LS Linear Heads. Standard AC Motors A-259. Standard AC Motors Introduction. Induction Motors. Reversible Motors. Brake Motors.

Transcription

1 Standard C S inear Heads Standard C Introduction Induction Reversible Electromagnetic Brake V Series Clutch & Brake Synchronous ow-speed Watertight, Synchronous Dust-Resistant Torque Right-ngle Gearheads S inear Heads inear Heads Brake Pack ccessories Installation -259

2 Standard C 2S 4S RoHS-Compliant S inear Heads Vertical Stroke: F Type Horizontal Stroke: B Type Vertical Stroke: F Type Horizontal Stroke: B Type 2S Type 4S Type dditional Information Technical reference Page F-1 Overview n Easy to chieve inear Motion with Standard C "linear head" can generate linear motion simply by combining a standard C motor. inear heads can be combined with a wide range of standard C motors, and are also available with many different stroke lengths for use in simple operations such as push, pull, lift and lower. Combined with various motors, linear motion can be achieved easily. Features High Thrust Force and arge Transportable The maximum transportable mass is approximately 1.5 times that of a conventional product. (The specific value varies depending on the basic speed of rack.) 100 kg (220 lb.) (4S type) 30 kg (66 lb.) (2S type) Two Installation Directions Two mounting surfaces are provided. Choose the installation direction that best suits your system. Many Stroke Variations Select the stroke that best suits your specific application mm ( in.): 10 types (4S type) mm ( in.): 8 types (2S type) Easy to chieve Reciprocating Operation Use the dedicated photomicro sensor (sold separately) and the limit switches (sold separately) to implement reciprocating motion or intermediate stops with ease. Flexible Mounting Each model comes in two types horizontal type and vertical type to allow for mounting in different directions to meet various limitations on installation. Choose the type that best suits your system. imit Switches Dog RoHS-Compliant The S linear heads conform to the RoHS Directive that prohibits the use of six chemical substances including lead and cadmium. Details of RoHS Directive Page G-38 B Type F Type -2 ORIENT MOTOR GENER CTOG 2009/2010

3 Photomicro Sensor, imit Switches Photomicro Sensor Set (Sold separately) Model: PRP-PS2, PRP-PS4 Specifications and dimensions of photomicro sensor sets -303 Shielding Plates imit Switch Set (Sold separately) Model: PRP-MS Specifications of limit switch -304 imit Switch Mounting Bracket Cover Standard C Introduction Photomicro Sensors Flexible Cables with Connector Sensor Bracket Installation Example Photomicro Sensors Installation Example imit Switches imit Switches Dogs Induction Reversible Electromagnetic Brake S inear Head S inear Head V Series Features of Photomicro Sensor Compact Size The photomicro sensor is compact size which meets space-saving needs. This makes it possible to decrease dead stroke. Suitable to Ensure Position Detection Repeatability Ideally suited for position detection repeatability in the case of detecting the shielding plate from the same direction. Note: Stop position repeatability is affected by overrun of the motor to be combined. Two ine Output is Possible By installing the sensors on both side of the rack, it is possible to detect separately not only signals of both moving ends, but also signals of moving ends and an intermediate stop position. Features of imit Switches Special Dog Shape The special dog shape allows signals to be output separately at two moving ends, or at a moving end and an intermediate stop position. ccordingly, control can be implemented easily using the minimum number of limit switches. imit Switch Roller Dog Rack imit Switch B Roller Easy Position Setting Using Dedicated imit Switches and Dogs Since the roller of the limit switch can travel over the dog, multiplepoint stop operation can be designed easily by increasing the number of dogs. The figure below shows an example where the actuator performs reciprocating motion while stopping at two intermediate points. Dog a defines the home, while dog b is used for reversing and dogs c and d cause the actuator to stop at intermediate points. To make control simple, use limit switch B as signal for home and limit switch as signal for intermediate stop or reversing. Dog a Dog c Dog d Dog To programmable controller imit Switch B imit Switch Dog b Rack The black area indicates the hill of the dog. The dog is 35 mm (1.38 in.) long. The number of dogs that can be installed is limited. Relays and a programmable controller will be needed to control the motor using signals detected from these limit switches. Clutch & Brake Synchronous ow-speed Watertight, Synchronous Dust-Resistant Torque Right-ngle Gearheads inear Heads Brake Pack ccessories Installation -261

4 Standard C 2S 4S System Configuration n example of a system configuration with the S linear head and a standard C motor World K Series. S inear Head Motor (Sold separately) World K Series Reversible Motor C Power Supply (Main power supply) Capacitor Cap (Included with the motor) Capacitor (Included with the motor) Peripheral Equipment (Sold separately) 1Brake Pack SBW ( Page -277) ccessories (Sold separately) or 2Photomicro Sensor Set ( Page -303) 3imit Switch Set ( Page -304) 4Shielding Plate ( Page -303) 5Dog ( Page -304) 6CR Circuit for Surge Suppression ( Page -302) No. Product Name Overview Page 1 Brake Pack Use this brake pack to stop the motor instantaneously, perform bi-directional operation, and more Photomicro Sensor Set imit Switch Set Shielding Plate Used for precise home detection, reciprocating motion, return to home and detect the position of the rack. Used for reciprocating motion, these limit switches can be installed easily to a S linear head (PRP-MS). Use extra shielding plates if the shielding plates included with the photomicro sensor set are not enough (XSP-4) Dog CR Circuit for Surge Suppression This dog is needed to operate a limit switch during reciprocating motion (XDT-4). Used to protect relay and switch contacts (EPCR1201-2) Example of System Configuration (Sold separately) World K Series S inear Head Reversible Motor 4SB10-2 4RK25GN-W2U (Sold separately) Photomicro Sensor Set PRP-PS4 Brake Pack SBW The system configuration shown above is an example. Other combinations are available. Product Number Code 2 S F : Can be combined with GN pinion motors of frame size mm (2.36 in.) 4: Can be combined with GN pinion motors of frame size 80 mm (3.15 in.) S: S inear Head Traveling Direction of Rock F: The rack travels vertically to the mounting flange 3 B: The rack travels horizontally to the mounting flange 4 Basic Speed of Rack 10: 10 mm/s (0.39 inch/s) 20: 20 mm/s (0.79 inch/s) 45: 45 mm/s (1.77 inch/s) 5 Stroke 1: 100 mm (3.94 in.) 2: 200 mm (7.87 in.) 3: 300 mm (11.81 in.) 4: 400 mm (15.75 in.) 5: 0 mm (19.69 in.) 6: 0 mm (23.62 in.) 7: 700 mm (27.56 in.) 8: 800 mm (31. in.) 9: 900 mm (35.43 in.) 10: 1000 mm (39.37 in.) -262 ORIENT MOTOR GENER CTOG 2009/2010

5 S inear Heads 2S Type Maximum Transportable : 30 kg (66 lb.) The maximum transportable mass varies with basic speed and the motor combined. Standard C Introduction Induction Product ine Model Model Model 2S S S S S S S S S S S S S S S S S S S S S S S S 45-8 Enter F or B (traveling direction of rack) in the box ( ) within the model name. Specifications inear Head Specifications Vertical (F) Type 2SF10-2SF20-2SF45- Model Horizontal (B) Type 2SB10-2SB20-2SB45- Basic Speed mm/s (inch/s) 10 (0.39) 20 (0.79) 45 (1.77) 100 (3.94), 200 (7.87), 300 (11.81), 400 (15.75), Stroke mm (inch) 0 (19.69), 0 (23.62), 700 (27.56), 800 (31.) Enter the stroke in the box ( ) within the model name. Basic speed is reference value based on the motor synchronous speed (10 r/min at Hz). The actual rack speed varies with the load and power supply frequency. Permissible Rack Rotating Torque (Moment) 0.3 N m (2.6 lb-in) or less Overrun Refer to page F-66 of technical reference for overrun values. pplicable Products Vertical Stroke: F Type Permissible Overhung oad Stroke mm (inch) Horizontal Stroke: B Type Permissible Overhung oad 100 (3.94) 55 (12.3) 200 (7.87) 40 (9.0) 300 (11.81) 30 (6.7) 400 (15.75) 25 (5.6) 0 (19.69) 20 (4.5) 0 (23.62) 15 (3.3) 700 (27.56) 12 (2.7) 800 (31.) 8 (1.8) pplication pplicable Product /115 VC /230 VC Three-Phase 200/220/230 VC Page Constant Speed Reversible motor 1 2RK6GN-W2U 2RK6GN-CW2E -86 Position Holding Electromagnetic brake motor 1 2RK6GN-W2MU 2RK6GN-CW2ME 2IK6GN-SW2M -116 Variable Speed Speed control motor ES01/2RK6RGN-W2U ES02/2RK6RGN-CW2E B-172 Pushing 2 Torque motor 2TK3GN-W2U 2TK3GN-CW2E Single-phase motors can be combined with the brake pack SBW capable of instantaneous stop, bi-directional operation and electromagnetic brake control. Brake pack SBW Page Do not hit and stop an object because the output torque becomes very large while using a motor in a constrained operation. It may cause damage to the linear head due to the impact. The characteristics when combined with applicable product can be found using the formula shown on "characteristics of linear heads." Technical reference Page F-65 Note: When the decimal gearhead 2GN10XS is used, use the mounting screws included with the decimal gearhead. The following items are included in each product. inear Head, Operating Manual Reversible Electromagnetic Brake V Series Clutch & Brake Synchronous ow-speed Watertight, Synchronous Dust-Resistant Torque Right-ngle Gearheads inear Heads Brake Pack ccessories Installation Specifications -263 / Characteristics -264 / Dimensions -266 / Connection Diagrams

6 Standard C 2S 4S Examples of Characteristics When Combined with Each Motor Reversible pplicable Motor Motor Model Voltage VC Power Supply Input inear Head Model Frequency Hz 2SF10-2SB10-2SF20-2SB20-2SF45-2SB45-30 (66) 81 (18.2) 15 (33) 33 (7.4) 9 (19.8) 16 (3.6) 2RK6GN-W2U Single-Phase (66) 81 (18.2) 15 (33) 33 (7.4) 9 (19.8) 16 (3.6) 30 (66) 81 (18.2) 17 (37) 33 (7.4) 9.7 (21) 16 (3.6) 30 (66) 81 (18.2) 15 (33) 33 (7.4) 9 (19.8) 16 (3.6) 2RK6GN-CW2E 30 (66) 81 (18.2) 19 (41) 33 (7.4) 10 (22) 16 (3.6) 30 (66) 81 (18.2) 15 (33) 33 (7.4) 9 (19.8) 16 (3.6) Enter the stroke in the box ( ) within the model name. The maximum load mass that can be driven when operating the rack vertically is the maximum transportable mass less the rack mass. The holding force when operating the rack vertically is the holding force less the force calculated by multiplying rack mass (kg) by Holding force is provided by the built-in friction brake of the reversible motor. The values vary depending on the temperature and the time of operation (reference values). Electromagnetic Brake pplicable Motor Motor Model 2RK6GN-W2MU 2RK6GN-CW2ME 2IK6GN-SW2M Voltage VC Power Supply Input inear Head Model Frequency Hz 2SF10-2SB10-2SF20-2SB20-2SF45-2SB45-30 (66) 300 (67) 15 (33) 190 (42) 9 (19.8) 99 (22) Single-Phase (66) 300 (67) 15 (33) 190 (42) 9 (19.8) 99 (22) 30 (66) 300 (67) 19 (41) 190 (42) 10 (22) 99 (22) 30 (66) 300 (67) 15 (33) 190 (42) 9 (19.8) 99 (22) Single-Phase (66) 300 (67) 19 (41) 190 (42) 10 (22) 99 (22) 30 (66) 300 (67) 15 (33) 190 (42) 9 (19.8) 99 (22) Three-Phase (66) 300 (67) 19 (41) 190 (42) 10 (22) 99 (22) 30 (66) 300 (67) 15 (33) 190 (42) 9 (19.8) 99 (22) Three-Phase 220/ (66) 300 (67) 15 (33) 190 (42) 9 (19.8) 99 (22) Enter the stroke in the box ( ) within the model name. The maximum load mass that can be driven when operating the rack vertically is the maximum transportable mass less the rack mass. The holding force when operating the rack vertically is the holding force less the force calculated by multiplying rack mass (kg) by When operating the mechanism horizontally supported the load by a guide, ensure that the load mass is less than the maximum transportable mass ORIENT MOTOR GENER CTOG 2009/2010 Features -2 / System Configuration -262 / Product ine -263

7 Speed Control inear Head Model 2SF10-2SB10-2SF20-2SB20-2SF45-2SB45- Motor Model ES01/ 2RK6RGN-W2U ES02/ 2RK6RGN-CW2E ES01/ 2RK6RGN-W2U ES02/ 2RK6RGN-CW2E ES01/ 2RK6RGN-W2U ES02/ 2RK6RGN-CW2E Power Supply Input Voltage VC Single-Phase 115 Single-Phase 230 Single-Phase 115 Single-Phase 230 Single-Phase 115 Single-Phase 230 Frequency Hz Variable Speed Range mm/s (inch/s) [r/min] ( ) [90 10] ( ) ( ) [90 10] ( ) ( ) [90 10] ( ) [90 10] ( ) ( ) [90 10] ( ) ( ) [90 10] 2.8 ( ) [90 10] ( ) 2.8 ( ) [90 10] ( ) 2.8 ( ) [90 10] Set Speed mm/s (inch/s) [r/min] Transportable 0.6 (0.02) [90] 30 (66) 81 (18.2) 7.7 (0.30) [1200] 30 (66) 81 (18.2) 0.6 (0.02) [90] 30 (66) 81 (18.2) 7.7 (0.30) [1200] 30 (66) 81 (18.2) 0.6 (0.02) [90] 30 (66) 81 (18.2) 7.7 (0.30) [1200] 30 (66) 81 (18.2) 0.6 (0.02) [90] 30 (66) 81 (18.2) 7.7 (0.30) [1200] 30 (66) 81 (18.2) 0.6 (0.02) [90] 30 (66) 81 (18.2) 7.7 (0.30) [1200] 30 (66) 81 (18.2) 0.6 (0.02) [90] 30 (66) 81 (18.2) 7.7 (0.30) [1200] 30 (66) 81 (18.2) 1.5 (0.05) [90] 17 (37) 33 (7.4) 19 (0.74) [1200] 17 (37) 33 (7.4) 1.5 (0.05) [90] 17 (37) 33 (7.4) 19 (0.74) [1200] 17 (37) 33 (7.4) 1.5 (0.05) [90] 17 (37) 33 (7.4) 19 (0.74) [1200] 16 (35) 33 (7.4) 1.5 (0.05) [90] 17 (37) 33 (7.4) 19 (0.74) [1200] 19 (41) 33 (7.4) 1.5 (0.05) [90] 19 (41) 33 (7.4) 19 (0.74) [1200] 17 (37) 33 (7.4) 1.5 (0.05) [90] 17 (37) 33 (7.4) 19 (0.74) [1200] 17 (37) 33 (7.4) 2.9 (0.11) [90] 9.7 (21) 16 (3.6) 38 (1.49) [1200] 9.7 (21) 16 (3.6) 2.9 (0.11) [90] 9.7 (21) 16 (3.6) 38 (1.49) [1200] 9.7 (21) 16 (3.6) 2.9 (0.11) [90] 9.7 (21) 16 (3.6) 38 (1.49) [1200] 9 (19.8) 16 (3.6) 2.9 (0.11) [90] 9.7 (21) 16 (3.6) 38 (1.49) [1200] 11 (24) 16 (3.6) 2.9 (0.11) [90] 11 (24) 16 (3.6) 38 (1.49) [1200] 9.8 (21) 16 (3.6) 2.9 (0.11) [90] 9.7 (21) 16 (3.6) 38 (1.49) [1200] 9.7 (21) 16 (3.6) Enter the stroke in the box ( ) within the model name. The maximum load mass that can be driven when operating the rack vertically is the maximum transportable mass less the rack mass. The holding force when operating the rack vertically is the holding force less the force calculated by multiplying rack mass (kg) by Holding force is provided by the built-in friction brake of the reversible motor. The values vary depending on the temperature and the time of operation (reference values). Note: If the rack is moving up and down, speed control is disabled in downward moving. In these applications, use the full speed. Decimal Gearhead Even when using a decimal gearhead, the maximum transportable mass and holding force do not change. Standard C Introduction Induction Reversible Electromagnetic Brake V Series Clutch & Brake Synchronous ow-speed Watertight, Synchronous Dust-Resistant Torque Direction of Rack Movement Page -275 Right-ngle Gearheads inear Heads Brake Pack ccessories Installation Specifications -263 / Characteristics -264 / Dimensions -266 / Connection Diagrams

8 Standard C 2S 4S Dimensions Unit = mm (in.) inear Heads Model 2SF -1 2SB -1 2SF -2 2SB -2 2SF -3 2SB -3 2SF -4 2SB -4 2SF -5 2SB -5 2SF -6 2SB -6 2SF -7 2SB -7 2SF -8 2SB -8 Total ength mm (in.) 229.4±0.4 (9.031±0.016) 330±0.4 (12.992±0.016) 430.4±0.4 (16.945±0.016) 531±0.4 (20.906±0.016) 631.5±0.4 (24.862±0.016) 731.4±0.4 (28.795±0.016) 829.5±0.4 (32.657±0.016) 930.4±0.4 (36.630±0.016) (Rack mass included) kg (lb.) 1.3 (2.9) 1.4 (3.1) 1.6 (3.5) 1.8 (4.0) 2.0 (4.4) 2.2 (4.8) 2.4 (5.3) 2.6 (5.7) Rack kg (lb.) 0.5 (1.10) 0.6 (1.32) 0.8 (1.76) 1.0 (2.2) 1.2 (2.6) 1.4 (3.1) 1.6 (3.5) 1.8 (4.0) 2SF DXF 2SB When Photomicro Sensors are (Sold separately) Installed 1 Effective Stroke mm (in.) 130 (5.12) 230 (9.06) 330 (12.99) 430 (16.93) 530 (20.87) 630 (24.80) 730 (28.74) 830 (32.68) Enter the basic speed in the box ( ) within the model name. Photomicro sensor set PRP-PS2 (sold separately) and limit switch set PRP-MS (sold separately) are available as accessories. Page -303 Notes: The effective stroke refers to the maximum stroke over which the rack can travel as follows: When photomicro sensor and shielding plate (sold separately) are used. When limit switches and dogs (sold separately) are used. If the load is installed on the limit switch side, the effective stroke becomes 15 mm (0.59 in.) shorter. When imit Switches are (Sold separately) Installed 2 DXF Effective DXF Stroke mm 2SF 2SB (in.) 2SF 2SB (3.94) 200 (7.87) 300 (11.81) 400 (15.75) 0 (19.69) 0 (23.62) 700 (27.56) 800 (31.) ORIENT MOTOR GENER CTOG 2009/2010 Features -2 / System Configuration -262 / Product ine -263

9 2SF Type Rack module Pressure angle 20 When Photomicro Sensors are Installed (3.88) (1.97) 1 (0.04) 12.5 (0.49) 26 (1.02) 35±0.5 (1.38±0.02) 56±1 (2.20±0.04) When imit Switches are Installed (4.49) 30 (1.18) Optical axis 41 (1.61) 4 (0.16) 4 M6 47±0.3 (1.8±0.012) (2.36) 42 (1.65) B 92±0.5 (3.62±0.02) 106±1 (4.17±0.04) 6 (0.24) 69.8 (2.75) (2.36) 16.2 (0.64) 47±0.3 (1.8±0.012) 22.7 (0.89) 3.4 (0.13) 9 (0.35) 66.3±2 (2.61±0.08) ϕ35 (ϕ1.38) 41 (1.61) 89 (3.) (R) 9.5 (0.37) 6.5 (0.26) 21 (0.83) 18±0.2 (0.709±0.008) 9 (0.35) The colored area ( ) indicates the area in which photomicro sensors (sold separately) are installed. 16±0.2 (0.630±0.008) 8 (0.31) 2 M5 Standard C Introduction Induction Reversible Electromagnetic Brake V Series 98.5 (3.88) 96.3 (3.79) (5.64) 12.5 (0.49) 26 (1.02) 35±0.5 (1.38±0.02) 56±1 (2.20±0.04) 4 M6 41 (1.61) 47±0.3 (1.8±0.012) B 92±0.5 (3.62±0.02) 106±1 (4.17±0.04) 3.4 (0.13) 9 (0.35) 47±0.3 (1.8±0.012) 2 (0.08) 66.3±2 (2.61±0.08) (R) 9.5 (0.37) 6.5 (0.26) 21 (0.83) 18±0.2 (0.709±0.008) 9 (0.35) 16±0.2 (0.630±0.008) 8 (0.31) The colored area ( ) indicates the area in which limit switches (sold separately) are installed. B 2 M5 Clutch & Brake Synchronous ow-speed Watertight, Synchronous Dust-Resistant Torque Right-ngle Gearheads inear Heads Brake Pack ccessories Installation Specifications -263 / Characteristics -264 / Dimensions -266 / Connection Diagrams

10 Standard C 2S 4S 2SB Type Rack module Pressure angle 20 When Photomicro Sensors are Installed (3.88) 56±1 (2.20±0.04) 35±0.5 (1.38±0.02) 26 (1.02) 12.5 (0.49) 2 (0.08) (2.36) 4 M6 66.3±2 (2.61±0.08) 47±0.3 (1.8±0.012) ϕ35 (ϕ1.38) 41.2 (1.62) 9 (0.35) 3.4 (0.13) 106±1 (4.17±0.04) 92±0.5 (3.62±0.02) 9.5 (0.37) (R) 6.5 (0.26) 22.7 (0.89) (1.97) 1 (0.04) 16.2 (0.64) Optical axis 47±0.3 (1.8±0.012) 42 (1.65) 20.2 (0.80) The colored area ( ) indicates the area in which photomicro sensors (sold separately) are installed. 21 (0.83) 18±0.2 (0.709±0.008) 9 (0.35) 8 (0.31) 16±0.2 (0.630±0.008) 2 M5 When imit Switches are Installed (3.88) 114 (4.49) 56±1 (2.20±0.04) 35±0.5 (1.38±0.02) 26 (1.02) 4 M (0.49) 30 (1.18) 90 (3.54) 137 (5.39) 6 (0.24) 2 (0.08) (2.36) 69.8 (2.75) 82.2 (3.24) 66.3±2 (2.61±0.08) 47±0.3 (1.8±0.012) ϕ35 (ϕ1.38) 41.2 (1.62) 9 (0.35) 3.4 (0.13) 47±0.3 (1.8±0.012) 106±1 (4.17±0.04) 92±0.5 (3.62±0.02) 9.5 (0.37) (R) 6.5 (0.26) The colored area ( ) indicates the area in which limit switches (sold separately) are installed. 21 (0.83) 18±0.2 (0.709±0.008) 9 (0.35) 8 (0.31) 2 M5 16±0.2 (0.630±0.008) -268 ORIENT MOTOR GENER CTOG 2009/2010 Features -2 / System Configuration -262 / Product ine -263

11 S inear Heads 4S Type Maximum Transportable : 100 kg (220 lb.) The maximum transportable mass varies with basic speed and the motor combined. Standard C Introduction Product ine Model Model Model 4S S S S S S S S S S S S S S S S S S S S S S S S S S S S S S Enter F or B (traveling direction of rack) in the box ( ) within the model name. Vertical Stroke: F Type The following items are included in each product. inear Head, Operating Manual Horizontal Stroke: B Type Induction Reversible Electromagnetic Brake V Series Clutch & Brake Specifications inear Head Specifications Vertical (F) Type 4SF10-4SF20-4SF45- Model Horizontal (B) Type 4SB10-4SB20-4SB45- Basic Speed mm/s (inch/s) 10 (0.39) 20 (0.79) 45 (1.77) 100 (3.94), 200 (7.87), 300 (11.81), 400 (15.75), 0 (19.69), Stroke mm (inch) 0 (23.62), 700 (27.56), 800 (31.), 900 (35.43), 1000 (39.37) Enter the stroke in the box ( ) within the model name. Basic speed is reference value based on the motor synchronous speed (10 r/min at Hz). The actual speed varies with the load and power supply frequency. Permissible Rack Rotating Torque (Moment) 0.5 N m (4.4 lb-in) or less Overrun Refer to page F-66 of technical reference for overrun values. pplicable Products Permissible Overhung oad Stroke mm (inch) Permissible Overhung oad 100 (3.94) 120 (27) 200 (7.87) 90 (20) 300 (11.81) 70 (15.7) 400 (15.75) (13.5) 0 (19.69) (11.2) 0 (23.62) 40 (9.0) 700 (27.56) 40 (9.0) 800 (31.) 25 (5.6) 900 (35.43) 20 (4.5) 1000 (39.37) 15 (3.3) pplication pplicable Product /115 VC /230 VC Three-Phase 200/220/230 VC Page ead wire type 4RK25GN-W2U 4RK25GN-CW2E Constant Speed Reversible motor 1 Terminal box type 4RK25GN-W2TU 4RK25GN-CW2TE -92 Position Holding Electromagnetic brake motor 1 4RK25GN-W2MU 4RK25GN-CW2ME 4IK25GN-SW2M -124 Variable Speed Speed control motor ES01/4RK25RGN-W2U ES02/4RK25RGN-CW2E B-172 Pushing 2 Torque motor 4TK10GN-W2U 4TK10GN-CW2E Single-phase motors can be combined with the brake pack SBW capable of instantaneous stop, bi-directional operation and electromagnetic brake control. Brake Pack SBW Page Do not hit and stop an object because the output torque becomes very large while using a motor in a constrained operation. It may cause damage to the linear head due to the impact. The characteristics when combined with applicable product can be found using the formula shown on "characteristics of linear heads." Technical reference Page F-65 Note: When the decimal gearhead 4GN10XS is used, use the mounting screws included with the decimal gearhead. Synchronous ow-speed Watertight, Synchronous Dust-Resistant Torque Right-ngle Gearheads inear Heads Brake Pack ccessories Installation Specifications -269 / Characteristics -270 / Dimensions -272 / Connection Diagrams

12 Standard C 2S 4S Examples of Characteristics When Combined with Each Motor Reversible pplicable Motor Motor Model 4RK25GN-W2U 4RK25GN-W2TU 4RK25GN-CW2E 4RK25GN-CW2TE Voltage VC Power Supply Input inear Head Model Frequency Hz 4SF10-4SB10-4SF20-4SB20-4SF45-4SB (220) 210 (47) 58 (127) 100 (22) 31 (68) (11.2) Single-Phase (220) 210 (47) 58 (127) 100 (22) 31 (68) (11.2) 100 (220) 210 (47) 58 (127) 100 (22) 31 (68) (11.2) 100 (220) 210 (47) 58 (127) 100 (22) 31 (68) (11.2) Single-Phase (220) 210 (47) 66 (145) 100 (22) 35 (77) (11.2) 100 (220) 210 (47) 58 (127) 100 (22) 31 (68) (11.2) Enter the stroke in the box ( ) within the model name. The maximum load mass that can be driven when operating the rack vertically is the maximum transportable mass less the rack mass. The holding force when operating the rack vertically is the holding force less the force calculated by multiplying rack mass (kg) by Holding force is provided by the built-in friction brake of the reversible motor. The values vary depending on the temperature and the time of operation (reference values). Electromagnetic Brake pplicable Motor Motor Model 4RK25GN-W2MU 4RK25GN-CW2ME 4IK25GN-SW2M Voltage VC Power Supply Input inear Head Model Frequency Hz 4SF10-4SB10-4SF20-4SB20-4SF45-4SB (220) 1000 (220) 58 (127) 700 (157) 31 (68) 330 (74) Single-Phase (220) 1000 (220) 58 (127) 700 (157) 31 (68) 330 (74) 100 (220) 1000 (220) 66 (145) 700 (157) 35 (77) 330 (74) 100 (220) 1000 (220) 58 (127) 700 (157) 31 (68) 330 (74) Single-Phase (220) 1000 (220) 66 (145) 700 (157) 35 (77) 330 (74) 100 (220) 1000 (220) 58 (127) 700 (157) 31 (68) 330 (74) Three-Phase (220) 1000 (220) 81 (178) 700 (157) 43 (94) 330 (74) 100 (220) 1000 (220) 66 (145) 700 (157) 35 (77) 330 (74) Three-Phase 220/ (220) 1000 (220) 64 (140) 700 (157) 34 (74) 330 (74) Enter the stroke in the box ( ) within the model name. The maximum load mass that can be driven when operating the rack vertically is the maximum transportable mass less the rack mass. The holding force when operating the rack vertically is the holding force less the force calculated by multiplying rack mass (kg) by When operating the mechanism horizontally supported the load by a guide, ensure that the load mass is less than the maximum transportable mass ORIENT MOTOR GENER CTOG 2009/2010 Features -2 / System Configuration -262 / Product ine -269

13 Speed Control inear Head Model 4SF10-4SB10-4SF20-4SB20-4SF45-4SB45- Motor Model ES01/ 4RK25RGN-W2U ES02/ 4RK25RGN-CW2E ES01/ 4RK25RGN-W2U ES02/ 4RK25RGN-CW2E ES01/ 4RK25RGN-W2U ES02/ 4RK25RGN-CW2E Power Supply Input Voltage VC Single-Phase 115 Single-Phase 230 Single-Phase 115 Single-Phase 230 Single-Phase 115 Single-Phase 230 Frequency Hz Variable Speed Range mm/s (inch/s) [r/min] ( ) [90 10] ( ) ( ) [90 10] ( ) ( ) [90 10] ( ) [90 10] ( ) ( ) [90 10] ( ) ( ) [90 10] ( ) [90 10] ( ) ( ) [90 10] ( ) ( ) [90 10] Set Speed mm/s (inch/s) [r/min] Transportable 0.7 (0.22) [90] 94 (200) 210 (47) 8.9 (0.35) [1200] 100 (220) 210 (47) 0.7 (0.22) [90] 94 (200) 210 (47) 8.9 (0.35) [1200] 100 (220) 210 (47) 0.7 (0.22) [90] 98 (210) 210 (47) 8.9 (0.35) [1200] 100 (220) 210 (47) 0.7 (0.22) [90] 94 (200) 210 (47) 8.9 (0.35) [1200] 100 (220) 210 (47) 0.7 (0.22) [90] 98 (210) 210 (47) 8.9 (0.35) [1200] 100 (220) 210 (47) 0.7 (0.22) [90] 94 (200) 210 (47) 8.9 (0.35) [1200] 100 (220) 210 (47) 1.4 (0.05) [90] 45 (99) 100 (22) 18 (0.70) [1200] 58 (127) 100 (22) 1.4 (0.05) [90] 45 (99) 100 (22) 18 (0.70) [1200] 58 (127) 100 (22) 1.4 (0.05) [90] 47 (103) 100 (22) 18 (0.70) [1200] 58 (127) 100 (22) 1.4 (0.05) [90] 45 (99) 100 (22) 18 (0.70) [1200] 58 (127) 100 (22) 1.4 (0.05) [90] 47 (103) 100 (22) 18 (0.70) [1200] 64 (140) 100 (22) 1.4 (0.05) [90] 45 (99) 100 (22) 18 (0.70) [1200] 58 (127) 100 (22) 2.8 (0.11) [90] 24 (52) (11.2) 37 (1.45) [1200] 30 (66) (11.2) 2.8 (0.11) [90] 24 (52) (11.2) 37 (1.45) [1200] 30 (66) (11.2) 2.8 (0.11) [90] 25 (55) (11.2) 37 (1.45) [1200] 30 (66) (11.2) 2.8 (0.11) [90] 24 (52) (11.2) 37 (1.45) [1200] 30 (66) (11.2) 2.8 (0.11) [90] 25 (55) (11.2) 37 (1.45) [1200] 34 (74) (11.2) 2.8 (0.11) [90] 24 (52) (11.2) 37 (1.45) [1200] 30 (66) (11.2) Enter the stroke in the box ( ) within the model name. The maximum load mass that can be driven when operating the rack vertically is the maximum transportable mass less the rack mass. The holding force when operating the rack vertically is the holding force less the force calculated by multiplying rack mass (kg) by Holding force is provided by the built-in friction brake of the reversible motor. The values vary depending on the temperature and the time of operation (reference values). Note: If the rack is moving up and down, speed control is disabled in downward moving. In these applications, use the full speed. Decimal Gearhead Even when using a decimal gearhead, the maximum transportable mass and holding force do not change. Standard C Introduction Induction Reversible Electromagnetic Brake V Series Clutch & Brake Synchronous ow-speed Watertight, Synchronous Dust-Resistant Torque Direction of Rack Movement Page -275 Right-ngle Gearheads inear Heads Brake Pack ccessories Installation Specifications -269 / Characteristics -270 / Dimensions -272 / Connection Diagrams

14 Standard C 2S 4S Dimensions Unit = mm (in.) inear Heads Model 4SF -1 4SB -1 4SF -2 4SB -2 4SF -3 4SB -3 4SF -4 4SB -4 4SF -5 4SB -5 4SF -6 4SB -6 4SF -7 4SB -7 4SF -8 4SB -8 4SF -9 4SB -9 4SF -10 4SB -10 Total ength mm (in.) 243.5±0.4 (9.587±0.016) 341.6±0.4 (13.449±0.016) 443.7±0.4 (17.469±0.016) 541.9±0.4 (21.335±0.016) 640.1±0.4 (25.201±0.016) 742.2±0.4 (29.220±0.016) 840.4±0.4 (33.087±0.016) 942.5±0.4 (37.106±0.016) ±0.8 (40.972±0.031) ±0.8 (44.992±0.031) (Rack mass included) kg (lb.) 1.9 (4.2) 2.2 (4.8) 2.5 (5.5) 2.7 (5.9) 3.0 (6.6) 3.3 (7.3) 3.6 (7.9) 3.9 (8.6) 4.2 (9.2) 4.5 (9.9) Rack kg (lb.) 0.7 (1.54) 1.0 (2.2) 1.3 (2.9) 1.5 (3.3) 1.8 (4.0) 2.1 (4.6) 2.4 (5.3) 2.7 (5.9) 3.0 (6.6) 3.3 (7.3) 4SF DXF 4SB When Photomicro Sensors are (Sold separately) Installed 1 Effective Stroke mm (in.) 120 (4.72) 220 (8.66) 320 (12.) 420 (16.54) 520 (20.47) 620 (24.41) 720 (28.35) 820 (32.28) 920 (36.22) 1020 (40.16) Enter the basic speed in the box ( ) within the model name. Photomicro sensor set PRP-PS4 (sold separately) and limit switch set PRP-MS (sold separately) are available as accessories. Page -303 Notes: The effective stroke refers to the maximum stroke over which the rack can travel as follows: When photomicro sensor and shielding plate (sold separately) are used. When limit switches and dogs (sold separately) are used. If the load is installed on the limit switch side, the effective stroke becomes 15 mm (0.59 in.) shorter. When imit Switches are (Sold separately) Installed 2 DXF Effective DXF Stroke mm 4SF 4SB (in.) 4SF 4SB (3.74) 195 (7.68) 295 (11.61) 395 (15.55) 495 (19.49) 595 (23.43) 695 (27.36) 795 (31.30) 895 (35.24) 995 (39.17) ORIENT MOTOR GENER CTOG 2009/2010 Features -2 / System Configuration -262 / Product ine -269

15 4SF Type Rack module 1.25 Pressure angle 20 When Photomicro Sensors are Installed (3.91) (1.97) 5 (0.20) 15 (0.59) 30 (1.18) 30±0.5 (1.18±0.02) 53.6±1 (2.11±0.04) 10.7 (0.42) Optical axis 4 M (1.64) 62±0.3 (2.441±0.012) 80 (3.15) 42 (1.65) B 100±0.5 (3.94±0.02) 120±1 (4.72±0.04) 2 (0.08) 12 (0.47) 16.2 (0.64) 22.7 (0.89) 62±0.3 (2.441±0.012) 82±2 (3.23±0.08) (4.12) (R) 12.5 (0.49) 8.5 (0.33) 23.5 (0.93) 20±0.2 (0.787±0.008) 10 (0.39) The colored area ( ) indicates the area in which photomicro sensor (sold separately) are installed. 20±0.2 (0.787±0.008) B 10 (0.39) 2 M8 15 (0.59) Deep Standard C Introduction Induction Reversible Electromagnetic Brake When imit Switches are Installed (4.73) 30 (1.18) 6 (0.24) 69.8 (2.75) 80 (3.15) 41 (1.61) V Series 99.2 (3.91) 112 (4.41) 159 (6.26) 15 (0.59) 30 (1.18) 30±0.5 (1.18±0.02) 53.6±1 (2.11±0.04) 4 M (1.64) 62±0.3 (2.441±0.012) B 100±0.5 (3.94±0.02) 120±1 (4.72±0.04) 2 (0.08) 12 (0.47) 62±0.3 (2.441±0.012) 82±2 (3.23±0.08) (R) 12.5 (0.49) 8.5 (0.33) 23.5 (0.93) 20±0.2 (0.787±0.008) 10 (0.39) 20±0.2 (0.787±0.008) 10 (0.39) The colored area ( ) indicates the area in which limit switches (sold separately) are installed. B 2 M8 15 (0.59) Deep Clutch & Brake Synchronous ow-speed Watertight, Synchronous Dust-Resistant Torque Right-ngle Gearheads inear Heads Brake Pack ccessories Installation Specifications -269 / Characteristics -270 / Dimensions -272 / Connection Diagrams

16 Standard C 2S 4S 4SB Type Rack module 1.25 Pressure angle 20 When Photomicro Sensors are Installed (3.91) 53.6±1 (2.11±0.04) 30±0.5 (1.18±0.02) 82±2 (3.23±0.08) 30 (1.18) 15 (0.59) 80 (3.15) 4 M8 62±0.3 (2.441±0.012).4 (1.98) 12 (0.47) 2 (0.08) 100±0.5 (3.94±0.02) 120±1 (4.72±0.04) 12.5 (0.49) (R) 8.5 (0.33) 22.7 (0.89) (1.97) 5 (0.20) 16.2 (0.64) Optical axis 42 (1.65) 62±0.3 (2.441±0.012) 29.4 (1.16) The colored area ( ) indicates the area in which photomicro sensor (sold separately) is installed (0.93) 20±0.2 (0.787±0.008) 10 (0.39) 10 (0.39) 2 M8 15 (0.59) Deep When imit Switches are Installed (3.91) 30±0.5 (1.18±0.02) 53.6±1 (2.11±0.04) 15 (0.59) 30 (1.18) 15 (0.59) 110 (4.33) 157 (6.18) 4 M8 80 (3.15) 20±0.2 (0.787±0.008) 82±2 (3.23±0.08).4 (1.98) 62±0.3 (2.441±0.012) 12 (0.47) 2 (0.08) 62±0.3 (2.441±0.012) 100±0.5 (3.94±0.02) 120±1 (4.72±0.04) 12.5 (0.49) (R) 8.5 (0.33) The colored area ( ) indicates the area in which limit switches (sold separately) are installed (4.73) 30 (1.18) 69.8 (2.75) 91.4 (3.) 23.5 (0.93) 20±0.2 (0.787±0.008) 10 (0.39) 10 (0.39) 2 M8 15 (0.59) Deep 20±0.2 (0.787±0.008) -274 ORIENT MOTOR GENER CTOG 2009/2010 Features -2 / System Configuration -262 / Product ine -269

17 Direction of Rack Movement The direction of rack movement is determined by the rotation direction of motor. 2S Type 4S Type Rotation Direction of Motor Rotation Direction of Motor Model Model Clockwise Counterclockwise Clockwise Counterclockwise 2SF10-2SF45-2SB10-2SB45- Down eft Up Right 4SF10-4SF20-4SB10-4SB20-2SF20- Up Down 4SF45- Down Up 2SB20- Right eft 4SB45- eft Right Enter the stroke in the box ( ) within the model name. Direction of rack movement is viewed from the linear head side. Even when using a decimal gearhead, the direction of rack movement does not change. Up Right Down eft eft Right Up B Type F Type Down Standard C Introduction Induction Connection Diagrams Connection Example Using Photomicro Sensor (Sold separately) Power supply voltage and current must be 5 to 24 VDC, 100 m or below. If the current exceeds 100 m, connect an external resistor R0. The GND of sensor power and power of external control device should be connected together. External Control Device VDC Connection Example Using imit Switches (Sold separately) Shown below is an example of combining 2SB10- with the electromagnetic brake motor 2RK6GN-W2MU or 2RK6GN-CW2ME. The direction of rack movement is viewed from the surface where the motor is assembled. Dog (for 1) White Red Black Orange Orange Capacitor Sensor Power VDC DC Input Sensor Input Sensor Output Brown R0 GND Black or White Blue 0 V R0 Ya-3 Xa-3 R0 C0 C0 R0 Ya-2 Xa-2 R0 C0 C0 1 Photomicro Sensor (NPN) Connect the white lead when the sensor logic is N.O. (normally open), and connect the black lead when N.C. (normally closed) 2 COM NO NC SW2 Ya-1 SW3 Xa-1 Y X Indicator ED Dog (for 2) 5 SW1 /115 VC or /230 VC N SW1: Power supply 1: Stop signal in left direction Xa-1: For holding X Ya-1: For holding Y SW2: Starts operation in right direction 2: Stop signal in right direction Xa-2: For brake operation Ya-2: For brake operation SW3: Starts operation in left direction Xa-3: For rack operation in left direction Ya-3: For rack operation in right direction Main Circuit Connector Pin No. Indication 1 +V 2 OUT2 3 0V 4 OUT1 The contact capacity of each relay or switch should be at least 125 VC 5 or 2 VC 5. X Y Relay contact: normally open Relay excitation coil Fuse Push switch + (Brown) OUT1 (Black) oad1 OUT2 (White) (Blue) oad VDC CR Circuit for Surge Suppression (EPCR1201-2) Toggle switch Connector Terminal rrangement Reversible Electromagnetic Brake V Series Clutch & Brake Synchronous ow-speed Watertight, Synchronous Dust-Resistant Torque Right-ngle Gearheads inear Heads Brake Pack ccessories Installation Specifications -269 / Characteristics -270 / Dimensions -272 / Connection Diagrams

18 Standard C -276 ORIENT MOTOR GENER CTOG 2009/2010