quote Date Name Phone Company Position/Organization Project name Country Market segment Water & Wastewater Oil & Gas Power generation Mining & Minerals Metals Other Application Pump Fan Compressor Extruder Other End user EPC OEM SI Standars & Certifications IEC ANSI IEE UL Other Customer specifications Project status Budget estimate RFQ phase Purchasing time frame less than 6 months between 6 & 12 months between 12 & 18 months more than 18 months Other informationscope of supply Scope of supply Quantity of MV drives Scope of supply Drive Input transformer Input switch/breaker Output switch/breaker By-pass Motor Other Supply data Power supply Voltage kv ± % Frequency Hz ± % Short circuit power (MVA) max: min: HV cable length Auxiliary supply Voltage V ± % Frequency Hz ± % Control supply UPS (Y/N) No. of phases V Hz Motor parameters Type of motor Induction Synchronous New Existing (retrofit) Rated power kw hp Number of poles Maximum power kw hp Rated speed rpm Maximum speed rpm Rated frequency Hz Efficiency % Power factor pu Rated current A DOL starting current A Maximum torque % Inertia J (GD 2 /4) kgm 2 Excitation current A Excitation voltage V Ventilation Self-ventilated Force-ventilated Load parameters Type of load Variable torque Constant torque Constant power Other Breakaway torque (at 0 rpm) knm pu Gear Reduction ratio Inertia J (GD 2 /4) kgm 2 Starting time Overtorque 110% 60 s every 10 min. 150% 60 s every 10 min. Other Acceleration time Deceleration time Braking Regenerative Resistance Braking power kw Cycle Reverse speed Installation Temperature ( C) Indoor: min. max. Outdoor: min. max. Relative humidity Altitude less than 1000 m Other Drive Indoor Outdoor Inside container Rectifier 12-pulse input 24-pulse input Other Air cooling Water cooling Input transformer Dry type Oil filled Indoor Outdoor P 00 IP54 Other Distance Transformer to drive Drive to motor Interface No. of analog inputs 24 VDC 4~20mA No. of analog outputs 24V VDC 4~20mA No. of digital inputs No. of digital outputs Dry contact Communication Ethernet Modbus Profibus DeviceNet Other DIA2ED EN.indd 19 17/07/08 8:58:58

20 Schneider Electric Industries S.A.S. Head Office 89, Bd Franklin Roosevelt Rueil-Malmaison FRANCE Due to possible changes in standards and equipment, the features described in this document in the form of text and images are subject to confirmation by Schneider Electric. Designed and created by: Gavrinis Photos: Schneider Electric - Shutterstock ART : Date : 07/2008 DIA2ED EN - Imprimierie xxx DIA2ED EN.indd 20 17/07/08 8:58:58