Instrumentation for the power industry. Enhanced plant performance, efficiency, reliability. ABB Instrumentation

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1 Instrumentation for the power industry Enhanced plant performance, efficiency, reliability ABB Instrumentation

2 Talk to ABB first ABB has more expertise in power generation applications globally than any other supplier. Based on this experience, we have refined and developed the performance of our portfolio of intelligent instrumentation products to ensure you get a solution that meets your precise requirements every time. Getting the best levels of efficiency from your power generation process calls for reliable, accurate instrumentation. Equally important is being able to count on access to an intelligent, informed support network that can assist you throughout all stages of your process, regardless of your location. A heritage to be proud of ABB Instrumentation s ability to satisfy customers needs has never been greater, being built upon the leading names and brands in the automation world: Bailey, Bush Beach Engineering, Fischer & Porter, Hartmann & Braun, Kent, Schoppe & Faeser, Sensycon, Taylor, TBI-Bailey. 2

3 Industrial IT - Optimizing your instrumentation assets To help you improve the efficiency of your entire business and production process, ABB is committed globally to Industrial IT. It involves the development of systems and products guaranteed to inter-operate and communicate using the same information standard within a single digital architecture. Industrial IT and Asset Optimization with ABB instruments provide features and benefits across the full scope of our offering. Intelligent field instruments not only provide highly accurate process measurement data, but process information is available at the click of a mouse for predictive maintenance, advanced trouble shooting, optimized spares handling, hence increased product availability and process security. A range of fieldbus opportunities ABB is actively involved in the development of fieldbus policy direction and technical standards and supports the major process automation protocols in widespread use throughout industry. With our wide experience and expertise, we can cater to a broad spectrum of fieldbus options, enabling us to meet your exact requirements. The current generation of ABB fieldbus devices and systems lets you choose both the most suitable devices available and the most appropriate system for your application, including PROFIBUS, FOUNDATION Fieldbus and HART. Instrumentation Services Our broad scope of services lay the foundation for end-to-end support for your enterprise. ABB Instrumentation Services delivers the knowledge and global experience required to keep your assets operating at peak reliability and accuracy. ABB provides a full scope of services from start-up and commissioning through lifecycle support. Installation and Commissioning Preventative Services Calibration Services Maintenance Consulting Training Migration/Upgrades Parts and Repair 3

4 Plant-wide instrumentation ABB supplies an unparalleled selection of instrumentation equipment and systems for use throughout all stages of the power generation process. Utilizing ABB s innovative products, you can create advanced systems that will help you ensure safe, reliable and economical performance of your power plant facilities. Stack Thermal mass flow Flue gas monitor Boiler Feedwater Vortex flow (flow) Conductivity Dissolved oxygen Hydrazine ph Actuators and positioners Fuel System Coriolis mass flow (oil) PF-Meter (coal) Vortex flow (gas) Multivariable flow 4 Scrubbers Flow ph De-aerator (level) Dissolved oxygen Actuators and positioners

5 Key product areas Flow Measurement Measurement Measurement Analytical Instruments Recorders and Controllers Actuators and Positioners Boiler Drum (level) Chloride Conductivity Phosphate ph Silica Steam Line (flow) Conductivity Silica Sodium Actuators and positioners Cooling Water System Electromagnetic flow Conductivity Control Room Data recording Generator Hydrogen purity/purge gas monitoring Actuators and positioners Condenser (level) Chloride Conductivity ph Silica Sample Station Housing for analytical equipment Extraction Pump Conductivity Dissolved oxygen Sodium Actuators and positioners 5

6 Flow Measurement Flowmeters ABB offers a cost effective flowmeter solution for measuring virtually any liquid, steam or gas, as well as a wide range of flow computer units designed for industrial signal monitoring and logging. Electromagnetic flowmeter Vortex flowmeter Coriolis mass flowmeter Thermal mass flowmeter flow measurement devices Flow computer for steam applications Flow solution with Differential High quality differential pressure devices for accurate, consistent steam flow measurement applications. Full range all types of orifice plates, classical Venturi tubes, Dall tubes, multi-port averaging Pitot flowmeter, precision meter runs, Wedge meter Flow straightener for more accurate measurement In combination with multivariable transmitter real mass flow measurement Draft range available for low air flow 6

7 Measurement Transmitters ABB s temperature transmitters provide the interface from the temperature sensor to the PLC and offer excellent long-term stability with enhanced self-diagnostic capability. 4-20mA, HART, PROFIBUS PA and FOUNDATION Fieldbus versions Range of mounting options: headmounted, DIN-Rail or on rack with field housing (IP 66/67, NEMA 4X) Optional display available Sensors ABB supplies a range of temperature sensors for use in a host of environments, including abrasive, high pressure/temperature and high vibration applications. Range of options: Preference program simple and cost effective Standard program suitable for a wide range of applications Customized program suitable for meeting individual needs Available with direct sensor output in 4-20mA, HART, PROFIBUS PA and FOUNDATION Fieldbus versions Optional display available Measurement Transmitter 2600T The 2600T pressure transmitter series offers one of the most complete ranges of pressure measurement equipment currently available. Range of options available in multivariable, high static working pressure, draft range and safety versions High accuracy 0.04% to 0.075% Available in 4-20mA, HART, PROFIBUS PA and FOUNDATION Fieldbus versions Reduced downtime high long term stability Complete family of remote seals plus a choice of materials and fill-fluids 7

8 Analytical Instruments Silica Monitor 8241 Suitable for monitoring the demineralisation of the boiler water; for controlling boiler blow down and monitoring steam water purity to minimize scale formation. A robust, on-line, wet chemistry silica monitor for continuous monitoring Automatic two-point calibration Automatic compensation for silica contamination in the reagents Up to 6 stream monitoring available as option Compact, wall-mounted case ph/conductivity Analyzers AX400 High specification, high performance analyzers for the measurement of conductivity, resistivity and ph in the steam/water cycle and water preparation. Single and dual input versions Reduced installation cost easy access terminations and reduced panel space Dual conductivity difference, ratio, % passage, % rejection and inferred calculations Add-on option card for maximum five alarm relays and four current outputs Sodium Monitor 8037 Efficiently monitors the levels of sodium in the steam/water circuit in order to reduce the effects of corrosion. Accurate, reliable instrument requiring virtually no maintenance Measures in the range 0.10µg/kg to 10mg/kg Fast response and high accuracy at both high and low sodium concentration levels Meets the exacting standards of fossil and nuclear fuelled power stations 8

9 Analytical Instruments Complete Water/Steam Cycle Sampling Systems Complete water chemistry sampling systems, available rack mounted or housed in self-contained monitoring cabins. Extended plant availability through reduced corrosion related breakdowns Reduced chemical usage Extended plant life Custom built to client specifications Rapid installation with minimal on-site costs Minimal maintenance and reliable operation Low Oxygen Analyzers ZDT-FG A versatile oxygen analyzer for energy management. Can be used with the ZFG2 low temperature oxygen probe, which can be inserted into a boiler smoke box or flue duct to eliminate the need for costly sampling installations. ZDT-FG analyzer: IP 66/NEMA 4X ingress protection Indicating Transmitter/ Alarm Unit ZMT A versatile oxygen analyzer for boiler energy management applications. It can be used with ABB s ZFG2 and EXFG probes and is available in standard and advanced efficiency versions. Integral reference air supply option avoids need for additional equipment Dual fuel data input with manual or automatic selection from 17 different fuels User programmable with English, French, German and Spanish software Comprehensive diagnostics facility with in-built software protection Linear or logarithmic ranges ZFG2 probes: Minimal installation, cost effective in-situ measurement Available with 0.4m (16"), 1.0m (39"), 1.5m (58") and 2.0m (78") insertion lengths User programmable for flexible control High accuracy, resolution and RFI immunity TÜV approval 13 and 17 BlmSchV international certification 9

10 Analytical Instruments Hydrogen Purity Analyzer AK100 The AK100 provides a complete system for monitoring hydrogen purity during normal operation and purge gas monitoring during generator commissioning and decommissioning. Fully certified for intrinsic safety including European ATEX directive Fail-safe design Based on over 80 years experience Full redundant measurement of hydrogen purity and purge gas Two programmable alarms Analog output for retransmission of hydrogen purity Sealed for life reference gas for very low maintenance Oxygen and Combustibles Analyzer SMA90 The SMA90 is an industrial grade combustion analyzer that continuously samples and analyzes flue gases (oxygen only or optional oxygen and combustibles). It is designed for gas, oil or coal-fired combustion processes and has a high temperature operating range. 20 ppm resolution combustibles sensor Diagnostics and alarming Patented close-coupled sample system Standard combustion efficiency calculation Automatic sensor calibration standard Optional filter blowback Recorders and Controllers Optional dual filtration system SM Series Advanced Videographic Recorders ABB s range of videographic recorders delivers the latest in electronic data recording technology for power industry applications. Comprehensive range offering from 6 to 36 channels Remote supervision and data access solutions provided via Ethernet communications High capacity Compact Flash and Smart Media memory card options greatly reduce the need for operator intervention Process Controllers ABB s range of process controllers set the highest standards in industrial instrumentation. From simple single loop to advanced control options (including feed forward, cascade and ratio control), a controller is available to match any application. Features available in most units include: In-built 2 wire transmitter power supply Links to central PLC or SCADA systems via Modbus Front plate rated to IP 66/NEMA 4X protection Windows based PC Configuration Software 10

11 Actuators and Positioners Electrical Actuators ABB s range of Contrac electrical actuators offer excellent accuracy and reliability for high-level control applications. Continuous modulating actuation principle guarantees hysteresis-free process control Robust and compact design provides proven reliability even in the harshest environments Modular concept includes integrated and remote electronic installation options Choice of HART and PROFIBUS PA communications Output torque 100 to Nm (80 to ft-lb) Intelligent Positioners The TZID-C intelligent positioner series provides flexible and cost effective valve management and control. Features include: Modular design Self-diagnostics and continuous self-monitoring Electro-pneumatic Damper Drives Building on the heritage of the Bailey UP series, ABB s type UP electro-pneumatic rotary actuators have been widely used in the power industry for many years. They can be fitted with our pneumatic AV positioner or intelligent TZID-C unit. Output torque 120 to 6235 Nm (90 to 4600 ft-lb) Local or remote control via HART Automatic self-commissioning and valve tuning program Able to withstand severe shock/vibration EMC-compliant. Protected to IP 65/NEMA 4X with certified explosion protection for hazardous area applications Easy flexible installation Suitable for high temperature environments Wide range of options AV and TZID-C retrofits for installed Bailey UPs Variety of communication protocols supported 11

12 ABB is a leader in power and automation technologies that enable utility and industry customers to improve performance while lowering environmental impact. The ABB Group of companies operates in around 100 countries and employs about 105,000 people. The Company s policy is one of continuous product improvement and the right is reserved to modify the information contained herein without notice. Printed in the UK ( ) ABB 2004 IB/POWER-EN Germany UK Italy USA China ABB Automation Products GmbH Borsigstr Alzenau Tel: Fax: ABB Limited Oldends Lane Stonehouse Gloucestershire GL10 3TA Tel: Fax: ABB Sace S.p.A. Via Statale Lenno (CO) Tel: Fax: ABB Inc Automation Technology Products 125 E. County Line Rd Warminster, PA Tel: Fax: ABB (China) Ltd 35th Floor Raffles City (Office Tower) 268 Xizang Zhong Lu Shanghai, Tel: Fax: