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1 t.c om LGHT TWER Di sc ou nt -E qu ip m en MLT6SM MLT6SK MLT8SK 0 PARTS MANUAL 797 B 0/6

2 ii WARNNG CALFRNA PRPSTN 65 WARNNG: Engine exhaust and some of its constituents are known to the state of California to cause cancer, birth defects, and other reproductive harm. WARNNG CALFRNA PRPSTN 65 WARNNG: Diesel engine exhaust and some of its constituents are known to the state of California to cause cancer, birth defects, and other reproductive harm. WARNNG ENVRNMENTAL HAZARD: Always recycle batteries at an official recycling center in accordance with all local laws and regulations. Failure to do so could result in environmental damage, death or serious injury.

3 is your online resource for commercial and industrial quality equipment sales and rentals. We sell worldwide for the brands Genie, Terex, Stihl, JLG, Multiquip, Mayco, Stone, Diamond Products, Airman, Mustang, Power Blanket. Locations: Florida (West Palm Beach) utside Florida TLL FREE: Need parts? Check out our website at Can t find what you need? Click on this link: and fill out the request form. Make sure you have your machines model and serial number available in order to help us get you the correct parts. ne of our experienced staff members will get back to you with a quote for the right part that your machine needs.

4 Table of Contents ntroduction... iii Parts Manual nstructions... Unit Decals - Front, Rear and Top... Unit Decals - Left and Right Sides... Unit Decals - nside Unit... 6 Light Assembly... 8 Mast Junction Box Assembly - Hard wired Lights... 0 Mast Assembly - Manual Winch... Mast Assembly - Electric Winch ption... Enclosure Assembly ( of )... 6 Enclosure Assembly ( of )... 8 Control Box assembly - MLT6SM, MLT6SK... 0 Control Box Assembly - MLT8SK... Cooling System Assembly... Engine Assembly - Mitsubishi ( of )... 6 Engine Assembly - Mitsubishi ( of )... 8 Engine Assembly - Kubota ( of )... 0 Engine Assembly - Kubota ( of )... Generator Assembly... Components To trailer assembly... 6 Trailer Assembly... 8 Axle Assembly... 0 v

5 Parts Manual nstructions t.c om Product illustrations are only representations. Products supplied may vary from the illustrations in this parts manual. Parts not shown in the illustration are indicated by a double dash (--) in the item column. Please be prepared to provide the following information when ordering replacement parts: model number, serial number (on unit serial tag), part number, purchase order number (if applicable), shipping address, shipping method. en Refer to the illustration below to locate the unit D tag and Vehicle dentification Number (VN) tag on the unit. mportant information, such as the unit serial number, model number, VN and tire loading information are found on these tags. Record the information from these tags so it is available if the tags are lost or damaged. When ordering parts or requesting assistance, you may be asked to provide this information. Unit D Tag (Located on top of control box) VN Tag Manufactured by Generac Mobile Products LLC (90) 6- GVWR/PNBV: 000KG (0000LBS) GAWR / PNBE TRE / PNEU RM / JANTE TRE AND LADNG NFRMATN 00/0000 CLD NF. PRESS./ PRESS. DE GNF A FRD - KPA(PS/LPC) SGL / DUAL RENSEGNEMENTS SUR LES PNEUS ET LE CHARGEMENT The weight of cargo should never exceed 0000KG (0000LBS) Le poids du chargement ne doit jamais depasser 0000KG (0000LBS) EACH AXLE SEE WNER S MANUAL FR ADDTNAL NFRMATN THS VEHCLE CNFRMS T ALL APPLCABLE STANDARDS PRESCRBED UNDER THE U.S. FEDERAL MTR VEHCLE SAFETY STANDARDS(FMVSS) AND CANADAN MTR VEHCLE SAFETY REGULATNS N EFFECT N THE DATE F MANUFACTURE. CE VEHCULE EST CNFRME A TUTES LES NRMES QU LU SNT APPLCABLES EN VERTU DU REGLEMENT SUR LA SECURTE DES VEHCULES AUTMBLES DU CANADA EN VGUEUR A LA DATE SA FABRCATN. XXX000 TRALER MDEL: TYPE: (800) Country of rigin Model Serial Number Manufacturing Code Weight (lbs/kg) RPM/Frequency ph..0pf ph..8pf Rating ph..0pf KW KVA V A ns. Class FR ELECTRCAL EQUPMENT NLY. PUR MATERAL ELECTRQUE SEULEMENT Form: SFC66B 07 Di sc ou nt -E qu ip V..N./N..V.: VR LE MANUEL DE L USAGER PUR PLUS DE RENSEGNEMENTS m DATE: MANUFACTURED BY/FABRQUE PAR: Generac Mobile Products LLC 797 B MLT6SM-6SK-8SK Parts Manual

6 t.c om UNT DECALS - FRNT, REAR AND TP WARNNG D NT retract outriggers with tower up. WARNUNG Nicht zurückziehen Ausleger mit Turm auf. ADVERTENCA No retraiga estabilizadores con la torre de arriba. ADVERTSSEMENT en Ne pas retirer les stabilisateurs avec la tour vers le haut. qu ip m Stowed Position Verstauposition Posición de estibación Position de rangement ENGNE PERATN MTRBETREB PERACÓN DEL MTR FNCTNNEMENT DU MTEUR STP SHUTDWN ABSCHALTUNG APAGAD ARRÊT MAN BREAKER 0V sc ou RELEASE KEY STP STP ULTRA LW SULFUR FUEL NLY S 5 mg/kg DANGER GEFAHR DESEL ABSCHLEPPANWESUNGEN NSTRUCCNES PARA REMLQUE NSTRUCTNS DE REMRQUAGE. Read operator's manual.. Use hitch rated for trailer's "gross vehicle weight rating".. Securely attach trailer to tow vehicle.. Attach safety chains using a cross pattern. 5. Attach breakdown chain to vehicle. 6. Check trailer lights.. Benutzerhandbuch lesen.. Anhängevorrichtung verwenden, die der Gesamtbetriebsgewichtsklasse des Fahrzeugs entspricht.. Anhänger sicher am Abschleppfahrzeug befestigen.. Sicherheitsketten über Kreuz anbringen. 5. Abreißkette am Fahrzeug anbringen. 6. Anhängerleuchten prüfen.. Lea el manual del operador.. Use un enganche adecuado para la capacidad de peso bruto del vehículo del remolque.. Enganche firmemente el remolque al vehículo de remolque.. Enganche las cadenas de seguridad en forma cruzada. 5. Enganche al vehículo la cadena de emergencia para averías. 6. Revise las luces del remolque.. Lire le manuel de l utilisateur.. Utiliser un attelage convenant au poids nominal brut de la remorque.. Arrimer solidement la remorque au véhicule tracteur.. Poser les chaînes de sécurité en les croisant. 5. Fixer la chaîne de remorquage au véhicule. 6. Vérifier les feux de la remorque. Di CRANK ENGNE T START PELGR DANGER TWNG NSTRUCTNS nt -E STP MAN BREAKER 0V MANUAL LCATED NSDE HD STP ACTVATE GLW PLUGS <5 SEC. MLT6SM-6SK-8SK Parts Manual B

7 UNT DECALS - FRNT, REAR AND TP tem Part No. Qty Description Notes 7979 Decal, safety MLT6/8S 7980 Decal, operation MLT6/8S (manual) 797 B MLT6SM-6SK-8SK Parts Manual

8 t.c om UNT DECALS - LEFT AND RGHT SDES SET UP AUFSTELLUNG NSTALACÓN NSTALLATN B x A C STP X 0 ± 5 TAKE DWN ABBAU DESNSTALACÓN DÉMNTAGE nch (5 mm) 5 6 A STP X B en 5 MN C SET UP AUFSTELLUNG NSTALACÓN NSTALLATN B x X TAKE DWN ABBAU DESNSTALACÓN DÉMNTAGE qu ip m 0 ± 5 nch (5 mm) C 6 Di sc ou nt -E 5 X B 5 MN C A STP A MLT6SM-6SK-8SK Parts Manual B

9 UNT DECALS - LEFT AND RGHT SDES tem Part No. Qty Description Notes Decal, operation MLT6/8S (electric) 7980 Decal, operation MLT6/8S (manual) 79 Reflector, red (.5 in x.75 in) Set of two 750 Reflector, yellow (.5 in x.75 in) Set of two 797 B MLT6SM-6SK-8SK Parts Manual 5

10 UNT DECALS - NSDE UNT DANGER WARNNG WARNUNG t.c om ADVERTENCA VERHEAD PWER LNES AVERTSSEMENT Contact with overhead electrical power lines will cause serious injury or death. Do not position light tower under electrical power lines! GEFAHR Der kontakt mit elektrischen Hochspannungsleitungen kann zu schweren oder lebensgefährlichen Verletzungen führen. Den Beleuchtungswagen nie direkt unter Hochspannungsleitungen aufstellen! WARNNG PELGR El contacto con las líneas electricas elevadas podría causar lesiones serias o la muerte. No posicione la torre de iluminación debajo de líneas electricas! DANGER Le contact avec des câbles électriques suspendus causera des blessures graves ou la mort. Ne pas positionner la tour lumineuse sous des câbles électriques! WARNUNG ADVERTENCA WARNNG AVERTSSEMENT > 60 mph ELECTRCAL STRMS & HGH WND en D NT set up unit in winds exceeding 60 mph, or during electrical storms. WARNUNG Nicht bei Windgeschwindigkeit von mehr als 95 km/h oder bei Gewitter aufstellen. ADVERTENCA Disconnect battery before servicing. Vor der nstandsetzung die Batterieverbindungen lösen. Desconecte la batería antes de realizar el servicio técnico. Débrancher la batterie avant de faire l entretien. No instalar cuando el viento exceda los 95 km/h o durante tormentas eléctricas. ADVERTSSEMENT m Ne pas installer dans des vents excédant 60 mph ou pendant les orages electriques. qu ip DANGER GEFAHR CARBN MNXDE PELGR DANGER nt -E 5 WARNNG Ultraviolet radiation from lamp can cause serious skin and eye irritation. Use only with provided undamaged lens cover and fixture. WARNUNG Die ultraviolette Strahlung der Lampe kann zu schwerer Haut- und Augenreizung führen. Nur zusammen mit der mitgelieferten, unbeschädigten bjektivkappe und vorrichtung verwenden. ADVERTENCA La radiación ultravioleta de la lámpara puede irritar gravemente los ojos y la piel. Utilice solo con la cubierta y el accesorio para lente no dañados que se proporcionan. ADVERTSSEMENT sc ou Les rayons UV de la lampe peuvent causer de fortes irritations de la peau et des yeux. N utiliser qu avec les protections et fixations pour lentilles intactes fournies. NTCE HNWES AVS AVS Di 6 WARNNG WARNUNG ADVERTENCA AVERTSSEMENT 00 MLT6SM-6SK-8SK Parts Manual 797 B

11 UNT DECALS - NSDE UNT tem Part No. Qty Description Notes 7979 Decal, safety MLT6/8S Decal, ground 7987 Decal, control panel MLT 8SK 7986 Decal, control panel MLT 6SK-M 5 7 Reflector, rear.0 x.0 - red Set of two 797 B MLT6SM-6SK-8SK Parts Manual 7

12 LGHT ASSEMBLY MLT6SM-6SK-8SK Parts Manual 797 B C D A B 8 7 0

13 LGHT ASSEMBLY - VAL tem Part No. Qty Description Notes 99 Screw, Mx8 pan phil Washer, #0 flat.5/.060, SS 7 Washer, # nylon 70 Assembly, tether Nut, M-.70 nylock, G Cord, power hard wired 7 6 Nut,.500- nylock, G Washer,.500 flat.060/ Stud, trunnion 0 90 Washer,.500 nylon 75 Support, housing/trunnion w/cord 9 Screw, M5x phillips green 8 Socket, bulb 6069 Screw, 8-x.750 pan phil, SS 5 78 Gasket, silicone 6 66 Housing Nut, special,.500npt lock 8 86 Fitting, nipple Connector, weather tight Strain relief,.500npt watertight,.70/.6 D 6058 Nut, nylock, G5 607 Washer,.750 flat.00/ Washer,.750 flat.0/.06, plastic 68 Trunnion 5 89 Support, bulb 6 7 Support, housing/trunnion w/out cord 7 77 Bracket, end plate Screw, M5x slotted hex w/flange 9 76 Bracket, socket end plate 0 9 Bulb, 000W MH short length 7 Gasket, lens oval 69 Lens, glass oval 67 Assembly, aluminum ring 6067 Screw, M5-.80x5 pan phil, G Nut, M5-.80 nylock -- Assembly, light fixture - 000W hard wired tems -5 PTNAL FEATURES Quick Disconnect: A 8 Cord, power quick disconnect Replaces item 6 B 6098 Screw, 0-x.500 pan phil, SS C 90 Clip, spring holder D 6006 Nut, 0- nylock, G Assembly, light fixture/qd cord clip 797 B MLT6SM-6SK-8SK Parts Manual 9

14 MAST JUNCTN BX ASSEMBLY - HARD WRED LGHTS MLT6SM-6SK-8SK Parts Manual 797 B

15 MAST JUNCTN BX ASSEMBLY - HARD WRED LGHTS tem Part No. Qty Description Notes 09 Cover, box, -gang plastic 60 Screw, 6-x.750 pan phil, G 79 Gasket, junction box - HF Connector, pos Connector, pos Connector, 5 pos Fitting, strt.750mnpt x.500fnpt, nylon Strain relief,.500npt water tight Nut, 0- nylock, SS Screw, 0-x.750 pan phil, G 09 Box, junction 656 Strain relief,.750npt water tight 797 B MLT6SM-6SK-8SK Parts Manual

16 MAST ASSEMBLY - MANUAL WNCH MLT6SM-6SK-8SK Parts Manual 797 B

17 MAST ASSEMBLY - MANUAL WNCH tem Part No. Qty Description Notes Page 8 Assembly, light fixture 6058 Nut, nylock, G5 607 Washer,.750 flat.00/ Washer,.75 flat.99/ Nut,.75-6 nylock, G5 6 0B Weldment, mast crossbar 7 60 Nut,.50-0 nylock, G Washer,.50 flat.75/ Clamp, tubing Screw,.75-6x.0 std hex, G5 6B Weldment, mast Pin, clevis dia. x.06 UL, ZP 658 Screw,.50-0x.65 hex wash thread rolling 5 Guide 5 76 Assy, pulley vertical mast Pin, clevis-.500 dia. x.75 ZP 7 6B Weldment, mast.5 in 8 765B Weldment, mast in Washer,.75 split lock 0 77 Winch, manual lb. dual handle 6070 Washer,.75 split lock, SS 669 Screw.75-6X.75 std hex, SS 76B Weldment, mast - in 6978 Handle, adjustable, 5/6 in. - 8 x.75 in 5 8B Weldment, mast rotation tub Screw,.75-6x.500 std hex, G Cable,.88 in x in w/ball swedge (bottom) Cable,.88 in x 78 in w/ball swedge (top) -- 8 Cable,.88 in x in w/ball swedge (middle) 797 B MLT6SM-6SK-8SK Parts Manual

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