Table of Contents. 95 IMS 25 flexible manufacturing line with 5 stations. 104 IMS 26 flexible manufacturing line with 6 stations

Transcription

1 Table of Contents Table of Contents Automation Technology IMS Industrial mechatronics system Mechatronics Sub-Systems with UniTrain-I IMS 1.2: DC transport system IMS 1.3: AC transport system IMS 3 Sorting IMS 4 Assembly IMS 5 Processing IMS 6 Testing IMS 7 Handling IMS 8 Storage IMS 9 Routing IMS 10 Buffering IMS 12 Production line with 3/4 subsystems Mechatronics Sub-Systems with Siemens PLC IMS 1.2: DC transport system S7-300 PLC control system with accessories: IMS 1.3: AC transport system S7-300 PLC control system with accessories: IMS 3 Sorting S7-300 PLC control system with accessories: IMS 4 Assembly S7-300 PLC control system with accessories: IMS 5 Processing S7-300 PLC control system with accessories: IMS 6 Testing S7-300 PLC control system with accessories: IMS 7 Handling S7-300 PLC control system with accessories: IMS 8 Storage S7-300 PLC control system with accessories: IMS 9 Routing S7-300 PLC control system with accessories: IMS 10 Buffering S7-300 PLC control system with accessories: IMS 11 Disassembly by robot IMS11.2 Robot subsystem S7-300 PLC control system with accessories: IMS 13 Drilling and milling sub-system S7-300 PLC control system with accessories: IMS 2 sensor case 85 IMS Examples of complete production installations (including controllers) IMS 23 flexible manufacturing line with 3 stations 8786 IMS 24 flexible manufacturing line with 4 stations 95 IMS 25 flexible manufacturing line with 5 stations 104 IMS 26 flexible manufacturing line with 6 stations 114 Lucas Nülle GmbH Page 1/

2 IMS 28 flexible manufacturing line with 8 stations IMS Virtual IMS assembly technology Assembly technology training case Transport system kit Individual components for mechatronics IMS material flow systems IMS carriers and workpieces IMS communication IMS stations Robots in the IMS System IMS assembly technology Medien zu IMS IMS furniture Zubehör für IMS Lucas Nülle GmbH Page 2/158

3 Automation Technology Acquire practical and project-oriented laboratory skills and expertise: Automation trainers, mechatronics trainers, PLC trainers Lucas Nülle GmbH Page 3/158

4 IMS Industrial mechatronics system IMS Industrial mechatronics system The "Industrial Mechatronics System" (IMS) allows industrial-type automated installations of varying degrees of complexity to be modelled. IMS is a modular system that can be employed with great flexibility and the modular design also makes it easily extensible. This means that systems can be put together taking into account students previous knowledge and can be expanded as they learn more. Use of authentic industrial components means that trainees can get to grips with work more quickly after completing their training It is possible to handle a dual training scenario using only a single system: educational by integrating the system with UniTrain/multimedia courses or industrial, involving connection to an industrial PLC system Small projects can be conducted using IMS individual components especially the conveyor belt and subsystems. The possibility of connecting directly to PROFIBUS means less wiring and a more easily understood structure Trainees understand the functional processes and the interplay between signalling states quicker thanks to the possibility of reading I/O signals directly from the system. Tapping into signal states via an external control system is not impossible but the status LEDs make it unnecessary More complex tasks can be assembled using IMS sub-systems. These involve combinations of individual IMS components to provide additional functionalities. The fact that various parts of the system can easily be separated from it means that it is no problem to construct customised lessons Complete production lines with carrier return systems can be put together using IMS sub-systems. Multiple-layered projects constructed in this way require a fundamental knowledge of IMS sub-systems. Lucas Nülle GmbH Page 4/158

5 Mechatronics Sub-Systems with UniTrain-I Mechatronics Sub-Systems with UniTrain-I All IMS sub-systems are composed of several individual IMS components and are accompanied by UniTrain-I courses. As an alternative, they can of course all be connected to any programmable logic controller by means of standard connectors. Before IMS sub-systems are connected in larger installations, the requisite knowledge and skills should be learned with the aid of multi-media UniTrain-I courses. IMS sub-systems with UniTrain-I courses: we strongly recommend undertaking an introduction to the IMS sub-systems with the aid of the accompanying UniTrain courses. These explain the sub-systems clearly, understandably and in detail and demonstrate how they can be programmed. Supplied with the course is a PLC system that can automatically control the sub-systems or, subsequently, more complex installations as well. This makes it very simple to step up to the Siemens programmable logic control system afterwards. Training objectives for sub-systems: Analysis of functional relationships Set-up and adjustment of sensors Introduction to electrical and pneumatic function modules Configuration of mechatronics sub-systems Investigation of the flow of energy and information PLC programming Lucas Nülle GmbH Page 5/158

6 IMS 1.2: DC transport system IMS 1.2: DC transport system The conveyor belt system is the element that connects all of the subsystems and thus forms the backbone of the entire production line. In the IMS production line the conveyor belt systems are self-contained modules, which can be integrated with the sub-systems as needed. Basic processes like positioning and speed can be demonstrated with just this simple system. Training objectives for DC transport system Principle and function of various sensors Making controlled movements on a single axis Incremental positioning of a workpiece carrier Disabling movement forwards or backwards Program for monitoring slip and whether a machine is stopped Safe handling of various safety circuits and locks. Basic equipment set, consisting of: Basic equipment set, consisting of: 1 Course - Mechatronics 1.2: Transfer system with DC drive SO4204-8K 1 2 Double conveyor belt segment, 24V motor LM Lucas Nülle GmbH Page 6/158

7 3 Workpiece transport pallet LM IMS displacement measurement module LM Optional Accessories: 5 Set of Allen keys LM Carrier lifting unit LM Additionally required: 7 UniTrain Interface with virtual instruments (basic VI) CO4203-2A 1 8 UniTrain Experimenter CO4203-2B 1 9 UniTrain-I measurement accessories, shunts and connection cables SO4203-2J 1 Additionally recommended In areas where there are high levels of humidity the membrane dryer with water trap should be used to avoid condensation: 10 Compressor, low-noise SE2902-9L 1 11 Tubing and accessory set for mechatronics systems LM Multi13S digital multimeter LM Lucas Nülle GmbH Page 7/158

8 13 UniTrain storage case for one system SO4203-2Y 1 14 SybaPro mobile IMS experiment trolley, 1200mm ST7200-3U 1 15 IDG3 membrane dryer with rapid coupling and filter AF20 with water trap LM IMS 1.3: AC transport system IMS 1.3: AC transport system The conveyor belt system is the element that connects all of the subsystems and thus forms the backbone of the entire production line. In the IMS production line the conveyor belt systems are self-contained modules, which can be integrated with the sub-systems as needed. Basic processes like positioning and speed can be demonstrated with just this simple system. The three-phase motor with a frequency converter allows the speed to be continuously modified. Training objectives for AC transport system Making controlled movements on a single axis Generating ramps for the frequency converter Incremental positioning of a workpiece carrier Disabling movement forwards or backwards Program for monitoring slip and whether a machine is stopped Safe handling of various safety circuits and locks. Lucas Nülle GmbH Page 8/158

9 Basic equipment set, consisting of: Basic equipment set, consisting of: 16 Course - Mechatronics 1.3: Transfer system with three-phase drive SO4204-8L 1 17 Double conveyor belt segment, 3x 230V LM Workpiece transport pallet LM Frequency converter MM420, industrial type 0.75kW 1-phase incl. LCD operat. unit CO3636-5F 1 20 Cable for connecting frequency converter to AC conveyor belt LM Accessories: 21 Safety connecting plug 4mm with tap (2x), black, 1000V/32A CAT II SO5126-3R 1 22 RS232/485 interface module for converter Micromaster LM Serial interface cable 9/9 pole LM Single-phase power supply with switch, circuit breaker and earthcontact socket CO3211-1A 1 25 Safety connecting plug 4mm with tap (2x), blue, 1000V/32A CAT II SO5126-3V 1 26 Safety connecting plug 4mm with tap (2x), green/yellow, 1000V/32A CAT II SO5126-3W 1 Lucas Nülle GmbH Page 9/158

10 27 Safety measurement cable (4mm), 25cm, white SO5126-8F 1 28 SybaPro mobile IMS experiment trolley with experiment frame, 1200mm, 2 levels ST7200-3T 1 Optional Accessories: 29 Carrier lifting unit LM PROFIBUS-DP interface module for converter Micromaster LM Additionally required: 31 UniTrain Interface with virtual instruments (basic VI) CO4203-2A 1 32 UniTrain Experimenter CO4203-2B 1 33 UniTrain-I measurement accessories, shunts and connection cables SO4203-2J 1 Additionally recommended In areas where there are high levels of humidity the membrane dryer with water trap should be used to avoid condensation: 34 Compressor, low-noise SE2902-9L 1 35 Tubing and accessory set for mechatronics systems LM Multi13S digital multimeter LM Lucas Nülle GmbH Page 10/158

11 37 UniTrain storage case for one system SO4203-2Y 1 38 SybaPro mobile IMS experiment trolley, 1200mm ST7200-3U 1 39 IDG3 membrane dryer with rapid coupling and filter AF20 with water trap LM IMS 3 Sorting IMS 3 Sorting A workpiece carrier is located on the conveyor belt. The carrier is positioned under the shaft for the gravity-feed magazine. The sorting station has a magazine that accommodates six bottom pieces. One piece is selected and placed in the carrier. The carrier and its load are then conveyed to the end of the belt to be passed on to the next sub-system. Basic equipment set, consisting of: Basic equipment set, consisting of: 40 Course - Mechatronics 3: Sorting sub-system SO4204-8M 1 41 Sorting station LM Lucas Nülle GmbH Page 11/158

12 42 Double conveyor belt segment, 24V motor LM Workpiece transport pallet LM Workpiece, bottom section, white LM Workpiece, bottom section, black LM Accessories: pin serial interface cable, Sub-D plug/socket LM Additionally required: 47 UniTrain Interface with virtual instruments (basic VI) CO4203-2A 1 48 UniTrain Experimenter CO4203-2B 1 49 UniTrain-I measurement accessories, shunts and connection cables SO4203-2J 1 Additionally recommended In areas where there are high levels of humidity the membrane dryer with water trap should be used to avoid condensation: 50 Compressor, low-noise SE2902-9L 1 51 Tubing and accessory set for mechatronics systems LM Lucas Nülle GmbH Page 12/158

13 52 Multi13S digital multimeter LM UniTrain storage case for one system SO4203-2Y 1 54 SybaPro mobile IMS experiment trolley, 1200mm ST7200-3U 1 55 IDG3 membrane dryer with rapid coupling and filter AF20 with water trap LM IMS 4 Assembly IMS 4 Assembly A workpiece carrier is located on the conveyor belt. The carrier is positioned under the shaft for the gravity-feed magazine. The sorting station has a magazine that accommodates six top pieces. One piece is selected and placed in the carrier. The carrier and its load are then conveyed to the end of the belt to be passed on to the next sub-system. Basic equipment set, consisting of: Basic equipment set, consisting of: 56 Course - Mechatronics 4: Assembly sub-system SO4204-8O 1 Lucas Nülle GmbH Page 13/158

14 57 Assembly station LM Double conveyor belt segment, 24V motor LM Workpiece transport pallet LM Workpiece, top section, white LM Workpiece, top section, black LM Workpiece, bottom section, white LM Accessories: pin serial interface cable, Sub-D plug/socket LM Additionally required: 64 UniTrain Interface with virtual instruments (basic VI) CO4203-2A 1 65 UniTrain Experimenter CO4203-2B 1 66 UniTrain-I measurement accessories, shunts and connection cables SO4203-2J 1 Lucas Nülle GmbH Page 14/158

15 Additionally recommended In areas where there are high levels of humidity the membrane dryer with water trap should be used to avoid condensation: 67 Compressor, low-noise SE2902-9L 1 68 Tubing and accessory set for mechatronics systems LM Multi13S digital multimeter LM UniTrain storage case for one system SO4203-2Y 1 71 SybaPro mobile IMS experiment trolley, 1200mm ST7200-3U 1 72 IDG3 membrane dryer with rapid coupling and filter AF20 with water trap LM Lucas Nülle GmbH Page 15/158

16 IMS 5 Processing IMS 5 Processing A workpiece carrier is located on the conveyor belt. It is loaded with a fully assembled two-component workpiece (top and bottom pieces). The carrier and its load are positioned beneath the process module. The workpiece is clamped for processing. A bolt from the gravity-feed magazine is pressed into the hole in the workpiece. The clamp opens and the carrier and load are conveyed to the end of the belt to be passed on to the next sub-system. Basic equipment set, consisting of: Basic equipment set, consisting of: 73 Course - Mechatronics 5: Process sub-system SO4204-8P 1 74 Processing station LM Double conveyor belt segment, 24V motor LM Workpiece transport pallet LM Workpiece, top section, white LM Lucas Nülle GmbH Page 16/158

17 78 Workpiece, bottom section, black LM Bolt workpiece, plastic LM Bolt workpiece, metal LM Accessories: pin serial interface cable, Sub-D plug/socket LM Additionally required: 82 UniTrain Interface with virtual instruments (basic VI) CO4203-2A 1 83 UniTrain Experimenter CO4203-2B 1 84 UniTrain-I measurement accessories, shunts and connection cables SO4203-2J 1 Additionally recommended In areas where there are high levels of humidity the membrane dryer with water trap should be used to avoid condensation: 85 Compressor, low-noise SE2902-9L 1 86 Tubing and accessory set for mechatronics systems LM Multi13S digital multimeter LM Lucas Nülle GmbH Page 17/158

18 88 UniTrain storage case for one system SO4203-2Y 1 89 SybaPro mobile IMS experiment trolley, 1200mm ST7200-3U 1 90 IDG3 membrane dryer with rapid coupling and filter AF20 with water trap LM IMS 6 Testing IMS 6 Testing A carrier with a fully assembled workpiece is located on the conveyor belt. A stopper positions the piece alongside the sensors. The sensors detect the colour of the piece, its material and optionally its height. Test data will be saved for subsequent processes. After each successfully completed test the carrier is conveyed to the end of the belt to be passed on to the next sub-system. Basic equipment set, consisting of: Basic equipment set, consisting of: 91 Course - Mechatronics 6: Testing sub-system SO4204-8Q 1 92 Testing station LM Lucas Nülle GmbH Page 18/158

19 93 Double conveyor belt segment, 24V motor LM Workpiece transport pallet LM Workpiece, top section, white LM Workpiece, top section, black LM Workpiece, bottom section, white LM Workpiece, bottom section, black LM Bolt workpiece, plastic LM Bolt workpiece, metal LM Accessories: pin serial interface cable, Sub-D plug/socket LM Additionally required: 102 UniTrain Interface with virtual instruments (basic VI) CO4203-2A UniTrain Experimenter CO4203-2B UniTrain-I measurement accessories, shunts and connection cables SO4203-2J 1 Lucas Nülle GmbH Page 19/158

20 Additionally recommended In areas where there are high levels of humidity the membrane dryer with water trap should be used to avoid condensation: 105 Compressor, low-noise SE2902-9L Tubing and accessory set for mechatronics systems LM Multi13S digital multimeter LM UniTrain storage case for one system SO4203-2Y SybaPro mobile IMS experiment trolley, 1200mm ST7200-3U IDG3 membrane dryer with rapid coupling and filter AF20 with water trap LM Lucas Nülle GmbH Page 20/158

21 IMS 7 Handling IMS 7 Handling A carrier with a fully assembled and tested workpiece is located on the conveyor belt. A handling station is located above the middle of the conveyor belt. The carrier is stopped at the removal position. The handling module lifts up the workpiece and transfers it to one of two possible positions. The empty carrier is conveyed to the end of the belt to be passed on to the next sub-system. Basic equipment set, consisting of: Basic equipment set, consisting of: 111 Course - Mechatronics 7: Handling sub-system SO4204-8R Handling station LM Double conveyor belt segment, 24V motor LM Workpiece transport pallet LM Workpiece, bottom section, white LM Lucas Nülle GmbH Page 21/158

22 Accessories: pin serial interface cable, Sub-D plug/socket LM Additionally required: 117 UniTrain Interface with virtual instruments (basic VI) CO4203-2A UniTrain Experimenter CO4203-2B UniTrain-I measurement accessories, shunts and connection cables SO4203-2J 1 Additionally recommended In areas where there are high levels of humidity the membrane dryer with water trap should be used to avoid condensation: 120 Compressor, low-noise SE2902-9L Tubing and accessory set for mechatronics systems LM Multi13S digital multimeter LM UniTrain storage case for one system SO4203-2Y SybaPro mobile IMS experiment trolley, 1200mm ST7200-3U IDG3 membrane dryer with rapid coupling and filter AF20 with water trap LM Lucas Nülle GmbH Page 22/158

23 IMS 8 Storage IMS 8 Storage A carrier with a fully assembled and tested workpiece is located on the conveyor belt. The carrier is stopped at the removal position. The handling module lifts up the workpiece and transfers it to one of twenty possible storage positions. The storage positions can be chosen according to the production task and test results. The empty carrier is conveyed to the end of the belt to be passed on to the next sub-system. Basic equipment set, consisting of: Basic equipment set, consisting of: 126 Course - Mechatronics 8: Storage sub-system SO4204-8S High rack storage station with 20 storage cells LM Double conveyor belt segment, 24V motor LM Workpiece transport pallet LM Workpiece, top section, white LM Lucas Nülle GmbH Page 23/158

24 131 Workpiece, top section, black LM Workpiece, bottom section, white LM Workpiece, bottom section, black LM Accessories: pin serial interface cable, Sub-D plug/socket LM DC power supply 24V/5A for IMS conveyor belts LM Additionally required: 136 UniTrain Interface with virtual instruments (basic VI) CO4203-2A UniTrain Experimenter CO4203-2B UniTrain-I measurement accessories, shunts and connection cables SO4203-2J 1 Additionally recommended In areas where there are high levels of humidity the membrane dryer with water trap should be used to avoid condensation: 139 Compressor, low-noise SE2902-9L Tubing and accessory set for mechatronics systems LM Lucas Nülle GmbH Page 24/158

25 141 Multi13S digital multimeter LM UniTrain storage case for one system SO4203-2Y SybaPro mobile IMS experiment trolley, 1200mm ST7200-3U IDG3 membrane dryer with rapid coupling and filter AF20 with water trap LM IMS 9 Routing IMS 9 Routing A workpiece carrier is located on the conveyor belt. The routing unit receives the carrier and transfers it to a revolving transport unit. The revolving unit can determine the further routing of the carrier. The carrier can be picked up and passed on in any one of three positions. Basic equipment set, consisting of: Basic equipment set, consisting of: 145 Course - Mechatronics 9: Routing sub-system SO4204-8W Routing station LM Lucas Nülle GmbH Page 25/158

26 147 Workpiece transport pallet LM Double conveyor belt segment, 24V motor LM Accessories: pin serial interface cable, Sub-D plug/socket LM Additionally required: 150 UniTrain Interface with virtual instruments (basic VI) CO4203-2A UniTrain Experimenter CO4203-2B UniTrain-I measurement accessories, shunts and connection cables SO4203-2J 1 Additionally recommended In areas where there are high levels of humidity the membrane dryer with water trap should be used to avoid condensation: 153 Compressor, low-noise SE2902-9L Tubing and accessory set for mechatronics systems LM Multi13S digital multimeter LM UniTrain storage case for one system SO4203-2Y 1 Lucas Nülle GmbH Page 26/158

27 157 SybaPro mobile IMS experiment trolley, 1200mm ST7200-3U IDG3 membrane dryer with rapid coupling and filter AF20 with water trap LM IMS 10 Buffering IMS 10 Buffering The conveyor belt is equipped with two lifting units for buffering or queuing workpieces in complex mechatronics systems. The buffer controls the flow of materials. The carrier is lifted from the conveyor belt by a lifting unit and deposited in a magazine, while the belt continues moving with other pieces. Up to four laden or 10 unladen workpiece carriers can be held in store. The lifting unit can set the workpiece back onto the conveyor when necessary. Basic equipment set, consisting of: Basic equipment set, consisting of: 159 Course - Mechatronics 10: Buffering sub-system SO4204-8X Material buffering station LM Double conveyor belt segment, 24V motor LM Lucas Nülle GmbH Page 27/158

28 162 Workpiece transport pallet LM Workpiece, top section, white LM Workpiece, top section, black LM Workpiece, bottom section, white LM Workpiece, bottom section, black LM Accessories: pin serial interface cable, Sub-D plug/socket LM Additionally required: 168 UniTrain Interface with virtual instruments (basic VI) CO4203-2A UniTrain Experimenter CO4203-2B UniTrain-I measurement accessories, shunts and connection cables SO4203-2J 1 Additionally recommended In areas where there are high levels of humidity the membrane dryer with water trap should be used to avoid condensation: 171 Compressor, low-noise SE2902-9L 1 Lucas Nülle GmbH Page 28/158

29 172 Tubing and accessory set for mechatronics systems LM Multi13S digital multimeter LM UniTrain storage case for one system SO4203-2Y SybaPro mobile IMS experiment trolley, 1200mm ST7200-3U IDG3 membrane dryer with rapid coupling and filter AF20 with water trap LM IMS 12 Production line with 3/4 subsystems IMS 12 Production line with 3/4 subsystems This facility can be used for fully automated manufacture of a 3-part workpiece (up to eight different final products being permissible). IMS 12 comprises sub-systems for sorting, assembly, testing and handling. All subsystems can be used individually or combined as required. Carriers on dual conveyor belts are used to transport workpieces between the individual sub-systems. Making exclusive use of actuators and sensors found typically in industrial applications, this training facility permits realistic simulations of complex, continuous industrial production processes. The facility is also controlled by PLC systems commonly used in the industry and incorporating a process-field bus as well as decentralized peripherals. Promoting an acquisition of skills as part of teamwork, the system enables students to independently gain a basic understanding of mechatronic systems. Each sub-system is designed so that the student can acquire the necessary skills and knowledge step-by-step, starting with simple automation operations and sequences, and ending in development of complex automation programs. Standardized interfaces allow a use of various industrial PLC control units or the UniTrain-I system. Transport system: Dual conveyor belts with DC drive motors IMS 3 sorting sub-system IMS 6 testing sub-system IMS 7 handling sub-system Lucas Nülle GmbH Page 29/158

30 Basic equipment set, consisting of: Basic equipment set, consisting of: Hardware required in order to upgrade to IMS Course - Mechatronics 23/24: production line with 3/4 stations SO4204-8Z Sorting station LM Handling station LM Testing station LM Double conveyor belt segment, passive LM Double conveyor belt segment, 24V motor LM conveyor belt segment LM IMS manual control unit LM Workpiece transport pallet LM Workpiece, bottom section, white LM Workpiece, bottom section, black LM Assembly station LM Double conveyor belt segment, 24V motor LM Workpiece, top section, white LM Lucas Nülle GmbH Page 30/158

31 191 Workpiece, top section, black LM Accessories: pin serial interface cable, Sub-D plug/socket LM Connection cable for PROFIBUS, per metre LM Connection plugs for PROFIBUS with PG socket and terminating resistor LM Wire stripper for PROFIBUS cables LM Safety measurement cable (4mm), 100cm/40", red SO5126-8U Safety measurement cable (4mm), 100cm/40", blue SO5126-9A Initial programming and calibration setup of IMS24 before leaving the factory LA IMS furniture IMS furniture The IMS furniture system is used together with the Industrial Mechatronics System. The mobile trolleys can be used for individual components or sub-systems. In order to build complex, mechatronics systems, the trolleys can be lined up alongside one another and can be supplemented by frames to accommodate training panels. A power console allows the trolley to be equipped with a wide variety of 3 HU modules. The trolleys can be extended by means of various add-ons attachable to the aluminium rails to make up a multi-function PC experiment trolley. 199 SybaPro mobile IMS experiment trolley, 1200mm ST7200-3U 3 Lucas Nülle GmbH Page 31/158

32 Additionally required: 200 UniTrain Interface with virtual instruments (basic VI) CO4203-2A UniTrain Experimenter CO4203-2B UniTrain-I measurement accessories, shunts and connection cables SO4203-2J 1 Additionally recommended In areas where there are high levels of humidity the membrane dryer with water trap should be used to avoid condensation: 203 Compressor, low-noise SE2902-9L Tubing and accessory set for mechatronics systems LM Multi13S digital multimeter LM UniTrain storage case for one system SO4203-2Y SybaPro mobile IMS experiment trolley, 1200mm ST7200-3U IDG3 membrane dryer with rapid coupling and filter AF20 with water trap LM Lucas Nülle GmbH Page 32/158

33 Mechatronics Sub-Systems with Siemens PLC Mechatronics Sub-Systems with Siemens PLC All IMS sub-systems are composed of several individual IMS components. They can be connected to any programmable logic controller by means of standard connectors. Before IMS sub-systems are connected in larger installations, the requisite knowledge and skills should be learned with the aid of multi-media UniTrain-I courses. IMS sub-systems with Siemens S7 and experiment manuals: it is of course also possible to follow the conventional route and connect a sub-system to an industrial-type programmable logic controller and put it into operation. Training objectives for sub-systems: Analysis of functional relationships Set-up and adjustment of sensors Introduction to electrical and pneumatic function modules Configuration of mechatronics sub-systems Investigation of the flow of energy and information PLC programming Lucas Nülle GmbH Page 33/158

34 IMS 1.2: DC transport system IMS 1.2: DC transport system The conveyor belt system is the element that connects all of the subsystems and thus forms the backbone of the entire production line. In the IMS production line the conveyor belt systems are self-contained modules, which can be integrated with the sub-systems as needed. Basic processes like positioning and speed can be demonstrated with just this simple system. Training objectives for DC transport system Principle and function of various sensors Making controlled movements on a single axis Incremental positioning of a workpiece carrier Disabling movement forwards or backwards Program for monitoring slip and whether a machine is stopped Safe handling of various safety circuits and locks. Basic equipment set, consisting of: Basic equipment set, consisting of: 209 Double conveyor belt segment, 24V motor LM Workpiece transport pallet LM Lucas Nülle GmbH Page 34/158

35 Accessories: 211 Serial interface cable 9/9 pole LM Media: 212 Interactive Lab Assistant: IMS 1 Conveyor belt (DC) SO2800-5A QuickChart, IMS 1.2 Conveyor belt with DC drive (GB) SO6200-1A 1 Additionally recommended 214 ID scanning unit, 4bit LM IMS displacement measurement module LM Optional Accessories: 216 Set of Allen keys LM Carrier lifting unit LM Lucas Nülle GmbH Page 35/158

36 Additionally recommended In areas where there are high levels of humidity the membrane dryer with water trap should be used to avoid condensation: 218 Compressor, low-noise SE2902-9L Tubing and accessory set for mechatronics systems LM SybaPro mobile IMS experiment trolley with experiment frame, 1200mm, 2 levels ST7200-3T Protective cover for 1200mm wide IMS experiment trolleys with training panel ST8010-8L IDG3 membrane dryer with rapid coupling and filter AF20 with water trap LM IMS/IPA Tester and Fault Simulator 223 IMS/IPA test and fault simulator CO3713-7V Serial interface cable 9/9 pole LM pin serial interface cable, Sub-D plug/socket LM QuickChart IMS test and fault simulator SO6200-1Z 1 Lucas Nülle GmbH Page 36/158

37 S7-300 PLC control system with accessories: 227 SIMATIC S7-313C 2DP, 16 DI, 16 DO, Profibus, 24 V / 6 A power supply CO3713-8C IMS interface module for PLC CO3713-7F PLC-S7 PC-adapter with USB/MPI converter SO3713-5E 1 Software: 230 Software for training systems 1x STEP 7, S7-Graph, S7-SCL, PLC- Sim(D,GB,F,E,I) SO6002-1Q 1 Media: 231 QuickChart, Siemens PLC S7 board, safety instructions (GB) SO6200-5A QuickChart, Siemens PLC S7 board, assembly and start-up (GB) SO6200-5B CLC30, PLC fundamentals, SIMATIC documentation on DVD (D,GB,F,E) SO5155-1N 1 Accessories: 234 Connection plugs for PROFIBUS with PG socket and terminating resistor LM Lucas Nülle GmbH Page 37/158

38 235 Connection cable for PROFIBUS, per metre LM Wire stripper for PROFIBUS cables LM Safety measurement cable (4mm), 100cm/40", blue SO5126-9A Safety measurement cable (4mm), 100cm/40", red SO5126-8U 1 IMS 1.3: AC transport system IMS 1.3: AC transport system The conveyor belt system is the element that connects all of the subsystems and thus forms the backbone of the entire production line. In the IMS production line the conveyor belt systems are self-contained modules, which can be integrated with the sub-systems as needed. Basic processes like positioning and speed can be demonstrated with just this simple system. The three-phase motor with a frequency converter allows the speed to be continuously modified. Training objectives for AC transport system Making controlled movements on a single axis Generating ramps for the frequency converter Incremental positioning of a workpiece carrier Disabling movement forwards or backwards Program for monitoring slip and whether a machine is stopped Safe handling of various safety circuits and locks. Lucas Nülle GmbH Page 38/158

39 Basic equipment set, consisting of: Basic equipment set, consisting of: 239 Double conveyor belt segment, 3x 230V LM Workpiece transport pallet LM Frequency converter MM420, industrial type 0.75kW 1-phase incl. LCD operat. unit CO3636-5F Cable for connecting frequency converter to AC conveyor belt LM Accessories: 243 Safety measurement cable (4mm), 100cm, white SO5126-9B Safety measurement cable (4mm), 100cm/40", blue SO5126-9A Safety connecting plug 4mm with tap (2x), black, 1000V/32A CAT II SO5126-3R Safety connecting plug 4mm with tap (2x), blue, 1000V/32A CAT II SO5126-3V Safety connecting plug 4mm with tap (2x), green/yellow, 1000V/32A CAT II SO5126-3W Safety measurement cable (4mm), 25cm, white SO5126-8F RS232/485 interface module for converter Micromaster LM Serial interface cable 9/9 pole LM Lucas Nülle GmbH Page 39/158

40 251 Single-phase power supply with switch, circuit breaker and earthcontact socket CO3211-1A SybaPro mobile IMS experiment trolley with experiment frame, 1200mm, 2 levels ST7200-3T 1 Media: 253 Manual, Micromaster frequency converters SH5004-3P Manual IMS 1.3, AC conveyor belt SH5004-7B QuickChart, Frequency converters, safety instructions (GB) SO6200-7A 1 Additionally recommended 256 ID scanning unit, 4bit LM IMS displacement measurement module LM Optional Accessories: 258 Carrier lifting unit LM PROFIBUS-DP interface module for converter Micromaster LM Lucas Nülle GmbH Page 40/158

41 Additionally recommended In areas where there are high levels of humidity the membrane dryer with water trap should be used to avoid condensation: 260 Compressor, low-noise SE2902-9L Tubing and accessory set for mechatronics systems LM SybaPro mobile IMS experiment trolley with experiment frame, 1200mm, 2 levels ST7200-3T Protective cover for 1200mm wide IMS experiment trolleys with training panel ST8010-8L IDG3 membrane dryer with rapid coupling and filter AF20 with water trap LM IMS/IPA Tester and Fault Simulator 265 IMS/IPA test and fault simulator CO3713-7V Serial interface cable 9/9 pole LM pin serial interface cable, Sub-D plug/socket LM QuickChart IMS test and fault simulator SO6200-1Z 1 Lucas Nülle GmbH Page 41/158

42 S7-300 PLC control system with accessories: 269 SIMATIC S7-313C 2DP, 16 DI, 16 DO, Profibus, 24 V / 6 A power supply CO3713-8C IMS interface module for PLC CO3713-7F PLC-S7 PC-adapter with USB/MPI converter SO3713-5E 1 Software: 272 Software for training systems 1x STEP 7, S7-Graph, S7-SCL, PLC- Sim(D,GB,F,E,I) SO6002-1Q 1 Media: 273 QuickChart, Siemens PLC S7 board, safety instructions (GB) SO6200-5A QuickChart, Siemens PLC S7 board, assembly and start-up (GB) SO6200-5B CLC30, PLC fundamentals, SIMATIC documentation on DVD (D,GB,F,E) SO5155-1N 1 Accessories: 276 Connection plugs for PROFIBUS with PG socket and terminating resistor LM Lucas Nülle GmbH Page 42/158

43 277 Connection cable for PROFIBUS, per metre LM Wire stripper for PROFIBUS cables LM Safety measurement cable (4mm), 100cm/40", blue SO5126-9A Safety measurement cable (4mm), 100cm/40", red SO5126-8U 1 IMS 3 Sorting IMS 3 Sorting A workpiece carrier is located on the conveyor belt. The carrier is positioned under the shaft for the gravity-feed magazine. The sorting station has a magazine that accommodates six bottom pieces. One piece is selected and placed in the carrier. The carrier and its load are then conveyed to the end of the belt to be passed on to the next sub-system. Basic equipment set, consisting of: Basic equipment set, consisting of: 281 Sorting station LM Lucas Nülle GmbH Page 43/158

44 282 Double conveyor belt segment, 24V motor LM Workpiece transport pallet LM Workpiece, bottom section, white LM Workpiece, bottom section, black LM Accessories: pin serial interface cable, Sub-D plug/socket LM Serial interface cable 9/9 pole LM Media: 288 Interactive Lab Assistant: IMS 3 Sorting station SO2800-5C QuickChart, IMS 3 Mechatronics Sorting sub-system (GB) SO6200-1C 1 Additionally recommended In areas where there are high levels of humidity the membrane dryer with water trap should be used to avoid condensation: 290 Compressor, low-noise SE2902-9L 1 Lucas Nülle GmbH Page 44/158

45 291 Tubing and accessory set for mechatronics systems LM SybaPro mobile IMS experiment trolley with experiment frame, 1200mm, 2 levels ST7200-3T Protective cover for 1200mm wide IMS experiment trolleys with training panel ST8010-8L IDG3 membrane dryer with rapid coupling and filter AF20 with water trap LM IMS/IPA Tester and Fault Simulator 295 IMS/IPA test and fault simulator CO3713-7V Serial interface cable 9/9 pole LM pin serial interface cable, Sub-D plug/socket LM QuickChart IMS test and fault simulator SO6200-1Z 1 Lucas Nülle GmbH Page 45/158

46 S7-300 PLC control system with accessories: 299 SIMATIC S7-313C 2DP, 16 DI, 16 DO, Profibus, 24 V / 6 A power supply CO3713-8C IMS interface module for PLC CO3713-7F PLC-S7 PC-adapter with USB/MPI converter SO3713-5E 1 Software: 302 Software for training systems 1x STEP 7, S7-Graph, S7-SCL, PLC- Sim(D,GB,F,E,I) SO6002-1Q 1 Media: 303 QuickChart, Siemens PLC S7 board, safety instructions (GB) SO6200-5A QuickChart, Siemens PLC S7 board, assembly and start-up (GB) SO6200-5B CLC30, PLC fundamentals, SIMATIC documentation on DVD (D,GB,F,E) SO5155-1N 1 Accessories: 306 Connection plugs for PROFIBUS with PG socket and terminating resistor LM Lucas Nülle GmbH Page 46/158

47 307 Connection cable for PROFIBUS, per metre LM Wire stripper for PROFIBUS cables LM Safety measurement cable (4mm), 100cm/40", blue SO5126-9A Safety measurement cable (4mm), 100cm/40", red SO5126-8U 1 IMS 4 Assembly IMS 4 Assembly A workpiece carrier is located on the conveyor belt. The carrier is positioned under the shaft for the gravity-feed magazine. The sorting station has a magazine that accommodates six top pieces. One piece is selected and placed in the carrier. The carrier and its load are then conveyed to the end of the belt to be passed on to the next sub-system. Basic equipment set, consisting of: Basic equipment set, consisting of: 311 Assembly station LM Lucas Nülle GmbH Page 47/158

48 312 Double conveyor belt segment, 24V motor LM Workpiece transport pallet LM Workpiece, top section, white LM Workpiece, top section, black LM Workpiece, bottom section, white LM Accessories: pin serial interface cable, Sub-D plug/socket LM Serial interface cable 9/9 pole LM Media: 319 Interactive Lab Assistant: IMS 4 Assembly station SO2800-5D QuickChart, IMS 4 Mechatronics Assembly sub-system (GB) SO6200-1D 1 Additionally recommended In areas where there are high levels of humidity the membrane dryer with water trap should be used to avoid condensation: Lucas Nülle GmbH Page 48/158

49 321 Compressor, low-noise SE2902-9L Tubing and accessory set for mechatronics systems LM SybaPro mobile IMS experiment trolley with experiment frame, 1200mm, 2 levels ST7200-3T Protective cover for 1200mm wide IMS experiment trolleys with training panel ST8010-8L IDG3 membrane dryer with rapid coupling and filter AF20 with water trap LM IMS/IPA Tester and Fault Simulator 326 IMS/IPA test and fault simulator CO3713-7V Serial interface cable 9/9 pole LM pin serial interface cable, Sub-D plug/socket LM QuickChart IMS test and fault simulator SO6200-1Z 1 Lucas Nülle GmbH Page 49/158

50 S7-300 PLC control system with accessories: 330 SIMATIC S7-313C 2DP, 16 DI, 16 DO, Profibus, 24 V / 6 A power supply CO3713-8C IMS interface module for PLC CO3713-7F PLC-S7 PC-adapter with USB/MPI converter SO3713-5E 1 Software: 333 Software for training systems 1x STEP 7, S7-Graph, S7-SCL, PLC- Sim(D,GB,F,E,I) SO6002-1Q 1 Media: 334 QuickChart, Siemens PLC S7 board, safety instructions (GB) SO6200-5A QuickChart, Siemens PLC S7 board, assembly and start-up (GB) SO6200-5B CLC30, PLC fundamentals, SIMATIC documentation on DVD (D,GB,F,E) SO5155-1N 1 Accessories: 337 Connection plugs for PROFIBUS with PG socket and terminating resistor LM Lucas Nülle GmbH Page 50/158

51 338 Connection cable for PROFIBUS, per metre LM Wire stripper for PROFIBUS cables LM Safety measurement cable (4mm), 100cm/40", blue SO5126-9A Safety measurement cable (4mm), 100cm/40", red SO5126-8U 1 IMS 5 Processing IMS 5 Processing A workpiece carrier is located on the conveyor belt. It is loaded with a fully assembled two-component workpiece (top and bottom pieces). The carrier and its load are positioned beneath the process module. The workpiece is clamped for processing. A bolt from the gravity-feed magazine is pressed into the hole in the workpiece. The clamp opens and the carrier and load are conveyed to the end of the belt to be passed on to the next sub-system. Basic equipment set, consisting of: Basic equipment set, consisting of: 342 Processing station LM Lucas Nülle GmbH Page 51/158

52 343 Double conveyor belt segment, 24V motor LM Workpiece transport pallet LM Workpiece, top section, white LM Workpiece, bottom section, black LM Bolt workpiece, plastic LM Bolt workpiece, metal LM Accessories: pin serial interface cable, Sub-D plug/socket LM Serial interface cable 9/9 pole LM Media: 351 Interactive Lab Assistant: IMS 5 Processing station SO2800-5E QuickChart, IMS 5 Mechatronics Process sub-system (GB) SO6200-1E 1 Lucas Nülle GmbH Page 52/158

53 Additionally recommended In areas where there are high levels of humidity the membrane dryer with water trap should be used to avoid condensation: 353 Compressor, low-noise SE2902-9L Tubing and accessory set for mechatronics systems LM SybaPro mobile IMS experiment trolley with experiment frame, 1200mm, 2 levels ST7200-3T Protective cover for 1200mm wide IMS experiment trolleys with training panel ST8010-8L IDG3 membrane dryer with rapid coupling and filter AF20 with water trap LM IMS/IPA Tester and Fault Simulator 358 IMS/IPA test and fault simulator CO3713-7V Serial interface cable 9/9 pole LM pin serial interface cable, Sub-D plug/socket LM QuickChart IMS test and fault simulator SO6200-1Z 1 Lucas Nülle GmbH Page 53/158

54 S7-300 PLC control system with accessories: 362 SIMATIC S7-313C 2DP, 16 DI, 16 DO, Profibus, 24 V / 6 A power supply CO3713-8C IMS interface module for PLC CO3713-7F PLC-S7 PC-adapter with USB/MPI converter SO3713-5E 1 Software: 365 Software for training systems 1x STEP 7, S7-Graph, S7-SCL, PLC- Sim(D,GB,F,E,I) SO6002-1Q 1 Media: 366 QuickChart, Siemens PLC S7 board, safety instructions (GB) SO6200-5A QuickChart, Siemens PLC S7 board, assembly and start-up (GB) SO6200-5B CLC30, PLC fundamentals, SIMATIC documentation on DVD (D,GB,F,E) SO5155-1N 1 Accessories: 369 Connection plugs for PROFIBUS with PG socket and terminating resistor LM Lucas Nülle GmbH Page 54/158

55 370 Connection cable for PROFIBUS, per metre LM Wire stripper for PROFIBUS cables LM Safety measurement cable (4mm), 100cm/40", blue SO5126-9A Safety measurement cable (4mm), 100cm/40", red SO5126-8U 1 IMS 6 Testing IMS 6 Testing A carrier with a fully assembled workpiece is located on the conveyor belt. A stopper positions the piece alongside the sensors. The sensors detect the colour of the piece, its material and optionally its height. Test data will be saved for subsequent processes. After each successfully completed test the carrier is conveyed to the end of the belt to be passed on to the next sub-system. Basic equipment set, consisting of: Basic equipment set, consisting of: 374 Testing station LM Lucas Nülle GmbH Page 55/158

56 375 Double conveyor belt segment, 24V motor LM Workpiece transport pallet LM Workpiece, top section, white LM Workpiece, top section, black LM Workpiece, bottom section, white LM Workpiece, bottom section, black LM Bolt workpiece, plastic LM Bolt workpiece, metal LM Accessories: pin serial interface cable, Sub-D plug/socket LM Serial interface cable 9/9 pole LM Media: 385 Interactive Lab Assistant: IMS 6 Testing station SO2800-5F QuickChart, IMS 6 Mechatronics Testing sub-system (GB) SO6200-1F 1 Lucas Nülle GmbH Page 56/158

57 Additionally recommended In areas where there are high levels of humidity the membrane dryer with water trap should be used to avoid condensation: 387 Compressor, low-noise SE2902-9L Tubing and accessory set for mechatronics systems LM SybaPro mobile IMS experiment trolley with experiment frame, 1200mm, 2 levels ST7200-3T Protective cover for 1200mm wide IMS experiment trolleys with training panel ST8010-8L IDG3 membrane dryer with rapid coupling and filter AF20 with water trap LM IMS/IPA Tester and Fault Simulator 392 IMS/IPA test and fault simulator CO3713-7V Serial interface cable 9/9 pole LM pin serial interface cable, Sub-D plug/socket LM QuickChart IMS test and fault simulator SO6200-1Z 1 Lucas Nülle GmbH Page 57/158

58 S7-300 PLC control system with accessories: 396 SIMATIC S7-313C 2DP, 16 DI, 16 DO, Profibus, 24 V / 6 A power supply CO3713-8C IMS interface module for PLC CO3713-7F PLC-S7 PC-adapter with USB/MPI converter SO3713-5E 1 Software: 399 Software for training systems 1x STEP 7, S7-Graph, S7-SCL, PLC- Sim(D,GB,F,E,I) SO6002-1Q 1 Media: 400 QuickChart, Siemens PLC S7 board, safety instructions (GB) SO6200-5A QuickChart, Siemens PLC S7 board, assembly and start-up (GB) SO6200-5B CLC30, PLC fundamentals, SIMATIC documentation on DVD (D,GB,F,E) SO5155-1N 1 Accessories: 403 Connection plugs for PROFIBUS with PG socket and terminating resistor LM Lucas Nülle GmbH Page 58/158

59 404 Connection cable for PROFIBUS, per metre LM Wire stripper for PROFIBUS cables LM Safety measurement cable (4mm), 100cm/40", blue SO5126-9A Safety measurement cable (4mm), 100cm/40", red SO5126-8U 1 IMS 7 Handling IMS 7 Handling A carrier with a fully assembled and tested workpiece is located on the conveyor belt. A handling station is located above the middle of the conveyor belt. The carrier is stopped at the removal position. The handling module lifts up the workpiece and transfers it to one of two possible positions. The empty carrier is conveyed to the end of the belt to be passed on to the next sub-system. Basic equipment set, consisting of: Basic equipment set, consisting of: 408 Handling station LM Lucas Nülle GmbH Page 59/158

60 409 Double conveyor belt segment, 24V motor LM Workpiece transport pallet LM Workpiece, bottom section, white LM Accessories: pin serial interface cable, Sub-D plug/socket LM Serial interface cable 9/9 pole LM Media: 414 Interactive Lab Assistant: IMS 7 Handling station SO2800-5G QuickChart, IMS 7 Mechatronics Handling sub-system (GB) SO6200-1G 1 Additionally recommended In areas where there are high levels of humidity the membrane dryer with water trap should be used to avoid condensation: 416 Compressor, low-noise SE2902-9L Tubing and accessory set for mechatronics systems LM Lucas Nülle GmbH Page 60/158

61 418 SybaPro mobile IMS experiment trolley with experiment frame, 1200mm, 2 levels ST7200-3T Protective cover for 1200mm wide IMS experiment trolleys with training panel ST8010-8L IDG3 membrane dryer with rapid coupling and filter AF20 with water trap LM IMS/IPA Tester and Fault Simulator 421 IMS/IPA test and fault simulator CO3713-7V Serial interface cable 9/9 pole LM pin serial interface cable, Sub-D plug/socket LM QuickChart IMS test and fault simulator SO6200-1Z 1 Lucas Nülle GmbH Page 61/158

62 S7-300 PLC control system with accessories: 425 SIMATIC S7-313C 2DP, 16 DI, 16 DO, Profibus, 24 V / 6 A power supply CO3713-8C IMS interface module for PLC CO3713-7F PLC-S7 PC-adapter with USB/MPI converter SO3713-5E 1 Software: 428 Software for training systems 1x STEP 7, S7-Graph, S7-SCL, PLC- Sim(D,GB,F,E,I) SO6002-1Q 1 Media: 429 QuickChart, Siemens PLC S7 board, safety instructions (GB) SO6200-5A QuickChart, Siemens PLC S7 board, assembly and start-up (GB) SO6200-5B CLC30, PLC fundamentals, SIMATIC documentation on DVD (D,GB,F,E) SO5155-1N 1 Accessories: 432 Connection plugs for PROFIBUS with PG socket and terminating resistor LM Lucas Nülle GmbH Page 62/158

63 433 Connection cable for PROFIBUS, per metre LM Wire stripper for PROFIBUS cables LM Safety measurement cable (4mm), 100cm/40", blue SO5126-9A Safety measurement cable (4mm), 100cm/40", red SO5126-8U 1 IMS 8 Storage IMS 8 Storage A carrier with a fully assembled and tested workpiece is located on the conveyor belt. The carrier is stopped at the removal position. The handling module lifts up the workpiece and transfers it to one of twenty possible storage positions. The storage positions can be chosen according to the production task and test results. The empty carrier is conveyed to the end of the belt to be passed on to the next sub-system. Basic equipment set, consisting of: Basic equipment set, consisting of: 437 High rack storage station with 20 storage cells LM Lucas Nülle GmbH Page 63/158

64 438 Double conveyor belt segment, 24V motor LM Workpiece transport pallet LM Workpiece, top section, white LM Workpiece, top section, black LM Workpiece, bottom section, white LM Workpiece, bottom section, black LM Accessories: pin serial interface cable, Sub-D plug/socket LM Serial interface cable 9/9 pole LM Media: 446 Interactive Lab Assistant: IMS 8 Storage station SO2800-5H QuickChart, IMS 8 Mechatronics Storage sub-system (GB) SO6200-1H 1 Lucas Nülle GmbH Page 64/158

65 Additionally recommended In areas where there are high levels of humidity the membrane dryer with water trap should be used to avoid condensation: 448 Compressor, low-noise SE2902-9L Tubing and accessory set for mechatronics systems LM SybaPro mobile IMS experiment trolley with experiment frame, 1200mm, 2 levels ST7200-3T Protective cover for 1200mm wide IMS experiment trolleys with training panel ST8010-8L IDG3 membrane dryer with rapid coupling and filter AF20 with water trap LM IMS/IPA Tester and Fault Simulator 453 IMS/IPA test and fault simulator CO3713-7V Serial interface cable 9/9 pole LM pin serial interface cable, Sub-D plug/socket LM QuickChart IMS test and fault simulator SO6200-1Z 1 Lucas Nülle GmbH Page 65/158

66 S7-300 PLC control system with accessories: 457 SIMATIC S7-313C 2DP, 16 DI, 16 DO, Profibus, 24 V / 6 A power supply CO3713-8C IMS interface module for PLC CO3713-7F PLC-S7 PC-adapter with USB/MPI converter SO3713-5E 1 Software: 460 Software for training systems 1x STEP 7, S7-Graph, S7-SCL, PLC- Sim(D,GB,F,E,I) SO6002-1Q 1 Media: 461 QuickChart, Siemens PLC S7 board, safety instructions (GB) SO6200-5A QuickChart, Siemens PLC S7 board, assembly and start-up (GB) SO6200-5B CLC30, PLC fundamentals, SIMATIC documentation on DVD (D,GB,F,E) SO5155-1N 1 Accessories: 464 Connection plugs for PROFIBUS with PG socket and terminating resistor LM Lucas Nülle GmbH Page 66/158

67 465 Connection cable for PROFIBUS, per metre LM Wire stripper for PROFIBUS cables LM Safety measurement cable (4mm), 100cm/40", blue SO5126-9A Safety measurement cable (4mm), 100cm/40", red SO5126-8U 1 IMS 9 Routing IMS 9 Routing A workpiece carrier is located on the conveyor belt. The routing unit receives the carrier and transfers it to a revolving transport unit. The revolving unit can determine the further routing of the carrier. The carrier can be picked up and passed on in any one of three positions. Basic equipment set, consisting of: Basic equipment set, consisting of: 469 Routing station LM Workpiece transport pallet LM Lucas Nülle GmbH Page 67/158

68 471 Double conveyor belt segment, 24V motor LM Accessories: pin serial interface cable, Sub-D plug/socket LM Connection plugs for PROFIBUS with PG socket and terminating resistor LM Media: 474 Interactive Lab Assistant: IMS 9 Routing station SO2800-5J QuickChart, IMS 9 Mechatronics Routing sub-system (GB) SO6200-1J 1 Additionally recommended In areas where there are high levels of humidity the membrane dryer with water trap should be used to avoid condensation: 476 Compressor, low-noise SE2902-9L Tubing and accessory set for mechatronics systems LM SybaPro mobile IMS experiment trolley with experiment frame, 1200mm, 2 levels ST7200-3T 1 Lucas Nülle GmbH Page 68/158

69 479 Protective cover for 1200mm wide IMS experiment trolleys with training panel ST8010-8L IDG3 membrane dryer with rapid coupling and filter AF20 with water trap LM IMS/IPA Tester and Fault Simulator 481 IMS/IPA test and fault simulator CO3713-7V Serial interface cable 9/9 pole LM pin serial interface cable, Sub-D plug/socket LM QuickChart IMS test and fault simulator SO6200-1Z 1 Lucas Nülle GmbH Page 69/158

70 S7-300 PLC control system with accessories: 485 SIMATIC S7-313C 2DP, 16 DI, 16 DO, Profibus, 24 V / 6 A power supply CO3713-8C IMS interface module for PLC CO3713-7F PLC-S7 PC-adapter with USB/MPI converter SO3713-5E 1 Software: 488 Software for training systems 1x STEP 7, S7-Graph, S7-SCL, PLC- Sim(D,GB,F,E,I) SO6002-1Q 1 Media: 489 QuickChart, Siemens PLC S7 board, safety instructions (GB) SO6200-5A QuickChart, Siemens PLC S7 board, assembly and start-up (GB) SO6200-5B CLC30, PLC fundamentals, SIMATIC documentation on DVD (D,GB,F,E) SO5155-1N 1 Accessories: 492 Connection plugs for PROFIBUS with PG socket and terminating resistor LM Lucas Nülle GmbH Page 70/158

71 493 Connection cable for PROFIBUS, per metre LM Wire stripper for PROFIBUS cables LM Safety measurement cable (4mm), 100cm/40", blue SO5126-9A Safety measurement cable (4mm), 100cm/40", red SO5126-8U 1 IMS 10 Buffering IMS 10 Buffering The conveyor belt is equipped with two lifting units for buffering or queuing workpieces in complex mechatronics systems. The buffer controls the flow of materials. The carrier is lifted from the conveyor belt by a lifting unit and deposited in a magazine, while the belt continues moving with other pieces. Up to four laden or 10 unladen workpiece carriers can be held in store. The lifting unit can set the workpiece back onto the conveyor when necessary. Basic equipment set, consisting of: Basic equipment set, consisting of: 497 Material buffering station LM Lucas Nülle GmbH Page 71/158

72 498 Double conveyor belt segment, 24V motor LM Workpiece transport pallet LM Workpiece, top section, white LM Workpiece, top section, black LM Workpiece, bottom section, white LM Workpiece, bottom section, black LM Accessories: pin serial interface cable, Sub-D plug/socket LM Serial interface cable 9/9 pole LM Media: 506 Interactive Lab Assistant: IMS 10 Buffering station SO2800-5K QuickChart, IMS 10 Mechatronics Buffering sub-system (GB) SO6200-1K 1 Lucas Nülle GmbH Page 72/158

73 Additionally recommended In areas where there are high levels of humidity the membrane dryer with water trap should be used to avoid condensation: 508 Compressor, low-noise SE2902-9L Tubing and accessory set for mechatronics systems LM SybaPro mobile IMS experiment trolley with experiment frame, 1200mm, 2 levels ST7200-3T Protective cover for 1200mm wide IMS experiment trolleys with training panel ST8010-8L IDG3 membrane dryer with rapid coupling and filter AF20 with water trap LM IMS/IPA Tester and Fault Simulator 513 IMS/IPA test and fault simulator CO3713-7V Serial interface cable 9/9 pole LM pin serial interface cable, Sub-D plug/socket LM QuickChart IMS test and fault simulator SO6200-1Z 1 Lucas Nülle GmbH Page 73/158

74 S7-300 PLC control system with accessories: 517 SIMATIC S7-313C 2DP, 16 DI, 16 DO, Profibus, 24 V / 6 A power supply CO3713-8C IMS interface module for PLC CO3713-7F PLC-S7 PC-adapter with USB/MPI converter SO3713-5E 1 Software: 520 Software for training systems 1x STEP 7, S7-Graph, S7-SCL, PLC- Sim(D,GB,F,E,I) SO6002-1Q 1 Media: 521 QuickChart, Siemens PLC S7 board, safety instructions (GB) SO6200-5A QuickChart, Siemens PLC S7 board, assembly and start-up (GB) SO6200-5B CLC30, PLC fundamentals, SIMATIC documentation on DVD (D,GB,F,E) SO5155-1N 1 Accessories: 524 Connection plugs for PROFIBUS with PG socket and terminating resistor LM Lucas Nülle GmbH Page 74/158

75 525 Connection cable for PROFIBUS, per metre LM Wire stripper for PROFIBUS cables LM Safety measurement cable (4mm), 100cm/40", blue SO5126-9A Safety measurement cable (4mm), 100cm/40", red SO5126-8U 1 IMS 11 Disassembly by robot IMS 11 Disassembly by robot A carrier with a fully assembled and tested workpiece is located on the conveyor belt. The carrier is stopped at the removal position. The robot lifts up the workpiece and transfers it to the dismantling station. The workpiece is clamped in place. The individual pieces of the workpiece are taken apart. The robot sorts the individual components into pre-defined storage places. Basic equipment set, consisting of: Basic equipment set, consisting of: 529 Disassembly station for robots LM Lucas Nülle GmbH Page 75/158

76 530 Double conveyor belt segment, 24V motor LM conveyor belt segment LM Double conveyor belt segment, passive LM IMS magnetic sensor for conveyor belt, including mounting LM IMS capacitive sensor for conveyor belt, incl. mounting LM Workpiece transport pallet LM Workpiece, top section, white LM Workpiece, top section, black LM Workpiece, bottom section, white LM Workpiece, bottom section, black LM Bolt workpiece, plastic LM Bolt workpiece, metal LM Lucas Nülle GmbH Page 76/158

77 IMS11.2 Robot subsystem IMS11.2 Robot subsystem The robot subsystem is a versatile unit. Not only can the industrial-type robot assemble and disassemble workpieces, it can also load and unload machines and other subsystems. The robot can be connected to mechatronics systems via the control unit. Using interfaces on the control unit that were designed especially for these applications the robot can communicate with a PLC and a safety light curtain can be implemented to protect the robot s operating area. 542 Industrial-type robot RS03N (modified version), 6 axes, 3kg LM Pneumatic gripper for LM9661 LM IMS Mounting plate for robot LM Media: 545 QuickChart, IMS 11.2 Kawasaki FS003N Teach Pendant (GB) SO6200-1M 1 Lucas Nülle GmbH Page 77/158

78 Accessories: pin serial interface cable, Sub-D plug/socket LM Serial interface cable 9/9 pole LM SybaPro mobile IMS experiment trolley with experiment frame, 1200mm, 2 levels ST7200-3T 1 Media: 549 Interactive Lab Assistant: IMS 11 Disassembly by robot SO2800-5M Manual IMS 11.2: Putting a Robot into Operation SH5004-9M QuickChart, IMS 11 Mechatronics Disassembly sub-system (GB) SO6200-1N 1 Optional Accessories: 552 Safety pack comprising light barrier and assembly kit for industrial robots LM Parallel finger gripper for LM9661 LM Set of batteries for industrial robot RS03N (E-Controller) LM K-ROSET Software to program a robot in 3D (JAP, ENU) SO6002-4A 1 Lucas Nülle GmbH Page 78/158

79 556 Protective cover for 1200mm wide IMS experiment trolleys with training panel ST8010-8Y 1 Additionally recommended In areas where there are high levels of humidity the membrane dryer with water trap should be used to avoid condensation: 557 Compressor, low-noise SE2902-9L Tubing and accessory set for mechatronics systems LM SybaPro mobile IMS experiment trolley with experiment frame, 1200mm, 2 levels ST7200-3T Protective cover for 1200mm wide IMS experiment trolleys with training panel ST8010-8L IDG3 membrane dryer with rapid coupling and filter AF20 with water trap LM IMS/IPA Tester and Fault Simulator 562 IMS/IPA test and fault simulator CO3713-7V Serial interface cable 9/9 pole LM pin serial interface cable, Sub-D plug/socket LM QuickChart IMS test and fault simulator SO6200-1Z 1 Lucas Nülle GmbH Page 79/158

80 S7-300 PLC control system with accessories: 566 SIMATIC S7-313C 2DP, 16 DI, 16 DO, Profibus, 24 V / 6 A power supply CO3713-8C IMS interface module for PLC CO3713-7F PLC-S7 PC-adapter with USB/MPI converter SO3713-5E 1 Software: 569 Software for training systems 1x STEP 7, S7-Graph, S7-SCL, PLC- Sim(D,GB,F,E,I) SO6002-1Q 1 Media: 570 QuickChart, Siemens PLC S7 board, safety instructions (GB) SO6200-5A QuickChart, Siemens PLC S7 board, assembly and start-up (GB) SO6200-5B CLC30, PLC fundamentals, SIMATIC documentation on DVD (D,GB,F,E) SO5155-1N 1 Accessories: 573 Connection plugs for PROFIBUS with PG socket and terminating resistor LM Lucas Nülle GmbH Page 80/158

81 574 Connection cable for PROFIBUS, per metre LM Wire stripper for PROFIBUS cables LM Safety measurement cable (4mm), 100cm/40", blue SO5126-9A Safety measurement cable (4mm), 100cm/40", red SO5126-8U 1 IMS 13 Drilling and milling sub-system IMS 13 Drilling and milling sub-system A workpiece carrier with the bottom part of a workpiece is placed on the conveyor belt. The drilling and cutting station has a controllable cutting head which reams out the internal contour of the workpiece section. The cutting head can be moved in three axes in order to work on the component. Afterwards the workpiece carrier with its workpiece is moved to the end of the conveyor belt to be passed on to the next sub-system. Basic equipment set, consisting of: Basic equipment set, consisting of: 578 Drilling and milling station LM Lucas Nülle GmbH Page 81/158

82 579 Double conveyor belt segment, 24V motor LM Workpiece transport pallet LM Workpiece, bottom section, white LM Workpiece, bottom section, black LM Accessories: pin serial interface cable, Sub-D plug/socket LM Serial interface cable 9/9 pole LM Media: 585 QuickChart IMS 13 Mechatronisches Subsystem Fräsen (D) SO6200-1X Interactive Lab Assistant: IMS 13 Drilling and milling station SO2800-5L 1 Additionally recommended In areas where there are high levels of humidity the membrane dryer with water trap should be used to avoid condensation: 587 Compressor, low-noise SE2902-9L 1 Lucas Nülle GmbH Page 82/158

83 588 Tubing and accessory set for mechatronics systems LM SybaPro mobile IMS experiment trolley with experiment frame, 1200mm, 2 levels ST7200-3T Protective cover for 1200mm wide IMS experiment trolleys with training panel ST8010-8L IDG3 membrane dryer with rapid coupling and filter AF20 with water trap LM IMS/IPA Tester and Fault Simulator 592 IMS/IPA test and fault simulator CO3713-7V Serial interface cable 9/9 pole LM pin serial interface cable, Sub-D plug/socket LM QuickChart IMS test and fault simulator SO6200-1Z 1 Lucas Nülle GmbH Page 83/158

84 S7-300 PLC control system with accessories: 596 SIMATIC S7-313C 2DP, 16 DI, 16 DO, Profibus, 24 V / 6 A power supply CO3713-8C IMS interface module for PLC CO3713-7F PLC-S7 PC-adapter with USB/MPI converter SO3713-5E 1 Software: 599 Software for training systems 1x STEP 7, S7-Graph, S7-SCL, PLC- Sim(D,GB,F,E,I) SO6002-1Q 1 Media: 600 QuickChart, Siemens PLC S7 board, safety instructions (GB) SO6200-5A QuickChart, Siemens PLC S7 board, assembly and start-up (GB) SO6200-5B CLC30, PLC fundamentals, SIMATIC documentation on DVD (D,GB,F,E) SO5155-1N 1 Accessories: 603 Connection plugs for PROFIBUS with PG socket and terminating resistor LM Lucas Nülle GmbH Page 84/158

85 604 Connection cable for PROFIBUS, per metre LM Wire stripper for PROFIBUS cables LM Safety measurement cable (4mm), 100cm/40", blue SO5126-9A Safety measurement cable (4mm), 100cm/40", red SO5126-8U 1 IMS 2 sensor case IMS 2 sensor case IMS sensor case with sensors for experiments using the IMS system. Basic equipment set, consisting of: Basic equipment set, consisting of: 608 IMS sensor case LM Carrier runway, passive LM Lucas Nülle GmbH Page 85/158

86 Alternative Equipment Set, consisting of: 610 Double conveyor belt segment, 24V motor LM Media: 611 Manual IMS 2, Sensor case SH5004-7W QuickChart, IMS 2 Sensors (GB) SO6200-1W 1 IMS Examples of complete production installations (including controllers) IMS Examples of complete production installations (including controllers) The Industrial Mechatronics System has a modular design that allows a wide variety of installations of any size to be designed, for any size of room and any budget. Typically these installations are logical assemblies of 3 to 8 sub-systems that can be supplemented by a carrier return system. Lucas Nülle GmbH Page 86/158

87 IMS 23 flexible manufacturing line with 3 stations IMS 23 flexible manufacturing line with 3 stations The production line system can be used for the fully automatic manufacture of a three-part workpiece of up to eight different end products. IMS 23 consists of the station sorting, testing and handling. All of the stations can be used individually or combined with each other in any given configuration. For the conveyance of workpieces between the individual sub systems a transport system with workpiece carriers is used on dual conveyor belt system. Using this training system the industrial processes of a complex production line can be realistically simulated. Only industrial-type actuators and sensors are used. Also for system control only industrial type PLC systems with Profibus and decentralised periphery are deployed. Optional expansions of additional modern, industrial communications systems are planned. The system promotes the learning of skills and qualifications while in a team and enables students to work independently while acquiring the basics needed for mastering mechatronic systems. Each sub-system is designed so that the student can acquire the necessary skills and knowledge step-by-step, starting with simple automation operations and sequences, and ending in development of complex automation programs. Standardized interfaces allow a use of various industrial PLC control units or the UniTrain-I system. Transport system: Dual conveyor belts with DC drive motors and a variable-speed, three-phase drive motor. Identification system: Three workpiece carriers are each furnished with a fixed code. A reading unit is mounted on the station. Identification system: An RFID identification system can be installed optionally. Supervisory level: Preparation of production orders on the control station PC; process visualization and operational-data acquisition Linkage of the process control station via TCP/IP IMS 3 sorting station IMS 6 testing station IMS 7 handling station Lucas Nülle GmbH Page 87/158

88 IMS 1.2: DC transport system IMS 1.2: DC transport system Conveyor belts form the basis for all sub-systems and installations. They are used for transferring workpieces on carriers. Training objectives for DC transport system Principle and function of various sensors Making controlled movements on a single axis Incremental positioning of a workpiece carrier Disabling movement forwards or backwards Program for monitoring slip and whether a machine is stopped Safe handling of various safety circuits and locks. 613 Double conveyor belt segment, 24V motor LM Lucas Nülle GmbH Page 88/158

89 IMS 3 Sorting IMS 3 Sorting A workpiece carrier is located on the conveyor belt. The carrier is positioned under the shaft for the gravity-feed magazine. The sorting station has a magazine that accommodates six bottom pieces. One piece is selected and placed in the carrier. The carrier and its load are then conveyed to the end of the belt to be passed on to the next sub-system. 614 Sorting station LM Lucas Nülle GmbH Page 89/158

90 IMS 6 Testing IMS 6 Testing A carrier with a fully assembled workpiece is located on the conveyor belt. A stopper positions the piece alongside the sensors. The sensors detect the colour of the piece, its material and optionally its height. Test data will be saved for subsequent processes. After each successfully completed test the carrier is conveyed to the end of the belt to be passed on to the next sub-system. 615 Testing station LM Lucas Nülle GmbH Page 90/158

91 IMS 7 Handling IMS 7 Handling A carrier with a fully assembled and tested workpiece is located on the conveyor belt. A handling station is located above the middle of the conveyor belt. The carrier is stopped at the removal position. The handling module lifts up the workpiece and transfers it to one of two possible positions. The empty carrier is conveyed to the end of the belt to be passed on to the next sub-system. 616 Handling station LM Accessories: 617 Double conveyor belt segment, passive LM conveyor belt segment LM Workpiece transport pallet LM IMS manual control unit LM Lucas Nülle GmbH Page 91/158

92 621 Workpiece, bottom section, white LM Workpiece, bottom section, black LM Compressor, low-noise SE2902-9L Tubing and accessory set for mechatronics systems LM Serial interface cable 9/9 pole LM pin serial interface cable, Sub-D plug/socket LM Initial programming and calibration setup of IMS23 before leaving the factory LA IDG3 membrane dryer with rapid coupling and filter AF20 with water trap LM IMS/IPA Tester and Fault Simulator 629 IMS/IPA test and fault simulator CO3713-7V Serial interface cable 9/9 pole LM pin serial interface cable, Sub-D plug/socket LM QuickChart IMS test and fault simulator SO6200-1Z 1 Programmable logic control (PLC) for IMS Production Lines Lucas Nülle GmbH Page 92/158

93 633 SIMATIC S7-313C 2DP, 16 DI, 16 DO, Profibus, 24 V / 6 A power supply CO3713-8C IMS interface module for PLC CO3713-7F Software for training systems 1x STEP 7, S7-Graph, S7-SCL, PLC- Sim(D,GB,F,E,I) SO6002-1Q PLC-S7 PC-adapter with USB/MPI converter SO3713-5E Connection cable for PROFIBUS, per metre LM Connection plugs for PROFIBUS with PG socket and terminating resistor LM Wire stripper for PROFIBUS cables LM Safety measurement cable (4mm), 100cm/40", blue SO5126-9A Safety measurement cable (4mm), 100cm/40", red SO5126-8U 5 IMS furniture IMS furniture The IMS furniture system is used together with the Industrial Mechatronics System. The mobile trolleys can be used for individual components or sub-systems. In order to build complex, mechatronics systems, the trolleys can be lined up alongside one another and can be supplemented by frames to accommodate training panels. A power console allows the trolley to be equipped with a wide variety of 3 HU modules. The trolleys can be extended by means of various add-ons attachable to the aluminium rails to make up a multi-function PC experiment trolley. 642 SybaPro mobile IMS experiment trolley with experiment frame, 1200mm, 2 levels ST7200-3T SybaPro mobile IMS experiment trolley, 1200mm ST7200-3U 2 Lucas Nülle GmbH Page 93/158

94 Media: 644 Interactive Lab Assistant: IMS 1 Conveyor belt (DC) SO2800-5A Interactive Lab Assistant: IMS 3 Sorting station SO2800-5C Interactive Lab Assistant: IMS 6 Testing station SO2800-5F Interactive Lab Assistant: IMS 7 Handling station SO2800-5G Interactive Lab Assistant: Production line with 3 stations SO2800-5P QuickChart, IMS 1.2 Conveyor belt with DC drive (GB) SO6200-1A QuickChart, IMS 3 Mechatronics Sorting sub-system (GB) SO6200-1C QuickChart, IMS 6 Mechatronics Testing sub-system (GB) SO6200-1F QuickChart, IMS 7 Mechatronics Handling sub-system (GB) SO6200-1G QuickChart, IMS 23 Production line with 3 stations (GB) SO6200-1P QuickChart IMS Manual operating device (GB) SO6200-1V 1 Lucas Nülle GmbH Page 94/158

95 IMS 24 flexible manufacturing line with 4 stations IMS 24 flexible manufacturing line with 4 stations This facility can be used for fully automated manufacture of a 3-part workpiece (up to eight different final products being permissible). IMS 24 comprises stations for sorting, assembly, testing and handling. All sub stations can be used individually or combined as required. Carriers on dual conveyor belts are used to transport workpieces between the individual sub-systems. Making exclusive use of actuators and sensors found typically in industrial applications, this training facility permits realistic simulations of complex, continuous industrial production processes. The facility is also controlled by PLC systems commonly used in the industry and incorporating a process-field bus as well as decentralized peripherals. Optional extensions comprising modern, industrial communication systems are provided for. Promoting an acquisition of skills as part of teamwork, the system enables students to independently gain a basic understanding of mechatronic systems. Each sub-system is designed so that the student can acquire the necessary skills and knowledge step-by-step, starting with simple automation operations and sequences, and ending in development of complex automation programs. Standardized interfaces allow a use of various industrial PLC control units or the UniTrain-I system. Transport system: Dual conveyor belts with DC drive motors and a variable-speed, three-phase drive motor. Identification system: Four workpiece carriers are each furnished with a fixed code. A reading unit is mounted on each station. Identification system: An RFID identification system can be installed optionally. Supervisory level: Preparation of production orders on the control station PC; process visualization and operational-data acquisition Linkage of the process control station via TCP/IP IMS 3 sorting station IMS 4 assembly station IMS 6 testing station IMS 7 handling station Lucas Nülle GmbH Page 95/158

96 IMS 1.2: DC transport system IMS 1.2: DC transport system Conveyor belts form the basis for all sub-systems and installations. They are used for transferring workpieces on carriers. Training objectives for DC transport system Principle and function of various sensors Making controlled movements on a single axis Incremental positioning of a workpiece carrier Disabling movement forwards or backwards Program for monitoring slip and whether a machine is stopped Safe handling of various safety circuits and locks. 655 Double conveyor belt segment, 24V motor LM Lucas Nülle GmbH Page 96/158

97 IMS 3 Sorting IMS 3 Sorting A workpiece carrier is located on the conveyor belt. The carrier is positioned under the shaft for the gravity-feed magazine. The sorting station has a magazine that accommodates six bottom pieces. One piece is selected and placed in the carrier. The carrier and its load are then conveyed to the end of the belt to be passed on to the next sub-system. 656 Sorting station LM Lucas Nülle GmbH Page 97/158

98 IMS 4 Assembly IMS 4 Assembly A workpiece carrier is located on the conveyor belt. The carrier is positioned under the shaft for the gravity-feed magazine. The sorting station has a magazine that accommodates six top pieces. One piece is selected and placed in the carrier. The carrier and its load are then conveyed to the end of the belt to be passed on to the next sub-system. 657 Assembly station LM Lucas Nülle GmbH Page 98/158

99 IMS 6 Testing IMS 6 Testing A carrier with a fully assembled workpiece is located on the conveyor belt. A stopper positions the piece alongside the sensors. The sensors detect the colour of the piece, its material and optionally its height. Test data will be saved for subsequent processes. After each successfully completed test the carrier is conveyed to the end of the belt to be passed on to the next sub-system. 658 Testing station LM Lucas Nülle GmbH Page 99/158

100 IMS 7 Handling IMS 7 Handling A carrier with a fully assembled and tested workpiece is located on the conveyor belt. A handling station is located above the middle of the conveyor belt. The carrier is stopped at the removal position. The handling module lifts up the workpiece and transfers it to one of two possible positions. The empty carrier is conveyed to the end of the belt to be passed on to the next sub-system. 659 Handling station LM Accessories: 660 Double conveyor belt segment, passive LM conveyor belt segment LM Workpiece transport pallet LM Workpiece, top section, white LM Lucas Nülle GmbH Page 100/158

101 664 Workpiece, top section, black LM Workpiece, bottom section, white LM Workpiece, bottom section, black LM IMS manual control unit LM Compressor, low-noise SE2902-9L Tubing and accessory set for mechatronics systems LM Serial interface cable 9/9 pole LM pin serial interface cable, Sub-D plug/socket LM Initial programming and calibration setup of IMS24 before leaving the factory LA IDG3 membrane dryer with rapid coupling and filter AF20 with water trap LM IMS/IPA Tester and Fault Simulator 674 IMS/IPA test and fault simulator CO3713-7V Serial interface cable 9/9 pole LM pin serial interface cable, Sub-D plug/socket LM QuickChart IMS test and fault simulator SO6200-1Z 1 Lucas Nülle GmbH Page 101/158

102 Programmable logic control (PLC) for IMS Production Lines 678 SIMATIC S7-313C 2DP, 16 DI, 16 DO, Profibus, 24 V / 6 A power supply CO3713-8C IMS interface module for PLC CO3713-7F Software for training systems 1x STEP 7, S7-Graph, S7-SCL, PLC- Sim(D,GB,F,E,I) SO6002-1Q PLC-S7 PC-adapter with USB/MPI converter SO3713-5E Connection cable for PROFIBUS, per metre LM Connection plugs for PROFIBUS with PG socket and terminating resistor LM Wire stripper for PROFIBUS cables LM Safety measurement cable (4mm), 100cm/40", blue SO5126-9A Safety measurement cable (4mm), 100cm/40", red SO5126-8U 7 IMS furniture IMS furniture The IMS furniture system is used together with the Industrial Mechatronics System. The mobile trolleys can be used for individual components or sub-systems. In order to build complex, mechatronics systems, the trolleys can be lined up alongside one another and can be supplemented by frames to accommodate training panels. A power console allows the trolley to be equipped with a wide variety of 3 HU modules. The trolleys can be extended by means of various add-ons attachable to the aluminium rails to make up a multi-function PC experiment trolley. 687 SybaPro mobile IMS experiment trolley with experiment frame, 1200mm, 2 levels ST7200-3T 1 Lucas Nülle GmbH Page 102/158

103 688 SybaPro mobile IMS experiment trolley, 1200mm ST7200-3U 2 Media: 689 Interactive Lab Assistant: IMS 1 Conveyor belt (DC) SO2800-5A Interactive Lab Assistant: IMS 3 Sorting station SO2800-5C Interactive Lab Assistant: IMS 4 Assembly station SO2800-5D Interactive Lab Assistant: IMS 6 Testing station SO2800-5F Interactive Lab Assistant: IMS 7 Handling station SO2800-5G Interactive Lab Assistant: Production line with 4 stations SO2800-5Q QuickChart, IMS 1.2 Conveyor belt with DC drive (GB) SO6200-1A QuickChart, IMS 3 Mechatronics Sorting sub-system (GB) SO6200-1C QuickChart, IMS 4 Mechatronics Assembly sub-system (GB) SO6200-1D QuickChart, IMS 6 Mechatronics Testing sub-system (GB) SO6200-1F QuickChart, IMS 7 Mechatronics Handling sub-system (GB) SO6200-1G QuickChart, IMS 24 Production line with 4 stations (GB) SO6200-1Q QuickChart IMS Manual operating device (GB) SO6200-1V 1 Lucas Nülle GmbH Page 103/158

104 IMS 25 flexible manufacturing line with 5 stations IMS 25 flexible manufacturing line with 5 stations This facility can be used for fully automated manufacture of a 3-part workpiece (up to eight different final products being permissible). IMS 25 comprises stations for sorting, assembly, processing, testing and storage. All stations can be used individually or combined as required. Carriers on dual conveyor belts are used to transport workpieces between the individual sub-systems. Making exclusive use of actuators and sensors found typically in industrial applications, this training facility permits realistic simulations of complex, continuous industrial production processes. The facility is also controlled by PLC systems commonly used in the industry and incorporating a process-field bus as well as decentralized peripherals. Optional extensions comprising modern, industrial communication systems are provided for. Promoting an acquisition of skills as part of teamwork, the system enables students to independently gain a basic understanding of mechatronic systems. Each sub-system is designed so that the student can acquire the necessary skills and knowledge step-by-step, starting with simple automation operations and sequences, and ending in development of complex automation programs. Standardized interfaces allow a use of various industrial PLC control units or the UniTrain-I system. Transport system: Dual conveyor belts with DC drive motors and a variable-speed, three-phase drive motor. Identification system: Five workpiece carriers are each furnished with a fixed code. A reading unit is mounted on each station. Identification system: An RFID identification system can be installed optionally. Supervisory level: Preparation of production orders on the control station PC; process visualization and operational-data acquisition Linkage of the process control station via TCP/IP IMS 3 sorting station IMS 4 assembly station IMS 5 processing station IMS 6 testing station IMS 8 storage station Lucas Nülle GmbH Page 104/158

105 IMS 1.2: DC transport system IMS 1.2: DC transport system Conveyor belts form the basis for all sub-systems and installations. They are used for transferring workpieces on carriers. Training objectives for DC transport system Principle and function of various sensors Making controlled movements on a single axis Incremental positioning of a workpiece carrier Disabling movement forwards or backwards Program for monitoring slip and whether a machine is stopped Safe handling of various safety circuits and locks. 702 Double conveyor belt segment, 24V motor LM Lucas Nülle GmbH Page 105/158

106 IMS 3 Sorting IMS 3 Sorting A workpiece carrier is located on the conveyor belt. The carrier is positioned under the shaft for the gravity-feed magazine. The sorting station has a magazine that accommodates six bottom pieces. One piece is selected and placed in the carrier. The carrier and its load are then conveyed to the end of the belt to be passed on to the next sub-system. 703 Sorting station LM Lucas Nülle GmbH Page 106/158

107 IMS 4 Assembly IMS 4 Assembly A workpiece carrier is located on the conveyor belt. The carrier is positioned under the shaft for the gravity-feed magazine. The sorting station has a magazine that accommodates six top pieces. One piece is selected and placed in the carrier. The carrier and its load are then conveyed to the end of the belt to be passed on to the next sub-system. 704 Assembly station LM Lucas Nülle GmbH Page 107/158

108 IMS 5 Processing IMS 5 Processing A workpiece carrier is located on the conveyor belt. It is loaded with a fully assembled two-component workpiece (top and bottom pieces). The carrier and its load are positioned beneath the process module. The workpiece is clamped for processing. A bolt from the gravity-feed magazine is pressed into the hole in the workpiece. The clamp opens and the carrier and load are conveyed to the end of the belt to be passed on to the next sub-system. 705 Processing station LM Lucas Nülle GmbH Page 108/158

109 IMS 6 Testing IMS 6 Testing A carrier with a fully assembled workpiece is located on the conveyor belt. A stopper positions the piece alongside the sensors. The sensors detect the colour of the piece, its material and optionally its height. Test data will be saved for subsequent processes. After each successfully completed test the carrier is conveyed to the end of the belt to be passed on to the next sub-system. 706 Testing station LM Lucas Nülle GmbH Page 109/158

110 IMS 8 Storage IMS 8 Storage A carrier with a fully assembled and tested workpiece is located on the conveyor belt. The carrier is stopped at the removal position. The handling module lifts up the workpiece and transfers it to one of twenty possible storage positions. The storage positions can be chosen according to the production task and test results. The empty carrier is conveyed to the end of the belt to be passed on to the next sub-system. 707 High rack storage station with 20 storage cells LM Accessories: 708 Double conveyor belt segment, passive LM conveyor belt segment LM Workpiece transport pallet LM Workpiece, top section, white LM Lucas Nülle GmbH Page 110/158

111 712 Workpiece, top section, black LM Workpiece, bottom section, white LM Workpiece, bottom section, black LM Bolt workpiece, plastic LM Bolt workpiece, metal LM IMS manual control unit LM Compressor, low-noise SE2902-9L Tubing and accessory set for mechatronics systems LM Serial interface cable 9/9 pole LM pin serial interface cable, Sub-D plug/socket LM Initial programming and calibration setup of IMS25 before leaving the factory LA IDG3 membrane dryer with rapid coupling and filter AF20 with water trap LM IMS/IPA Tester and Fault Simulator 724 IMS/IPA test and fault simulator CO3713-7V Serial interface cable 9/9 pole LM Lucas Nülle GmbH Page 111/158

112 pin serial interface cable, Sub-D plug/socket LM QuickChart IMS test and fault simulator SO6200-1Z 1 Programmable logic control (PLC) for IMS Production Lines 728 SIMATIC S7-313C 2DP, 16 DI, 16 DO, Profibus, 24 V / 6 A power supply CO3713-8C IMS interface module for PLC CO3713-7F Software for training systems 1x STEP 7, S7-Graph, S7-SCL, PLC- Sim(D,GB,F,E,I) SO6002-1Q PLC-S7 PC-adapter with USB/MPI converter SO3713-5E Connection cable for PROFIBUS, per metre LM Connection plugs for PROFIBUS with PG socket and terminating resistor LM Wire stripper for PROFIBUS cables LM Safety measurement cable (4mm), 100cm/40", blue SO5126-9A Safety measurement cable (4mm), 100cm/40", red SO5126-8U 8 Lucas Nülle GmbH Page 112/158

113 IMS furniture IMS furniture The IMS furniture system is used together with the Industrial Mechatronics System. The mobile trolleys can be used for individual components or sub-systems. In order to build complex, mechatronics systems, the trolleys can be lined up alongside one another and can be supplemented by frames to accommodate training panels. A power console allows the trolley to be equipped with a wide variety of 3 HU modules. The trolleys can be extended by means of various add-ons attachable to the aluminium rails to make up a multi-function PC experiment trolley. 737 SybaPro mobile IMS experiment trolley with experiment frame, 1200mm, 2 levels ST7200-3T SybaPro mobile IMS experiment trolley, 1200mm ST7200-3U 3 Media: 739 Interactive Lab Assistant: IMS 1 Conveyor belt (DC) SO2800-5A Interactive Lab Assistant: IMS 3 Sorting station SO2800-5C Interactive Lab Assistant: IMS 4 Assembly station SO2800-5D Interactive Lab Assistant: IMS 5 Processing station SO2800-5E Interactive Lab Assistant: IMS 6 Testing station SO2800-5F Interactive Lab Assistant: IMS 8 Storage station SO2800-5H Interactive Lab Assistant: Production line with 5 stations SO2800-5R 1 Lucas Nülle GmbH Page 113/158

114 746 QuickChart, IMS 1.2 Conveyor belt with DC drive (GB) SO6200-1A QuickChart, IMS 3 Mechatronics Sorting sub-system (GB) SO6200-1C QuickChart, IMS 4 Mechatronics Assembly sub-system (GB) SO6200-1D QuickChart, IMS 5 Mechatronics Process sub-system (GB) SO6200-1E QuickChart, IMS 6 Mechatronics Testing sub-system (GB) SO6200-1F QuickChart, IMS 8 Mechatronics Storage sub-system (GB) SO6200-1H QuickChart, IMS 25 Production line with 5 stations (GB) SO6200-1R QuickChart IMS Manual operating device (GB) SO6200-1V 1 Lucas Nülle GmbH Page 114/158

115 IMS 26 flexible manufacturing line with 6 stations IMS 26 flexible manufacturing line with 6 stations This facility can be used for fully automated manufacture of a 3-part workpiece (up to eight different final products being permissible). IMS 26 comprises stations for sorting, assembly, processing, testing, storage and dis-assembly. All stations can be used individually or combined as required. Carriers on dual conveyor belts are used to transport workpieces between the individual sub-systems. Making exclusive use of actuators and sensors found typically in industrial applications, this training facility permits realistic simulations of complex, continuous industrial production processes. The facility is also controlled by PLC systems commonly used in the industry and incorporating a process-field bus as well as decentralized peripherals. Optional extensions comprising modern, industrial communication systems are provided for. Promoting an acquisition of skills as part of teamwork, the system enables students to independently gain a basic understanding of mechatronic systems. Each sub-system is designed so that the student can acquire the necessary skills and knowledge step-by-step, starting with simple automation operations and sequences, and ending in development of complex automation programs. Standardized interfaces allow a use of various industrial PLC control units or the UniTrain-I system. Transport system: Dual conveyor belts with DC drive motors and a variable-speed, three-phase drive motor. Identification system: Six workpiece carriers are each furnished with a fixed code. A reading unit is mounted on each station. Identification system: An RFID identification system can be installed optionally. Supervisory level: Preparation of production orders on the control station PC; process visualization and operational-data acquisition Linkage of the process control station via TCP/IP IMS 3 sorting station IMS 4 assembly station IMS 5 processing station IMS 6 testing station IMS 8 storage station IMS 11 dis-assembly station Lucas Nülle GmbH Page 115/158

116 IMS 1.2: DC transport system IMS 1.2: DC transport system Conveyor belts form the basis for all sub-systems and installations. They are used for transferring workpieces on carriers. Training objectives for DC transport system Principle and function of various sensors Making controlled movements on a single axis Incremental positioning of a workpiece carrier Disabling movement forwards or backwards Program for monitoring slip and whether a machine is stopped Safe handling of various safety circuits and locks. 754 Double conveyor belt segment, 24V motor LM Lucas Nülle GmbH Page 116/158

117 IMS 3 Sorting IMS 3 Sorting A workpiece carrier is located on the conveyor belt. The carrier is positioned under the shaft for the gravity-feed magazine. The sorting station has a magazine that accommodates six bottom pieces. One piece is selected and placed in the carrier. The carrier and its load are then conveyed to the end of the belt to be passed on to the next sub-system. 755 Sorting station LM Lucas Nülle GmbH Page 117/158

118 IMS 4 Assembly IMS 4 Assembly A workpiece carrier is located on the conveyor belt. The carrier is positioned under the shaft for the gravity-feed magazine. The sorting station has a magazine that accommodates six top pieces. One piece is selected and placed in the carrier. The carrier and its load are then conveyed to the end of the belt to be passed on to the next sub-system. 756 Assembly station LM Lucas Nülle GmbH Page 118/158

119 IMS 5 Processing IMS 5 Processing A workpiece carrier is located on the conveyor belt. It is loaded with a fully assembled two-component workpiece (top and bottom pieces). The carrier and its load are positioned beneath the process module. The workpiece is clamped for processing. A bolt from the gravity-feed magazine is pressed into the hole in the workpiece. The clamp opens and the carrier and load are conveyed to the end of the belt to be passed on to the next sub-system. 757 Processing station LM Lucas Nülle GmbH Page 119/158

120 IMS 6 Testing IMS 6 Testing A carrier with a fully assembled workpiece is located on the conveyor belt. A stopper positions the piece alongside the sensors. The sensors detect the colour of the piece, its material and optionally its height. Test data will be saved for subsequent processes. After each successfully completed test the carrier is conveyed to the end of the belt to be passed on to the next sub-system. 758 Testing station LM Lucas Nülle GmbH Page 120/158

121 IMS 8 Storage IMS 8 Storage A carrier with a fully assembled and tested workpiece is located on the conveyor belt. The carrier is stopped at the removal position. The handling module lifts up the workpiece and transfers it to one of twenty possible storage positions. The storage positions can be chosen according to the production task and test results. The empty carrier is conveyed to the end of the belt to be passed on to the next sub-system. 759 High rack storage station with 20 storage cells LM Lucas Nülle GmbH Page 121/158

122 IMS 11 Disassembly by robot IMS 11 Disassembly by robot A carrier with a fully assembled and tested workpiece is located on the conveyor belt. The carrier is stopped at the removal position. The robot lifts up the workpiece and transfers it to the dismantling station. The workpiece is clamped in place. The individual pieces of the workpiece are taken apart. The robot sorts the individual components into pre-defined storage places. 760 Disassembly station for robots LM Industrial-type robot RS03N (modified version), 6 axes, 3kg LM Pneumatic gripper for LM9661 LM IMS Mounting plate for robot LM Accessories: 764 Safety pack comprising light barrier and assembly kit for industrial robots LM Lucas Nülle GmbH Page 122/158

123 765 Double conveyor belt segment, passive LM conveyor belt segment LM Workpiece transport pallet LM Workpiece, top section, white LM Workpiece, top section, black LM Workpiece, bottom section, white LM Workpiece, bottom section, black LM Bolt workpiece, plastic LM Bolt workpiece, metal LM IMS manual control unit LM IMS magnetic sensor for conveyor belt, including mounting LM IMS capacitive sensor for conveyor belt, incl. mounting LM Compressor, low-noise SE2902-9L Tubing and accessory set for mechatronics systems LM Serial interface cable 9/9 pole LM pin serial interface cable, Sub-D plug/socket LM Lucas Nülle GmbH Page 123/158

124 781 Initial programming and calibration setup of IMS26 before leaving the factory LA IDG3 membrane dryer with rapid coupling and filter AF20 with water trap LM IMS/IPA Tester and Fault Simulator 783 IMS/IPA test and fault simulator CO3713-7V Serial interface cable 9/9 pole LM pin serial interface cable, Sub-D plug/socket LM QuickChart IMS test and fault simulator SO6200-1Z 1 Programmable logic control (PLC) for IMS Production Lines 787 SIMATIC S7-313C 2DP, 16 DI, 16 DO, Profibus, 24 V / 6 A power supply CO3713-8C IMS interface module for PLC CO3713-7F PLC-S7 PC-adapter with USB/MPI converter SO3713-5E Software for training systems 1x STEP 7, S7-Graph, S7-SCL, PLC- Sim(D,GB,F,E,I) SO6002-1Q Connection cable for PROFIBUS, per metre LM Connection plugs for PROFIBUS with PG socket and terminating resistor LM Lucas Nülle GmbH Page 124/158

125 793 Wire stripper for PROFIBUS cables LM Safety measurement cable (4mm), 100cm/40", blue SO5126-9A Safety measurement cable (4mm), 100cm/40", red SO5126-8U 9 IMS furniture IMS furniture The IMS furniture system is used together with the Industrial Mechatronics System. The mobile trolleys can be used for individual components or sub-systems. In order to build complex, mechatronics systems, the trolleys can be lined up alongside one another and can be supplemented by frames to accommodate training panels. A power console allows the trolley to be equipped with a wide variety of 3 HU modules. The trolleys can be extended by means of various add-ons attachable to the aluminium rails to make up a multi-function PC experiment trolley. 796 SybaPro mobile IMS experiment trolley with experiment frame, 1200mm, 2 levels ST7200-3T SybaPro mobile IMS experiment trolley, 1200mm ST7200-3U 2 Media: 798 Interactive Lab Assistant: IMS 1 Conveyor belt (DC) SO2800-5A Interactive Lab Assistant: IMS 3 Sorting station SO2800-5C Interactive Lab Assistant: IMS 4 Assembly station SO2800-5D Interactive Lab Assistant: IMS 5 Processing station SO2800-5E 1 Lucas Nülle GmbH Page 125/158

126 802 Interactive Lab Assistant: IMS 6 Testing station SO2800-5F Interactive Lab Assistant: IMS 8 Storage station SO2800-5H Interactive Lab Assistant: IMS 11 Disassembly by robot SO2800-5M Interactive Lab Assistant: Production line with 5 stations SO2800-5R Interactive Lab Assistant: Production line with 6 stations SO2800-5S Manual IMS 11.2: Putting a Robot into Operation SH5004-9M QuickChart, IMS 1.2 Conveyor belt with DC drive (GB) SO6200-1A QuickChart, IMS 3 Mechatronics Sorting sub-system (GB) SO6200-1C QuickChart, IMS 4 Mechatronics Assembly sub-system (GB) SO6200-1D QuickChart, IMS 5 Mechatronics Process sub-system (GB) SO6200-1E QuickChart, IMS 6 Mechatronics Testing sub-system (GB) SO6200-1F QuickChart, IMS 8 Mechatronics Storage sub-system (GB) SO6200-1H QuickChart, IMS 11.2 Kawasaki FS003N Teach Pendant (GB) SO6200-1M QuickChart, IMS 11 Mechatronics Disassembly sub-system (GB) SO6200-1N QuickChart, IMS 25 Production line with 5 stations (GB) SO6200-1R QuickChart, IMS 26 Production line with 6 stations (GB) SO6200-1S 1 Lucas Nülle GmbH Page 126/158

127 818 QuickChart IMS Manual operating device (GB) SO6200-1V 1 IMS 28 flexible manufacturing line with 8 stations Lucas Nülle GmbH Page 127/158

128 IMS 28 flexible manufacturing line with 8 stations This facility can be used for fully automated manufacture of a 3-part workpiece (up to eight different final products being permissible). IMS 28 comprises stations for sorting, assembly, processing, testing, routing, buffering and dis-assembly. All stations can be used individually or combined as required. Carriers on dual conveyor belts are used to transport workpieces between the individual sub-systems. Making exclusive use of actuators and sensors found typically in industrial applications, this training facility permits realistic simulations of complex, continuous industrial production processes. The facility is also controlled by PLC systems commonly used in the industry and incorporating a process-field bus as well as decentralized peripherals. Optional extensions comprising modern, industrial communication systems are provided for. Promoting an acquisition of skills as part of teamwork, the system enables students to independently gain a basic understanding of mechatronic systems. Each sub-system is designed so that the student can acquire the necessary skills and knowledge step-by-step, starting with simple automation operations and sequences, and ending in development of complex automation programs. Standardized interfaces allow a use of various industrial PLC control units or the UniTrain-I system. Transport system: Dual conveyor belts with DC drive motors and a variable-speed, three-phase drive motor. Identification system: Six workpiece carriers are each furnished with a fixed code. A reading unit is mounted on each station. Identification system: An RFID identification system can be installed optionally. Supervisory level: Preparation of production orders on the control station PC; process visualization and operational-data acquisition Linkage of the process control station via TCP/IP IMS 1.2 DC transport system IMS 3 sorting station IMS 4 assembly station IMS 5 processing station IMS 6 testing station IMS 8 storage station IMS 9 routing station IMS 10 buffering station IMS 11 dis-assembly station Lucas Nülle GmbH Page 128/158

129 IMS 1.2: DC transport system IMS 1.2: DC transport system Conveyor belts form the basis for all sub-systems and installations. They are used for transferring workpieces on carriers. Training objectives for DC transport system Principle and function of various sensors Making controlled movements on a single axis Incremental positioning of a workpiece carrier Disabling movement forwards or backwards Program for monitoring slip and whether a machine is stopped Safe handling of various safety circuits and locks. 819 Double conveyor belt segment, 24V motor LM Lucas Nülle GmbH Page 129/158

130 IMS 3 Sorting IMS 3 Sorting A workpiece carrier is located on the conveyor belt. The carrier is positioned under the shaft for the gravity-feed magazine. The sorting station has a magazine that accommodates six bottom pieces. One piece is selected and placed in the carrier. The carrier and its load are then conveyed to the end of the belt to be passed on to the next sub-system. 820 Sorting station LM Lucas Nülle GmbH Page 130/158

131 IMS 4 Assembly IMS 4 Assembly A workpiece carrier is located on the conveyor belt. The carrier is positioned under the shaft for the gravity-feed magazine. The sorting station has a magazine that accommodates six top pieces. One piece is selected and placed in the carrier. The carrier and its load are then conveyed to the end of the belt to be passed on to the next sub-system. 821 Assembly station LM Lucas Nülle GmbH Page 131/158

132 IMS 5 Processing IMS 5 Processing A workpiece carrier is located on the conveyor belt. It is loaded with a fully assembled two-component workpiece (top and bottom pieces). The carrier and its load are positioned beneath the process module. The workpiece is clamped for processing. A bolt from the gravity-feed magazine is pressed into the hole in the workpiece. The clamp opens and the carrier and load are conveyed to the end of the belt to be passed on to the next sub-system. 822 Processing station LM Lucas Nülle GmbH Page 132/158

133 IMS 6 Testing IMS 6 Testing A carrier with a fully assembled workpiece is located on the conveyor belt. A stopper positions the piece alongside the sensors. The sensors detect the colour of the piece, its material and optionally its height. Test data will be saved for subsequent processes. After each successfully completed test the carrier is conveyed to the end of the belt to be passed on to the next sub-system. 823 Testing station LM Lucas Nülle GmbH Page 133/158

134 IMS 8 Storage IMS 8 Storage A carrier with a fully assembled and tested workpiece is located on the conveyor belt. The carrier is stopped at the removal position. The handling module lifts up the workpiece and transfers it to one of twenty possible storage positions. The storage positions can be chosen according to the production task and test results. The empty carrier is conveyed to the end of the belt to be passed on to the next sub-system. 824 High rack storage station with 20 storage cells LM Lucas Nülle GmbH Page 134/158

135 IMS 9 Routing IMS 9 Routing A workpiece carrier is located on the conveyor belt. The routing unit receives the carrier and transfers it to a revolving transport unit. The revolving unit can determine the further routing of the carrier. The carrier can be picked up and passed on in any one of three positions. 825 Routing station LM Lucas Nülle GmbH Page 135/158

136 IMS 10 Buffering IMS 10 Buffering The conveyor belt is equipped with two lifting units for buffering or queuing workpieces in complex mechatronics systems. The buffer controls the flow of materials. The carrier is lifted from the conveyor belt by a lifting unit and deposited in a magazine, while the belt continues moving with other pieces. Up to four laden or 10 unladen workpiece carriers can be held in store. The lifting unit can set the workpiece back onto the conveyor when necessary. 826 Material buffering station LM Lucas Nülle GmbH Page 136/158

137 IMS 11 Disassembly by robot IMS 11 Disassembly by robot A carrier with a fully assembled and tested workpiece is located on the conveyor belt. The carrier is stopped at the removal position. The robot lifts up the workpiece and transfers it to the dismantling station. The workpiece is clamped in place. The individual pieces of the workpiece are taken apart. The robot sorts the individual components into pre-defined storage places. 827 Disassembly station for robots LM Industrial-type robot RS03N (modified version), 6 axes, 3kg LM Pneumatic gripper for LM9661 LM IMS Mounting plate for robot LM Accessories: 831 Safety pack comprising light barrier and assembly kit for industrial robots LM Lucas Nülle GmbH Page 137/158

138 832 Double conveyor belt segment, passive LM conveyor belt segment LM Workpiece transport pallet LM Workpiece, top section, white LM Workpiece, top section, black LM Workpiece, bottom section, white LM Workpiece, bottom section, black LM Bolt workpiece, plastic LM Bolt workpiece, metal LM ID scanning unit, 4bit LM IMS manual control unit LM IMS capacitive sensor for conveyor belt, incl. mounting LM IMS magnetic sensor for conveyor belt, including mounting LM Compressor, low-noise SE2902-9L Tubing and accessory set for mechatronics systems LM Serial interface cable 9/9 pole LM Lucas Nülle GmbH Page 138/158

139 pin serial interface cable, Sub-D plug/socket LM Initial programming and calibration setup of IMS 28 before leaving the factory LA IDG3 membrane dryer with rapid coupling and filter AF20 with water trap LM IMS/IPA Tester and Fault Simulator 851 IMS/IPA test and fault simulator CO3713-7V Serial interface cable 9/9 pole LM pin serial interface cable, Sub-D plug/socket LM QuickChart IMS test and fault simulator SO6200-1Z 1 Programmable logic control (PLC) for IMS Production Lines 855 SIMATIC S7-313C 2DP, 16 DI, 16 DO, Profibus, 24 V / 6 A power supply CO3713-8C IMS interface module for PLC CO3713-7F Software for training systems 1x STEP 7, S7-Graph, S7-SCL, PLC- Sim(D,GB,F,E,I) SO6002-1Q PLC-S7 PC-adapter with USB/MPI converter SO3713-5E Connection cable for PROFIBUS, per metre LM Lucas Nülle GmbH Page 139/158

140 860 Connection plugs for PROFIBUS with PG socket and terminating resistor LM Wire stripper for PROFIBUS cables LM Safety measurement cable (4mm), 100cm/40", blue SO5126-9A Safety measurement cable (4mm), 100cm/40", red SO5126-8U 10 IMS furniture IMS furniture The IMS furniture system is used together with the Industrial Mechatronics System. The mobile trolleys can be used for individual components or sub-systems. In order to build complex, mechatronics systems, the trolleys can be lined up alongside one another and can be supplemented by frames to accommodate training panels. A power console allows the trolley to be equipped with a wide variety of 3 HU modules. The trolleys can be extended by means of various add-ons attachable to the aluminium rails to make up a multi-function PC experiment trolley. 864 SybaPro mobile IMS experiment trolley with experiment frame, 1200mm, 2 levels ST7200-3T SybaPro mobile IMS experiment trolley, 1200mm ST7200-3U 3 Media: 866 Interactive Lab Assistant: IMS 1 Conveyor belt (DC) SO2800-5A Interactive Lab Assistant: IMS 3 Sorting station SO2800-5C Interactive Lab Assistant: IMS 4 Assembly station SO2800-5D 1 Lucas Nülle GmbH Page 140/158

141 869 Interactive Lab Assistant: IMS 5 Processing station SO2800-5E Interactive Lab Assistant: IMS 6 Testing station SO2800-5F Interactive Lab Assistant: IMS 8 Storage station SO2800-5H Interactive Lab Assistant: IMS 9 Routing station SO2800-5J Interactive Lab Assistant: IMS 10 Buffering station SO2800-5K Interactive Lab Assistant: IMS 11 Disassembly by robot SO2800-5M Interactive Lab Assistant: Production line with 5 stations SO2800-5R Interactive Lab Assistant: Production line with 6 stations SO2800-5S Interactive Lab Assistant: Production line with 8 stations SO2800-5T Manual IMS 11.2: Putting a Robot into Operation SH5004-9M QuickChart, IMS 1.2 Conveyor belt with DC drive (GB) SO6200-1A QuickChart, IMS 3 Mechatronics Sorting sub-system (GB) SO6200-1C QuickChart, IMS 4 Mechatronics Assembly sub-system (GB) SO6200-1D QuickChart, IMS 5 Mechatronics Process sub-system (GB) SO6200-1E QuickChart, IMS 6 Mechatronics Testing sub-system (GB) SO6200-1F QuickChart, IMS 8 Mechatronics Storage sub-system (GB) SO6200-1H 1 Lucas Nülle GmbH Page 141/158

142 885 QuickChart, IMS 9 Mechatronics Routing sub-system (GB) SO6200-1J QuickChart, IMS 10 Mechatronics Buffering sub-system (GB) SO6200-1K QuickChart, IMS 11.2 Kawasaki FS003N Teach Pendant (GB) SO6200-1M QuickChart, IMS 11 Mechatronics Disassembly sub-system (GB) SO6200-1N QuickChart, IMS 25 Production line with 5 stations (GB) SO6200-1R QuickChart, IMS 26 Production line with 6 stations (GB) SO6200-1S QuickChart, IMS 28 Production line with 8 stations (GB) SO6200-1T QuickChart IMS Manual operating device (GB) SO6200-1V 1 Lucas Nülle GmbH Page 142/158

143 IMS Virtual IMS Virtual IMS virtual is a PC-based, graphic 3D simulation system, which provides the virtual learning platform for the IMS mechatronic training system. The virtual sub-systems and production plants are depicted with all of their components animated in dynamic scenes of virtual 3D simulation operating in real time. This 3D simulation is programmed like the real models using STEP 7 and controlled via "S7 PLCSIM" software. Simulation and visualisation of technical processes PLC programming according to IEC (STL, LD, FUP) Control and testing of technical processes Parameterisation, programming and commissioning of technically different systems Perform systematic trouble-shooting on production facility Centralised operation and monitoring of systems and processes Become familiar with operation and system structure of a production facility Explore how an industrial robot works within a production facility Basic equipment set, consisting of: Basic equipment set, consisting of: 893 IMS Virtual Trainer package SO6001-7A 1 Lucas Nülle GmbH Page 143/158

144 Additionally required: 894 Software, STEP 7 Trainer package 12xSTEP 7, S7-Graph, S7-SCL, PLC-Sim (D,GB,F,E, SO6002-1R 1 Media: 895 Interactive Lab Assistant: IMS 1 Conveyor belt (DC) SO2800-5A Interactive Lab Assistant: IMS 3 Sorting station SO2800-5C Interactive Lab Assistant: IMS 4 Assembly station SO2800-5D Interactive Lab Assistant: IMS 5 Processing station SO2800-5E Interactive Lab Assistant: IMS 6 Testing station SO2800-5F Interactive Lab Assistant: IMS 7 Handling station SO2800-5G Interactive Lab Assistant: IMS 8 Storage station SO2800-5H Interactive Lab Assistant: IMS 11 Disassembly by robot SO2800-5M Interactive Lab Assistant: Production line with 3 stations SO2800-5P Interactive Lab Assistant: Production line with 4 stations SO2800-5Q Interactive Lab Assistant: Production line with 5 stations SO2800-5R 1 Lucas Nülle GmbH Page 144/158

145 906 Interactive Lab Assistant: Production line with 6 stations SO2800-5S Manual IMS Virtual SH5004-7V QuickChart, IMS 1.2 Conveyor belt with DC drive (GB) SO6200-1A QuickChart, IMS 3 Mechatronics Sorting sub-system (GB) SO6200-1C QuickChart, IMS 4 Mechatronics Assembly sub-system (GB) SO6200-1D QuickChart, IMS 5 Mechatronics Process sub-system (GB) SO6200-1E QuickChart, IMS 6 Mechatronics Testing sub-system (GB) SO6200-1F QuickChart, IMS 7 Mechatronics Handling sub-system (GB) SO6200-1G QuickChart, IMS 8 Mechatronics Storage sub-system (GB) SO6200-1H QuickChart, IMS 23 Production line with 3 stations (GB) SO6200-1P QuickChart, IMS 24 Production line with 4 stations (GB) SO6200-1Q QuickChart, IMS 25 Production line with 5 stations (GB) SO6200-1R QuickChart, IMS 26 Production line with 6 stations (GB) SO6200-1S 1 Lucas Nülle GmbH Page 145/158

146 IMS assembly technology IMS assembly technology Lucas Nülle GmbH Page 146/158

147 Assembly technology training case Assembly technology training case The elements of the assembly-technology training case can be combined in a variety of ways to construct machines, facilities and systems. System elements for protection and partitioning cover a wide spectrum of frames and racks designed to prevent persons from interfering in ongoing production processes and being consequently harmed by moving parts of an operational or production facility. The assembly technology training case is an ideal basis for setting up modern workplaces in numerous variants, ranging from simple, standardized designs to special, ergonomic solutions for individual requirements. Highly stable aluminium profiles can be used to quickly and neatly assemble any required structure without a need for additional surface finishing. All profiles are anodized and grouped together in a series of matching rastered grid dimensions. Assembly technology learning objectives Planning of work steps followed by assembly Fundamentals of aluminium: Deposits, properties and manufacture Fundamentals of profiles: Extrusion, manufacturing processes, flexion Profile designs Connection technology Assembly tasks Technical drawing Part list processing Basic equipment set, consisting of: Basic equipment set, consisting of: 919 IMS case for assembly equipment LM Lucas Nülle GmbH Page 147/158