Maintenance Practice Training Manual DC9/MD80 PWJT8 DC9/MD80 PWJT8 MAINTENANCE PRACTICE TRAINING MANUAL B1 or B1/B2 LEVEL

Transcription

1 aintenance Practice Training anual DC9/D80 PWJT8 DC9/D80 PWJT8 AINTENANCE PRACTICE TRAINING ANUAL B1 or B1/B2 LEVEL DOC.FOR.06 Ed 3 1/32

2 aintenance Practice Training anual DC9/D80 PWJT8 TRAINEE SURNAE: Forename: Licence number: Experience on an aircraft with similar technology: YES NO Signature: : / / ON JOB TRAINING Type: B1 B1/B2 Starting date : / / Ending : / / Performed at : DERICHEBOURG ATIS AÉRONAUTIQUE STAP : Licence number/stamp PRACTICAL ASSESSORS NAE Signature Validation by Quality Department: : Name: Signature: DOC.FOR.06 Ed 3 2/32

3 aintenance Practice Training anual DC9/D80 PWJT8 The aim of this document is to record all the practical tasks performed by engineers within ATIS Aviation, PART 145 FR approved maintenance organisation, in order to comply with the requirements of Appendix III of PART 66 to have the B1 or B1/B2 rating on DC9/D80 PWJT8 aircraft. Any task performed in the frame of this On Job Training (OJT) will have to be signed by the trainee engineer and validated by assessors. This OJT will be performed under the responsibility of one or more B1 or B1/B2 qualified engineers. (See PRE-REQUISIT on page 4/38) After this training, the engineer will be able to: - perform verifications of systems, engines, components and operational functions such as specified in the maintenance manual, - analyse all information in order to make decisions regarding trouble shooting and corrective actions as per maintenance manual, - describe the component replacement procedures specific to aircraft type. DURATION - Engineer with B1 or B1/B2 rating and six month experience on an aircraft with a similar technology: 70 hours (1), - Engineer with B1 or B1/B2 rating and less than six month experience on an aircraft with a similar technology: 140 hours (1), - Engineer with no B1 or B1/B2 rating on an aircraft with a similar technology: four months. (1) The 70/140 hours do not have to be necessarily performed in a row, but can be extended on a period adapted to operational configuration (availability of aircraft, trainee and assessors). CLASSIFIION Classifies the importance of a task for the completion of the practical training record. Following classifications are used: - andatory (): This indicates that the related task is required for completion of the practical training record. - Optional (O): This indicates that the related task is optional. It is recommended to perform at least 70% of those tasks in each chapter. S S - : Functional Operational Test (*) - LOC: Location and identification of system components - OPC: Operational Check - EL: inimum Equipment List items requiring a maintenance procedure - RIA: Removal Installation Activation - SGH: Servicing Ground Handling - TSE: Trouble Shooting Exercise - TPR: Thorough Procedural Review - : Carry out Thorough Visual Check (*) If ground power or other applicable systems are unavailable a TPR will be carried out in place of a. DOC.FOR.06 Ed 3 3/32

4 aintenance Practice Training anual DC9/D80 PWJT8 SIGNING OFF THE S Part 66 Appendix 3 paragraph 2.2 requires that the practical training element must consist of the performance of representative tasks and their assessment, in order to meet the following objectives: a) Ensure safe performance of maintenance, inspections and routine work according to the maintenance manual and other relevant instructions and tasks as appropriate for the type of aircraft, for example troubleshooting, repairs, adjustments, replacements, rigging and functional checks such as engine run, etc, if required, b) Correctly use all technical literature and documentation for the aircraft, c) Correctly use specialist/special tooling and test equipment, perform removal and replacement of components The nominated trainer/assessor will sign off each task when satisfied that the trainee has attained the demonstrable level of understanding that is required. PRE-REQUISIT The trainee must have participated and succeeded in a PART 147 theoretical type rating training (T1/T2 training). The assessors must have an experience of five years in the line maintenance and two years in the qualification of type. For any OJT, the assessors will have to make a request by at the Quality Department for validation of pre-requisit. DOC.FOR.06 Ed 3 4/32

5 aintenance Practice Training anual DC9/D80 PWJT INTRODUCTION Hazard areas and precautions Aircraft Walk around check ax towing angles Servicing areas including External power point Hydraulic servicing area Fuelling panel Defuelling valve Fuelling panel Toilet servicing area Water servicing area TIE LIITS / AINTENANCE CHECKS Daily check Weekly check Procedures to follow in ice or snow condition Review the procedures to follow in the event birdstrike condition Review the procedure to follow in the event of hard landing or high drag/side load landing performing a lightening strike inspection OPC OPC OPC REARKS : DOC.FOR.06 Ed 3 5/32

6 aintenance Practice Training anual DC9/D80 PWJT AIRCRAFT JACKING jacking the airplane SGH TOWING AND TAXIING Towing points/steering angle limitation SGH PARKING AND OORING jacking the airplane SGH Landing gear locking pins SGH Engine/airframe blanking SGH O REARKS : DOC.FOR.06 Ed 3 6/32

7 aintenance Practice Training anual DC9/D80 PWJT SERVICING Fuel servicing SGH Fuelling fuel tank pressure SGH Fuel tank overwing fuelling SGH Draining fuel sump SGH Draining APU fuel line SGH Hydraulic System servicing SGH Hydraulic reservoir air pressure system servicing SGH APU oil servicing SGH Engine oil servicing SGH Starter engine servicing SGH O Review the procedures to service an CSD, Instructions are also in 12 SGH O Perform an APU oil level check SGH Potable water & waste servicing SGH Landing gears shock strut servicing SGH charging the brake accumulator SGH O Fluids landing gear shock strut servicing SGH Service the air pressure in the tires SGH Windows servicing SGH O DOC.FOR.06 Ed 3 7/32

8 aintenance Practice Training anual DC9/D80 PWJT8 REARKS : DOC.FOR.06 Ed 3 8/32

9 aintenance Practice Training anual DC9/D80 PWJT AIR CONDITIONING Cockpit Controls and indications External conditioned air supply SGH Perform a test of the Pressurisation system Affected flow control valve deactivated closed procedure Securing outflow valve open position Indicator, cabin altitude/differential pressure OPC EL EL Cooling packs LOC Pack control sensors LOC Water Separator Coalescer bag replacement Perform a test of the manual Pack Controller SGH OPC O O Perform a function check of the Zone Temperature Control system OPC REARKS : DOC.FOR.06 Ed 3 9/32

10 aintenance Practice Training anual DC9/D80 PWJT AUTO FLIGHT Autopilot/flight director warning and anunciator O Speed attitude correction LOC O Yaw damper system LOC Automatic stabilizer trim system ach trim/speed stability test Autothrottle systeme LOC O REARKS : DOC.FOR.06 Ed 3 10/32

11 aintenance Practice Training anual DC9/D80 PWJT COUNIIONS Communication system LOC VHF system operational test Emergency locator transmitter test Passenger address amplifier test Service interphone test Flight and ground crew call test Flight interphone system test Static dischargers SGH Voice Recorder system REARKS : DOC.FOR.06 Ed 3 11/32

12 aintenance Practice Training anual DC9/D80 PWJT ELECTRICAL POWER NB : For SERVICING tasks please refer to Chapter Components location Connect and establish electrical power to the airplane buses. Reviews the procedures for Ground Handling and Ground Service CSD Functional and operational test CSD disconnect: procedure EL Perform an EERGENCY Power Check Generator, bus tie and auxillary power breakers Perform a BITE of the Electrical System using the BPCU Review the procedures to service an CSD, Instructions are also in 12 replacing a battery LOC OPC SGH Transformer rectifier unit Static inverter LOC External Power receptacle & contactor Energise Electrical circuits from external power SGH REARKS : DOC.FOR.06 Ed 3 12/32

13 aintenance Practice Training anual DC9/D80 PWJT EQUIPENT/FURNISHINGS Crew seat adjustment SGH Crew seat RIA Escape slides check SGH REARKS : DOC.FOR.06 Ed 3 13/32

14 aintenance Practice Training anual DC9/D80 PWJT FIRE PROTECTION Fire Protection Controls and indications in the cockpit APU and engine fire detection test APU and engine fire detection loops LOC Lavatory smoke detection system APU fire detection system Engine fire extinguisher system SGH/ TSE Lavatory fire extinguisher system RIA Fire extinguisher bottle squib LOC APU Fire extinguisher SGH REARKS : DOC.FOR.06 Ed 3 14/32

15 aintenance Practice Training anual DC9/D80 PWJT FLIGHT CONTROL Flight controls, control and indications in the cockpit LOC Safety precautions SGH Flight controls rigging TSE Flight controls shut off valve LOC Flight controls test LOC Perform a test of empennage hydraulic system normal/secours O Perform a function test of the Elevator Asymmetry system Perform a stall Warning test. USE CAUTION Horizontal stabilizer Trim control test Operate the flaps / slats Trailing edge Flap position indicating system LOC Flight spoiler control system components locations LOC Flight spoiler control system rigging Autospeed brake control system LOC Leading edge Flap and slat control system test O REARKS : DOC.FOR.06 Ed 3 15/32

16 aintenance Practice Training anual DC9/D80 PWJT FUEL N.B.: For SERVICING tasks please refer to Chapter Fuel system control and indication in the cockpit Fuel Tank components LOC Fuel tank sump drain valves LOC O Pressure fueling system Engine fuel feed system Defuel, crossfeed, fuelling valve APU fuel Shutoff valve LOC Perform a transfer of fuel between tanks defueling the airplane O refuelling with a faulty overfill system a check FUEL QTY with dipstick procedure 28 / Fuel Tank Safety / CDCCL awareness TPR REARKS : DOC.FOR.06 Ed 3 16/32

17 aintenance Practice Training anual DC9/D80 PWJT HYDRAULIC POWER NB : For SERVICING tasks please refer Chapter Hydraulic Power cockpit controls and indications Hydraulic system components LOC repairing hydraulic tubing Ground servicing system components and operation ICE AND RAIN PROTECTION O Ice and rain protection cockpit controls and indications Perform a test pitot / sensor heat system Perform a function test windshield heat system Windshield wiper system Water and toilet drain anti icing system Engine anti ice valve inop securing procedure EL REARKS : DOC.FOR.06 Ed 3 17/32

18 aintenance Practice Training anual DC9/D80 PWJT INDIING / RECORDING Indicating and recording system, cockpit controls and indications O Indicating and recording system, components LOC O Review the operation of the flight deck clocks Aural Warning system function testing the Flight Data Recorder REARKS : DOC.FOR.06 Ed 3 18/32

19 aintenance Practice Training anual DC9/D80 PWJT LANDING GEAR N.B. For SERVICING tasks please refer to Chapter Landing gear cockpit controls and indications Ground locks installation TSE ain landing gear switch LOC Nose landing gear switch LOC inspecting brakes 32 ain nose wheel removal RIA Perform an Anti-Skid test replacing a wheel assembly TSE replacing nose wheel assy TSE Brake unit removal RIA Perform a function check of the brake temperature monitoring system TSE performing a function test of the landing warning system TSE REARKS : DOC.FOR.06 Ed 3 19/32

20 aintenance Practice Training anual DC9/D80 PWJT LIGHTS Lights, cockpit controls and indications Flight compartment light Passenger compartment light operational test Cabin lights RIA Passenger reading lights RIA Flight crew lights Exterior lights Review procedure for retraction wing light manually EL Emergency lighting REARKS : DOC.FOR.06 Ed 3 20/32

21 aintenance Practice Training anual DC9/D80 PWJT NAVIGATION Navigation system,cockpit controls and indications Pitot static system LOC Stanby altimeter/airspeed indicator LOC ach Airspeed warning system agnetic standby compass LOC/ Standby horizon system ILS receivers test ILS Glide slope Antenna LOC Localiser antenna LOC O Perform a test of the VOR system O Perform tcas test O GPWS test ATC system LOC DE test Perform an ADF test Perform a function check of the RADAR 34 EL Navigation systems EL items DOC.FOR.06 Ed 3 21/32

22 aintenance Practice Training anual DC9/D80 PWJT8 REARKS : DOC.FOR.06 Ed 3 22/32

23 aintenance Practice Training anual DC9/D80 PWJT OXYGEN SYSTE Oxygen system, cockpit controls and indications Oxygen system pressure and overpressure indications Flight crew mask/regulator test Flight crew pressure indications system Passenger oxygen system components LOC SOKE HOOD check Portable oxygen equipment RIA PNEUATIC Pneumatic system, cockpit controls and indications Pneumatic system components LOC Bleed air system test REARKS : DOC.FOR.06 Ed 3 23/32

24 aintenance Practice Training anual DC9/D80 PWJT WATER / WASTE SYSTE NB : For SERVICING tasks please refer to Chapter Water and waste, controls and indications Waste water drain masts SGH Toilet systems maintenance practices Water tank refill procedures pressurization/depressurization TSE SGH Water tank air filter RIA O REARKS : DOC.FOR.06 Ed 3 24/32

25 aintenance Practice Training anual DC9/D80 PWJT APU NB : For SERVICING tasks please refer to Chapter APU, cockpit controls and indications APU trouble shooting procedures and tips TSE O APU maintenance practices TSE O Start the APU APU cooling air shutoff valve Perform an operational test of the APU APU exhaust gas temperature indicating system LOC APU oil pump. Filter; fan etc LOC APU OIL ET FUEL FILTERS RIA REARKS : DOC.FOR.06 Ed 3 25/32

26 aintenance Practice Training anual DC9/D80 PWJT DOORS Forward entry door Aft entry door Emergency exit hatch Cargo compartment doors Perform an operational check of a radar transceiver access door Electronic equipment access door O Door warning system FUSELAGE 53 check antenna WTA and AAB.RBA.BAND BASSE TSE NACELLE/PYLONS Nacelle strut SGH Engine ounts aintenance LOC/ TSE REARKS : DOC.FOR.06 Ed 3 26/32

27 aintenance Practice Training anual DC9/D80 PWJT STABILIZERS Rudder and horizontal stabilizers inspection checks SGH O WINDOWS Control cabin sliding windows Passenger cabin windows SGH Emergency exit hatch window SGH Door mounted windows WINGS Aileron SGH REARKS : DOC.FOR.06 Ed 3 27/32

28 aintenance Practice Training anual DC9/D80 PWJT POWER PLANT Powerplant, cockpit controls and indications Engine motoring/start Procedures TSE Opening/closing of cowlings SGH ENGINE FUEL AND CONTROL O adjusting the idle and Part Power limits IGNITION Igniter plug LOC Ignition system locations LOC replacing an ignitor plug SGH AIR Air system components LOC ENGINE CONTROLS adjusting the throttle control cable system TSE ENGINE INDIING inspecting the EPR system Engine speed gene location LOC EXHAUST Thrust reverser/exhaust components LOC Perform a function test of a reverser system dispatching the airplane with a reverser inoperative deactivating the reverser system for maintenance purposes TSE EL OIL DOC.FOR.06 Ed 3 28/32

29 aintenance Practice Training anual DC9/D80 PWJT Oil system components LOC Chip detectors SGH Oil filters SGH O replacing the pressure filters TSE O Oil quantity system LOC Oil pressure indicating system LOC Oil temperature indicating system LOC STARTING Starting system components LOC Engine starter SGH Engine start valve manual start procedure TSE REARKS : DOC.FOR.06 Ed 3 29/32

30 aintenance Practice Training anual DC9/D80 PWJT8 SUPPLEENT D EXPERIENCE PRATIQUE reference Work experience Trainee s Assessor s DOC.FOR.06 Ed 3 30/32

31 aintenance Practice Training anual DC9/D80 PWJT8 SUPPLEENT D EXPERIENCE PRATIQUE reference Work experience Trainee s Assessor s DOC.FOR.06 Ed 3 31/32

32 aintenance Practice Training anual DC9/D80 PWJT8 SUPPLEENT D EXPERIENCE PRATIQUE reference Work experience Trainee s Assessor s DOC.FOR.06 Ed 3 32/32