TECHNICAL SUPPORT OF RUSSIAN HELICOPTER PRODUCTS OPERATION

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1 TECHNICAL SUPPORT OF RUSSIAN HELICOPTER PRODUCTS OPERATION MOSCOW

2 Helicopter service company offers Buyers of the Russian helicopters a great variety of services to provide efficient usage and to minimize operational expenses for their life cycle. 2

3 After Sale Technical Support ( one window conception) Technical Documentation Warranty Management Information Support Material and Technical Support Training CUSTOMER Service Centers Maintenance Components Overhaul 3

4 SERVICE CENTER IS DESIGNATED FOR TECHNICAL MAINTENANCE AND REPAIR OF ALL MODELS HELICOPTERS AND VERSIONS PROMOTED BY RUSSIAN HELICOPTERS JSC. 4

5 Remote Airdromes (from 1 to 5 helicopters ) Main Service Center for Maintenance and Repair Line maintenance 5

6 Main Service Center for Maintenance and Repair The Following Works are to be Done in the Main Base Center all kinds of the maintenance schedule current repairs replacement of the aggregates modifications and upgrades of the helicopters practical training of the personnel technical support of the remote helicopter land-based stations (supply of the spares, technical consultations, snags rectification etc. The Following is to be Done in the Remote Helicopter Land-Based Stations: operational maintenance of the helicopters replacement of the aggregates snags rectification 6

7 MAIN SERVICE CENTER FOR MAINTENANCE AND REPAIR. Main Center can be of the Three Levels: Level 1: All kinds of helicopters maintenance and current repair. Level 2: All kinds of helicopters maintenance, current repair and repair of airframes & systems. Level 3: All kinds of helicopters maintenance, current repair and overhaul. 7

8 MAINTENANCE AND CURRENT REPAIR (1 Level) The following kinds of the maintenance and current repair are carried out in the Service Center of Level 1: Operational maintenance Periodic maintenance: - after 50 flight hrs - after 100 flight hrs - after 200 flight hrs - after 300 flight hrs - lubrication works Special maintenance. Helicopter maintenance when on ground. Seasonal maintenance. Current repair of the helicopter. 8

9 MAINTENANCE AND CURRENT REPAIR (1 Level) 9

10 MAINTENANCE AND CURRENT REPAIR (1 Level) A. Buildings and Communications Required: Manufacturing facilities of total square of 2700 m 2 including: - hangar: 1300 m 2 - manufacturing area: 1000 m 2 - warehouses: 140 m 2 - depot rooms: 260 m 2 Power Supply: - 220V, 380V and 50 Hz frequency, 208V and 400 Hz AC electric power, - 27V DC electric power for each working place in laboratory - 36V and 400 Hz frequency, 3-phase Ventilation and air conditioning system Compressed air line: 4 6 atm Cold and hot water line with pressure: atm 10

11 MAINTENANCE AND CURRENT REPAIR (1 Level) B. Necessary area and Laboratories: - area to maintain radio equipment - area to maintain avionics - diagnostic laboratory - complete room - spare parts storage room - batteries charging and service room - rest rooms - laboratory of ultrasonic cleaning of filters - extinguishers repair and gas loading room - tools room - metal work workshop - area to service engines 11

12 MAINTENANCE, CURRENT REPAIR AND REPAIR OF AIRFRAMES & SYSTEMS (Level 2) Service Center of Level 2 is Designated for: - repair of fuselage elements - repair of the detachables - repair of the controls - repair of pipelines - repair of MR and TR blades - repair of fuel tanks - extinguishers repair - repair of armament elements - repair of electric circuits - communication devices repair - repair of radio equipment - assembly & tests of the helicopters after repair 12

13 MAINTENANCE, CURRENT REPAIR AND REPAIR OF AIRFRAMES & SYSTEMS (Level 2) 13

14 MAINTENANCE, CURRENT REPAIR AND REPAIR OF AIRFRAMES & SYSTEMS (Level 2) A. Auxiliary buildings and communications Hangar for repair of the airframe & systems: 2000 m 2 Hangar for washing & paint peeling: 450 m 2 Hangar for painting helicopters: 450 m 2 B. Additional working places for repair - the detachables repair area - radio equipment repair area - avionics repair area - metal works area - control units repair area - rotor blades repair area - pipelines repair area - fuel tanks repair area - cables repair area 14

15 MAINTENANCE, CURRENT REPAIR AND OVERHAUL (Level 3) Main works to be done in Service Center of Level 3: - overhaul of the fuselage and removable equipment - repair of the pipelines - repair of controls and chassis - repair of aggregates of the helicopter systems - electric equipment repair - radio equipment repair - repair of avionics - repair of special equipment - assembling of the helicopter, adjustment - helicopter painting - ground and flight test of the helicopter after overhaul 15

16 MAINTENANCE, CURRENT REPAIR AND OVERHAUL (Level 3) 16

17 MAINTENANCE, CURRENT REPAIR AND OVERHAUL (Level 3) A. Additional buildings and constructions - hangar for repair of the helicopter aggregates: 2500 м 2 - hangar for testing aggregates after repair: 800m 2 - specially equipped zone for maintenance and tests of the helicopters after repair. 17

18 MAINTENANCE, CURRENT REPAIR AND OVERHAUL (Level 3) B. Additional areas and Laboratories - metrological laboratory - transmission repair area - electroplating area - machining works area - area for repair of the main rotor systems - aggregates test area - tail rotors repair area - area to repair cargo loading/ unloading equipment - area to repair rubberized fuel tanks - chemical laboratory 18

19 MAINTENANCE, CURRENT REPAIR AND OVERHAUL (Level 3) C. Equipment and tools - special equipment and tools - special devices and accessories - special test benches and test equipment 19

20 MAINTENANCE, CURRENT REPAIR AND OVERHAUL (Level 3) D. Overhaul publications - overhaul Manuals - overhaul Technologies - technological instructions - technical conditions - instructions - technological cards - reference Overhaul Manual - technical descriptions - service bulletins - spare parts and materials catalogue 20

21 MAINTENANCE, CURRENT REPAIR AND OVERHAUL (Level 3) E. Technical personnel - fuselage repair mechanics - pipelines and fuel tanks repair mechanics - landing gear repair mechanics - controls repair mechanics - radio equipment repair mechanics - electric devises repair mechanics - armament repair mechanics (over 40 specialties) 21

22 PERSONNEL TRAINING Permanent training & upgrade qualification of the personnel of various specialties are required for successful functioning of the service center. The following stages are scheduled for personnel training : -theoretic training in the Training Center -practical training in the Training Center and in the work places - apprenticeship in the service center - certification of the personnel 22

23 PERSONNEL TRAINING The following are required to train personnel: - educational programs & books; - software for teaching procedure; - certified teachers & instructors. Personnel training can be conducted in the specially equipped classes of the service center or in the Training Center equipped with special simulator. 23

24 For providing of comprehensive technical support Helicopter service company permanently adapts its structure focusing on rendering of specific services which are demanded by owners of Russian helicopter products whenever and wherever they need it. FOR SUPPORT & SERVICE IN CENTRAL AMERICA & THE CARIBBEAN PLEASE CONTACT: A&H AVIATION Tobias Bolaños Int. Airport, San Jose, Costa Rica Tel Fax

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