ABB Automation Products... Best-in-class building blocks

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Abner Oliver
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1 Juergen Fuchs Technology Manager ABB Automation Products ABB Automation Products... Best-in-class building blocks ABB Group - 1 -

2 Best-in-class building blocks for automation Over 500,000 ABB Automation Products shipped every day! ABB Group - 2 -

What Automation Products do Breakers and switches: Switch power on/off, protect people and

Instrumentation: Measure pressure, flow, temperature, etc.

Regulate speed, power and torque delivered by motors and machines Low-Voltage Products:

3 What Automation Products do Breakers and switches: Switch power on/off, protect people and installations Control Products: Control electricity, offer man-machine communication Instrumentation: Measure pressure, flow, temperature, etc. for fluids or gasses Motors: Provide mechanical motion and torque from electricity Drives: Regulate speed, power and torque delivered by motors and machines Low-Voltage Products: Intelligent integration of products from ABB and third parties ABB Group Power Electronics: Convert electricity (e.g. frequency, AC-DC) to suit various applications

4 Focus on motors: the workhorse of industry Without the motion and torque provided by motors, most industrial devices and production lines would sit idle Motors and drives for mechanical equipment account for about 65 percent of the electrical energy used by industry ABB is the world s leading supplier of electrical machines, AC drives, and other regulating devices The right output for the right load Lower energy consumption Longer service life ABB Group - 4 -

Motors for worldwide standards The new ABB Global Motor is multi-labelled and certified for use virtually anywhere Motors are readily available from central stock locations

5 Motors for worldwide standards The new ABB Global Motor is multi-labelled and certified for use virtually anywhere Motors are readily available from central stock locations in Europe, Asia and America Features packaged in one, universally safe and efficient motor IEC CENELEC harmonized ABB Group Easy to specify for global customer operations

and control methods are used ABB offers scalable solutions

6 Motor start-up and control: efficiency enablers Depending of the size of the motor and application, different start and control methods are used ABB offers scalable solutions for all regardless of motor size and type... ABB Group - 6 -

7 ABB contactor starters: direct online start High starting current High starting torque Short starting time Always direct stop Motor protection functions Low-cost solution Fieldbus connectivity ABB Group - 7 -

8 ABB motor controllers: flexible protection Various control technologies Direct online start Star-Delta starter (Y/D-start) Electronic overload protection Motor current monitoring Fieldbus connectivity ABB Group - 8 -

9 ABB Softstarters: scalable benefits Closed-loop current control reduces the impact of motor starts on electrical networks Correct starting torque Gradual, gentler stopping of driven loads Longer service life for connected mechanical components User interface in 11 languages ABB Group - 9 -

Muscle and precision for large applications Medium voltage drives add versatility for motors rated at greater than 100 MW Modular multidrives handle up to

magnet motors/generators for propulsion, wind energy, pulp and paper, industrial applications Trend to use of higher power synchronous motors for

10 Muscle and precision for large applications Medium voltage drives add versatility for motors rated at greater than 100 MW Modular multidrives handle up to five synchronous and/or induction motors Four quadrant operation supports power factor control and energy feedback to grid ABB has provided >280 permanent magnet motors/generators for propulsion, wind energy, pulp and paper, industrial applications Trend to use of higher power synchronous motors for compressor and pulp refiner jobs ABB Group Trend to standardized large generators for gas turbines and diesel generators for cost reduction and short lead times

11 Variable-speed drives: basic facts Global drives market (excluding motion control) about 6BUSD Only 5 percent of motors are controlled. In higher powers, less than 20 percent Clear momentum for continued market growth Energy savings: Rising cost of energy Stricter greenhouse directives Production and machinery, quality Pressure for higher output, improved yield Many equipment and process requirements can only be reached with variable speed drives Comfort ABB Group - 11 Air handling and conditioning Market continues to grow >5 percent per year

12 The evolution in AC drives Smaller <1/5 the volume; 75 percent fewer parts Smarter Advanced control algorithms Easier to use Fast mobile phone configuration More performance Direct Torque Control ABB Group

Setup is presented in multiple languages for quick understanding and

13 Efficiency at the user s fingertips Built-in parameters and setup wizards for various user applications such as pumps, fans, material handling, etc. Setup is presented in multiple languages for quick understanding and error-free operation ABB Group Einfacher für Sie Easier for You Lättare för Er

14 Efficiency pays back In the last decade, ABB motors have improved in efficiency by an average of 3 percent Replacement with an ABB high-efficiency motor now costs less than to overhaul and rewind the old one ABB drives and motors can achieve payback of less than one month by using only the energy required for the current load ABB drives save 60 million tons of C0 2 emissions annually ABB Group

Getting connected: the ABB FieldBusPlug Quick connection between field devices and popular fieldbus protocols Converts neutral devices data into the appropriate

15 Getting connected: the ABB FieldBusPlug Quick connection between field devices and popular fieldbus protocols Converts neutral devices data into the appropriate language for customer s on-site fieldbus Reduces the number of necessary device variants Supports plug and produce connectivity of intelligent devices ABB Group

Wireless proximity switch S500 I/Os Circuit breaker ABB Group

16 FieldBusPlug: plug and produce connectivity AC31 Other Master PLC FBP s for different fieldbusses Other field devices Wireless proximity switch S500 I/Os Circuit breaker ABB Group - 16 Motor- starter field devices, independent from fieldbus Softstarter

Closing thought: details make the difference Meets requirements of CE, UL/UR, CSA, EFF1, EPAct, CSA/EEV Roomy terminal box designed for easy and secure installation

17 Closing thought: details make the difference Meets requirements of CE, UL/UR, CSA, EFF1, EPAct, CSA/EEV Roomy terminal box designed for easy and secure installation Degree of protection IP 55 Suitable for variable speed drives Reliable anticorrosion treatment Improved laminations, slot geometry and slot fill design ABB Group

Driving the road to greater productivity through automation

Peter Terwiesch Chief Technology Officer ABB Automation Technologies Driving the road to greater productivity through automation ABB Group - 1 - The ABB Automation Technologies landscape Process Automation