WELCOME TO THE WORLD OF COMPLETE AUTOMATION. Innovative MCS Starter Solutions. MCS Starters and the New Mounting System 141A

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1 WELCOME TO THE WORLD OF COMPLETE AUTOMATION Innovative MCS Starter Solutions MCS Starters and the New Mounting System 141A

2 Welcome to the Wide World of Allen-Bradley Starters Innovative solutions for state of the art power control equipment Modern industrial automation requires efficient systems for power control, depending on the specific application. Rockwell Automation offers tailored solutions for all purposes: MCS electromechanical starters for economic applications, as shown in this publication Electromechanical starters and loadfeeders up to 1250 A, see Catalogue A114-CA001A SMC softstarters for controlled starting and stopping of motors, see Selection Guide 150-SG006A PowerFlex 4 AC variable speed drives for continuous process control, see Technical Data 22A-TD001A SMC-Delta SMC-3 Power control devices integrate into control systems Allen-Bradley motor control devices integrate into all kinds of control systems and architectures: Electromechanical control PLC control Industrial PC control DeviceNet bus communication control systems Motor protection tailored to the application needs Rockwell Automation offers a wide choice of Allen-Bradley motor protection devices for optimal protection, matching the application needs: 140M motor protection circuit breakers for cost-optimized solutions 193E electronic overload relays for enhanced up to high-level protection purposes including monitoring functions Integrated motor protection of softstarters and variable speed drives Control Maintenance Standards Performance Motor Protection Application Safety Different applications require different mechanical structures The optimal mechanical system structure depends on the application, the system size, the control structure, and the required system availability. Rockwell Automation offers the right solution for all requirements, whether: Open or enclosed Busbar mounted Top-hat rail mounted Panel mounted Open Enclosed Busbar Top-hat rail Panel New Mounting System 141A offers MCC features at unmatched cost Modular system design assures flexibility for extensions and changes in function Exchangeable starters and load feeders reduce downtime and provide flexibility Pluggable connections minimize wiring expenditure Operator safety provided by full protection against electric shock

3 MCS Star The Easy Way to Starters and Assemblies The MCS Star configuration software provides a user-friendly graphical interface to design electrical control systems utilizing the Allen-Bradley Modular Control System (MCS). The software runs on the RAISE platform (Rockwell Automation Integrated Software Environment). It allows the user to configure MCS starters and to layout complete assemblies on the MCS Mounting System 141A. High Functionality Version 4 of the MCS Star configuration software is designed with global users in mind. It provides the capability to design electrical control systems according to either IEC or UL/CSA requirements including: Starter selection for motors rated in kw or HP Support for global motor voltages and control voltages IEC coordination types and UL/CSA starter approvals Metric or Imperial Measurement Units Report formats to assemble the entire bill of material into a structured order format View/print IEC or UL/ANSI wiring diagrams for each starter View/print a dimensional drawing for each starter Layouts of complete assemblies Export in DXF format, compliant to most CAD systems Your FREE Copy The CD contains: MCS Star Version 4 A PDF file of this brochure Dimensional drawings and application instructions System requirements PC with a Pentium 200 MHz minimum processor Microsoft Windows version 95 or higher 32 MB of RAM minimum 70 MB of available hard-disk space minimum Super VGA (800 x 600) or higher resolution video card and monitor Mouse or compatible pointing device Software Acrobat Reader 4 or 5 (supplied on CD) Installation Follow the «Read me» instructions

4 Innovative Starter Solutions Savings and Benefits in all Phases Winning the challenge of the market Today s manufacturers are forced to integrate greater flexibility into their systems and production equipment to meet the everchanging customer demands for better products at reduced cost and in less time. Plant-floor automation has become a dynamic cycle with the phases: Justify Apply Install Operate Maintain Improve. Innovative starter solutions from Rockwell Automation are offering benefits in every phase of the life cycle and help to maximize your investment. Lower total cost of ownership will be the result of choosing Rockwell Automation and it s starter solutions. Improve Rapid and easy system extensions with busbar mounting system. Future extensions can easily be considered from the beginning by using MCS Star. System flexibility allows for re-use of starter assemblies in other applications with different control functionality or motor sizes. Maintain Simple starter exchange permits quick and efficient preventive maintenance where required. Type 2 coordinated starters allow you to exchange components after a short-circuit at an operationally convenient point of time. Selective status signalling enable users to trace failures quickly. Iso Modules allow safe starter exchange during normal system operation and without switching-off the complete system. Operate Reliable products guarantee trouble-free operation. Signalling and monitoring functions, e.g. running load with MCS-E3, permit optimized productivity and quick failure tracing. Efficient protection features avoid shut down and damages, increase the productivity. Install Starters based on the Mounting System 141A are easy to install, time- and cost-saving. The advantages thereby are: Pluggable control connections available. Complete starters plug onto the bus bars. Simple starter exchange for commissioning. Test position for functional check of the control circuitry with main circuits open. 2

5 Justify Allen-Bradley starters integrate into Rockwell Automation architectures and systems, offering forward-looking solutions for all application needs. The system flexibility helps to save your investments for future changes / enhancements / upgrades. The starters are designed for the world market with IEC and UL/CSA compliance. Rockwell Automation provides world-wide availability and support. Innovative starters offer solutions for all kind of requirements, whether simple and low-cost or high functionality. The Mounting System 141A provides the choice of screw mounted starters or of highly modular Iso Starters offering full starter pluggability in a consistent system. Apply Efficient planning tools like MCS Star for starters and complete starter assemblies make product selection, engineering and designing of the application easy and fast. MCS Star runs on the RAISE platform (Rockwell Automation Integrated Software Environment). Useful engineering utilities, e.g. for correct starter short-circuit coordination or calculation of the assembly temperature rise, help to provide state of the art industrial controls. DeviceNet controlled starters lead to lower installation and operational cost. 3

6 The New Low-Cost Motor Control Centre Alternative Are you looking for MCC-features? The new Mounting System 141A offers them at unmatched cost Ready for up-to-date control techniques Ideally suited for decentralized control systems installed in small local control stations. Suitable for conventional control as well as for PLC, DeviceNet and other field bus control. Vertical busbar orientation possible for space saving assemblies e.g. with direct connection of field wiring to the starters and load feeders. Compliant to high standards Separation of busbars from the functional units with terminals separated from busbars provides safety in operation and handling, corresponding to form 2b. All components of the starters are type-tested according EN and fulfill the demanding standards. This facilitates the realisation of partially type-tested switchgear and controlgear assemblies in compliance with EN For more information, see also our publication PTSK EN: The easy way to build switchgear and controlgear assemblies in compliance with the regulations MCS Iso Busbar Module MCS Standard Busbar Module Standard Busbar Modules Iso Busbar Modules The ease of flexibility Free combination of load feeders Use of standard preengineered starters as well as of specific ones The freedom of modularity Easy to plan Easy to order, one catalogue number for a complete starter Easy to build Easy in commissioning Easy in holding spare parts Easy for extensions and updates The speed of change Modules pluggable onto busbars Control circuits pluggable as option - Control circuits pluggable as standard - Simple and quick mounting Quick failure tracing and exchange lead to low down-times and high productivity The benefits of the test position Safe and easy in commissioning and failure tracing - Full functional checks possible with the main circuits open - The comfort of safety No risk of electric shock when starters are removed. No accessible live parts - Automatic contactor drop-out when removing load-feeders (option) - No verification of short-circuit withstand required with highly current limiting circuit breakers series 140M and 140-CMN Circuit breakers 140M and 140-CMN with isolating and padlocking capability for disconnecting loads Pluggable modules Standard and Iso Modules can be plugged as complete units onto 60 mm centre spaced busbar systems. Simple mounting, commissioning and exchange of complete and prewired modules/load feeders. No drilling of holes for conductor connections, no screwing etc. High reliability of busbar contacts extends type 2 coordination to complete starter units mounted onto busbars. 4

7 Flexibility Free combination of loadfeeders and starters Exchange Fast, easy and safe exchange of starters Test Position Full functional tests with the main circuit open No verification of short-circuit withstand strength with highly current limiting circuit breakers 140M and 140-CMN IEC dispenses from verification for Ipk < 17 ka. 140M and 140-CMN limit s-c currents well below this level. Starters using 140M Circuit Breakers, which fulfill UL 508 Type E requirements as Manual Self-Protected Combination Motor Controllers, have no special limitation on the number of load feeders connected to an upstream SCPD special Group Motor Rules governing tap conductor protection no longer apply to these starters. Iso Modules for increased safety and functionality Starter units plug on top of the busbar modules, which keep the busbars safely covered. Control plugs standard. Test position for testing of the control circuits without load current flowing. Optional microswitch that automatically drops out the contactor when moving the module into the test position. 5

8 The Superiority in Design of the Mounting System 141A Pays Off Intelligent features save time, enhance safety and increase comfort Increased safety with micro switch The contactor automatically drops out when the starter is moved to the test position. Control plugs Control plugs enable for: - Efficient prefabrication of starters with internal wiring completed, - Use of preproduced cables, - Quick connection and exchange of starters, - Easy connection to PLC, fieldbus and other control devices, - Avoiding erroneous wire connections. Can be attached to Standard Busbar Modules, Iso Busbar Modules and Mounting Modules. Can be attached on top and bottom end of the modules for increased flexibility. Plug holders can receive plugs with various numbers of poles. Top hat rails Sliding rails as standard. Fixing alternatively from top and side possible, even with starter components in place. Fixing positions in small increments of 1.25 mm. Standard rails for any components. Specific MCS rails effectively avoid any lateral sliding of components even with vertically oriented busbars. 6

9 Latching busbar arresting lever Keeps modules in place. Can be latched into open position to make both hands available for plugging-off modules (particularly important for load feeders consisting of two or more modules). Bigger starter platforms by attaching modules side-by-side Simply insert connection clips from the rear to combine modules. 10 mm 5 mm Modules suitable for 5 mm and 10 mm busbars One catalog number only. Set for 5 mm busbars upon delivery. Simple changeover to 10 mm busbar size by help of a screwdriver. New supply module for simple and safe supply 3-phase units in one piece. Modern box-type terminals. Feeding-through possible. Big cross-sections for thermally safe systems Particularly important for systems operating at increased ambient temperature conditions. Spare space busbar covers for operator safety Covers for single busbars, can be cut to required length. Three pole busbar shroud for covering complete spare places. 7

10 MCS Iso Busbar Module MCS Standard Busbar Modules Busbar Module Device Adapter Plate MCS Mounting Module Component Direct On-Line Starter Bulletin 103S mounted on an MCS Iso Busbar Module 5 2-Component Direct On-Line Compact Starter Bulletin 190S for top-hat rail or screw mounting 2 2-Component Reversing Starter Bulletin 107S mounted on an MCS Standard Busbar Module 6 2-Component Direct On-Line Eco Starter Bulletin 190E for top-hat rail mounting Component Direct On-Line Starter Bulletin 103T mounted on an MCS Standard Busbar Module 3-Component Direct On-Line Starter Bulletin 103T mounted on an MCS Mounting Module for top-hat rail or screw mounting 7 8 Enclosed Starter Bulletin 109 for screw mounting Conventional Star-Delta Starter Bulletin 170 for top-hat rail or screw mounting 8

11 Whatever Your Application We Have the Starter Solution Starters covered by this brochure: Type Function (Ratings at 400/415 V) Protection Short-circuit Coordination Mounting DOL Starters Reversing Starters Star-Delta Starters Motor Protection Circuit Breaker Magnetic Only Circuit Breaker Electronic or Thermal Overload Relay Type 2 Busbar plug-on Top-hat rail mounting Screw mounting Control Wiring Pluggable See Page Picture Reference 2-Component Starters on Mounting System 141A Bulletin 103S...45 kw Bulletin 107S...45 kw / 13 3-Component Starters on Mounting System 141A Bulletin 103T...22 kw Bulletin 107T...22 kw Component Compact Starters Bulletin 190S...22 kw Bulletin 191S...22 kw / 19 2-Component Eco Starters Bulletin 190E kw Bulletin 191E kw / 21 Enclosed Starters Bulletin kw / 23 Conventional Starters Bulletin kw Bulletin kw Bulletin kw The MCS Mounting System 141A allows to build starters and loadfeeders either with: MCS components SMC softstarters or PowerFlex drives Other components 2-Component Starters 2-component starters provide with only two devices motor protection circuit breaker and contactor the essential functions of a motor starter like: - short-circuit protection, - overload protection, - single phasing protection and - operational switching of the motor. They represent the modern and economic solution for controlling motors for normal applications, i.e. in absence of specific motor protection requirements. The motor protection circuit breaker also provides load isolation for service and maintenance purposes. Change-of-state and release information is provided visibly and via auxiliary and signalling contacts for control purposes. 3-Component Starters 3-component starters consist of the three devices: - magnetic only circuit breaker (provides short-circuit protection), - contactor, - motor protection relay. 3-component starters permit to choose motor protection relays matched to specific application needs like: - heavy duty starting, - additional protection functions like earth fault protection or - high-end protection relays with monitoring and communication functionality, such as the MCS-E3 relays. Short-circuit coordination type 2 for high system availability The high current limiting capability of Allen-Bradley MCS circuit breakers allows for type 2 short-circuit coordinated starters without oversizing of the contactors. Type 2 s-c coordination eliminates the need of replacing starter components immediately after a short circuit and enables for highest system availability. MCS circuit breakers limit short circuits at 400/415 V well below Ipk < 17 ka which dispenses from verification of the shortcircuit withstand strength of the circuits according to IEC

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13 Bulletin 103S / 107S Direct On-Line / Reversing Starters Pages with Circuit Breaker on Mounting System 141A Bulletin 103T / 107T Direct On-Line / Reversing Starters Pages with Circuit Breaker and Electronic Overload Relay 193-EA on Mounting System 141A Direct On-Line / Reversing Starters Pages with Circuit Breaker and Electronic Motor Protection Relay 193-EC on Mounting System 141A Bulletin 190S / 191S Compact Starters Pages Bulletin 190E / 191E Eco Starters Pages Bulletin 109 Starters in Plastic Enclosure Pages with Electronic Overload Relay Starters in Plastic Enclosure Pages with Thermal Overload Relay Bulletin 109 / 105 Direct On-Line / Reversing Starters Pages with Electronic Overload Relay 193-EA Direct On-Line / Reversing Starters Pages with Electronic Motor Protection Relay 193-EC Direct On-Line / Reversing Starters Pages with Thermal Overload Relay 193-CT Bulletin 170 Star-Delta Starters Pages with Electronic Overload Relay 193-EA Star-Delta Starters Pages with Thermal Overload Relay 193-CT Bulletin 141A Mounting System 141A Pages

14 Bulletin 103S / 107S Starters with Circuit Breaker Product Selection 2-Component Direct On-Line Starters / Reversing Starters Short-Circuit Coordination Type "1" and "2" according to IEC Starters with Bulletin 140M or 140-CMN circuit breakers and 100-C contactors Completely assembled and wired on Bulletin 141A mounting system IEC and UL/CSA compliant Mounting versions: please refer to pages 8 and 9 T -MCS Standard Busbar Module, pluggable on busbar systems with 60 mm pole centre spacing S -MCS Iso TM Busbar Module, pluggable on busbar systems with 60 mm pole centre spacing W -Snap on 2 top hat rails 35 mm / 1 top hat rail 75 mm or screw fixing Note: Line voltage and short-circuit coordination see MCS Star or catalog A114 Selection: Find the correct Index Number considering motor rating, line voltage and coordination type Standard Motors AC-3, 3phase [kw] 230 V 400 / 415 V 500 V 690 V Type 1 Type 2 Type 1 Type 2 Type 1 Type 2 Type 1 Type 2 Index Iq [ka] Index Iq [ka] Index Iq [ka] Index Iq [ka] Index Iq [ka] Index Iq [ka] Index Iq [ka] Index Iq [ka] S 107S Hp ratings and dimensions - see MCS Star 12 Rockwell Automation

15 Bulletin 103S / 107S Starters with Circuit Breaker Product Selection 2-Component Direct On-Line Starters / Reversing Starters Note: Verify that the circuit breaker can be set to the rated motor current! Selection: Select your starter by Index Number and function Motor Current Setting Range Magnetic Release Operating Current Bulletin 103S Direct On-Line Starters Bulletin 107S Reversing Starters Index [A] [A] Cat. No. Cat. No S-A ➊ 2 -CA16 C 107S-A ➊ 3 -CA16 C S-A ➊ 2 -CA25 C 107S-A ➊ 3 -CA25 C S-A ➊ 2 -CA40 C 107S-A ➊ 3 -CA40 C S-A ➊ 2 -CA63 C 107S-A ➊ 3 -CA63 C S-A ➊ 2 -CB10 C 107S-A ➊ 3 -CB10 C S-A ➊ 2 -CB16 C 107S-A ➊ 3 -CB16 C S-A ➊ 2 -CB25 C 107S-A ➊ 3 -CB25 C S-A ➊ 2 -CB40 C 107S-A ➊ 3 -CB40 C S-A ➊ 2 -DB40 C 107S-A ➊ 3 -DB40 C S-C ➊ 2 -DB40 C 107S-C ➊ 3 -DB40 C S-A ➊ 2 -CB63 C 107S-A ➊ 3 -CB63 C S-A ➊ 2 -DB63 C 107S-A ➊ 3 -DB63 C S-E ➊ 2 -DB63 C 107S-E ➊ 3 -DB63 C S-A ➊ 2 -CC10 C 107S-A ➊ 3 -CC10 C S-A ➊ 2 -DC10 C 107S-A ➊ 3 -DC10 C S-B ➊ 2 -CC10 C 107S-B ➊ 3 -CC10 C S-B ➊ 2 -DC10 C 107S-B ➊ 3 -DC10 C S-C ➊ 2 -DC10 C 107S-C ➊ 3 -DC10 C S-E ➊ 2 -DC10 C 107S-E ➊ 3 -DC10 C S-B ➊ 2 -CC16 C 107S-B ➊ 3 -CC16 C S-C ➊ 2 -CC16 C 107S-C ➊ 3 -CC16 C S-C ➊ 2 -DC16 C 107S-C ➊ 3 -DC16 C S-D ➊ 2 -CC16 C 107S-D ➊ 3 -CC16 C S-D ➊ 2 -DC16 C 107S-D ➊ 3 -DC16 C S-E ➊ 2 -DC16 C 107S-E ➊ 3 -DC16 C S-D ➊ 2 -CC20 C 107S-D ➊ 3 -CC20 C S-D ➊ 2 -DC20 C 107S-D ➊ 3 -DC20 C S-E ➊ 2 -DC20 C 107S-E ➊ 3 -DC20 C S-E ➊ 2 -FC20 C 107S-E ➊ 3 -FC20 C S-D ➊ 2 -CC25 C 107S-D ➊ 3 -CC25 C S-D ➊ 2 -DC25 C 107S-D ➊ 3 -DC25 C S-E ➊ 2 -DC25 C 107S-E ➊ 3 -DC25 C S-F ➊ 2 -DC25 C 107S-F ➊ 3 -DC25 C S-E ➊ 2 -FC25 C 107S-E ➊ 3 -FC25 C S-G ➊ 4 -FC25 C 107S-G ➊ 3 -FC25 C S-E ➊ 2 -FC32 C 107S-E ➊ 3 -FC32 C S-F ➊ 2 -FC32 C 107S-F ➊ 3 -FC32 C S-G ➊ 4 -FC32 C 107S-G ➊ 3 -FC32 C S-H T 4 -FC32 C 107S-H T 3 -FC32 C S-F ➊ 2 -FC45 C 107S-F ➊ 3 -FC45 C S-G ➊ 4 -FC45 C 107S-G ➊ 3 -FC45 C S-H T 4 -FC45 C 107S-H T 3 -FC45 C S-J T 4 -FC45 C 107S-J T 3 -FC45 C S-H T 4 -GC63 C 107S-H T 3 -GC63 C S-J T 4 -GC63 C 107S-J T 3 -GC63 C S-K T 4 -GC63 C 107S-K T 3 -GC63 C S-J T 4 -GC90 C 107S-J T 3 -GC90 C S-K T 4 -GC90 C 107S-K T 3 -GC90 C ➊ ➋ ➌ ➍ ➊ ➋ ➌ ➍ Unit Package = 1 I > M 3 ~ M 3 ~ Control Voltage Selection Codes see page 32 ➊ Mounting Versions: Please refer to pages 8, 9. Description T MCS Standard Busbar Module MCS Iso S TM Busbar Module (up to 22 kw only) MCS Mounting Module W (up to 22 kw only) ➋ Auxiliary Contacts for Contactors Auxiliary Contact Variants 103S Direct On-Line Starters 2 1 N.O. 4 2 N.O. 107S Reversing Starters 3 1 N.O. + 1 N.C. 2 N.O. + 2 N.C. (with plug-in 7 connector: 1 N.C. to wire directly.) ➌ Auxiliary Contacts for Circuit Breakers Auxiliary Contact Variants C 1 N.O. + 1 N.C. D 2 N.O. ➍ Select only one option per group. Multiple options separated by hyphens. Description Accessories for Circuit Breaker -KN Lockable twist knob, black -KY Lockable twist knob, red / yellow Terminal adapter, requirement for -TE self-protected combination starters (UL 508 construction type E) Accessories for Contactors Electronic interface -JE (for coil voltages V AC, control voltages V DC) Surge suppressor diode -D V DC -R Surge suppressor RC, V AC Surge suppressor varistor -V V AC / V DC Accessories for Mounting System -MS Micro switch (with IsoTM Modules only) Top mount plug-in connector for -SP control circuit (standard for starters on IsoTM Modules, no code required) Bottom mount plug-in connector for -SB control circuit (for starters on mounting modules only) I > Rockwell Automation 13

16 Bulletin 103T / 107T Starters with Circuit Breaker and Electronic Overload Relay 193-EA Product Selection 3-Component Direct On-Line Starters / Reversing Starters Short-Circuit Coordination Type "1" and "2" according to IEC Starters with Bulletin 140M or 140-CMN circuit breakers,100-c contactors and 193-EA electronic overload relays Completely assembled and wired on Bulletin 141A mounting system IEC and UL/CSA compliant Mounting versions: please refer to pages 8 and 9 T -MCS Standard Busbar Module, pluggable on busbar systems with 60 mm pole centre spacing S -MCS IsoTM Busbar Module, pluggable on busbar systems with 60 mm pole centre spacing W -Snap on 2 top hat rails 35 mm / 1 top hat rail 75 mm or screw fixing Note: Line voltage and short-circuit coordination see MCS Star or catalog A T Selection: Find the correct Index Number considering motor rating, line voltage and coordination type Standard Motors 230 V 400 / 415 V 500 V 690 V AC-3, 3phase Type 1 Type 2 Type 1 Type 2 Type 1 Type 2 Type 1 Type 2 [kw] Index Iq [ka] Iq [ka] Index Iq [ka] Iq [ka] Index Iq [ka] Index Iq [ka] Index Iq [ka] Index Iq [ka] T Hp ratings and dimensions - see MCS Star 14 Rockwell Automation

17 Bulletin 103T / 107T Starters with Circuit Breaker and Electronic Overload Relay 193-EA Product Selection 3-Component Direct On-Line Starters / Reversing Starters I > I > M 3 ~ M 3 ~ Note: Verify that the rated motor current is covered by the admissible setting range! Selection: Select your starter by Index Number and function Admissible Magnetic Setting Release Range Operating Current Bulletin 103T Direct On-Line Starters Bulletin 107T Reversing Starters Index [A] [A] Cat. No. Cat. No T-A ➊ 2 -QA40 C -A1A 107T-A ➊ 3 -QA40 C -A1A T-A ➊ 2 -QB10 C -A1C 107T-A ➊ 3 -QB10 C -A1C T-A ➊ 2 -QB25 C -A1D 107T-A ➊ 3 -QB25 C -A1D T-C➊ 2 -RB40 C -A1E 107T-C ➊ 3 -RB40 C -A1E T-A ➊ 2 -RB63 C -A1E 107T-A ➊ 3 -RB63 C -A1E T-A ➊ 2 -RC10 C -A1F 107T-A ➊ 3 -RC10 C -A1F T-B ➊ 2 -RC10 C -A1F 107T-B ➊ 3 -RC10 C -A1F T-E ➊ 2 -RC10 C -A1F 107T-E ➊ 3 -RC10 C -A1F T-B ➊ 2 -RC16 C -A1F 107T-B ➊ 3 -RC16 C -A1F T-C➊ 2 -RC16 C -A1F 107T-C ➊ 3 -RC16 C -A1F T-C➊ 2 -RC16 C -A1G 107T-C ➊ 3 -RC16 C -A1G T-D➊ 2 -RC16 C -A1G 107T-D ➊ 3 -RC16 C -A1G T-D➊ 2 -RC25 C -A1G 107T-D ➊ 3 -RC25 C -A1G T-E ➊ 2 -RC16 C -A1H 107T-E ➊ 3 -RC16 C -A1H T-E ➊ 2 -RC25 C -A1H 107T-E ➊ 3 -RC25 C -A1H T-E ➊ 2 -TC25 C -A1H 107T-E ➊ 3 -TC25 C -A1H T-F ➊ 2 -RC25 C -A1H 107T-F ➊ 3 -RC25 C -A1H T-E ➊ 2 -TC32 C -A1H 107T-E ➊ 3 -TC32 C -A1H T-F ➊ 2 -TC32 C -A1H 107T-F ➊ 3 -TC32 C -A1H T-F ➊ 2 -TC45 C -A1H 107T-F ➊ 3 -TC45 C -A1H T-G T 4 -TC32 C -A1J 107T-G T 3 -TC32 C -A1J T-G T 4 -TC45 C -A1J 107T-G T 3 -TC45 C -A1J T-H T 4 -TC45 C -A1K 107T-H T 3 -TC45 C -A1K T-J T 4 -TC45 C -A1K 107T-J T 3 -TC45 C -A1K ➊ ➋ ➌ ➍ ➎ ➊ ➋ ➌ ➍ ➎ Unit Package = 1 Control Voltage Selection Codes see page 32 ➊ Mounting Versions: Please refer to pages 8, 9. Description T MCS Standard Busbar Module MCS IsoTM Busbar Module S (up to 22 kw only) W MCS Mounting Module (up to 22 kw only) ➋ Auxiliary Contacts for Contactors Auxiliary Contact Variants 103T Direct On-Line Starters 2 1 N.O. 4 2 N.O. 107T Reversing Starters 3 1 N.O. + 1 N.C. 2 N.O. + 2 N.C. (with plug-in 7 connector: 1 N.C. to wire directly.) ➌ Auxiliary Contacts for Circuit Breaker Auxiliary Contact Variants C 1 N.O. + 1 N.C. D 2 N.O. ➍ Electronic Overload Relay -A1 -A4 Description Electronic overload relays: Manual reset Automatic / manual reset ➎ Select only one option per group. Multiple options separated by hyphens. Description Accessories for Circuit Breaker -KN Lockable twist knob, black -KY Lockable twist knob, red / yellow Terminal adapter, requirement for -TE self-protected combination starters (UL 508 construction type E) Accessories for Contactors Electronic interface -JE (for coil voltages V AC, control voltages V DC) -D Surge suppressor diode ( V DC) -R Surge suppressor (RC V AC) Surge suppressor varistor -V V AC / V DC Accessories for Mounting System -MS Micro switch (with Iso TM Modules only) Top mount plug-in connector for -SP control circuit (standard for starters on IsoTM Modules, no code required) Bottom mount plug-in connector -SB for control circuit (for starters on mounting modules only) Rockwell Automation 15

18 TM Bulletin 103T / 107T Starters with Circuit Breaker and Electronic Motor Protection Relay 193-EC Product Selection 3-Component Direct On-Line Starters / Reversing Starters Short-Circuit Coordination Type "1" and "2" according to IEC Starters with Bulletin 140M or 140-CMN circuit breakers,100-c contactors and 193-EC electronic motor protection relay Integrated Device Net interface Completely assembled and wired on Bulletin 141A mounting system IEC and UL/CSA compliant Mounting versions: please refer to pages 8 and 9 T -MCS Standard Busbar Module, pluggable on busbar systems with 60 mm pole centre spacing S -MCS IsoTM Busbar Module, pluggable on busbar systems with 60 mm pole centre spacing W -Snap on 2 top hat rails 35 mm / 1 top hat rail 75 mm or screw fixing Note: Line voltage and short-circuit coordination see MCS Star or catalog A114 Selection: Find the correct Index Number considering motor rating, line voltage and coordination type Standard Motors 230 V 400 / 415 V 500 V 690 V AC-3, 3phase Type 1 Type 2 Type 1 Type 2 Type 1 Type 2 Type 1 Type 2 [kw] Index Iq [ka] Iq [ka] Index Iq [ka] Iq [ka] Index Iq [ka] Index Iq [ka] Index Iq [ka] Index Iq [ka] T CONFORMANCE TESTED 107T Hp ratings and dimensions - see MCS Star 16 Rockwell Automation

19 Bulletin 103T / 107T Starters with Circuit Breaker and Electronic Motor Protection Relay 193-EC Product Selection 3-Component Direct On-Line Starters / Reversing Starters I > I > M 3 ~ M 3 ~ Note: Verify that the rated motor current is covered by the admissible setting range! Selection: Select your starter by Index Number and function Admissible Release Magnetic Setting Operating Range Current Bulletin 103T Direct On-Line Starters Bulletin 107T Reversing Starters Index [A] [A] Cat. No. Cat. No T-A ➊ 2 -QB25 C -C1P 107T-A ➊ 3 -QB25 C -C2P T-A ➊ 2 -RB40 C -C1A 107T-A ➊ 3 -RB40 C -C2A T-C ➊ 2 -RB40 C -C1A 107T-C ➊ 3 -RB40 C -C2A T-A ➊ 2 -RB63 C -C1A 107T-A ➊ 3 -RB63 C -C2A T-A ➊ 2 -RC10 C -C1B 107T-A ➊ 3 -RC10 C -C2B T-B ➊ 2 -RC10 C -C1B 107T-B ➊ 3 -RC10 C -C2B T-E ➊ 2 -RC10 C -C1B 107T-E ➊ 3 -RC10 C -C2B T-B ➊ 2 -RC16 C -C1B 107T-B ➊ 3 -RC16 C -C2B T-C ➊ 2 -RC16 C -C1C 107T-C ➊ 3 -RC16 C -C2C T-D ➊ 2 -RC16 C -C1C 107T-D ➊ 3 -RC16 C -C2C T-E ➊ 2 -RC16 C -C1C 107T-E ➊ 3 -RC16 C -C2C T-D ➊ 2 -RC25 C -C1C 107T-D ➊ 3 -RC25 C -C2C T-E ➊ 2 -RC25 C -C1C 107T-E ➊ 3 -RC25 C -C2C T-E ➊ 2 -TC25 C -C1C 107T-E ➊ 3 -TC25 C -C2C T-F ➊ 2 -RC25 C -C1C 107T-F ➊ 3 -RC25 C -C2C T-E ➊ 2 -TC32 C -C1D 107T-E ➊ 3 -TC32 C -C2D T-F ➊ 2 -TC32 C -C1D 107T-F ➊ 3 -TC32 C -C2D T-G T 4 -TC32 C -C1D 107T-G T 3 -TC32 C -C2D T-F ➊ 2 -TC45 C -C1D 107T-F ➊ 3 -TC45 C -C2D T-G T 4 -TC45 C -C1D 107T-G T 3 -TC45 C -C2D T-H T 4 -TC45 C -C1D 107T-H T 3 -TC45 C -C2D T-J T 4 -TC45 C -C1D 107T-J T 3 -TC45 C -C2D T-H T 4 -TC45 C -C1E 107T-H T 3 -TC45 C -C2E ➊ ➋ ➌ ➍ ➎ ➊ ➋ ➌ ➍ ➎ Control Voltage Selection Codes see page 32 ➊ Mounting Versions: Please refer to pages 8, 9. T S W ➋ Auxiliary Contacts for Contactors Auxiliary Contact Variants 103T Direct On-Line Starters 2 1 N.O. 4 2 N.O. 107T Reversing Starters 3 1 N.O. + 1 N.C. 2 N.O. + 2 N.C. (with plug-in 7 connector: 1 N.C. to wire directly.) ➌ Auxiliary Contacts for Circuit Breaker C D ➍ -C1 -C2 Description MCS Standard Busbar Module MCS Iso TM Busbar Module (up to 22 kw only) MCS Mounting Module (up to 22 kw only) Auxiliary Contact Variants 1 N.O. + 1 N.C. 2 N.O. Description Electronic motor protection relays: 2 inputs, 1 output (for direct on-line starters only) 4 inputs, 2 outputs, built-in ground fault sensor, PTC thermistor input ➎ Select only one option per group. Multiple options separated by hyphens. Description Accessories for Circuit Breakers -KN Lockable twist knob, black -KY Lockable twist knob, red / yellow Terminal adapter, requirement for -TE self-protected combination starters (UL 508 construction type E) Accessories for Contactors -D Surge suppressor diode, V DC -R Surge suppressor RC, V AC -V Surge suppressor varistor V AC / V DC Accessories for Mounting System -MS Micro switch (with IsoTM Modules only) Unit Package = 1 Rockwell Automation 17

20 Bulletin 190S / 191S Compact Starters with Circuit Breaker Product Selection Direct On-Line Starters / Reversing Starters Short-Circuit Coordination Type "1" and "2" according to IEC Accessories: Bulletin 140M circuit breakers and 100-C contactors Complete unit, ready for connection with internal wiring All control connections at the bottom of the starter Removable cover IEC and UL/CSA compliant Mounting versions: please refer to pages 8 and 9 -Snap on 2 (1) top hat rails 35 mm / 1 top hat rail 75 mm or screw fixing Note: Line voltage and short-circuit coordination see MCS Star or catalog A S Selection: Find the correct Index Number considering motor rating, line voltage and coordination type Standard Motors 230 V 400 / 415 V 500 V 690 V AC-3, 3phase Type 2 Type 2 Type 1 Type 2 Type 1 Type 2 [kw] Index Iq [ka] Index Iq [ka] Index Iq [ka] Index Iq [ka] Index Iq [ka] Index Iq [ka] S Hp ratings and dimensions - see MCS Star 18 Rockwell Automation

21 Bulletin 190S / 191S Compact Starters with Circuit Breaker Product Selection Direct On-Line Starters / Reversing Starters I > I > Note: Verify that the circuit breaker can be set to the rated motor current! Selection: Select your starter by Index Number and function Motor Current Setting Range Magnetic Release Operating Current Bulletin 190S Direct On-Line Starters Bulletin 191S Reversing Starters Index [A] [A] Cat. No. Cat. No S-AN 2 -CA16 C 191S-AN 3 -CA16 C S-AN 2 -CA25 C 191S-AN 3 -CA25 C S-AN 2 -CA40 C 191S-AN 3 -CA40 C S-AN 2 -CA63 C 191S-AN 3 -CA63 C S-AN 2 -CB10 C 191S-AN 3 -CB10 C S-AN 2 -CB16 C 191S-AN 3 -CB16 C S-AN 2 -CB25 C 191S-AN 3 -CB25 C S-AN 2 -CB40 C 191S-AN 3 -CB40 C S-AN 2 -DB40 C 191S-AN 3 -DB40 C S-CN 2 -DB40 C 191S-CN 3 -DB40 C S-AN 2 -CB63 C 191S-AN 3 -CB63 C S-AN 2 -DB63 C 191S-AN 3 -DB63 C S-EN 3 -DB63 C S-AN 2 -CC10 C 191S-AN 3 -CC10 C S-BN 2 -CC10 C 191S-BN 3 -CC10 C S-AN 2 -DC10 C 191S-AN 3 -DC10 C S-BN 2 -DC10 C 191S-BN 3 -DC10 C S-CN 2 -DC10 C 191S-CN 3 -DC10 C S-EN 3 -DC10 C S-BN 2 -CC16 C 191S-BN 3 -CC16 C S-BN 2 -DC16 C 191S-BN 3 -DC16 C S-CN 2 -CC16 C 191S-CN 3 -CC16 C S-CN 2 -DC16 C 191S-CN 3 -DC16 C S-DN 2 -DC16 C 191S-DN 3 -DC16 C S-EN 3 -DC16 C S-DN 2 -DC20 C 191S-DN 3 -DC20 C S-EN 3 -DC20 C S-EN 3 -FC20 C S-DN 2 -DC25 C 191S-DN 3 -DC25 C S-EN 3 -DC25 C S-FN 3 -DC25 C S-EN 3 -FC25 C S-GN 3 -FC25 C S-EN 3 -FC32 C S-FN 3 -FC32 C S-GN 3 -FC32 C S-FN 3 -FC45 C S-GN 3 -FC45 C ➊ ➋ ➌ ➊ ➋ ➌ Control Voltage Selection Codes see page 32 ➊ Auxiliary Contacts for Contactors Type Option Auxiliary Contact Variants 1 1 N.C. 190S-A D 2 1 N.O. 190S-E G 3 1 N.O. + 1 N.C. 1 N.C. is used for electric interlock 191S-A D 3 1 N.O. + 1 N.C. ➋ Auxiliary Contacts + Trip Contacts for Circuit Breakers (Front mounting) Option C D S M 3 ~ M 3 ~ Auxiliary Contact Variants 1 N.O. + 1 N.C. 2 N.O. 1 N.O. + 1 N.O. trip contact ➌ Select only one option per group. Multiple options separated by hyphens. Description Accessories for Circuit Breaker -KN Lockable twist knob, black -KY Lockable twist knob, red / yellow Terminal adapter, requirement for -TE self-protected combination starters (UL 508 construction type E) Accessories for Contactors Electronic interface -JE (for coil voltages V AC, control voltages V DC) Surge suppressor diode -D V DC Surge suppressor RC -R V AC Surge suppressor varistor -V V AC / V DC Control Plug -SP Plug-in connector for control circuit Bulletin 191S Reversing Starters: Mechanical interlock included Reversing starters can only be delivered with AC-control (Electronic interfaces can be used alternatively) Unit Package = 1 Rockwell Automation 19

22 Bulletin 190E / 191E Eco Starters Product Selection Direct On-Line Eco Starters / Eco Reversing Starters Short-Circuit Coordination Type "1" and "2" according to IEC Accessories: Bulletin 140M circuit breakers and 100-M mini-contactors Completely assembled with main current connections Reversing starters include main current connections IEC and UL/CSA compliant Mounting version: please refer to pages 8 and 9 -Snap on 1 top hat rail 35 mm Note: Line voltage and short-circuit coordination see MCS Star or catalog A114 Selection: Find the correct Index Number considering motor rating, line voltage and coordination type Standard Motors 230 V 400 / 415 V 500 V AC-3, 3phase Type 1 Type 2 Type 1 Type 2 Type 1 Type 2 [kw] Index Iq [ka] Iq [ka] Index Iq [ka] Iq [ka] Index Iq [ka] Iq [ka] E 191E Hp ratings and dimensions - see MCS Star 20 Rockwell Automation

23 Bulletin 190E / 191E Eco Starters Product Selection Direct On-Line Eco Starters / Eco Reversing Starters I > I > M 3 ~ M 3 ~ Note: Verify that the circuit breaker can be set to the rated motor current! Selection: Select your starter by Index Number and function Motor Current Setting Range Magnetic Release Operating Current Bulletin 190E Direct On-Line Starters Bulletin 191E Reversing Starters Index [A] [A] Cat. No. Cat. No E-MN 2 -CA16 B 191E-MN 1 -CA16 B E-MN 2 -CA25 B 191E-MN 1 -CA25 B E-MN 2 -CA40 B 191E-MN 1 -CA40 B E-MN 2 -CA63 B 191E-MN 1 -CA63 B E-MN 2 -CB10 B 191E-MN 1 -CB10 B E-MN 2 -CB16 B 191E-MN 1 -CB16 B E-MN 2 -CB25 B 191E-MN 1 -CB25 B E-MN 2 -CB40 B 191E-MN 1 -CB40 B E-NN 2 -CB40 B 191E-NN 1 -CB40 B E-MN 2 -CB63 B 191E-MN 1 -CB63 B E-NN 2 -CB63 B 191E-NN 1 -CB63 B E-NN 2 -CC10 B 191E-NN 1 -CC10 B E-PN 2 -CC16 B 191E-PN 1 -CC16 B ➊ ➋ ➊ ➋ Control Voltage Selection Codes see page 32 ➊ Auxiliary Contacts for Contactors Type Option Auxiliary Contact Variants 1 1 N.C. 190E 2 1 N.O. 1 N.C. is used for electric interlock 1 1 N.C. 191E 5 1 N.O. + 2 N.C. 6 2 N.O. + 1 N.C. 191E Reversing Starters: Starters with AC-control with mechanical interlock Starters with DC-control only without mechanical interlock ➋ Auxiliary Contacts + Trip contacts for Circuit Breakers (Front mounting) Option A B C D S Auxiliary Contact Variants 1 N.C. 1 N.O. 1 N.O. + 1 N.C. 2 N.O. 1 N.O. + 1 N.O. trip contact Unit Package = 1 Rockwell Automation 21

24 Bulletin 109 Starters with Electronic or Thermal Overload Relay Product Selection Direct On-Line Starters in Plastic Enclosure Short-Circuit Coordination Type "2" according to IEC Starters in enclosure with Bulletin 100-C contactors, 193-CT thermal overload relay or 193-EA electronic overload relay Completely assembled with main current connections Control current connections included IEC and UL/CSA compliant Mounting version: please refer to pages 8 and 9 -Screw fixing Note: Line voltage and short-circuit coordination see MCS Star or catalog A114 Selection: Find the correct Index Number considering motor rating and line voltage Starters with Electronic Overload Relay Standard Motors AC-3, 3phase 230 V 400 / 415 V 500 V 690 V [kw] Index Fuse ➍ Index Fuse ➍ Index Fuse ➍ Index Fuse ➍ Starters with Thermal Overload Relay Standard Motors AC-3, 3phase 230 V 400 / 415 V 500 V 690 V [kw] Index Fuse ➍ Index Fuse ➍ Index Fuse ➍ Index Fuse ➍ Hp ratings and dimensions - see MCS Star 22 Rockwell Automation

25 Direct On-Line Starters in Plastic Enclosure Bulletin 109 Starters with Electronic or Thermal Overload Relay Product Selection M 3 ~ M 3 ~ Note: Verify that the rated motor current is covered by the admissible setting range! Selection: Select your starter by Index Number and function Starters with Electronic Overload Relay Admissible Setting Range Bulletin 109 Direct On-Line Starter Index [A] Cat. No C09E 10 -A1A -E C09E 10 -A1C -E C09E 10 -A1D -E C09E 10 -A1E -E C09E 10 -A1F -E C12E 10 -A1F -E C16E 10 -A1F -E C23E 10 -A1F -E C16E 10 -A1G -E C23E 10 -A1G -E ➊ ➋ ➌ Starters with Thermal Overload Relay Admissible Bulletin 109 Setting Direct On-Line Starter Range (START / STOP push buttons required) Index [A] Cat. No C09E 10 -CA C09E 10 -CA C09E 10 -CA C09E 10 -CA C09E 10 -CA C09E 10 -CB C09E 10 -CB C09E 10 -CB C09E 10 -CB C09E 10 -CB C09E 10 -CB C12E 10 -CB C16E 10 -CB C12E 10 -CC C16E 10 -CC C23E 10 -CC C16E 10 -CC C23E 10 -CC17-1 ➊ ➌ Control Voltage Selection Codes see page 32 ➊ Auxiliary Contacts for Contactors Auxiliary Contact Variants 01 1 N.C N.O N.O. + 1 N.C. ➋ Electronic Overload Relay -A1 -A4 Description Electronic overload relays: Manual reset Automatic / manual reset ➌ Select only one option per group Multiple options separated by hyphens -1-1W -2-2W -4G -4W With electronic overload relays Description Push buttons START / STOP green / red Push buttons START / STOP white / black Push buttons STOP button extended START / STOP green / red Push buttons STOP button extended START / STOP white / black Pilot light Run green same colour as Pilot light START button Run white The following options are available with electronic overload relays only Description Pilot light -4R Fault red Reset operator not with -7 blue START / STOP button ➍ Recommended back-up fuse Operating Class gl/gg With thermal overload relays Unit Package = 1 Rockwell Automation 23

26 Bulletin 109 / 105 Starters with Electronic Overload Relay 193-EA Product Selection Direct On-Line Starters / Reversing Starters Short-Circuit Coordination Type "2" according to IEC Starters with Bulletin 100-C contactors and 193-EA electronic overload relay Completely assembled with main current connections Control current connections included IEC and UL/CSA compliant Mounting versions: please refer to pages 8 and 9 -Snap on 1 top hat rail 35 mm or screw fixing Note: Line voltage and short-circuit coordination see MCS Star or catalog A114 Selection: Find the correct Index Number considering motor rating and line voltage Standard Motors AC-3, 3phase Fuse ➍ 230 V 400 / 415 V 500 V 690 V Circuit Breaker Circuit Breaker Circuit Breaker Fuse Fuse Fuse (to order separately) (to order separately) (to order separately) ➍ ➍ ➍ Iq = 65 ka Iq = 65 ka Iq = 50 ka [kw] Index [A] Cat. No. Index [A] Cat. No. Index [A] Cat. No. Index [A] M-C2N-A M-C2N-A M-C2N-A M-C2N-A M-C2N-A M-C2N-A M-C2N-A M-C2N-A M-C2N-A M-C2N-A M-C2N-B M-C2N-A M-C2N-A M-C2N-B M-C2N-A M-C2N-A M-C2N-B M-C2N-B M-C2N-A M-C2N-B M-C2N-B M-C2N-B M-C2N-B M-C2N-B M-C2N-B M-D8N-B M-C2N-B M-C2N-B M-D8N-B M-D8N-B M-C2N-B M-D8N-B M-D8N-B M-C2N-B M-D8N-C M-D8N-B M-D8N-B M-D8N-C M-D8N-C M-D8N-B M-D8N-C M-D8N-C M-D8N-C M-D8N-C M-D8N-C M-D8N-C M-D8N-C M-D8N-C M-D8N-C M-F8N-C M-D8N-C M-D8N-C M-F8N-C M-D8N-C M-D8N-C M-F8N-C M-D8N-C M-D8N-C25 ➎ M-F8N-C M-F8N-C M-F8N-C M-F8N-C M-F8N-C M-F8N-C M-F8N-C M-F8N-C Hp ratings and dimensions - see MCS Star 24 Rockwell Automation

27 Direct On-Line Starters / Reversing Starters Bulletin 109 / 105 Starters with Electronic Overload Relay 193-EA Product Selection Note: Verify that the rated motor current is covered by the admissible setting range! Selection: Select your starter by Index Number and function Admissible Setting Range Bulletin 109 Direct On-Line Starters Bulletin 105 Reversing Starter Impulse Contact Control (-S) Maintained Contact Control (-M) Index [A] Cat. No. Cat. No C09N 10 -A1A 105-C09N 00 -A1A -S-E 105-C09N 00 -A1A -M-E C09N 10 -A1C 105-C09N 00 -A1C -S-E 105-C09N 00 -A1C -M-E C09N 10 -A1D 105-C09N 00 -A1D -S-E 105-C09N 00 -A1D -M-E C09N 10 -A1E 105-C09N 00 -A1E -S-E 105-C09N 00 -A1E -M-E C09N 10 -A1F 105-C09N 00 -A1F -S-E 105-C09N 00 -A1F -M-E C12N 10 -A1F 105-C12N 00 -A1F -S-E 105-C12N 00 -A1F -M-E C16N 10 -A1F 105-C16N 00 -A1F -S-E 105-C16N 00 -A1F -M-E C23N 10 -A1F 105-C23N 00 -A1F -S-E 105-C23N 00 -A1F -M-E C16N 10 -A1G 105-C16N 00 -A1G -S-E 105-C16N 00 -A1G -M-E C23N 10 -A1G 105-C23N 00 -A1G -S-E 105-C23N 00 -A1G -M-E C30N 10 -A1H 105-C30N 00 -A1H -S-E 105-C30N 00 -A1H -M-E C37N 10 -A1H 105-C37N 00 -A1H -S-E 105-C37N 00 -A1H -M-E C43N 10 -A1J 105-C43N 00 -A1J -S-E 105-C43N 00 -A1J -M-E C60N 11 -A1K 105-C60N 00 -A1K -S-E 105-C60N 10 -A1K -M-E C72N 11 -A1K 105-C72N 00 -A1K -S-E 105-C72N 10 -A1K -M-E C85N 11 -A1K 105-C85N 00 -A1K -S-E 105-C85N 10 -A1K -M-E ➊ ➋ ➌ ➊ ➋ ➌ Control Voltage Selection Codes see page 32 ➊ Auxiliary Contacts for Contactors (available for external control circuitry) Type Auxiliary Contact Variants 01 1 N.C. 109-C 10 1 N.O. 09 C N.O. + 1 N.C. 109-C 11 1 N.O. + 1 N.C. 60 C85 Type Control 105-C 09 C C 30 C85 ➋ -A1 -A4 ➌ -JE -E Impulse contact Maintained contact Impulse contact M 3 ~ Maintained contact ➍ Recommended back-up fuse Operating Class gl/gg Auxiliary Contact Variants 21 2 N.O. + 1 N.C N.O N.O. + 1 N.C N.O. + 1 N.C N.O N.O. + 1 N.C. Description Electronic overload relays: manual reset Automatic / manual Reset M 3 ~ Description Electronic interface (for coil voltages V AC, control voltages V DC) For reversing starter: Wiring according to IEC standard (without option E wiring according to UL standard) ➎ Iq = 25 ka; for Iq = 50 ka select Index 11 Unit Package = 1 Rockwell Automation 25

28 TM Bulletin 109 / 105 Starters with Electronic Motor Protection Relay 193-EC Product Selection Direct On-Line Starters / Reversing Starters Short-Circuit Coordination Type "2" according to IEC Starters with Bulletin 100-C contactors and 193-EC electronic motor protection relay Completely assembled with main current connections Control current connections included IEC and UL/CSA compliant Mounting versions: please refer to pages 8 and 9 -Snap on 1 top hat rail 35 mm or screw fixing CONFORMANCE TESTED Note: Line voltage and short-circuit coordination see MCS Star or catalog A114 Selection: Find the correct Index Number considering motor rating and line voltage Standard Motors AC-3, 3phase Fuse ➋ V 400 / 415 V 500 V 690 V Circuit Breaker Circuit Breaker Circuit Breaker Fuse Fuse Fuse (to order separately) (to order separately) (to order separately) ➋ ➋ ➋ Iq = 65 ka Iq = 65 ka Iq = 50 ka [kw] Index [A] Cat. No. Index [A] Cat. No. Index [A] Cat. No. Index [A] M-C2N-A M-C2N-A M-C2N-B M-C2N-A M-C2N-B M-C2N-A M-C2N-A M-C2N-B M-C2N-B M-C2N-A M-C2N-B M-C2N-B M-C2N-B M-C2N-B M-C2N-B M-C2N-B M-D8N-B M-C2N-B M-C2N-B M-D8N-B M-D8N-B M-C2N-B M-D8N-B M-D8N-B M-C2N-B M-D8N-C M-D8N-B M-D8N-B M-D8N-C M-D8N-C M-D8N-B M-D8N-C M-D8N-C M-D8N-C M-D8N-C M-D8N-C M-D8N-C M-D8N-C M-D8N-C M-D8N-C M-F8N-C M-D8N-C M-D8N-C M-F8N-C M-D8N-C M-D8N-C M-F8N-C M-D8N-C M-D8N-C25 ➌ M-F8N-C M-F8N-C M-F8N-C M-F8N-C M-F8N-C M-F8N-C M-F8N-C M-F8N-C Hp ratings and dimensions - see MCS Star 26 Rockwell Automation

29 Direct On-Line Starters / Reversing Starters Bulletin 109 / 105 Starters with Electronic Motor Protection Relay 193-EC Product Selection M 3 ~ M 3 ~ Note: Verify that the rated motor current is covered by the admissible setting range! Selection: Select your starter by Index Number and function Admissible Setting Range Bulletin 109 Direct On-Line Starters (with electronic motor protection relay 193-EC1 or 193-EC2) Bulletin 105 Reversing Starter (only with electronic motor protection relay 193-EC2) Index [A] Cat. No. Cat. No C09N 10 -C1P 105-C09N 11 -C2P C09N 10 -C1A 105-C09N 11 -C2A C09N 10 -C1B 105-C09N 11 -C2B C12N 10 -C1B 105-C12N 11 -C2B C16N 10 -C1C 105-C16N 11 -C2C C23N 10 -C1C 105-C23N 11 -C2C C30N 10 -C1C 105-C30N 11 -C2C C37N 10 -C1C 105-C37N 11 -C2C C30N 10 -C1D 105-C30N 11 -C2D C37N 10 -C1D 105-C37N 11 -C2D C43N 10 -C1D 105-C43N 11 -C2D C60N 11 -C1D 105-C60N 11 -C2D C72N 11 -C1D 105-C72N 11 -C2D C60N 11 -C1E 105-C60N 11 -C2E C72N 11 -C1E 105-C72N 11 -C2E C85N 11 -C1E 105-C85N 11 -C2E ➊ Control Voltage Selection Codes see page 32 ➊ -C1 -C2 Description Electronic motor protection relays: 2 inputs, 1 output (for direct on-line starters only) 4 inputs, 2 outputs, built-in ground fault sensor, PTC thermistor input Auxiliary Contacts for Contactors Type 109-C 09 C C 60 C C 09 C85 Auxiliary Contact Variants 1 N.O. (internally used) 1 N.O. + 1 N.C. (1 N.O. internally used) 1 N.O. + 1 N.C. (both internally used) ➋ Recommended back-up fuse Unit Package = 1 Rockwell Automation 27

30 Bulletin 109 / 105 Starters with Thermal Overload Relay 193-CT Product Selection Direct On-Line Starters / Reversing Starters Short-Circuit Coordination Type "2" according to IEC Starters with Bulletin 100-C contactors and 193-CT thermal overload relay Completely assembled with main current connections Control current connections included IEC and UL/CSA compliant Mounting versions: please refer to pages 8 and 9 -Snap on 1 top hat rail 35 mm or screw fixing Note: Line voltage and short-circuit coordination see MCS Star or catalog A114 Selection: Find the correct Index Number considering motor rating and line voltage Standard Motors AC-3, 3phase Fuse ➌ 230 V 400 / 415 V 500 V 690 V Circuit Breaker (to order separately) Iq = 65 ka Fuse ➌ Circuit Breaker (to order separately) Iq = 65 ka Fuse ➌ Circuit Breaker (to order separately) Iq = 50 ka [kw] Index [A] Cat. No. Index [A] Cat. No. Index [A] Cat. No. Index [A] M-C2N-A M-C2N-A M-C2N-A M-C2N-A M-C2N-A M-C2N-A M-C2N-A M-C2N-A M-C2N-A M-C2N-A M-C2N-B M-C2N-A M-C2N-A M-C2N-B M-C2N-A M-C2N-A M-C2N-B M-C2N-B M-C2N-A M-C2N-B M-C2N-B M-C2N-B M-C2N-B M-C2N-B M-C2N-B M-D8N-B M-C2N-B M-C2N-B M-D8N-B M-D8N-B M-C2N-B M-D8N-B M-D8N-B M-C2N-B M-D8N-C M-D8N-B M-D8N-B M-D8N-C M-D8N-C M-D8N--B M-D8N-C M-D8N-C M-D8N-C M-D8N-C M-D8N-C M-D8N-C M-D8N-C M-D8N-C M-D8N-C M-D8N-C M-D8N-C25 ➍ Fuse ➌ Hp ratings and dimensions - see MCS Star 28 Rockwell Automation

31 Bulletin 109 / 105 Starters with Thermal Overload Relay 193-CT Product Selection Direct On-Line Starters / Reversing Starters Note: Verify that the circuit breaker can be set to the rated motor current! Selection: Select your starter by Index Number and function Motor Current Setting Range Bulletin 109 Direct On-Line Starters Bulletin 105 Reversing Starter Impulse Contact Control (S) Maintained Contact Control (M) Index [A] Cat. No. Cat. No C09N 10 -CA C09N 00 -CA15 -S-E 105-C09N 00 -CA15 -M-E C09N 10 -CA C09N 00 -CA23 -S-E 105-C09N 00 -CA23 -M-E C09N 10 -CA C09N 00 -CA35 -S-E 105-C09N 00 -CA35 -M-E C09N 10 -CA C09N 00 -CA55 -S-E 105-C09N 00 -CA55 -M-E C09N 10 -CA C09N 00 -CA80 -S-E 105-C09N 00 -CA80 -M-E C09N 10 -CB C09N 00 -CB12 -S-E 105-C09N 00 -CB12 -M-E C09N 10 -CB C09N 00 -CB18 -S-E 105-C09N 00 -CB18 -M-E C09N 10 -CB C09N 00 -CB27 -S-E 105-C09N 00 -CB27 -M-E C09N 10 -CB C09N 00 -CB40 -S-E 105-C09N 00 -CB40 -M-E C09N 10 -CB C09N 00 -CB60 -S-E 105-C09N 00 -CB60 -M-E C09N 10 -CB C09N 00 -CB90 -S-E 105-C09N 00 -CB90 -M-E C12N 10 -CB C12N 00 -CB90 -S-E 105-C12N 00 -CB90 -M-E C16N 10 -CB C16N 00 -CB90 -S-E 105-C16N 00 -CB90 -M-E C12N 10 -CC C12N 00 -CC12 -S-E 105-C12N 00 -CC12 -M-E C16N 10 -CC C16N 00 -CC12 -S-E 105-C16N 00 -CC12 -M-E C23N 10 -CC C23N 00 -CC12 -S-E 105-C23N 00 -CC12 -M-E C16N 10 -CC C16N 00 -CC17 -S-E 105-C16N 00 -CC17 -M-E C23N 10 -CC C23N 00 -CC17 -S-E 105-C23N 00 -CC17 -M-E ➊ ➋ ➊ ➋ Control Voltage Selection Codes see page 32 ➊ Auxiliary Contacts for Contactors (available for external control circuitry) Type Auxiliary Contact Variants 01 1 N.C. 109-C 10 1 N.O. 09 C N.O. + 1 N.C. Type Control 105-C 09 C23 ➋ -JE -E Impulse contact Maintained contact ➌ Recommended back-up fuse Operating Class gl/gg ➍ Type 2 Iq = 25 ka M 3 ~ M 3 ~ Auxiliary Contact Variants 21 2 N.O. + 1 N.C N.O N.O. + 1 N.C. Description Electronic interface (for coil voltages V AC, control voltages V DC) Wiring according to IEC standard (without option E wiring according to UL standard) Unit Package = 1 Rockwell Automation 29

32 Bulletin 170 Star-Delta Starters with Electronic or Thermal Overload Relay Product Selection Star-Delta Starters Short-Circuit Coordination Type "2" according to IEC Starters in enclosure with 100-C contactors, 193-EA electronic or 193-CT thermal overload relay Completely assembled with main current connections With mechanical and electrical interlock IEC and UL/CSA compliant Mounting versions: please refer to pages 8 and 9 -Snap on 1 top hat rail 35 mm or screw fixing Note: Line voltage and short-circuit coordination see MCS Star or catalog A114 Selection: Find the correct Index Number considering motor rating and line voltage Starters with Electronic Overload Relay Standard Motors AC-3, 3phase 230 V 400 / 415 V 500 V 690 V Fuse ➍ Fuse ➍ Fuse ➍ Fuse ➍ [kw] Index [A] Index [A] Index [A] Index [A] Starters with Thermal Overload Relay Standard Motors 230 V 400 / 415 V 500 V 690 V AC-3, 3phase Fuse ➍ Fuse ➍ Fuse ➍ Fuse ➍ [kw] Index [A] Index [A] Index [A] Index [A] Hp ratings and dimensions - see MCS Star 30 Rockwell Automation

33 Bulletin 170 Star-Delta Starters with Electronic or Thermal Overload Relay Product Selection Star-Delta Starters M 3 ~ Note: Verify that the circuit breaker can be set to the rated motor current! Selection: Select your starter by Index Number and function Starters with Electronic Overload Relay ➎ Motor Protection Setting Range Bulletin 170 Star-Delta Starters with Electronic Timing Module Starters with Thermal Overload Relay Bulletin 170 Star-Delta Starters with Electronic Timing Relay Index [A] Cat. No. Cat. No C09N 10 -A1C -TY-E 170-C09N 10 -A1C -E1-E C09N 10 -A1D -TY-E 170-C09N 10 -A1D -E1-E C09N 10 -A1E -TY-E 170-C09N 10 -A1E -E1-E C09N 10 -A1F -TY-E 170-C09N 10 -A1F -E1-E C12N 10 -A1F -TY-E 170-C12N 10 -A1F -E1-E C16N 10 -A1F -TY-E 170-C16N 10 -A1F -E1-E C23N 10 -A1F -TY-E 170-C23N 10 -A1F -E1-E C12N 10 -A1G -TY-E 170-C12N 10 -A1G -E1-E C16N 10 -A1G -TY-E 170-C16N 10 -A1G -E1-E C23N 10 -A1G -TY-E 170-C23N 10 -A1G -E1-E C30N 10 -A1H -TY-E 170-C30N 10 -A1H -E1-E C37N 10 -A1H -TY-E 170-C37N 10 -A1H -E1-E C43N 10 -A1J -TY-E 170-C43N 10 -A1J -E1-E C60N 11 -A1K -TY-E 170-C60N 11 -A1K -E1-E C72N 11 -A1K -TY-E 170-C72N 11 -A1K -E1-E C85N 11 -A1K -TY-E 170-C85N 11 -A1K -E1-E ➊ ➋ ➌ ➊ ➋ ➌ ➎ Motor Protection Setting Range Bulletin 170 Star-Delta Starters with Electronic Timing Module Bulletin 170 Star-Delta Starters with Electronic Timing Relay Index [A] Cat. No. Cat. No C09N 10 -CA80 -TY-E 170-C09N 10 -CA80 -E1-E C09N 10 -CB12 -TY-E 170-C09N 10 -CB12 -E1-E C09N 10 -CB18 -TY-E 170-C09N 10 -CB18 -E1-E C09N 10 -CB27 -TY-E 170-C09N 10 -CB27 -E1-E C09N 10 -CB40 -TY-E 170-C09N 10 -CB40 -E1-E C09N 10 -CB60 -TY-E 170-C09N 10 -CB60 -E1-E C09N 10 -CB90 -TY-E 170-C09N 10 -CB90 -E1-E C12N 10 -CB90 -TY-E 170-C12N 10 -CB90 -E1-E C16N 10 -CB90 -TY-E 170-C16N 10 -CB90 -E1-E C09N 10 -CC12 -TY-E 170-C09N 10 -CC12 -E1-E C12N 10 -CC12 -TY-E 170-C12N 10 -CC12 -E1-E C23N 10 -CC12 -TY-E 170-C23N 10 -CC12 -E1-E C12N 10 -CC17 -TY-E 170-C12N 10 -CC17 -E1-E C16N 10 -CC17 -TY-E 170-C16N 10 -CC17 -E1-E C23N 10 -CC17 -TY-E 170-C23N 10 -CC17 -E1-E ➊ ➌ ➊ ➌ Control Voltage Selection Codes see page 32 ➊ Auxiliary Contacts for Contactors (available for external control circuitry) Type Auxiliary Contact Variants 170-C 10 1 N.O. 09 C N.O. + 1 N.C. 170-C 60 C N.O. + 1 N.C. ➋ Electronic Overload Relay Option -A1 -A4 Description Electronic overload relays: Manual reset Automatic / manual reset ➌ Select only one option per group Multiple options separated by hyphens Option Description Electronic interface (for coil voltages V AC, -JE control voltages V DC) (not possible with electronic timing module) Wiring according to IEC standard -E (without option E wiring according to UL standard) -N without control wiring ➍ Recommended back-up fuse Operating Class gl/gg ➎ Current settings = motor current (I e ) x 0.58 Unit Package = 1 Rockwell Automation 31

34 Bulletin 103S, 107S, 103T, 107T, 109, 105, 170, 190S, 191S, 190E, 191E Starters Control Voltage Selection Codes Control Voltage Selection Codes for AC Control 190E, 191E 103S, 107S, 103T, 107T, 190S, 191S, 105, 109, 170 [V] Hz D (A) KK 60 Hz D (A) KK 50/60 Hz KD KH KF (KT) [V] Hz (R) (K) (V) (W) (X) (Y) (KP) (D) (P) (S) (KG) 60 Hz (Q) (J) (V) (X) (KP) (D) (KG) (L) 50/60 Hz KJ KY (KP) KD (KG) (KL) Hz (F) (VA) (T) (N) (G) (B) (M) (C) 60 Hz (A) (T) (I) (E) (N) (B) (C) 50/60 Hz KF (KA) KN (KB) Control Voltage Selection Codes for DC Control [V] E, 191E DC Z24 (Z48) Z11 (Z2) with diode protective circuit DC ZD C09 C43 DC (ZR) (ZQ) (ZW) (ZY) (ZZ) (ZB) (ZG) (ZE) ZD (ZP) (ZS) (ZA) (ZF) (ZT) with diode protective circuit DC DJ 1...-C60 C85 DC with diode protective circuit DC (DR) (DQ) DJ (DW) (DY) (DZ) (DB) (DG) (DE) DD (DP) (DS) (DA) (DF) (DT) Voltage codes in bold type: Preferred products ( ) Voltage codes in parentheses: No inventory (longer delivery time) ➊ Extended operation limits x U s ➋ Extended operation limits x U s [V] 9➊ 12 24➋ Rockwell Automation

35 Bulletin 141A Mounting System Bulletin 141A Mounting System Modular Reduces Installation Time Component Modules Easily Added and Removed Pre-assembly of Starters of any kind Pluggable Control Connections Ease of Commissioning and Testing Standard Modules Pluggable IsoTM Modules for highest Operator Safety Mounting Modules for Top Hat Rail and Screw Mounting TABLE OF CONTENTS Description Page Description Page Overview Product Selection MCS Iso TM Busbar Modules MCS Standard Busbar Modules MCS Mounting Modules Accessories Specifications Panel Mounting System Standards and Approvals Dimensions see MCS Star Rockwell Automation 33

36 Bulletin 141A Mounting System Product Selection MCS Iso TM Busbar Modules Consists of a device adapter plate carrying the load feeder components, which plugs onto a busbar module sitting on the busbars System finger proof with load feeders removed Test position with load circuit isolated Preferably for use with control plug (please order separately) Modules with current feed supply the load current by means of wire connections matched to MCS motor circuit breakers Modules can form bigger platforms using the connection clips For plugging on 12, 15, 20, 25, 30 mm x 5/10 mm thick busbars respectively Description MCS IsoTM Busbar Modules 200 mm high Top hat rails: R = MCS-specific top hat rail Rated Thermal Current Ith 25 A 45 A Without electrical connections Width [mm] 45 Top Hat Rails Cat. No. 141A-SS45RR25 UP A-SS54RR25 2R A-SS54RR A-SS63RR A-SS45R 1R A-SS54R 1 MCS IsoTM Busbar Modules 260 mm high Top hat rails: R = MCS-specific top hat rail S = Standard top hat rail 25 A 45 A A-SM45RS A-SM54RS25 1R + 1S A-SM54RS A-SM63RS A-SM45S 1 Without electrical connections 54 1S 141A-SM54S A-SM63S Spacer Module (For covering the busbars when spacing load feeders) For spacing of load feeders by 9 mm e.g. for improved cooling. Including connection clips. 141A-AS9B 10 Spacer Modules (For covering the busbars when spacing load feeders and for spacing of device adapter plate) For spacing of load feeders by 9 mm e.g. for improved cooling. Including connection clips. 141A-AS9S 10 Micro Switch with wire connections Contact 141A-AS 10 To wire in series with the contactor coils drops out when unplugging the device adapter plate. Cat. No. Suffix Description Ordering Example No Entry Single pack (1 piece) 141A-SS45RR25 Unit Package M Multi-pack (10 pieces) 141A-SS45RR25M UP = Unit Package Accessories - Page 40 Specifications - Page 41 Dimensions - see MCS Star 34 Rockwell Automation

37 Bulletin 141A Mounting System Product Selection MCS Standard Busbar Modules Standard busbar modules carry directly the load feeder components and plug onto the busbars. Control plug optionally (please order separately) Modules with current feed supply the load current by means of wire connections matched to MCS motor circuit breakers Modules can form bigger platforms using the connection clips For plugging on 12, 15, 20, 25, 30 mm x 5/10 mm thick busbars respectively Description MCS Standard Busbar Module 200 mm high Top hat rails: R = MCS-specific top hat rail M = Metal top hat rail S = Standard top hat rail MCS Standard Busbar Module 260 mm high Top hat rails: R = MCS-specific top hat rail S = Standard top hat rail Rated Thermal Current Ith 25 A 45 A 125 A Without electrical connections 25 A 45 A Without electrical connections Width [mm] 45 Top Hat Rails Cat. No. UP 141A-GS45RR A-GS54RR25 2R A-GS54RR A-GS63RR A-GS90M M 141A-GS180M A-GS270M A-GS45R 1R A-GS54R A-GS72S 1S A-GS81S A-GM45RS A-GM54RS25 1R + 1S A-GM54RS A-GM63RS S 141A-GM45S A-GM54S A-GM63S 1 MCS Standard Busbar Module with Terminals 200 mm high For mounting various components Top hat rails: S = Standard top hat rail MCS Standard Busbar Module with Terminals 260 mm high For mounting various components Top hat rails: S = Standard top hat rail 25 A 6 mm2 (AWG 10) 63 A 16 mm2 (AWG 6) 25 A 6 mm 2 (AWG 10) 63 A 16 mm2 (AWG 6) A-FS45S A-FS54S S 141A-FS63S A-FS72S A-FS81S A-FM45SS A-FM54SS S 141A-FM63SS A-FM72SS A-FM81SS63 Spacer Module (For covering the busbars when spacing load feeders) For spacing of load feeders by 9 mm e.g. for improved cooling. Including connection clips. 141A-AS9B 10 Cat. No. Suffix Description Ordering Example No Entry Single pack (1 piece) 141A-GS45RR25 Unit Package M Multi-pack (10 pieces) 141A-GS45RR25M UP = Unit Package Accessories - Page 40 Specifications - Page 41 Dimensions - see MCS Star Rockwell Automation 35

38 Bulletin 141A Mounting System Product Selection MCS Standard Busbar Modules >100 A Busbar modules > 100 A are screw mounted onto the busbars Sliding nuts for matching the fixing positions of components Terminal positions available on top or bottom For mounting components with current ratings > 100 A (supply and load feeders) Description Height [mm] Rated Thermal Current Ith Width [mm] Wire Size [mm 2 ] (AWG) Cat. No. UP A (AWG 16 00) 141A-FS108V200T MCS Standard Busbar Modules with box terminals on top A (AWG 2 4/0) 141A-FL110V250T A (AWG 16 00) 141A-FS108V200B MCS Standard Busbar Modules with box terminals on bottom A (AWG 2 4/0) 141A-FL110V250B UP = Unit Package Accessories - Page 40 Specifications - Page 41 Dimensions - see MCS Star 36 Rockwell Automation

39 Bulletin 141A Mounting System Product Selection MCS Mounting Modules Modules (carrying the load feeder components) for screw mounting or snapping onto top hat (DIN) rails. Control plug optionally (please order separately) Three module lengths for 2- and 3-component starters. Modules can form bigger platforms using the connection clips (see accessories) Modules with PE - terminal for termination of the motor leads incl. PE (for mounting on top hat rails only). Description Height [mm] Width [mm] Top Hat Rails Cat. No. UP MCS Mounting Module Top hat rails: R = MCS-specific top hat rail 228 mm high; preferably for 2-component starters 283 mm high; preferably for 3-component starters 193-EA/EB 333 mm high; preferably for 3-component starters 193-EC A-WS45RR 2R A-WS54RR A-WM45RR 2R A-WM54RR A-WL45RR 2R A-WL54RR MCS Mounting Module with PE-terminal Top hat rails: R = MCS-specific top hat rail 228 mm high; preferably for 2-component starters 283 mm high; preferably for 3-component starters 193-EA/EB 333 mm high; preferably for 3-component starters 193-EC A-WS45RRP 2R A-WS54RRP A-WM45RRP 2R A-WM54RRP A-WL45RRP 2R A-WL54RRP Spacer Module For spacing of load feeders by 9 mm e.g. for improved cooling. Including connection clips. 141A-AS9W 10 Cat. No. Suffix Description Ordering Example No Entry Single pack (1 piece) 141A-WS45RR Unit Package M Multi-pack (10 pieces) 141A-WS45RRM ➊ I th = Rated thermal current UP = Unit Package Accessories - Page 40 Specifications - Page 41 Dimensions - see MCS Star Rockwell Automation 37

40 Bulletin 141A Mounting System Product Selection Busbar Components Description Busbar [mm] Cat. No. UP 3-pole 141A-TR3 10 Busbar Supports 60 mm pole centre spacing The busbar support can easily be adjusted to the busbar size via the integral slide rail. 12, 15, 20, 4-pole 141A-TR , 30 x 5/10 1-pole 141A-TR1 10 Busbar End Covers Prevents from contact with the busbar ends The end cover can easily be clipped on the busbar support. 3-pole 141A-TR3E 10 4-pole 141A-TR4E 10 Feeder Busbar Support For 3-pole supply 60 mm pole centre spacing mm2 (AWG 16 6) 12, 15, 20, 25, 30 x 5/10 141A-TR3F16 10 Supply Modules For 3-pole supply 60 mm pole centre spacing Single Terminals Single terminals for supplying busbars 6 70 mm2 (AWG 10 00) 54 mm wide mm2 (AWG 2 MCM 250) 81 mm wide mm2 (AWG 3/0 MCM 350) 135 mm wide mm2 (MCM ) 135 mm wide Laminated copper: 3 x 20 x 1 10 x 32 x 1 mm 135 mm wide mm2 (AWG 14 6) 4 35 mm2 (AWG 12 2) mm2 (AWG 6 00) x 5 or x A-VN A-VN A-VN A-VN3300R 141A-VN3300F x 5 141A-VS x A-VS x 5 141A-VS x A-VS x 5 141A-VS x A-VS Terminal Cover Finger protection when busbars supplied with single terminals. Fixable on busbar with plastic lock. Height: 180 mm, wide: 54 mm x 5 or x A-BK1 1 UP = Unit Package Accessories - Page 40 Specifications - Page 41 Dimensions - see MCS Star 38 Rockwell Automation

41 Bulletin 141A Mounting System Product Selection Busbar Components Description Distance of systems 5 10 mm Busbar [mm] x 5 or x 10 Cat. No. UP 141A-VC3A 12 Busbar Connectors For connection of busbar racks with same dimensions mm 141A-VC3B mm x 5 or x A-VC3C mm 141A-VC3D 3 Single Pole Busbar Covers Snap-on profile for single busbars for protection against electric shock. Length: 1 m, can be cut to length x 5 141A-BS x A-BS10 10 Three Pole Busbar Shroud Covers all three busbars for protection against electric shock. 200 x 1100 mm Cover to be cut to length Busbar Shroud Holder Use together with busbar shroud (2 required for 1 cover) x 5 or x A-BCF A-BCF1H 10 UP = Unit Package Accessories - Page 40 Specifications - Page 41 Dimensions - see MCS Star Rockwell Automation 39

42 Bulletin 141A Mounting System Accessories Accessories Description Size [mm] Cat. No A-AHR45 UP A-AHR54 ➊ ➋ Device Rails IsoTM, standard and mounting modules ➊ R = MCS-specific top hat rail ➋ S = Standard top hat rail Plastic top hat rail specific for MCS components Plastic top hat rail standard for universal use A-AHR A-AHS A-AHS A-AHS A-AHS A-AHS A-AHM90 Metal top hat rail A-AHM A-AHM252 Carrier for Top Hat Rail Carrier for top hat rails inclusive screws, fits on the standard top hat rails. For screw mounting of metal top hat rails on bigger devices A-AHH54 10 Control Plugs Allows fast and simple connection of control wiring. Comprises plug holders and male and female plug To snap onto Iso TM, standard and mounting modules 8-pole control plug 141A-APC8 10-pole control plug 141A-APC10 12-pole control plug 141A-APC12 Control Plug Holder Receives Wago control plugs with catches and Wago Cage Clamp connections. To snap onto Iso TM, standard or mounting modules Wago catalog number: female plug 232-2##/ male plug 231-6##/ A-APH 10 Connection Clip For joining modules 141A-AK 50 Instruction label Self-adhesive application instruction 141A-AI 10 Cat. No. Suffix Description Ordering Example Unit Package No Entry Single pack (1 piece) 141A-APC8 M Multi-pack (10 pieces) 141A-APC8M UP = Unit Package Product Selection - Page Rockwell Automation

43 Module Data Bulletin 141A Mounting System Specifications ➊ The admissible load of a complete system depends on the system topography and the application parameters. Factors of influence are ambient temperature, air circulation, busbar load, distribution of busbar load, mix of modules and switchgear components. Supply Modules Single Terminals Iso TM Modules Standard Modules with Wire Connections Standard Modules with Box Terminals 141A-S 141A-G 141A-F Rated current at 60 C I th ➊ [A] stranded solid [mm2] [AWG] [mm2] [AWG] [mm 2 ] [AWG] / / /0 Insulation rating of conductors [ C] stranded solid [mm2] [AWG] [mm2] [AWG] Supply Modules 141A-TR3F16 141A-V A-V A-V A-V 300R 141A-V 300F MCM 250 No. 3/0 MCM 350 MCM MCM 250 No. 3/0 MCM 350 MCM x 20 x 1 10 x 32 x 1 Laminated copper [mm] stranded [mm2] [AWG] solid [mm 2 ] [AWG] Laminated copper 1. Conductor [mm] 2. Conductor [mm] Single terminals 141A-VS116, 141A-VS A-VS135, 141A-VS A-VS170, 141A-VS x 9 x x 9 x x 9 x 0.8 Clamping area Width x Height [mm] 7.5 x x x 14 Tightening torque [Nm] / [lb-in] 4 / 35 6 / / 120 Busbar System 80 Support Spacing for 60 mm Busbar System Short circuit withstand 70 Short-circuit Current Ipk [ka] x 5 15 x Busbar Support Spacing [mm] 20 x 5 25 x 5 20 x x 5 30 x 10 According to IEC no proof of the short circuit withstand strength is required for systems with peak short circuit levels less than 17 ka. The MCS circuit breakers 140M and 140-CMN limit the peak short circuit currents well below this level, so that the busbar support spacing needs not to consider the prospective short circuit current when using MCS-starters, but may be chosen just based on mechanical considerations. The diagram for busbar support spacing gives recommendations accordingly. Product Selection - Page 34 Rockwell Automation 41

44 Bulletin 141A Mounting System Specifications Busbar System, Continued Bar Dimensions Recommended max. busbar load at 50 / 60 Hz tamb = 35 C tamb = 55 C [mm] [A] [A] 5 x x x x x x x x Current carrying capacity of the busbars The current carrying capacities of the busbars highly depend on the application (air circulation, utilization with adapters, current distribution along the rails etc.). It is not only limited by the admissible temperatures of the plastic parts, which are in contact with the busbars, but by the admissible operating temperatures of the components mounted on top of the modules. In mounting system applications the busbars act as a heatsink for the heat produced inside the starter components. The heat is flowing from the component terminals (e.g. motor protection circuit breaker) via the short wire links to the busbars. For this reason it is good practice to run busbars, which are connected to component terminals, at 65 C maximum. The recommended ampacities for copper busbar as of the table are based on this fact and taken from amendment 1 of IEC 60890, which is referred to by IEC for Partially Type Tested Assemblies. Busbars (required quality) Material E-CU blank or tinned Busbar widths 5 or 10 mm thick [mm] 12, 15, 20, 25, 30 Tolerance of thickness [mm] +0.1 / -0.3 Corner radius [mm] 0.5 Tolerance of center spacing [mm] / -0.5 Standard DIN General Data Main Circuits Rated insulation voltage i Acc. to IEC, EN [V] 690 Acc. to UL, NEMA, CSA, EEMAC [V] 600 Rated impulse withstand voltage imp [kv] 8 Rated frequency [Hz] Pollution degree 3 Ambient temperature Operation [ C] Transport and storage [ C] Protection class - Modules and busbars IP00 - Modules and busbars mounted on plate, connected conductors and usage of busbar covers IP20 - Iso-Modules with device adapter plate removed, from front IP20 B (finger proof) Standards and Norms IEC/EN Conformity and Approvals CE, UL recognized, CSA Control Circuits Control plugs For details see Wago catalog Rated insulation voltage i Acc. to IEC, EN [V] 250 Acc. to UL, NEMA, CSA, EEMAC [V] 300 Rated impulse withstand voltage imp [kv] 4 Rated current at 40 C ambient temperature I th [A] 12 Micro switch Rated insulation voltage i Acc. to IEC, EN [V] Acc. to UL, NEMA, CSA, EEMAC [V] Rated current Suitable for switching contactors 100-C AC-coil-voltage 250 V DC-coil-voltage 120 V Product Selection - Page Rockwell Automation

45 Bulletin 141A Mounting System Dimensions 141A-S a c 26 e d 30.2 b Catalogue No. a b c d e 141A-SS45RR A-SS54RR A-SS54RR A-SS63RR A-SS45R A-SS54R A-SM45RS A-SM54RS A-SM54RS A-SM63RS A-SM45S A-SM54S A-SM63S Rockwell Automation 43a

46 Bulletin 141A Mounting System Dimensions 141A-G e a d 60 c 30.2 b Catalogue No. a b c d e 141A-GS45RR A-GS54RR A-GS54RR A-GS63RR A-GS45R A-GS54R A-GS72S A-GS81S A-GM45RS A-GM54RS A-GM54RS A-GM63RS A-GM45S A-GM54S A-GM63S b Rockwell Automation

47 Bulletin 141A Mounting System Dimensions 141A-GS...M Cat. No. 141A-GS90M Cat. No. 141A-GS171M125 Cat. No. 141A-GS252M Cat. No. 141A-GS171M125 = 171 Cat. No. 141A-GS252M125 = 252 Rockwell Automation 43c

48 Bulletin 141A Mounting System Dimensions 141A-F a d 60 c b Catalogue No. a b c d Wire Sizes 141A-FS45S mm² AWG A-FS54S mm² AWG 6 141A-FS63S mm² AWG 6 141A-FS72S mm² AWG 6 141A-FS81S mm² AWG 6 141A-FM45SS mm² AWG A-FM54SS mm² AWG 6 141A-FM63SS mm² AWG 6 141A-FM72SS mm² AWG 6 141A-FM81SS mm² AWG 6 43d Rockwell Automation

49 Bulletin 141A Mounting System Dimensions 141A-W 62.5 f oben/top a e d c 64 b Catalogue No. a b c d e f 141A-WS45RR(P) A-WS54RR(P) A-WM45RR(P) A-WM54RR(P) A-WL45RR(P) A-WL54RR(P) Rockwell Automation 43e

50 Bulletin 141A Mounting System Dimensions 141A-AS A-AS9B 141A-AS9W 141A-AS9B 43f Rockwell Automation

51 Bulletin 141A Mounting System Dimensions 141A-APC... 8 Poles 10 Poles 12 Poles Rockwell Automation 43g

52 Bulletin 141A Mounting System Dimensions 141A-TR A-TR3 141A-TR3F16 141A-TR3E Ø A-TR4 141A-TR4E 141A-TR Ø Ø h Rockwell Automation

53 Bulletin 141A Mounting System Specifications Dimensions see MCS Star Weight [g] MCS IsoTM MCS Standard MCS Standard [g] [g] Busbar Module Busbar Module Busbar Module >100 A [g] Busbar Components [g] Accessories [g] 141A-SS45RR A-GS45RR A-FS108V200T A-TR A-AHR A-SS54RR A-GS54RR A-FL110V250T A-TR A-AHR A-SS54RR A-GS54RR A-FS108V200B A-TR A-AHR A-SS63RR A-GS63RR A-FL110V250B A-TR3E A-AHS A-SS45R A-GS90M A-TR4E A-AHS A-SS54R A-GS180M MCS 141A-TR3F A-AHS63 16 [g] 141A-SM45RS A-GS270M Mounting Module 141A-VN A-AHS A-SM54RS A-GS45R A-WS45RR A-VN A-AHS A-SM54RS A-GS54R A-WS54RR A-VN A-AHM A-SM63RS A-GS72S A-WM45RR A-VN3300R A-AHM A-SM45S A-GS81S A-WM54RR A-VN3300F A-AHM A-SM54S A-GM45RS A-WL45RR A-VS A-AHH A-SM63S A-GM54RS A-WL54RR A-VS A-APC A-GM54RS A-WS45RRP A-VS A-APC A-GM63RS A-WS54RRP A-VS A-APC A-GM45S A-WM45RRP A-VS A-APH 5 141A-GM54S A-WM54RRP A-VS A-AS9B A-GM63S A-WL45RRP A-BK A-AS9W A-FS45S A-WL54RRP A-VC3A A-AS9S A-FS54S A-VC3B A-AK 1 141A-FS63S A-VC3C A-AS A-FS72S A-VC3D A-FS81S A-BCF A-FM45SS A-BCF1H A-FM54SS A-BS A-FM63SS A-BS A-FM72SS A-FM81SS Rockwell Automation 43i

54 Corporate Headquarters Rockwell Automation, 777 East Wisconsin Avenue, Suite 1400, Milwaukee, WI, USA, Tel: (1) , Fax: (1) Headquarters for Allen-Bradley Products, Rockwell Software Products and Global Manufacturing Solutions Americas: Rockwell Automation, 1201 South Second Street, Milwaukee, WI USA, Tel: (1) , Fax: (1) Europe/Middle East/Africa: Rockwell Automation SA/NV, Vorstlaan/Boulevard du Souverain 36, 1170 Brussels, Belgium, Tel: (32) , Fax: (32) Asia Pacific: Rockwell Automation, 27/F Citicorp Centre, 18 Whitfield Road, Causeway Bay, Hong Kong, Tel: (852) , Fax: (852) Headquarters for Dodge and Reliance Electric Products Americas: Rockwell Automation, 6040 Ponders Court, Greenville, SC USA, Tel: (1) , Fax: (1) Europe/Middle East/Africa: Rockwell Automation, Brühlstraße 22, D Elztal-Dallau, Germany, Tel: (49) , Fax: (49) Asia Pacific: Rockwell Automation, 55 Newton Road, #11-01/02 Revenue House, Singapore , Tel: (65) , Fax: (65) Publication 141A-SG001B-EN-P March 2003 Copyright 2003 Rockwell Automation. All rights reserved. Printed in Switzerland