Power Factor Correction
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1 Power Factor Correction Medium Voltage Automatic Capacitor Bank Save energy and reduce Carbon dioxide emission! FRANKE GMKP LTD Berlin,Germany C1607 Software Park, National Hi-Tech Industry Development Area, Wuxi Tel: Fax:
2 FRANKE GMKP, a leading manufacturer with German Quality Company brief FRANKE GMKP is a leading company for design, manufacturing & marketing of Power Factor Correction, Energy Management and Intelligent Power Efficiency located in Berlin Germany. Many years of continuous technology development leads FRANKE GMKP now to one of the world s best quality and solution provider of Power Quality and Energy Efficient system, as well as all needed components and devices Following our high German technology standard FRANKE GMKP became a international operating company with distributors, manufacturers and administrative centres in Germany, England, China, India, Turkey, Italy, Hong Kong and many more. Our customer are including many world s top companies like Siemens, ABB,VW and so on, we are pride that we are an important supplier of many world famous brand-capacitor manufacturers for their (OEM) production! All our products are not only designed to highest international standards and certificates, moreover FRANKE GMKP also focuses on highest customer satisfaction, reliability and system integrity, also FRANKE GMKP s system of quality assurance has been approved by the highest international standards. Our customer service has a top priority in order to provide comprehensive and versatile support and establish a mutually beneficial, long term corporation and partnership. In addition FRANKE GMKP has the ability to provide individual solutions according costumers request. FRANKE GMKP ENERGY--- for a better power!
3 FRANKE GMKP s Technology of Medium Voltage Capacitors General Information The power capacitors produced by FRANKE GMKP were specially designed for reactive power compensation. Using state of the art technology and high-quality materials have enabled us to develop a range of capacitors to meet the demands of the future. Furthermore FRANKE GMKP s products and system of manufacturing and service is part of the new environmental protection industry and will strongly work further to improve our world s conditions. GMKP type name FRANKE GMKP s registered type name worldwide based on FRANK GMKP s own special German technology. FRANKE GMKP prime advantages are: completely dry capacitor construction, so there are no possibility of out flow special one form capacitor cane, also minimize possibilities for leaks no PCB using filled with protective gas fireproofing overpressure and over-current tear off fuse self healing polypropylene foil stable fixed connection long life working Construction features For capacitors long life properly working the construction and manufacturing process has high priority and is constantly observed by FRANKE GMKP s specialists. All GMKP power capacitors have cylindrical extruded aluminium housing with a special three cascade sealing method for the capacitor cane to provide leaks. Another FRANKE GMKP s special is the double safety system, which not only protect in case of overpressure, but also switch the capacitor off in case of over-current. The purpose is to protect the capacitor against excessive pressure increase inside. The inner connections are separated for this purpose from the main supply. The internal construction includes lengthwise separate windings of high quality, resistant, metalized polypropylene films. For example, a three phase capacitor has therefore three windings. The quality of the polypropylene film is significantly responsible for the self-healing ability of the capacitors and so our special metallization procedure ensures a high degree of capacitor self-healing. Our capacitors are delivered with the appropriate discharge resistors. FRANKE GMKP s special design is the internal resistors. In case of high power consumption we so avoid arcs outside the capacitor to protect the equipment from burning and over-heating. Another advance of this design is to reduce the time for discharging in addition with very low resistor losses and at least safe space for installing the capacitor. Application Power transmission stations. Individual solution for fixed power factor correction (e.g. Motor, transformers, lighting etc.) Group fixed power factor correction (several equipment connected in a group) All kind of capacitor banks. Harmonic trap applications (e.g. oven, UPS, frequency drives and converters etc.) Special application such as filter, DC transmission, etc. Excellent single phase capacitor units
4 Automatic Capacitor Bank indoor type The series Automatic Step Capacitor Banks & it s connection products of Metal-Enclosed Capacitor Bank are especially designed to compensate the reactive energy in power networks outdoor for the normal load or with harmonics content, permitting not only the correction of the fluctuation caused by lineal, but also the non-lineal electrical loads. Features: Connection Automatic Capacitor Bank -indoor mounting -Automatic 6 steps Max. -Automatic protection of voltage and current, -Automatic harmonic(thd) cut off -Internal fuse capacitor unit Vacuum contactor switching -Detuned / filter reactor connection -Communication are available on request. Benefit capacitor Electrical Long life cycle ( hours) Highest pulse current withstand capability Corona-free very low losses Internal fuse protection Terminal for high capacity cables with steel assistant Mounting Reduced mounting costs Any position mounting Maintenance-free Environment Safety Non-pollution, Non PCB Environmentally friendly manufactured Recyclable Easy to dispose Oil mixed with special protection gas design Internal protection fuse with the weak point Plus pressure inside the cane Non-flammable robust terminals strong design of the end steel case Outdoor application :Metal-enclosed Automatic Capacitor Bank Outdoor application:: Metal-Enclosed Automatic Capacitor Bank Connection Outdoor Metal-enclosed Automatic Capacitor Bank Features: -Outdoor/IP54 mounting -Stainless steel cabinet -Automatic protection of voltage and current, -Automatic harmonic(thd) cut off(capital -Internal fuse capacitor unit -Detuned / filter reactor connection -Automatic step are available on request -Communication are available on request.
5 Special technology Capacitors New media of oil mixed with protection gas under 3 vacuum processing -Dissolve the atom-water oil dielectric by the gas -Excellent radiator by the gas -Plus pressure by the gas inside the can prevent the empty internal can -excellent isolation gas lead to better electricity ability -three vacuum processing pledged higher quality(normal 2 processing only) The curves are as following Fig.1 capacitor vs. temperature curve Fig. 2 Loss angle vs. temperature for mixed dielectric Fig.3 Loss angle vs. temperature of all film capacitor Fig.4 reduction of capacitor life as a function of the overvoltage coefficient at constant temperature FRANKE s Capacitors have better function of this curve Fig.5 reduction of capacitor life as an average ambient temperature at constant voltage Special Internal fuse with the weak point design -more exactitude and orientation - Exactitude cutting time The fuse will be cut off only on the position of the weak point of the fuse -Fig.1,when the voltage of the units close to its maximum amplitude, that is, at zone current, in this case, it is power stored in the capacitance of the parallel elements which best guarantees a current sufficient to rupture the internal fuse -Fig.2, when the voltage of the units close to the zone, that is, at zone to maximum current, in this case, it is line current circulating in the capacitor assembly which ensures breaking of the internal fuse. 1.) Discharge resistor. 2.) Internal fuse with the weak point. 3.) Elements Bushing: Bushing isolation distance according to the IEC standard is as following table: type Highest system voltage BIL (KV) D (mm) Cree page Distance (mm) /75 >180 >215 Oil mixed with gas technology by three high vacuum processing /150 >260 > /170 >305 >575 Cree page distance
6 Specification: System Voltage KV: Rated Power capacitor: Frequency: Standards: Max. Overvoltage(V): 6KV,10KV,11KV,12KV,24KV,33KV,36KV, (other voltage on request) 300Kvar to 10000Kvar (other power on request) 50/60 Hz capacitor::iec ,system: IEC ,Switchgear::IEC60694(2001) 1.1U N (up to 8 hours daily),1.15u N (up to 30 minutes daily) 1.2U N (up to 5 minutes), 1.3U N (up to 1 minutes) Over-current(A) Capacitance tolerance(µf): Test voltage, terminal / terminal: Test voltage, terminal / case: Insulating levels(kv): Dielectric & Capacitors losses: Life expectancy: IP Rating: Ambient temperature category: Cooling: 1,3 * I N -5 / +5% capacitors,-10% to +10% capacitor bank 4,3 * U N DC, 10 s or 2,15 * U N AC, 10 s According to relevant IEC standard for 10 s 10/40 kv; 20/60 kv; 28/75 kv; 38/95 kv; 50/125 kv 0,15 W / kvar & 0,5 W / kvar (with discharge resistors) > hours IP 00, indoor( IP 42 or IP54 on request,) -40 / C or on request Natural by air (fan system on request) Humidity: maximum 95 % Excellent three phase capacitor unit Max altitude: Reactor connection: System protection: Capacitor Safety features: Switchgear Dielectric capacitor and reactor: Discharge protection: Capacitor step Capacitor Connection: Application 1000 m above sea level or up to 2000m. (others on request) 6%,1%,12%,13%,14% etc.resin dry reactors Over current / voltage, unbalance voltage protection, ZnO2 arrester protection. Internal fuses of the or without fuse Environmentally friendly, non toxic(non-pcb) Vacuum contactor switchgear All film, Capacitor Polypropylene film (all film),special oil or oil with special gas. Resin dry copper reactor(normal 6% detuned) Capacitor 75 V, 5 min or 50V 5min. by the resistor, system by the discharge coil One step(fixed type) to 6 steps Single phase capacitor by star connection.(three phase capacitor for fixed type) Indoor or outdoor application
7 Electric connection Dry type reactor and discharge coil. for the capacitor bank detuned and the capacitor discharge 10kV QS Q FV FU C TV L for example: 3 steps automatic capacitor bank connected with the reactor and the HRC fuse protection. Cabinet draws for example:4 steps automatic capacitor bank Automatic Capacitor Bank Outdoor Automatic Capacitor Bank Vacuum capacitor contactor for automatic step switching
8 System electric control and protection Display U, I, power fact, P, S, Hz, THD(V),THD(I) harmonic current 3 to 15th Umax, Imax, Pmax, Smax, Umin, Imin, Pmin, Smin. CT ratio display target power fact Kvar each step time display Electric Protection over voltage protection over current protection over harmonic protection over load protection cable free touch protection over temperature protection operation indication system protection of unbalance voltage or unbalance current Mechanical protection key look protection IP55 protection outdoor application capacitor internal fuse protection Control automatic or mode manual mode Hi-Fi step control Max. 10 steps alarm output Standard programming Target power factor max. and min. CT ratio stage ratio power each step alarm output mode of automatic or manual
9 Electric connection automatic controller Application of fiex (one step) capacitor bank -indoor mounting -fixed capacitor step -HRC fuse protection -Internal fuse capacitor unit -Detuned / filter reactor connection View of the automatic capacitor bank fixed capacitor cabinet outdoor mounting are available on request
10 Main Rates Order No. Normal GMKPHbTBB-- steps Kvar of the step Kvar of unit capacitor Single phase (Kvar) Reactor Power 3Phase each step if 6% detuned (KVA) Quanti ty of total, Cabine ts Dimension each Cabinet (HxLxD, mm) 300Kvar 2 150x x1200x Kvar 2 250x x1200x Kvar 2 500x x1200x Kvar 3 500x x1200x Kvar x1200x Kvar x1200x Kvar x x1200x Kvar x x1200x Kvar x x1200x Kvar x x1200x Kvar X4+2000x x1200x1200 other rates/steps are available on request Order information: System voltage Load information Power factor before and after(target one) Power in Kvar of the capacitor bank Capacitor automatic step request Harmonics information and reactor request Cabinet dimension request.
11 References FRANKE GMKP has founded successful corporation with famous brands and manufacturer all over the world. Because of FRANKE GMKP does strongly work to keep and improve a German Quality level, we were selected by international renowned companies (like ABB, Siemens, and LS) for using our products. Beside the world famous brands, FRANKE GMKP is partner of major projects like (Olympic projects, diversion, DC input Electricity, etc.).moreover FRANKE is supplier of many famous foreign brand-capacitor manufacturers for their (OEM) production of capacitors. In addition to our capacitor manufacturing FRANKE GMKP ENERGY CONTROL provides a wide range of products for power factor correction (PFC), such like: MV Capacitors MV Dry &Air Coil reactors Capacitor Banks of: automatic, Pole mounted and open Racks FRANKE GMKP LTD Berlin,Germany info@frankegmkp.com C1607 Software Park, National Hi-Tech Industry Development Area, Wuxi. Tel , Fax: info@frankeenergy.com
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