Lift Station Design Standards and Details. Summary of Revisions
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1 Lift Station Design Standards and Details Summary of Revisions April 2017 Updates Standard Detail SLS 19 SUBMERSIBLE LIFT STATION GROUDING PLAN & S Removed Barbed Wire from FENCE GROUNDING.
2 TYPICAL LIFT STATION SITE PLAN : APR SUBMERSIBLE LIFT STATION - TYPICAL LIFT STATION SITE PLAN SLS-1
3 : APR SUBMERSIBLE LIFT STATION - WET WELL SECTION SLS-2
4 WETWELL DATA PUMP/ELECTRICAL DATA : APR SUBMERSIBLE LIFT STATION - REQUIRED DATA SLS-3
5 PUMP TEST / START-UP FORM PROJECT NAME: PROJECT NO: LIFT STATION NO. / NAME: LIFT STATION LOCATION: IN ATTENDANCE: GENERAL INFORMATION PUMP TYPE: MANUFACTURER: MODEL NO: IMPELLER NO: HP: DESIGN POINT: GPM: FT. TDH: MAIN BREAKER: MOTOR BREAKER #1: MOTOR BREAKER #2: AMPS AMPS AMPS STARTER #1 SIZE: STARTER #2 SIZE: MOTOR BREAKER #3: AMPS STARTER #3 SIZE: SERVICE WIRE No. AND SIZE:, SERVICE WIRE CONDUIT SIZE: LENGTH OF SERVICE RUN: DESCRIPTION OF SERVICE RUN: TRANSFORMER LOCATION: WET WELL DIAMETER: DISCHARGE PIPE SIZE: WET WELL DIAMETER: VOLUME PER FOOT: 6 - FOOT 211 GALLONS PER FOOT 8 - FOOT 376 GALLONS PER FOOT 10 - FOOT 587 GALLONS PER FOOT : APR SUBMERSIBLE LIFT STATION - PUMP TEST / START-UP FORM SLS-4
6 GENERAL INFORMATION PUMP No.: DATE: TIME: FORCE MAIN PRESSURE (STATIC) NO PUMP RUNNING: FORCE MAIN PRESSURE (STATIC) NO PUMP RUNNING: (PSI) (PSI) FORCE MAIN PRESSURE #: & PUMP RUNNING: (PSI) FORCE MAIN PRESSURE #:, & PUMP RUNNING: (PSI) 1) INFLOW DETERMINATION: H= (BEGIN LEVEL, FT.) - (END LEVEL, FT.) = FT. TEST TIME = MINUTES INFLOW = H=, FT/ MIN. VOLUME = GPM 2) PUMP FLOW: H= (END LEVEL, FT.) - (BEGIN LEVEL, FT.) = FT. TEST TIME = MINUTES PUMP FLOW = H=, FT/ MIN. x VOL., + INFLOW = GPM VOLTAGES: A - B = VOLTS AMPS: A = AMPS A - C = VOLTS AMPS: B = AMPS B - C - VOLTS AMPS: C = AMPS VOLTAGES: : APR SUBMERSIBLE LIFT STATION - PUMP TEST / START-UP FORM: GENERAL INFORMATION SLS-4.1
7 POLARIZATION INDEX (P.I.) TEST FORM PERFORM MOTOR WINDING INSULATION RESISTANCE TESTING AS FOLLOWS: A) PERFORM TEST PRIOR TO START-UP OF LIFT STATION WITH THE CONSTRUCTION COORDINATOR AND LIFT STATION PERSONNEL PRESENT. B) USE A MOTORIZED OR BATTERY OPERATED METER, SET AT A TEST VOLTAGE AS CLOSE AS POSSIBLE TO THE NORMAL OPERATING VOLTAGE OF THE MOTOR. C) LOG THE READINGS AT THE ONE MINUTE AND TEN MINUTE INTERVAL ON THE TABLE BELOW. D) COMPLETE THE WINDING INSULATION POLARIZATION INDEX (P.I.) COMMENTS: : APR SUBMERSIBLE LIFT STATION - P.I. TEST FORM SLS-5
8 : APR SUBMERSIBLE LIFT STATION - FALL PROTECTION GRATE SLS-6
9 PIPE SUPPORT : APR SUBMERSIBLE LIFT STATION - BACKFLOW FOR L.S. WATER SERVICE SLS-7
10 ELECTRICAL PANELS - FRONT ELEVATION ELECTRICAL PANELS - REAR ELEVATION LIFT STATION TYPE 1 WITHOUT GENERATOR (2 OR 3 PUMPS < 5 HP - 240V-3ɸ AND 480V-3ɸ) LIFT STATION TYPE 1A WITH GENERATOR (2 OR 3 PUMPS > 5 HP TO < 15 HP - 240V-3ɸ AND 480V-3ɸ) SUBMERSIBLE LIFT STATION - TYPE 1 / 1A - EQUIPMENT RACK ELEVATIONS SLS-8.1
11 ELECTRICAL PANELS - FRONT ELEVATION ELECTRICAL PANELS - REAR ELEVATION LIFT STATION TYPE 2 (2 OR 3 PUMPS > 15 HP TO < 30 HP w/ SOFT STARTS - 480V-3ɸ) SUBMERSIBLE LIFT STATION - TYPE 2 - EQUIPMENT RACK ELEVATIONS SLS-8.2
12 ELECTRICAL PANELS - FRONT ELEVATION ELECTRICAL PANELS - REAR ELEVATION LIFT STATION TYPE 3 (2 OR 3 PUMPS > 15 HP TO < 40 HP w/ VFD - 480V-3ɸ) (2 OR 3 PUMPS > 15 HP TO < 20 HP w/ VFD - 240V-3ɸ) SUBMERSIBLE LIFT STATION - TYPE 3 - EQUIPMENT RACK ELEVATIONS SLS-8.3
13 ELECTRICAL PANELS - FRONT ELEVATION ELECTRICAL PANELS - REAR ELEVATION LIFT STATION TYPE 4 (2 OR 3 PUMPS > 40 HP TO 50 HP w/ VFD - 480V-3ɸ) SUBMERSIBLE LIFT STATION - TYPE 4 - EQUIPMENT RACK ELEVATIONS SLS-8.4
14 LIFT STATION ELECTRICAL PLAN VIEW SUBMERSIBLE LIFT STATION - ELECTRICAL PANELS, PLAN VIEW SLS-9
15 ELECTRICAL PANEL NOTES: APR SUBMERSIBLE LIFT STATION - ELECTRICAL PANEL NOTES SLS-10
16 PUMP PANEL REQUIREMENTS: PUMP STATION PUMP PANEL SHALL BE PROVIDED WITH THE FOLLOWING FEATURES: APR SUBMERSIBLE LIFT STATION - PUMP PANEL REQUIREMENTS SLS-11
17 PUMP PANEL: NAME PLATE SCHEDULE NO. SIZE DESCRIPTION APR SUBMERSIBLE LIFT STATION - PUMP PANEL: NAME PLATE SCHEDULE SLS-12
18 LIFT STATION I/O LIST LIFT STATION TYPE 1A WITH GENERATOR (2 OR 3 PUMPS > 5 HP TO < 15 HP - 240V-3ɸ AND 480V-3ɸ) LIFT STATION TYPE 1 WITHOUT GENERATOR (2 OR 3 PUMPS < 5 HP - 240V-3ɸ AND 480V-3ɸ) SLS-13.1 SUBMERSIBLE LIFT STATION - TYPE 1 / 1A - SINGLE LINE DIAGRAM
19 LIFT STATION I/O LIST LIFT STATION TYPE 2 (2 OR 3 PUMPS > 15 HP TO < 30 HP w/ SOFT STARTS - 480V-3ɸ) SUBMERSIBLE LIFT STATION - TYPE 2 - SINGLE LINE DIAGRAM SLS-13.2
20 LIFT STATION TYPE 3 (2 OR 3 PUMPS > 15 HP TO < 40 HP w/ VFD - 480V-3ɸ) (2 OR 3 PUMPS > 15 HP TO < 20 HP w/ VFD - 240V-3ɸ) AND LIFT STATION TYPE 4 (2 OR 3 PUMPS > 40 HP TO 50 HP w/ VFD - 480V-3ɸ) SUBMERSIBLE LIFT STATION - TYPE 3 & 4 - SINGLE LINE DIAGRAM SLS-13.3
21 LIFT STATION CONTROL PANEL ENCLOSURE S (TYPE 1 / 1A) "2 OR 3 PUMPS" "1 HP TO 15 HP" "240 VOLTS 3 ɸ and 480 VOLTS 3 ɸ" SUBMERSIBLE LIFT STATION - TYPE 1 / 1A ENCLOSURE LAYOUT SLS-14.1
22 RUN G RUN G RUN G SUBMERSIBLE LIFT STATION - TYPE 1 / 1A PANEL LAYOUT SLS-14.2
23 SUBMERSIBLE LIFT STATION - TYPE 1 / 1A BILL OF MATERIALS - 1 SLS-14.3
24 BOM ITEMS SELECTION CHART (2 PUMPS, 480 VOLTS 3 Ф) MOTOR 3Ф MAIN ITEM 11 ITEM 4 (MAIN ITEM 4 (MAIN MOTOR ITEM 7 (MOTOR ITEM 12 ITEM 46 EXPECTED BREAKERS PHASE BREAKERS) 18kAIC BREAKERS) 25kAIC FEEDER BREAKER) (CONTACTOR) (OVERLOAD) AMPS HP FLA WIRE SIZE MONITOR AMPS CATALOG # AMPS CATALOG # SIZE AMPS CATALOG # SIZE CATALOG # CATALOG # BOM ITEMS SELECTION CHART (3 PUMPS, 480 VOLTS 3 Ф) ITEM 4 (MAIN ITEM 4 (MAIN ITEM 7 (MOTOR ITEM 12 ITEM 46 MOTOR 3Ф MAIN ITEM 11 EXPECTED BREAKERS) 18kAIC BREAKERS) 25kAIC MOTOR BREAKER) (CONTACTOR) (OVERLOAD) BREAKERS PHASE FEEDER AMPS HP FLA WIRE SIZE MONITOR AMPS CATALOG # AMPS CATALOG # SIZE AMPS CATALOG # SIZE CATALOG # CATALOG # BOM ITEMS SELECTION CHART (2 PUMPS, 240 VOLTS 3 Ф) MOTOR 3Ф MAIN ITEM 11 ITEM 4 (MAIN ITEM 4 (MAIN MOTOR ITEM 7 (MOTOR ITEM 12 ITEM 46 EXPECTED BREAKERS PHASE BREAKERS) 25kAIC BREAKERS) 65kAIC FEEDER BREAKER) (CONTACTOR) (OVERLOAD) AMPS HP FLA WIRE SIZE MONITOR AMPS CATALOG # AMPS CATALOG # SIZE AMPS CATALOG # SIZE CATALOG # CATALOG # BOM ITEMS SELECTION CHART (3 PUMPS, 240 VOLTS 3 Ф) MOTOR 3Ф MAIN ITEM 11 ITEM 4 (MAIN ITEM 4 (MAIN MOTOR ITEM 7 (MOTOR ITEM 12 ITEM 46 EXPECTED BREAKERS PHASE BREAKERS) 25kAIC BREAKERS) 65kAIC FEEDER BREAKER) (CONTACTOR) (OVERLOAD) AMPS HP FLA WIRE SIZE MONITOR AMPS CATALOG # AMPS CATALOG # SIZE AMPS CATALOG # SIZE CATALOG # CATALOG # SLS-14.4 SUBMERSIBLE LIFT STATION - TYPE 1 / 1A BILL OF MATERIALS - 2
25 SUBMERSIBLE LIFT STATION - TYPE 1 / 1A 120V POWER SCHEMATIC - 1 SLS-14.5
26 SUBMERSIBLE LIFT STATION - TYPE 1 / 1A 120V POWER SCHEMATIC - 2 SLS-14.6
27 SUBMERSIBLE LIFT STATION - TYPE 1 / 1A 120V POWER SCHEMATIC - 3 SLS-14.7
28 LIFT STATION SOFT START CONTROL PANEL ENCLOSURE S (TYPE 2) "2 OR 3 PUMPS" "20 HP to 30HP" "240 VOLTS 3 ɸ and 480 VOLTS 3 ɸ" SUBMERSIBLE LIFT STATION - TYPE 2 ENCLOSURE LAYOUT SLS-15.1
29 RUN G RUN G RUN G SUBMERSIBLE LIFT STATION - TYPE 2 PANEL LAYOUT SLS-15.2
30 SUBMERSIBLE LIFT STATION - TYPE 2 BILL OF MATERIALS - 1 SLS-15.3
31 BOM ITEMS SELECTION CHART (2 PUMPS, 480 VOLTS 3 Ф) MOTOR 3Ф MAIN ITEM 11 ITEM 4 (MAIN ITEM 4 (MAIN MOTOR ITEM 12 EXPECTED ITEM 10 ITEM 7 (MOTOR BREAKER) BREAKERS PHASE BREAKERS) 30kAIC BREAKERS) 35kAIC FEEDER (SOFTSTART) AMPS SURGE HP FLA WIRE SIZE MONITOR AMPS CATALOG # AMPS CATALOG # SIZE AMPS CATALOG # CATALOG # BOM ITEMS SELECTION CHART (2 PUMPS, 240 VOLTS 3 Ф) MOTOR 3Ф MAIN ITEM 11 ITEM 4 (MAIN ITEM 4 (MAIN MOTOR ITEM 12 EXPECTED ITEM 10 ITEM 7 (MOTOR BREAKER) BREAKERS PHASE BREAKERS) 42kAIC BREAKERS) 65kAIC FEEDER (SOFTSTART) AMPS SURGE HP FLA WIRE SIZE MONITOR AMPS CATALOG # AMPS CATALOG # SIZE AMPS CATALOG # CATALOG # BOM ITEMS SELECTION CHART (3 PUMPS, 480 VOLTS 3 Ф) MOTOR 3Ф MAIN ITEM 11 ITEM 4 (MAIN ITEM 4 (MAIN MOTOR ITEM 12 EXPECTED ITEM 10 ITEM 7 (MOTOR BREAKER) BREAKERS PHASE BREAKERS) 30kAIC BREAKERS) 35kAIC FEEDER (SOFTSTART) AMPS SURGE HP FLA WIRE SIZE MONITOR AMPS CATALOG # AMPS CATALOG # SIZE AMPS CATALOG # CATALOG # 2/0 8 2/ /0 8 BOM ITEMS SELECTION CHART (3 PUMPS, 240 VOLTS 3 Ф) MOTOR 3Ф MAIN ITEM 11 ITEM 4 (MAIN ITEM 4 (MAIN MOTOR ITEM 12 EXPECTED ITEM 10 ITEM 7 (MOTOR BREAKER) BREAKERS PHASE BREAKERS) 42kAIC BREAKERS) 65kAIC FEEDER (SOFTSTART) AMPS SURGE HP FLA WIRE SIZE MONITOR AMPS CATALOG # AMPS CATALOG # SIZE AMPS CATALOG # CATALOG # SLS-15.4 SUBMERSIBLE LIFT STATION - TYPE 2 BILL OF MATERIALS - 2
32 SUBMERSIBLE LIFT STATION - TYPE 2 120V POWER SCHEMATIC - 1 SLS-15.5
33 SUBMERSIBLE LIFT STATION - TYPE 2 120V POWER SCHEMATIC - 2 SLS-15.6
34 SUBMERSIBLE LIFT STATION - TYPE 2 120V POWER SCHEMATIC - 3 SLS-15.7
35 LIFT STATION VFD CONTROL PANEL ENCLOSURE S (TYPE 3) "2 OR 3 PUMPS" "20 HP to 40HP" "480 VOLTS 3 ɸ" 2 OR 3 PUMPS" "15 HP to 20HP" "240 VOLTS 3 ɸ" SUBMERSIBLE LIFT STATION - TYPE 3 ENCLOSURE LAYOUT SLS-16.1
36 RUN G RUN G RUN G SUBMERSIBLE LIFT STATION - TYPE 3 PANEL LAYOUT SLS-16.2
37 SUBMERSIBLE LIFT STATION - TYPE 3 BILL OF MATERIALS - 1 SLS-16.3
38 BOM ITEMS SELECTION CHART (2 PUMPS, 480 VOLTS 3 Ф) MOTOR 3Ф MAIN ITEM 11 ITEM 4 (MAIN BREAKERS) ITEM 4 (MAIN BREAKERS) MOTOR EXPECTED ITEM 10 ITEM 7 (MOTOR BREAKER) ITEM 12 (VFD) BREAKERS PHASE 30kAIC 35kAIC FEEDER AMPS SURGE HP FLA WIRE SIZE MONITOR AMPS CATALOG # AMPS CATALOG # SIZE AMPS CATALOG # CATALOG # BOM ITEMS SELECTION CHART (3 PUMPS, 480 VOLTS 3 Ф) MOTOR 3Ф MAIN ITEM 11 ITEM 4 (MAIN BREAKERS) ITEM 4 (MAIN BREAKERS) MOTOR EXPECTED ITEM 10 ITEM 7 (MOTOR BREAKER) ITEM 12 (VFD) BREAKERS PHASE 30kAIC 35kAIC FEEDER AMPS SURGE HP FLA WIRE SIZE MONITOR AMPS CATALOG # AMPS CATALOG # SIZE AMPS CATALOG # CATALOG # SLS-16.4 SUBMERSIBLE LIFT STATION - TYPE 3 BILL OF MATERIALS - 2
39 SUBMERSIBLE LIFT STATION - TYPE 3 120V POWER SCHEMATIC - 1 SLS-16.5
40 SUBMERSIBLE LIFT STATION - TYPE 3 120V POWER SCHEMATIC - 2 SLS-16.6
41 SUBMERSIBLE LIFT STATION - TYPE 3 120V POWER SCHEMATIC - 3 SLS-16.7
42 LIFT STATION VFD CONTROL PANEL ENCLOSURE S (TYPE 4) "2 OR 3 PUMPS" "40 HP to 50 HP" "480 VOLTS 3 ɸ" SUBMERSIBLE LIFT STATION - TYPE 4 ENCLOSURE LAYOUT SLS-17.1
43 RUN G RUN G RUN G SUBMERSIBLE LIFT STATION - TYPE 4 PANEL LAYOUT SLS-17.2
44 SUBMERSIBLE LIFT STATION - TYPE 4 BILL OF MATERIALS - 1 SLS-17.3
45 BOM ITEMS SELECTION CHART (2 PUMPS, 480 VOLTS 3 Ф) MOTOR 3Ф MAIN ITEM 11 ITEM 4 (MAIN BREAKERS) MOTOR EXPECTED ITEM 10 ITEM 7 (MOTOR BREAKER) ITEM 12 (VFD) BREAKERS PHASE 30kAIC FEEDER AMPS SURGE HP FLA WIRE SIZE MONITOR AMPS CATALOG # SIZE AMPS CATALOG # CATALOG # BOM ITEMS SELECTION CHART (3 PUMPS, 480 VOLTS 3 Ф) MOTOR 3Ф MAIN ITEM 11 ITEM 4 (MAIN BREAKERS) MOTOR EXPECTED ITEM 10 ITEM 7 (MOTOR BREAKER) ITEM 12 (VFD) BREAKERS PHASE 30kAIC FEEDER AMPS SURGE HP FLA WIRE SIZE MONITOR AMPS CATALOG # SIZE AMPS CATALOG # CATALOG # SLS-17.4 SUBMERSIBLE LIFT STATION - TYPE 4 BILL OF MATERIALS - 2
46 SUBMERSIBLE LIFT STATION - TYPE 4 120V POWER SCHEMATIC - 1 SLS-17.5
47 SUBMERSIBLE LIFT STATION - TYPE 4 120V POWER SCHEMATIC - 2 SLS-17.6
48 SUBMERSIBLE LIFT STATION - TYPE 4 120V POWER SCHEMATIC - 3 SLS-17.7
49 LIFT STATION RTU PANEL ENCLOSURE S SUBMERSIBLE LIFT STATION - RTU PANEL ENCLOSURE LAYOUT SLS-18.1
50 SUBMERSIBLE LIFT STATION - RTU PANEL LAYOUT SLS-18.2
51 SUBMERSIBLE LIFT STATION - RTU PANEL BILL OF MATERIALS SLS-18.3
52 SUBMERSIBLE LIFT STATION - RTU PANEL TERMINAL BLOCK S & COMMUNICATION BLOCK DIAGRAM SLS-18.4
53 SUBMERSIBLE LIFT STATION - RTU PANEL 120V POWER SCHEMATIC SLS-18.5
54 SUBMERSIBLE LIFT STATION - RTU PANEL DIGITAL INPUTS - 1 SLS-18.6
55 SUBMERSIBLE LIFT STATION - RTU PANEL DIGITAL INPUTS - 2 SLS-18.7
56 SUBMERSIBLE LIFT STATION - RTU PANEL DIGITAL INPUTS - 3 SLS-18.8
57 SUBMERSIBLE LIFT STATION - RTU PANEL ANALOG INPUTS - 1 SLS-18.9
58 SUBMERSIBLE LIFT STATION - RTU PANEL ANALOG INPUTS - 2 SLS-18.10
59 SUBMERSIBLE LIFT STATION - RTU PANEL ANALOG OUTPUTS SLS-18.11
60 COVER & DOOR GROUNDING TYPICAL LIFT STATION GROUNDING PLAN FENCE GROUNDING GROUND TEST WELL GROUNDING ENCLOSURE TYPICAL PVC COATED GATE OR FENCE POST GROUNDING APR SUBMERSIBLE LIFT STATION - GROUNDING PLAN & S SLS-19
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