North America Phase Converters & Electrical Supply

Transcription

1 North America Phase Converters & Electrical Supply OPERATION AND INSTALLATION MANUAL ROTARY PHASE CONVERTERS (Models PL, UL & CP) 240 VOLTS WARNING: To reduce the risk of injury, the user must read and understand the operator s manual before using this product.

2 Section 1: Introduction and Installation Notes Table of Contents Section 2: Installation 2.1 Typical Line Diagram 2.2 Branch Circuit (Circuit Breaker & Fuse) and Wire Sizing 2.3 Control Panel Connection 2.4 Idler Generator Connection 2.5 Switch Assembly Section 3: Checking the Converter 3.1 Checking single phase power Section 4: Operation & Maintenance 4.1 Operation 4.2 Maintenance Section 5: Trouble Shooting Section 6: Warranty

3 Section 1: Introduction and Installation Notes HIGH VOLTAGE Risk of Electrical Shock. This equipment is connected to line voltage that can create a potentially hazardous situation. Your rotary phase converter has been engineered and manufactured to our standards for dependability, ease of operation, and operator safety. When properly cared for, it will give you years of rugged, troublefree performance. Installation of this equipment must comply with all national, state and local electrical codes. Installation must be performed by qualified personnel and should have experience working with this line voltage. Always make certain power is off before servicing this equipment. The input wire gauge must be sized to furnish the single-phase input current (amperage); this wire is larger than the three phase output current to the load. Make sure the input voltage is before connecting. Do not connect control circuits to T3. Do not connect a ground or neutral to T3. All loads (including transformers) must be turned off before starting phase converter. Do not bolt idler generator down solid. This can cause diminished generator life. Make sure phase converter control panel, generator and equipment are properly grounded. Wire recommendations are minimums. Voltage drop is dependent on wire length and gauge. Increase wire one (1) additional size for every fifty (50) feet of wire run. Wire recommendation is based on the use of copper wire. If using aluminum wire, use the copper equivalent for current amount. Single phase loads must always be energized by lines T1 and T2. SAVE THIS MANUAL FOR FUTURE REFERENCE

4 Section 2: Installation 2.1 Typical Line Diagram Single Phase Power *See Chart 2.2 for Minimum Single Phase Wire Sizes (Column C) Single Phase Disconnect Switch Or Load Center Rotary Phase Converter Control Panel *See Chart 2.2 for Fuse and Circuit Breaker Ranges/Sizes (Columns A & B) Three Phase Disconnect Switch Or Load Center (If Required) *See Chart 2.2 for Minimum Three Phase Output Wire Sizes (Column D) Three Phase Loads 1. Installation must comply with all National, State and Local Electrical Codes. 2. Installation must be performed by a licensed electrician. 3. Rotary phase converter must start first before loads are started. 4. T3 is the generated leg, do not use for single phase loads or control circuits. 5. Do not bolt generator down solid. 6. Rotary phase converter should reach full speed within 2 to 3 seconds.

5 2.2 Branch Circuit and Wire Sizing Column A B C D Horse Power Minimum Circuit Breaker & Fuse Size Maximum Circuit Breaker & Fuse Size Minimum Single Phase Wire Sizes Branch Circuit (Circuit breaker and Fuse) Sizing: Your NAPCES rotary phase converter has a minimum and maximum circuit range/size. Your circuit protection can be sized at the minimum, maximum or anywhere between the two amounts. To determine your single phase branch circuit required to feed your converter and load: Add your total 3 phase loads together and multiply by This is the amount of single phase current you will draw at full load. This is the minimum single phase service needed to run your phase converter and loads. However, the National Electric Code (N.E.C.) Article 455 recommends multiplying your total phase loads by 2.5. Examples: Total 3 phase load(s) amperage X 1.73 = Single Phase Current Draw Total 3 phase load(s) amperage X 2.5 = Minimum Circuit Size Minimum Three Phase Wire Sizes 3 10 amps 20 amps amps 30 amps amps 40 amps amps 50 amps amps 80 amps amps 100 amps amps 125 amps 1/ amps 150 amps 2/ amps 200 amps 4/ amps 250 amps 300 MCM 2/ amps 300 amps 400 MCM 3/0 Wire / Conductor Sizing: Wire sizing is extremely important in order that proper voltage may be maintained during motor start-up. The N.E.C. Article governs the wire size of phase converters. Article states that the input wire size shall not be less than 125% of the phase converter nameplate input full-load amperes (for variable loads) and/or not less than 250% of the sum of the full-load 3-phase current rating (for variable and fixed loads). Minimum wire size recommendations are listed in the chart above. These wire recommendations are for wire runs of fifty (50) feet or less. Increase the wire size one (1) size for ever additional fifty (50) foot run. Note Wire recommendations are for copper wire. If using aluminum wire, use the copper equivalent for current amount.

6 2.3 Wire Connection All NAPCES rotary phase converters are equipped with power distribution blocks for wire terminations. Single phase input power connections are labeled L1 and L2. Output idler generator and load power connections are labeled T1, T2 and T3. T3 is the manufactured leg of power. Here is an illustration of the wiring connections: T1 T2 T3 L1 L2 *Front view of power distribution blocks Recommend Tightening Torque AWG 35 Lb.-in 8 AWG 40 Lb.-in 6-2/0 AWG 120 Lb.-in 1/0-400 MCM 275 Lb.-in 2.4 Idler Generator Connection For 9 Lead Wire Idler Generators (Motors) - ODP All Sizes and TECF 3HP, 5HP, 7.5HP and 10HP Connect the idler generator according to the nameplate wiring diagram. Your 9 wire lead connection is most commonly referred to as a wye connection. Connect wire leads 4, 5 and 6 together. Insulate this connection with electrical tape of heat shrink tubing. These 3 leads are connected to each other and NOT to any other wires. Now, connect wire leads 1 & 7 to T1 in the control panel, wire leads 2 & 8 to T2 in the control panel and wire leads 3 & 9 to T3 in the control panel.

7 For 12 Lead Wire Idler Generators (Motors) TEFC - 15HP, 20HP, 25HP, 30HP, 40HP and 50HP Connect the idler generator according to the nameplate wiring diagram. This 12 wire lead connection is most commonly referred to as a delta connection run. Connect wire leads 1, 6, 7 & 12 to T1 in the control panel, wire leads 2, 4, 8 & 10 to T2 in the control panel and wire leads 3, 5, 9 & 11 to T3 in the control panel. Here is a line diagram for reference: 9 Lead Wire Idler Generators 12 Lead Wire Idler Generators T1 T2 T3 T1 T2 T3 Finally, properly ground idler generator to earth ground. *Note this is low voltage. Low voltage is volts. 2.5 Switch Assembly On the front cover of the control panel, press the red stop button. While doing this, look at the back side of the panel cover and note on which side the red tab pushes forward. Securely push the terminal blocks into the back of switch. The red terminal block matches the red tab. Lastly, slide the tab on top of the terminal blocks to the right (when looking at the back of the switch) to lock the switch terminal blocks into place. Section 3: Checking the Converter 3.1 Checking Single Phase Line Voltage Measure the single phase utility input supply voltage between L1 and L2 with a voltmeter and record. It should measure between 220 and 245 on a standard single phase system. Note If your input voltage is too high, you may need to install a buck-boost transformer to decrease the voltage. Please contact NAPCES; we carry a complete line of buck-boost transformers.

8 Input Voltage L1-L2 3.2 Checking Three Phase Output Voltage Start the rotary phase converter. Press the Green Start push button. A light between the start and stop buttons will illuminate. The phase converter should reach full speed within 2 3 seconds. Note If the phase converter does not start in 5 seconds, turn it off. Measure the output line-to-line voltages at the phase converter and record. This is done by measuring between the three (3) combinations of output terminals. (T1-T2, T1-T3 and T2-T3). Output Voltages T1-T2, T1-T3, T2-T3 T1-T2 s voltage should be the same or within 1-2 volts of L1-L2. T1-T3 and T2-T3 should measure 5 15 volts higher than T1-T2 without a load running. Once a load is applied, these voltages will drop down closer together. Note If voltage is too high, capacitors can be removed. If voltage is too low, capacitors can be added. Note Line to-ground voltage are not relevant. However, T1 and T2 should to ground and T3 should measure between 190 and 250 when measuring to ground. You can now start your loads. Note If a load motor rotates backwards, switch any two (2) connections at the load. Section 4: Operation & Maintenance 1.1 Operation 1. A NAPCES rotary phase converter may operate continuously with or without a load. 2. DO NOT start the phase converter under load. 3. Wait until phase converter reaches full speed before starting loads. 4. If possible, avoid starting more than one load at the same time. 5. Turn rotary converter off if excessive noise or vibration occurs. 1.2 Maintenance Your NAPCES converter requires very little maintenance. We recommend periodic lubrication, cleaning and inspection. Lubrication All NAPCES rotary phase converters generator bearings are pre-greased by the factory. This initial greasing generally will last the lifetime of the generator; however, a squirt of grease may be needed from time to time. Recommended grease Exxon Polyrex EM Bearing Grease

9 Cleaning and Inspection 1. Inspect the rotary converter from time to time. 2. Make sure all vents are clear and clean. 3. Clean off dust, dirt and any debris buildup on the generator. This can insulate the generator and cause overheating. 4. Open control panel and inspect power and control components. 5. Check all wires for loose connections, cuts/nicks or damage. Clean, tighten or replace if necessary. INTENTIONALLY LEFT BLANK

10 Quick Specs See back for complete specs Single Phase Input Power Volts 3 Phase Rated Output Volts Input Amperage Range Amps 3 Phase Output Amperage - 14 Amps Idler HP Rating - 5HP (3.3kW) Voltage Balance - Based on input +/-5-8% Professional. Rugged. Affordable. The Pro-Line offers much more than you would expect from a phase converter. Loaded with features and unmatched quality. Control Panel Features Built-In Motor Starter with Start/ Stop Push Button Switch Digitally Controlled & Protected Start Circuit Complete Phase Power Failure Precision Voltage Balancing Power ON Indicator Light Easy Power Distribution Block Connections 10 Year Parts / Lifetime Labor Warranty Idler Generator Features Easy Installation Custom Made Rotary Phase Converter Generators Made by Baldor Electric USA Low Impedance/High Efficiency Design Available in ODP and TEFC Custom Copper Windings and Rotor Shielded Windings Installation made easy with removable back plate, open side walls, oversized wire connections and laser cut knockouts including one for a twist-lock outlet.

11 Model Brand NAPCES Line Pro-Line Model # PL-5 General Specifications Horse Power (HP) 5 Kilo-watt (kw) 3.3 Frequency (Hz) 60 Generator Type ODP Enclosure Type NEMA 1 (Indoor) Generator Frame 182 Single Phase Electrical Specifications Voltage Input Minimum Fuse Size 20 Minimum Circuit Breaker Size 20 Maximum Fuse Size 30 Maximum Circuit Breaker Size 30 Minimum Wire Input 10 AWG Idle Amperage 1.72 Three Phase Electrical Specifications Voltage Output based on input voltage Output Amperage 14 Voltage Balance 5-8% Minimum Wire to Generator 12 AWG Minimum Wire to Load 12 AWG Dimensions & Weights Enclosure (H X W X D) 17" X 12" X 8" Idler (Approx.) Length X Diameter 10" X 6.5" Approx. Total Shipping Weight 94lbs. The PL-5 Pro-Line Phase Converter is best sized for: Easy / Light Motor Loads - up to 5HP Examples of Easy Loads: Table Saw, Milling Machine,Drill Press Medium Motor Loads - up to 5HP Examples of Medium Loads: Belt Sander, Grinder, Mixer Hard Motors Loads - up to 3HP Examples of Hard Loads: Gearhead Lathe, Dust Collector, Fan Very Hard Motor Load - up to 2.5HP Examples of Very Hard Motor Loads: Air Compressor, Sub. Pump CNC, Resistive and Inductive Loads - N/A Built-In Motor Stater with Start / Stop Switch Oversized Power Distribution Blocks for Easy Installation For light/easy motor loads: Size rotary phase converter up one size above motor size For medium motor loads: Size rotary phase converter 1.5 times larger then motor size For heavy/hard motor loads: Size rotary phase converter double the size of motor load For very hard motor loads: Size rotary phase converter 2.5 times larger then the motor load For CNC, resistive and inductive loads: Size rotary phase converter double the size of load Complete 3 Phase Power Guard

12 Quick Specs See back for complete specs Single Phase Input Power Volts 3 Phase Rated Output Volts Input Amperage Range Amps 3 Phase Output Amperage - 21 Amps Idler HP Rating - 7.5HP (5.6kW) Voltage Balance - Based on input +/-2-5% Professional. Rugged. Affordable. The Pro-Line offers much more than you would expect from a phase converter. Loaded with features and unmatched quality. Control Panel Features Built-In Motor Starter with Start/ Stop Push Button Switch Digitally Controlled & Protected Start Circuit Complete Phase Power Failure Precision Voltage Balancing Power ON Indicator Light Easy Power Distribution Block Connections 10 Year Parts / Lifetime Labor Warranty Idler Generator Features Easy Installation Custom Made Rotary Phase Converter Generators Made by Baldor Electric USA Low Impedance/High Efficiency Design Available in ODP and TEFC Custom Copper Windings and Rotor Shielded Windings Installation made easy with removable back plate, open side walls, oversized wire connections and laser cut knockouts including one for a twist-lock outlet.

13 Model Brand NAPCES Line Pro-Line Model # PL-7 General Specifications Horse Power (HP) 7.5 Kilo-watt (kw) 5.6 Frequency (Hz) 60 Generator Type ODP Enclosure Type NEMA 1 (Indoor) Generator Frame 213 Single Phase Electrical Specifications Voltage Input Minimum Fuse Size 20 Minimum Circuit Breaker Size 20 Maximum Fuse Size 40 Maximum Circuit Breaker Size 40 Minimum Wire Input 8 AWG Idle Amperage 2.24 Three Phase Electrical Specifications Voltage Output based on input voltage Output Amperage 21 Voltage Balance 2 5% Minimum Wire to Generator 10 AWG Minimum Wire to Load 10 AWG Dimensions & Weights Enclosure (H X W X D) 17" X 12" X 8" Idler (Approx.) Length X Diameter 13" X 8" Approx. Total Shipping Weight 116 lbs. The PL-7 Pro-Line Phase Converter is best sized for: Easy / Light Motor Loads - up to 5HP Examples of Easy Loads: Table Saw, Milling Machine,Drill Press Medium Motor Loads - up to 5HP Examples of Medium Loads: Belt Sander, Grinder, Mixer Hard Motor Loads - up to 3HP Examples of Hard Loads: Gearhead Lathe, Dust Collector, Fan Very Hard Motor Load - up to 2.5HP Examples of Very Hard Motor Loads: Air Compressor, Sub. Pump CNC, Resistive and Inductive Loads - up to 12 volts Built-In Motor Stater with Start / Stop Switch Oversized Power Distribution Blocks for Easy Installation For light/easy motor loads: Size rotary phase converter up one size above motor size For medium motor loads: Size rotary phase converter 1.5 times larger then motor size For heavy/hard motor loads: Size rotary phase converter double the size of motor load For very hard motor loads: Size rotary phase converter 2.5 times larger then the motor load For CNC, resistive and inductive loads: Size rotary phase converter double the size of load Complete 3 Phase Power Guard

14 Quick Specs See back for complete specs Single Phase Input Power Volts 3 Phase Rated Output Volts Input Amperage Range Amps 3 Phase Output Amperage - 28 Amps Idler HP Rating - 10HP (7.5kW) Voltage Balance - Based on input +/-2-5% Professional. Rugged. Affordable. The Pro-Line offers much more than you would expect from a phase converter. Loaded with features and unmatched quality. Control Panel Features Built-In Motor Starter with Start/ Stop Push Button Switch Digitally Controlled & Protected Start Circuit Complete Phase Power Failure Precision Voltage Balancing Power ON Indicator Light Easy Power Distribution Block Connections 10 Year Parts / Lifetime Labor Warranty Idler Generator Features Easy Installation Custom Made Rotary Phase Converter Generators Made by Baldor Electric USA Low Impedance/High Efficiency Design Available in ODP and TEFC Custom Copper Windings and Rotor Shielded Windings Installation made easy with removable back plate, open side walls, oversized wire connections and laser cut knockouts including one for a twist-lock outlet.

15 Model Brand NAPCES Line Pro-Line Model # PL-10 General Specifications Horse Power (HP) 10 Kilo-watt (kw) 7.5 Frequency (Hz) 60 Generator Type ODP Enclosure Type NEMA 1 (Indoor) Generator Frame 215 Single Phase Electrical Specifications Voltage Input Minimum Fuse Size 30 Minimum Circuit Breaker Size 30 Maximum Fuse Size 50 Maximum Circuit Breaker Size 50 Minimum Wire Input 6 AWG Idle Amperage 3.24 Three Phase Electrical Specifications Voltage Output based on input voltage Output Amperage 28 Voltage Balance 2-5% Minimum Wire to Generator 10 AWG Minimum Wire to Load 10 AWG or based on load Dimensions & Weights Enclosure (H X W X D) 17" X 12" X 8" Idler (Approx.) Length X Diameter 13.5" X 9.5" Approx. Total Shipping Weight 126 lbs. The PL-10 Pro-Line Phase Converter is best sized for: Easy / Light Motor Loads - up to 7.5HP Examples of Easy Loads: Table Saw, Milling Machine,Drill Press Medium Motor Loads - up to 6HP Examples of Medium Loads: Belt Sander, Grinder, Mixer Hard Motor Loads - up to 5HP Examples of Hard Loads: Gearhead Lathe, Dust Collector, Fan Very Hard Motor Load - up to 3HP Examples of Very Hard Motor Loads: Air Compressor, Sub. Pump CNC, Resistive and Inductive Loads - up to 15 volts Built-In Motor Stater with Start / Stop Switch Oversized Power Distribution Blocks for Easy Installation For light/easy motor loads: Size rotary phase converter up one size above motor size For medium motor loads: Size rotary phase converter 1.5 times larger then motor size For heavy/hard motor loads: Size rotary phase converter double the size of motor load For very hard motor loads: Size rotary phase converter 2.5 times larger then the motor load For CNC, resistive and inductive loads: Size rotary phase converter double the size of load Complete 3 Phase Power Guard

16 Quick Specs See back for complete specs Single Phase Input Power Volts 3 Phase Rated Output Volts Input Amperage Range Amps 3 Phase Output Amperage - 42 Amps Idler HP Rating - 15HP (11.2kW) Voltage Balance - Based on input +/-2-5% Professional. Rugged. Affordable. The Pro-Line offers much more than you would expect from a phase converter. Loaded with features and unmatched quality. Control Panel Features Built-In Motor Starter with Start/ Stop Push Button Switch Digitally Controlled & Protected Start Circuit Complete Phase Power Failure Precision Voltage Balancing Power ON Indicator Light Easy Power Distribution Block Connections 10 Year Parts / Lifetime Labor Warranty Idler Generator Features Easy Installation Custom Made Rotary Phase Converter Generators Made by Baldor Electric USA Low Impedance/High Efficiency Design Available in ODP and TEFC Custom Copper Windings and Rotor Shielded Windings Installation made easy with removable back plate, open side walls, oversized wire connections and laser cut knockouts including one for a twist-lock outlet.

17 Model Brand NAPCES Line Pro-Line Model # PL-15 General Specifications Horse Power (HP) 15 Kilo-watt (kw) 11.2 Frequency (Hz) 60 Generator Type ODP Enclosure Type NEMA 1 (Indoor) Generator Frame 254 Single Phase Electrical Specifications Voltage Input Minimum Fuse Size 40 Minimum Circuit Breaker Size 40 Maximum Fuse Size 80 Maximum Circuit Breaker Size 80 Minimum Wire Input 4 AWG Idle Amperage 4.24 Three Phase Electrical Specifications Voltage Output based on input voltage Output Amperage 42 Voltage Balance 2-5% Minimum Wire to Generator 8 AWG Minimum Wire to Load 8 AWG or based on load Dimensions & Weights Enclosure (H X W X D) 18" X 18" X 8" Idler (Approx.) Length X Diameter 15" X 10" Approx. Total Shipping Weight 202 lbs. The PL-15 Pro-Line Phase Converter is best sized for: Easy / Light Motor Loads - up to 10HP Examples of Easy Loads: Table Saw, Milling Machine,Drill Press Medium Motor Loads - up to 7.5HP Examples of Medium Loads: Belt Sander, Grinder, Mixer Hard Motor Loads - up to 7.5HP Examples of Hard Loads: Gearhead Lathe, Dust Collector, Fan Very Hard Motor Load - up to 5HP Examples of Very Hard Motor Loads: Air Compressor, Sub. Pump CNC, Resistive and Inductive Loads - up to 24 volts Built-In Motor Stater with Start / Stop Switch Oversized Power Distribution Blocks for Easy Installation For light/easy motor loads: Size rotary phase converter up one size above motor size For medium motor loads: Size rotary phase converter 1.5 times larger then motor size For heavy/hard motor loads: Size rotary phase converter double the size of motor load For very hard motor loads: Size rotary phase converter 2.5 times larger then the motor load For CNC, resistive and inductive loads: Size rotary phase converter double the size of load Complete 3 Phase Power Guard

18 Quick Specs See back for complete specs Single Phase Input Power Volts 3 Phase Rated Output Volts Input Amperage Range Amps 3 Phase Output Amperage - 52 Amps Idler HP Rating - 20HP (14.9kW) Voltage Balance - Based on input +/-2-5% Professional. Rugged. Affordable. The Pro-Line offers much more than you would expect from a phase converter. Loaded with features and unmatched quality. Control Panel Features Built-In Motor Starter with Start/ Stop Push Button Switch Digitally Controlled & Protected Start Circuit Complete Phase Power Failure Precision Voltage Balancing Power ON Indicator Light Easy Power Distribution Block Connections 10 Year Parts / Lifetime Labor Warranty Idler Generator Features Easy Installation Custom Made Rotary Phase Converter Generators Made by Baldor Electric USA Low Impedance/High Efficiency Design Available in ODP and TEFC Custom Copper Windings and Rotor Shielded Windings Installation made easy with removable back plate, open side walls, oversized wire connections and laser cut knockouts including one for a twist-lock outlet.

19 Model Brand NAPCES Line Pro-Line Model # PL-20 General Specifications Horse Power (HP) 20 Kilo-watt (kw) 14.9 Frequency (Hz) 60 Generator Type ODP Enclosure Type NEMA 1 (Indoor) Generator Frame 256 Single Phase Electrical Specifications Voltage Input Minimum Fuse Size 50 5Minimum Circuit Breaker Size 50 Maximum Fuse Size 100 Maximum Circuit Breaker Size 100 Minimum Wire Input 2 AWG Idle Amperage 5.37 Three Phase Electrical Specifications Voltage Output based on input voltage Output Amperage 52 Voltage Balance 2-5% Minimum Wire to Generator 6 AWG Minimum Wire to Load 6 AWG or based on load Dimensions & Weights Enclosure (H X W X D) 18" X 18" X 8" Idler (Approx.) Length X Diameter 18" X 10" Approx. Total Shipping Weight 235 lbs. The PL-20 Pro-Line Phase Converter is best sized for: Easy / Light Motor Loads - up to 15HP Examples of Easy Loads: Table Saw, Milling Machine,Drill Press Medium Motor Loads - up to 12HP Examples of Medium Loads: Belt Sander, Grinder, Mixer Hard Motor Loads - up to 10HP Examples of Hard Loads: Gearhead Lathe, Dust Collector, Fan Very Hard Motor Load - up to 7.5HP Examples of Very Hard Motor Loads: Air Compressor, Sub. Pump CNC, Resistive and Inductive Loads - up to 31 volts Built-In Motor Stater with Start / Stop Switch Oversized Power Distribution Blocks for Easy Installation For light/easy motor loads: Size rotary phase converter up one size above motor size For medium motor loads: Size rotary phase converter 1.5 times larger then motor size For heavy/hard motor loads: Size rotary phase converter double the size of motor load For very hard motor loads: Size rotary phase converter 2.5 times larger then the motor load For CNC, resistive and inductive loads: Size rotary phase converter double the size of load Complete 3 Phase Power Guard

20 Quick Specs See back for complete specs Single Phase Input Power Volts 3 Phase Rated Output Volts Input Amperage Range Amps 3 Phase Output Amperage - 65 Amps Idler HP Rating - 25HP (18.6kW) Voltage Balance - Based on input +/-2-5% Professional. Rugged. Affordable. The Pro-Line offers much more than you would expect from a phase converter. Loaded with features and unmatched quality. Control Panel Features Built-In Motor Starter with Start/ Stop Push Button Switch Digitally Controlled & Protected Start Circuit Complete Phase Power Failure Precision Voltage Balancing Power ON Indicator Light Easy Power Distribution Block Connections 10 Year Parts / Lifetime Labor Warranty Idler Generator Features Easy Installation Custom Made Rotary Phase Converter Generators Made by Baldor Electric USA Low Impedance/High Efficiency Design Available in ODP and TEFC Custom Copper Windings and Rotor Shielded Windings Installation made easy with removable back plate, open side walls, oversized wire connections and laser cut knockouts including one for a twist-lock outlet.

21 Model Brand NAPCES Line Pro-Line Model # PL-25 General Specifications Horse Power (HP) 25 Kilo-watt (kw) 18.6 Frequency (Hz) 60 Generator Type ODP Enclosure Type NEMA 1 (Indoor) Generator Frame 284 Single Phase Electrical Specifications Voltage Input Minimum Fuse Size 60 5Minimum Circuit Breaker Size 60 Maximum Fuse Size 125 Maximum Circuit Breaker Size 125 Minimum Wire Input 1/0 AWG Idle Amperage 6.56 Three Phase Electrical Specifications Voltage Output based on input voltage Output Amperage 65 Voltage Balance 2-5% Minimum Wire to Generator 4 AWG Minimum Wire to Load 4 AWG or based on load Dimensions & Weights Enclosure (H X W X D) 26" X 18" X 8" Idler (Approx.) Length X Diameter 19" X 11.5" Approx. Total Shipping Weight 268 lbs. The PL-25 Pro-Line Phase Converter is best sized for: Easy / Light Motor Loads - up to 20HP Examples of Easy Loads: Table Saw, Milling Machine,Drill Press Medium Motor Loads - up to 15HP Examples of Medium Loads: Belt Sander, Grinder, Mixer Hard Motor Loads - up to 12HP Examples of Hard Loads: Gearhead Lathe, Dust Collector, Fan Very Hard Motor Load - up to 10HP Examples of Very Hard Motor Loads: Air Compressor, Sub. Pump CNC, Resistive and Inductive Loads - up to 39 volts Built-In Motor Stater with Start / Stop Switch Oversized Power Distribution Blocks for Easy Installation For light/easy motor loads: Size rotary phase converter up one size above motor size For medium motor loads: Size rotary phase converter 1.5 times larger then motor size For heavy/hard motor loads: Size rotary phase converter double the size of motor load For very hard motor loads: Size rotary phase converter 2.5 times larger then the motor load For CNC, resistive and inductive loads: Size rotary phase converter double the size of load Complete 3 Phase Power Guard

22 Quick Specs See back for complete specs Single Phase Input Power Volts 3 Phase Rated Output Volts Input Amperage Range Amps 3 Phase Output Amperage - 80 Amps Idler HP Rating - 30HP (21.4kW) Voltage Balance - Based on input +/-2-5% Professional. Rugged. Affordable. The Pro-Line offers much more than you would expect from a phase converter. Loaded with features and unmatched quality. Control Panel Features Built-In Motor Starter with Start/ Stop Push Button Switch Digitally Controlled & Protected Start Circuit Complete Phase Power Failure Precision Voltage Balancing Power ON Indicator Light Easy Power Distribution Block Connections 10 Year Parts / Lifetime Labor Warranty Idler Generator Features Easy Installation Custom Made Rotary Phase Converter Generators Made by Baldor Electric USA Low Impedance/High Efficiency Design Available in ODP and TEFC Custom Copper Windings and Rotor Shielded Windings Installation made easy with removable back plate, open side walls, oversized wire connections and laser cut knockouts including one for a twist-lock outlet.

23 Model Brand NAPCES Line Pro-Line Model # PL-30 General Specifications Horse Power (HP) 30 Kilo-watt (kw) 21.4 Frequency (Hz) 60 Generator Type ODP Enclosure Type NEMA 1 (Indoor) Generator Frame 286 Single Phase Electrical Specifications Voltage Input Minimum Fuse Size 70 Minimum Circuit Breaker Size 70 Maximum Fuse Size 150 Maximum Circuit Breaker Size 150 Minimum Wire Input 2/0 AWG Idle Amperage 7.42 Three Phase Electrical Specifications Voltage Output based on input voltage Output Amperage 80 Voltage Balance 2-5% Minimum Wire to Generator 3 AWG Minimum Wire to Load 3 AWG or based on load Dimensions & Weights Enclosure (H X W X D) 26" X 18" X 8" Idler (Approx.) Length X Diameter 19" X 11.5" Approx. Total Shipping Weight 317 lbs. The PL-30 Pro-Line Phase Converter is best sized for: Easy / Light Motor Loads - up to 25HP Examples of Easy Loads: Table Saw, Milling Machine,Drill Press Medium Motor Loads - up to 20HP Examples of Medium Loads: Belt Sander, Grinder, Mixer Hard Motor Loads - up to 15HP Examples of Hard Loads: Gearhead Lathe, Dust Collector, Fan Very Hard Motor Load - up to 10HP Examples of Very Hard Motor Loads: Air Compressor, Sub. Pump CNC, Resistive and Inductive Loads - up to 49 volts Built-In Motor Stater with Start / Stop Switch Oversized Power Distribution Blocks for Easy Installation For light/easy motor loads: Size rotary phase converter up one size above motor size For medium motor loads: Size rotary phase converter 1.5 times larger then motor size For heavy/hard motor loads: Size rotary phase converter double the size of motor load For very hard motor loads: Size rotary phase converter 2.5 times larger then the motor load For CNC, resistive and inductive loads: Size rotary phase converter double the size of load Complete 3 Phase Power Guard

24 Quick Specs See back for complete specs Single Phase Input Power Volts 3 Phase Rated Output Volts Input Amperage Range Amps 3 Phase Output Amperage Amps Idler HP Rating - 40HP (29.8kW) Voltage Balance - Based on input +/-2-5% Professional. Rugged. Affordable. The Pro-Line offers much more than you would expect from a phase converter. Loaded with features and unmatched quality. Control Panel Features Built-In Motor Starter with Start/ Stop Push Button Switch Digitally Controlled & Protected Start Circuit Complete Phase Power Failure Precision Voltage Balancing Power ON Indicator Light Easy Power Distribution Block Connections 10 Year Parts / Lifetime Labor Warranty Idler Generator Features Easy Installation Custom Made Rotary Phase Converter Generators Made by Baldor Electric USA Low Impedance/High Efficiency Design Available in ODP and TEFC Custom Copper Windings and Rotor Shielded Windings Installation made easy with removable back plate, open side walls, oversized wire connections and laser cut knockouts including one for a twist-lock outlet.

25 Model Brand NAPCES Line Pro-Line Model # PL-40 General Specifications Horse Power (HP) 40 Kilo-watt (kw) 29.8 Frequency (Hz) 60 Generator Type ODP Enclosure Type NEMA 1 (Indoor) Generator Frame 326 Single Phase Electrical Specifications Voltage Input Minimum Fuse Size 100 5Minimum Circuit Breaker Size 100 Maximum Fuse Size 200 Maximum Circuit Breaker Size 200 Minimum Wire Input 2/0 AWG Idle Amperage 8.62 Three Phase Electrical Specifications Voltage Output based on input voltage Output Amperage 100 Voltage Balance 2-5% Minimum Wire to Generator 1 AWG Minimum Wire to Load 1 AWG or based on load Dimensions & Weights Enclosure (H X W X D) 26" X 18" X 8" Idler (Approx.) Length X Diameter 21.5" X 13.5" Approx. Total Shipping Weight 425 lbs. The PL-40 Pro-Line Phase Converter is best sized for: Easy / Light Motor Loads - up to 30HP Examples of Easy Loads: Table Saw, Milling Machine,Drill Press Medium Motor Loads - up to 25HP Examples of Medium Loads: Belt Sander, Grinder, Mixer Hard Motor Loads - up to 20HP Examples of Hard Loads: Gearhead Lathe, Dust Collector, Fan Very Hard Motor Load - up to 15HP Examples of Very Hard Motor Loads: Air Compressor, Sub. Pump CNC, Resistive and Inductive Loads - up to 60 volts Built-In Motor Stater with Start / Stop Oversized Power Distribution Blocks for Easy Installation For light/easy motor loads: Size rotary phase converter up one size above motor size For medium motor loads: Size rotary phase converter 1.5 times larger then motor size For heavy/hard motor loads: Size rotary phase converter double the size of motor load For very hard motor loads: Size rotary phase converter 2.5 times larger then the motor load For CNC, resistive and inductive loads: Size rotary phase converter double the size of load Complete 3 Phase Power Guard

26 Quick Specs See back for complete specs Single Phase Input Power Volts 3 Phase Rated Output Volts Input Amperage Range Amps 3 Phase Output Amperage Amps Idler HP Rating - 50HP (37.3kW) Voltage Balance - Based on input +/-2-5% Professional. Rugged. Affordable. The Pro-Line offers much more than you would expect from a phase converter. Loaded with features and unmatched quality. Control Panel Features Built-In Motor Starter with Start/ Stop Push Button Switch Digitally Controlled & Protected Start Circuit Complete Phase Power Failure Precision Voltage Balancing Power ON Indicator Light Easy Power Distribution Block Connections 10 Year Parts / Lifetime Labor Warranty Idler Generator Features Easy Installation Custom Made Rotary Phase Converter Generators Made by Baldor Electric USA Low Impedance/High Efficiency Design Available in ODP and TEFC Custom Copper Windings and Rotor Shielded Windings Installation made easy with removable back plate, open side walls, oversized wire connections and laser cut knockouts including one for a twist-lock outlet.

27 Model Brand NAPCES Line Pro-Line Model # PL-50 General Specifications Horse Power (HP) 50 Kilo-watt (kw) 37.3 Frequency (Hz) 60 Generator Type ODP Enclosure Type NEMA 1 (Indoor) Generator Frame 326 Single Phase Electrical Specifications Voltage Input Minimum Fuse Size 125 5Minimum Circuit Breaker Size 125 Maximum Fuse Size 250 Maximum Circuit Breaker Size 250 Minimum Wire Input 300 MCM Idle Amperage 9.78 Three Phase Electrical Specifications Voltage Output based on input voltage Output Amperage 125 Voltage Balance 2-5% Minimum Wire to Generator 2/0 AWG Minimum Wire to Load 2/0 AWG or based on load Dimensions & Weights Enclosure (H X W X D) 26" X 18" X 8" Idler (Approx.) Length X Diameter 21.5" X 13.5" Approx. Total Shipping Weight 425 lbs. The PL-50 Pro-Line Phase Converter is best sized for: Easy / Light Motor Loads - up to 40HP Examples of Easy Loads: Table Saw, Milling Machine,Drill Press Medium Motor Loads - up to 30HP Examples of Medium Loads: Belt Sander, Grinder, Mixer Hard Motor Loads - up to 25HP Examples of Hard Loads: Gearhead Lathe, Dust Collector, Fan Very Hard Motor Load - up to 20HP Examples of Very Hard Motor Loads: Air Compressor, Sub. Pump CNC, Resistive and Inductive Loads - up to 75 volts Built-In Motor Stater with Start / Stop Switch Oversized Power Distribution Blocks for Easy Installation For light/easy motor loads: Size rotary phase converter up one size above motor size For medium motor loads: Size rotary phase converter 1.5 times larger then motor size For heavy/hard motor loads: Size rotary phase converter double the size of motor load For very hard motor loads: Size rotary phase converter 2.5 times larger then the motor load For CNC, resistive and inductive loads: Size rotary phase converter double the size of load Complete 3 Phase Power Guard

28 Quick Specs See back for complete specs Single Phase Input Power Volts 3 Phase Rated Output Volts Input Amperage Range Amps 3 Phase Output Amperage Amps Idler HP Rating - 60HP (44.7kW) Voltage Balance - Based on input +/-2-5% Professional. Rugged. Affordable. The Pro-Line offers much more than you would expect from a phase converter. Loaded with features and unmatched quality. Control Panel Features Built-In Motor Starter with Start/ Stop Push Button Switch Digitally Controlled & Protected Start Circuit Complete Phase Power Failure Precision Voltage Balancing Power ON Indicator Light Easy Power Distribution Block Connections 10 Year Parts / Lifetime Labor Warranty Idler Generator Features Easy Installation Custom Made Rotary Phase Converter Generators Made by Baldor Electric USA Low Impedance/High Efficiency Design Available in ODP and TEFC Custom Copper Windings and Rotor Shielded Windings Installation made easy with removable back plate, open side walls, oversized wire connections and laser cut knockouts including one for a twist-lock outlet.

29 Model Brand NAPCES Line Pro-Line Model # PL-60 General Specifications Horse Power (HP) 60 Kilo-watt (kw) 44.7 Frequency (Hz) 60 Generator Type ODP Enclosure Type NEMA 1 (Indoor) Generator Frame 364 Single Phase Electrical Specifications Voltage Input Minimum Fuse Size 150 5Minimum Circuit Breaker Size 150 Maximum Fuse Size 300 Maximum Circuit Breaker Size 300 Minimum Wire Input 350 MCM Idle Amperage Three Phase Electrical Specifications Voltage Output based on input voltage Output Amperage 149 Voltage Balance 2-5% Minimum Wire to Generator 3/0 AWG Minimum Wire to Load 3/0 AWG or based on load Dimensions & Weights Enclosure (H X W X D) 26" X 18" X 8" Idler (Approx.) Length X Diameter 22" X 13.5" Approx. Total Shipping Weight 519 lbs. The PL-60 Pro-Line Phase Converter is best sized for: Easy / Light Motor Loads - up to 50HP Examples of Easy Loads: Table Saw, Milling Machine,Drill Press Medium Motor Loads - up to 40HP Examples of Medium Loads: Belt Sander, Grinder, Mixer Hard Motor Loads - up to 30HP Examples of Hard Loads: Gearhead Lathe, Dust Collector, Fan Very Hard Motor Load - up to 25HP Examples of Very Hard Motor Loads: Air Compressor, Sub. Pump CNC, Resistive and Inductive Loads - up to 88 volts Built-In Motor Stater with Start / Stop Switch Oversized Power Distribution Blocks for Easy Installation For light/easy motor loads: Size rotary phase converter up one size above motor size For medium motor loads: Size rotary phase converter 1.5 times larger then motor size For heavy/hard motor loads: Size rotary phase converter double the size of motor load For very hard motor loads: Size rotary phase converter 2.5 times larger then the motor load For CNC, resistive and inductive loads: Size rotary phase converter double the size of load Complete 3 Phase Power Guard