720 W / 24 V On-board Battery Charger. for industrial applications. Product Data Sheet

Size: px

Start display at page:

Download "720 W / 24 V On-board Battery Charger. for industrial applications. Product Data Sheet"

Brice Chandler
5 years ago
Views:

1 for industrial applications Product Data Sheet

2 720 W / 24 V On-board Battery Charger for industrial applications Features IP65 protection degree Battery selection via GUI, supporting all leading battery types High efficiency: up to 93.5 % (at 230 V AC, measured at end of cables) Wide input voltage range: 100 V AC to 265 V AC Stores data for 2000 charges Status indication with LEDs 5 A continuous Interlock UL 1564 approved CEC approved 3 years warranty AC Input Connector type Nominal AC Input voltage AC operating input voltage range with maximum DC output power of 720 W with reduced DC output power of 570 W Nominal AC Input frequency AC Input frequency range Maximum AC Input current C16 1-phase, 110 V AC or 230 V AC 100 V AC to 265 V AC 85 V AC to 100 V AC 50 / 60 Hz 45 Hz to 65 Hz at 110 V AC 8 A rms (typically) at 230 V AC 4 A rms (typically) Maximum efficiency 94 % Power factor 0.95 to 0.99 Maximum inrush current 1) Leakage current 2) Standby power consumption 3) Internal fuse 4) < 65 A for < 10 msec < 3.5 ma < 5 W on phase L, 12 A, breaking capacity of 1.5 ka 1) At maximum AC operating input voltage and ambient temperature of < 25 C (< 77 F) 2) At maximum AC operating input voltage 3) At DC output power of 0 W 4) Not accessible amb 2

3 Main DC Output Nominal DC Output voltage 24 V DC DC Output voltage range 4 V DC to 35 V DC Maximum DC Output power 1) 720 W ± 3 % DC Output power derating To main maximum case temperature of +80 C (+176 F) Maximum DC Output current at DC output voltage 24 V 30 A ± 2% at maximum DC output voltage 20 A DC Output current adjustable 0.5 A ± 0.25 A to maximum DC Output current Ripple voltage 2) < 250 mv Time to reach nominal current and soft start < 30 sec Fuses 3) 40 A Protection functions Over voltage protection Over current protection Over temperature protection Short circuit protection Reverse protection No spark on contact 1) At DC output voltage of 24 V DC to 35 V DC and AC operating input voltage of 100 V AC to 265 V AC 2) Without battery 3) Not user accessible RS232 terminal (J1) Usage Connector type Data transmission SINGATRON 2CN3002-W06200 with dust cover, 6 pin (for pin assigment see Fig. 4, page 9) Interlock Relay type Continuous current Inrush current Over current protection Fuse (non-replaceable) Cable specification Solid state, normally closed 5 A 10 A for < 2 msec > 6 A 10 A Cable length 1050 ± 10 mm Wire type Multi strand Wire cross section 18 AWG (0.82 mm 2 ) Design of cable end White cable: Manufacturer: TE Connectivity AMP Connectors Type: Quick Connect Receptacle Crimp, male, 0.25 in Manufacturer part number: Red cable: Manufacturer: TE Connectivity AMP Connectors Type: Quick Connect Receptacle Crimp, female, 0.25 in Manufacturer part number:

4 LED Output Functions LED 1: AC input voltage available LED 2: Charge status Two LEDs can be connected to the charger using a quick disconnect connector. The common cathode of the LEDs is connected to battery negative pole (0V). Normal function: LED 1 ON Flashing LED 2 ON OFF Flashing Twice per second Once per second Every three seconds Every five seconds Every 2.5 seconds Mains power present Hardware defect (no output current) Charge completed No charge pending (50 % duty cycle) During pre charge During phases I1 and P During phase U During phase I2 During refresh phase Maximum current 6 ma Cable specification Cable length Wire type 900 mm 3 core multi strand Wire cross section 22 AWG (0.33 mm 2 ) Design of cable end Tyco , 3 pin Environmental conditions Ambient operating temperature range 1) Ambient storage temperature range Maximum case temperature 2) -20 C C (-4 F to +140 F) -40 C C (-40 F to +185 F) +80 C (+176 F) Output current derating versus ambient temperature 3) Relative humidity Maximum operating altitude Shock test (non-operating) Vibration (non-operating) 0 % to 95 %, non-condensing 2000 m (6561 ft) IEC compliant, 20 g, 11 msec IEC compliant, 5 g, 3 axes Pollution degree 2 Protection degree IP65 1) Ambient operating temperature decreases by 1 C per 305 m (1000 ft) altitude increase. 2) When the maximum case temperature is reached, the charger reduces the output power. 3) Based on constant current rate 4

5 Reliability MTBF (Mean time between failures) Warranty 580,000 hours 3 years EMC (Electromagnetic Compatibility) 1) Applied standards Radiated emissions EN 55022, Class A, -6 db Conducted emissions EN 55022, Class A, -6 db Limits for harmonic current emissions EN Electrostatic discharge (ESD) immunity EN , level 4 Criteria Radiated, radio-frequency, electromagnetic field immunity EN , level 3 B Electrical fast transients/burst EN , level 4 B Surge immunity EN , level 4 B Immunity to conducted disturbances, induced by radio-frequency fields EN , level 3, 10 Vrms B 1) Measured in a dummy system Safety standards and directives 1) Safety EMC (Electromagnetic compatibility directive) Protection class 1) Designed to support Type B Applied Part End Product Requirements EN , Low voltage directive 2014/35/EU UL 1564 CSA 22.2 No /30/EU I Ecological characteristics WEEE (Waste Electrical and Electronic Equipment Directive) RoHS (Restriction of Hazardous Substances Directive) 2012/19/EU 2011/65/EU Mechanical data Dimensions (L x W x D) Weight Cooling system 254 x 126 x 74 mm (10 x 4.96 x 2.91 in) 3.1 kg (6.83 lb) Natural convection 5

6 Data storage Protocol Data stored RS232 Data for each charging process Charging time Ah (AHr) returned Battery voltage at the beginning of charging Battery voltage at the end of charging Start temperature Maximum temperature General data Profile used for each charge Number of started charges Number of finished charges Faults Mounting orientations The charger is designed to be mounted vertically with cables at the bottom. The AC inlet should not be to the top to avoid water pooling in it. Mounting horizontally may increase the time required to charge a battery.. 6

7 Dimensional drawings 126 mm (4.96 in) ± 0.6 mm (4.31 ± 0.02 in) 25.5 mm (1 in) 37.5 mm (1.48 in) 75.0 mm (2.95 in) 74.0 mm (2.91 in) 254 ± 1 mm (10 ± 0.04 in) 220 mm (8.66 in) 6.5 mm (0.26 in) ± 1 mm (9.43 ± 0.04 in) Fig. 1: Dimensional drawing IMA-S600-xx 7

8 Curves Output voltage [V DC ] A, 35 V 20 A, 35 V A, 24 V 20 3 A, 18 V 30 A, 18 V A, 4 V Output current [A] Fig. 2: Default 24 V power envelope - output voltage versus output current 8

9 Efficiency [%] A1 A B1 B Output voltage [V] Fig. 3: Efficiency versus output voltage A1 A2 B1 B2 230 V AC, without cable loss 230 V AC, with cables, cable: 6 ft x 12 AWG, 11 mω 110 V AC, without cable loss 110 V AC, with cables, cable: 6 ft x 12 AWG, 11 mω Pin assignment RS232 connector Pin Assignment 1 /RST GND_RS232 3 TEST 4 +3V3 5 RS232_TX 6 RS232_RX Connector type: Singatron 2CN3002-W06200 Fig. 4: Pin assignment RS232 connector 9

10 Sales Contact Europe Delta Electronics (Netherlands) BV Zandsteen MZ Hoofddorp The Netherlands USA Delta Products Corporation Fremont Blvd. Fremont, CA USA Other regions Delta Energy Systems (Germany) GmbH Tscheulinstrasse Teningen Germany All information and specifications are subject to change without prior notice

Industrial & Medical Power Solutions

Industrial & Medical Power Solutions Industrial and medical power solutions for a wide variety of applications including high efficiency AC/ power supplies, / converters, on-board chargers, modular stationary