EK-X Technical Data Vertical order pickers EK-X

Transcription

1 @ EK-X Technical Data Vertical order pickers EK-X

2 EK-X vertical order picker The new dimension in order picking This specification sheet to VDI guideline 2198 only gives the technical figures for selected equipment variants. Other Electric motors Performance Dimensions Wheels Weights Characteristics 1.1 Manufacturer STILL STILL 1.2 Manufacturer's type designition EK-X telescopic mast EK-X triplex mast 1.3 Drive electric 24 V electric 24 V 1.4 Operator type standing/order-picker standing/order-picker 1.5 Rated capacity/rated load Q kg Load centre distance c mm Load distance, centre of drive axle to fork x mm Wheelbase y mm Service weight (incl. battery) kg kg Axle loading, laden drive end/load end kg kg 1092/ / Axle loading, unladen drive end/load end kg kg 1635/ / Tyres polyurethane polyurethane 3.2 Tyre size drive end mm ø 3 x 130 ø 3 x Tyre size load end mm ø 180 x 156 ø 180 x Wheels, number (x=driven wheels) drive end/load end 1x / 2 1x / Tread, drive end b10 mm Tread, load end b11 mm Height, mast lowered h1 mm Free lift h2 mm Lift mm Height, mast extended h4 mm Height of overhead guard (cabin) h6 mm Stand height h7 mm Additional lift h9 mm 4.14 Stand height, elevated h12 mm Picking height (h mm), elevated h28 mm Height, lowered h13 mm Overall length l1 mm Length to face of forks l2 mm Overall width b1/b2 mm 880/ / Fork dimensions s/e/l mm 55/120/ /120/ Fork carriage ISO 2328, class/type A, B welded forks welded forks 4.24 Fork-carriage width b3 mm Distance between fork-arms min./max. b5 mm Width across guide rolls b6 mm Ground clearance, laden, below mast m1 mm Ground clearance, centre of wheelbase m2 mm Aisle width for pallets 1200 x 800 lengthwise Ast mm Aisle width for pallets 1200 x 800 crosswise Ast mm Turning radius Wa mm Transfere aisle with, minimum Au mm Clear width driver compartment entrance mm Clear driver compartment height inside mm Travel speed laden/unladen max. km/h Lift speed laden/unladen max. m/s 0,23/0,30 0,20/0, Lowering speed laden/unladen max. m/s 0,28/0,28 0,28/0, Acceleration time (over 10 m) laden/unladen s 7/7 7/ Service brake generatorisch generatorisch 6.1 Drive motor rating S2 min kw Lift motor rating at S3 20 % kw 7,6 7,6 6.3 Battery according to DIN 43531/35/36 A, B, C, no 6 EPzS 840/A 8 EPzS 1120/A 6.4 Battery voltage/nominal capacity K5 V/Ah 24 V/840 Ah 24 V/1120 Ah 6.5 Battery weight (dependent on manufacturer ± 5 %) kg Sound level at the driver s seat db(a) With our VNAP tool we will calculate the technical specifications of the truck with your individual equipment. The calculated speed profiles are based on our floor quality rules. Subject to change without notice. Values can vary ± 10%. 2

3 EK-X vertical order picker The new dimension in order picking This specification sheet to VDI guideline 2198 only gives the technical figures for selected equipment variants. Other Electric motors Performance Dimensions Wheels Weights Characteristics 1.1 Manufacturer STILL STILL 1.2 Manufacturer's type designition EK-X telescopic mast EK-X triplex mast 1.3 Drive electric 48 V electric 48 V 1.4 Operator type standing/order-picker standing/order-picker 1.5 Rated capacity/rated load Q kg Load centre distance c mm Load distance, centre of drive axle to fork x mm Wheelbase y mm Service weight (incl. battery) kg kg Axle loading, laden drive end/load end kg kg 1026/ / Axle loading, unladen drive end/load end kg kg 1663/ / Tyres polyurethane polyurethane 3.2 Tyre size drive end mm ø 3 x 130 ø 3 x Tyre size load end mm ø 180 x 156 ø 180 x Wheels, number (x=driven wheels) drive end/load end 1x / 2 1x / Tread, drive end b10 mm Tread, load end b11 mm Height, mast lowered h1 mm Free lift h2 mm Lift mm Height, mast extended h4 mm Height of overhead guard (cabin) h6 mm Stand height h7 mm Additional lift h9 mm 4.14 Stand height, elevated h12 mm Picking height (h mm), elevated h28 mm Height, lowered h13 mm Overall length l1 mm Length to face of forks l2 mm Overall width b1/b2 mm 880/ / Fork dimensions s/e/l mm 55/120/ /120/ Fork carriage ISO 2328, class/type A, B welded forks welded forks 4.24 Fork-carriage width b3 mm Distance between fork-arms min./max. b5 mm Width across guide rolls b6 mm Ground clearance, laden, below mast m1 mm Ground clearance, centre of wheelbase m2 mm Aisle width for pallets 1200 x 800 lengthwise Ast mm Aisle width for pallets 1200 x 800 crosswise Ast mm Turning radius Wa mm Transfere aisle with, minimum Au mm Clear width driver compartment entrance mm Clear driver compartment height inside mm Travel speed laden/unladen max. km/h Lift speed laden/unladen max. m/s 0,32/0,4 0,36/0,4 5.3 Lowering speed laden/unladen max. m/s 0,35/0,35 0,35/0, Acceleration time (over 10 m) laden/unladen s 6/6 6/ Service brake generatorisch generatorisch 6.1 Drive motor rating S2 min kw 6,5 6,5 6.2 Lift motor rating at S3 20 % kw Battery according to DIN 43531/35/36 A, B, C, no 3 EPzS 420/A 4 EPzS 5/A 6.4 Battery voltage/nominal capacity K5 V/Ah 48 V/420 Ah 48 V/5 Ah 6.5 Battery weight (dependent on manufacturer ± 5 %) kg Sound level at the driver s seat db(a) With our VNAP tool we will calculate the technical specifications of the truck with your individual equipment. The calculated speed profiles are based on our floor quality rules. Subject to change without notice. Values can vary ± 10%. 3

4 EK-X vertical order picker Technical drawings h4 640 m x y l l1 y l 240 l2 m1 m2 x m1 h1 h 13 s h h 13 s h7 h9 Q c h9 Q c h6 h 12 h 25 h1 h6 h 28 h 12 h 25 h 28 h4 Side view 240 l2 Top view l1 b1 b6 b 11 b 12 b2 b3 b5 A st b 26 e Wa Wa b1 b6 b 11 b 12 b2 b3 b5 b 26 A st e l6 Au l6 Au EK-X telescopic masts with additional lift Height, mast lowered Total lift above floor Total lift Nominal lift Height, lowered Additional lift Stand height, elevated Picking height Height, mast extended* h1 h25 (+h9+h13) h24 (+h9) h13 h9 h12 (+h7) h28 (h12+10) h EK-X triplex masts with additional lift Mast table Height, mast lowered Total lift above floor Total lift Nominal lift Free lift Height, lowered Additional lift Stand height, elevated Picking height Height, mast extended* h1 h25 (+h9+h13) h24 (+h9) h2 h13 h9 h12 (+h7) h28 (h12+10) h * Dimensions h4 apply for driver roof with a clear height of 2000 mm

5 EK-X vertical order picker The new dimension in order picking Picking heights up to 12 meters Large, roomy cabin Modular system optimally adaptable to any warehouse It s the Prince of Pickers and Nobility in any Narrow-aisle warehouse: the EK-X vertical order picker sets the benchmark in terms of performance, picking height, residual load capacity, functionality and ergonomics. The EK-X forges ahead into new dimensions of efficient goods handling with driving speeds up to 13 km/h and lifting speeds up to 0.4 m/s. Thanks to the OPTISPEED- system, this compact warehouse helper is always on the move at maximum speed without impairing safe driving. Other features include an excellent field of view and a maximum pick height of 12 meters - outstanding in the truest sense of the word as well as a roomy, shock-absorbing driver s cabin. In short: if you want the most efficient, user-friendly picking warehouse management, you can t do without an EK-X. Moreover, the modular system allows the optimum EK-X to be custom-built for every warehouse. Extensive equipment Power Maintenance-free 3-phase drive unit, 24V or 48V Effective goods handling due to very high driving and lifting speeds (13 km/h and 0.4 m/s) Enough energy for multi-shift operations thanks to battery capacities up to 1240 Ah (24V) or 930 Ah (48V) Efficient picking with heavy loads even at large lift heights Precision Sensitive operation and stepless control of lift speed thanks to state-of-the-art proportional valve technology Power-optimized driving speeds through accurate height sensing Maximum possible operating speed for each load weight thanks to the OPTISPEED-System Easier workload through semiautomatic approach to shelf with OPTISPEED 4.0 Ergonomics Quick, safe personnel entry and exit thanks to generously sized, low-level entry area High degree of movement freedom due to roomy driver s cabin Shock-absorbing floor with integrated drive switch guarantees relaxed working Effektiv arbeiten mit jeder Körpergröße dank niedriger Kabinenwand und geringem Abstand zum Ladungsträger Optional inclining side gate for even easier access to goods Intuitive, individually positionable control panel Wide variety of equipment options for the driver s cabin (e.g. attachment system for terminals etc., storage option, leaning support, 12 volt power socket) Safety Safe handling in a narrow aisle with mechanical or inductive guidance Long-life, energy-saving LED headlights for optimum visibility Optional OPTISAFE system gives optimum support when navigating and operating the vehicle in sensitive warehouse areas Safe operation through sensor-controlled two-handed operation Faster servicing due to easily accessible service points Environmental responsibility Longer operating time and optimum use of resources through energy recovery during braking and lowering operations Blue-Q efficiency mode saves up to 10 percent energy at the push of a button without sacrificing power. 90 percent of all the materials used are recyclable 5

6 EK-X vertical order picker Equipment variants EK-X 24 V b1 = EK-X 48 V b1 = Damped driver s compartment for best comfort on uneven floors and thresholds Additional equipment Battery system Safety and performance Brakes Drives Hydraulics Mast Steering Driver s space Integrated storage compartments, bottle holder LCD display of the current status and lifting height Tilting side barriers to reduce the distance from the rack Cabins for different widths Control panel on mast end Control panel on load end or both sides Control panel height adjustable Operation auxiliary lift on load end knee cushion on load end to support the picking Support bar to lean against for control panel on mast end Overhead guard 2000 mm clear height Overhead guard 2200 mm clear height Steering knob or steering wheel Redundant safety system for steering Full electric 180 steering Free view mast Single mast Telescopic mast Triplex free view mast with free lift Mast transition damping Auxiliary lift Noise optimised hydraulic pump Proportional valve technology for sensitive movements Individual parameterisation of the hydraulic functions Energy recuperation lowering Stepless acceleration up to the maximum speed Maintenance-free drives for driving, lift and steering Fully capsulated components protected against dirt and dust Integrated current and temperature sensors monitoring the functions Regenerative brake system Energy recuperation when braking Electric load wheel brake as additional brake Mechanical guidance with guide rollers Wire guidance with automatic wire search Fleet Manager: access control OPTISPEED: Lift height and load controlled speed reduction Keyless pin code access with button Flash light Safety Light Spotlights Dimmable lighting system for cabin Macrolon overhead guard cover Steering angle controlled stepless speed reduction Lift switch off and lowering stop Drive cut-out Provision for PSA-equipment Automatic braking at aisle end Hoist service package for high lift speeds Drive service package for high travel speeds Non-contact collision guard on overhead guard Antistatic version Battery conveyor for lateral exchange of battery Battery exchange by forklift truck Battery exchange by hoist - - Battery compartment for 3 Ah to 930 Ah Battery compartment for 720 Ah to 1240 Ah Battery compartment cover at the side Different fork lengths FEM fork carriage Preparation data terminal and printer Cold storage version Fan on overhead guard Support bar for data terminal, writing pad and free universal support mount Provision for radio Walk-on pallet version with guard cage 12 volt power socket Pedestrian operation for floor level order picking - - Standard Option - not available 6

7 @ Your contact STILL GmbH Berzeliusstraße 10 D Hamburg Telephone: +49 (0)40/ Telefax: +49 (0)40/ For further information please visit: STILL Materials Handling Ltd. Aston Way, Leyland Lancashire PR26 7UX Telephone: +44 (0) Telefax: +44 (0) For further information please visit: EK-X EN 10/13 TD Subject to technical modifications.

8 @ EK-X technical data. Vertical order picker EK-X

9 2 EK-X TECHNICAL DATA. Characteristics Weights Wheels Dimensions Performance Electric motors Other 1.1 Manufacturer STILL STILL STILL 1.2 Type designation EK-X single lift mast EK-X single lift mast b1 = 790 b1 = 980 EK-X telescopic lift mast 1.3 Drive(electric, diesel, petrol, mains plug) electric electric electric 1.4 Control (hand, pedestrian, stand-on, driver seat, order picker) order picker order picker order picker 1.5 Load capacity/load Q kg Load centre c mm Load distance x mm 180 9) 180 9) 150 9) 1.9 Wheel base y mm Dead weight (incl. battery) kg varying varying varying Axle loadings laden drive end/load end kg varying 3) varying 3) varying 3) 2.3 Axle loadings unladen drive end/load end kg varying 3) varying 3) varying 3) 3.1 Tyres (solid rubber, Vulkollan, pneumatic, polyurethanee) polyurethane polyurethane polyurethane 3.2 Wheel diameter/width drive end mm 250/ / / Wheel diameter/width load end mm 150/ / / Wheels, number (x=driven) drive end/load end 1x/2 1x/2 1x/2 3.6 Track width, drive end b10 mm Track width, load end b11 mm Closed height h1 mm varying 1) varying 1) varying 1) 4.4 Lift height mm varying 1) varying 1) varying 1) 4.5 Overall height mast raised h4 mm varying 1) varying 1) varying 1) 4.7 Height to top of guard (cabin) h6 mm ) ) Platform height, lowered h7 mm Auxiliary lift h9 mm 800 1) 800 1) 800 1) 4.14 Platform height, raised h12 mm varying 1) varying 1) varying 1) Picking height (h ) h28 mm varying 1) varying 1) varying 1) 4.15 Height lowered h13 mm Overall length (incl. fork) l1 mm ) ) ) 4.20 Length to front face of forks l2 mm ) ) ) 4.21 Overall width of chassis b1/b2 mm 790/ / / Fork dimensions s/e/l mm 55/120/800 55/120/800 55/120/ Fork carriage to DIN 15173, class/form A/B mm welded fork welded fork welded fork 4.24 Fork carriage width b3 mm 4) 4) 4.25 Overall fork width min./max. b5 mm 640/ / / Width over guide rollers b6 mm - varying 5) varying 5) 4.31 Floor clearance, laden below mast m1 mm Floor clearance, centre of wheelbase m2 mm Working aisle width at l6xb x 1200 mm (across the aisle) Ast mm Turning radius Wa mm Transfer aisle width, laden with pallet l6xb12 800mm x 1200 mm min. Au mm varying ) varying ) Speed laden/unladen km/h 9,0/9,0 10,0/10,0 10,0/10,0 5.2 Lift speed laden/unladen m/s varying 3) varying 3) varying 3) 5.3 Lowering speed laden/unladen m/s 0,30/0,24 0,30/0,24 0,30/0, Acceleration time (over 10m) laden/unladen s 7/7 7/7 7/ Brakes generator generator generator 6.1 Drive motor, capacity kw 3,0kW / S2=min 3,0kW / S2=min 3,0kW / S2=min 6.2 Lift motor, capacity kw varying 3,2-4,0 kw/s3=10% varying 3,2-7,6 kw/s3=10% varying 3,2-7,6 kw/s3=10% 6.3 Battery to IEC 254-2;A,B,C, no IEC 254-2; B IEC 254-2; A IEC 254-2; A 6.4 Battery type, voltage, nominal capacity K5 V/Ah PzS, 24V, 420Ah 6) PzS, 24V, 5Ah 6) PzS, 24V, 5Ah 6) 6.5 Battery weight +/- 5% (dependent on manufacturer) kg 385 7) 502 7) 502 7) 8.1 Drive control micro processor micro processor micro processor 8.4 Noise peak at operator s ear db(a) 61 8) 61 8) 61 8) 1) see mast table 2) no overhead guard for h1= 1,500 mm 3) see special VNAP table 4) version with additional lift 5) b6 = 1200 mm to 1 mm 6) standard battery, higher battery capacity possible 7) other batteries will affect these values 8) values for 3.2 kw lift motor, larger drives will affect these values 9) with extra lift x = 190mm for standard mast and x = 180 mm for tele mast

10 3 Single lift mast 1500 without auxiliary lift Single lift mast 2000/2500 without auxiliary lift Telescopic lift mast 2400/2900 with auxiliary lift Single lift mast 2000/2500 with auxiliary lift

11 4 EK-X TECHNICAL DATA. EK-X vertical order picker. STILL presents the new EK-X generation with future-oriented truck concept, OPTISPEED. This truck generation features: - ergonomic work space with a unique control concept and up-todate sensor technology for fatigue-free two-handed operation. - high lift and picking heights at minimum dimensions of the truck and load weights up to 1,000 kg. - scalable dimensions and performance - modular design for individual adaptation to every customer demand. - Optispeed truck concept - more performance and safety due to stepless adjustment of the drive profiles to the actual lift height. - high turnaround performance thanks to powerful drive technology. - maintenance-free AC-technology drive for optimum availability. - common parts from other models within the STILL range for proven reliability. - one of the shortest trucks with the narrowest chassis available on the market - flexible use in even the tightest of warehouses. - low energy consumption by modern drive and control technology. - reduced operation costs thanks to simplified service and on-board diagnostics. OPTISPEED the future oriented control concept. - Automatic speed control and progressive stop of movements of the telescopic lift mast, stepless adjustment of speed to actual lift height, optionally with steering angle controlled curve speed reduction. High efficiency and safety when order picking inside the aisle due to optimised movements. Steering. - Fully electric easy to operate steering for smooth positioning at the pick position and when stacking pallets. - High safety by redundant 2 channel steering system. - Steering wheel with 6 revolutions for 180 steering angle of the drive wheel, optional steering knob with marked neutral position and stop position. - Directly toothed steering drive - maintenance-free and reliable. Operator s compartment. - Spacious cabin makes all pick jobs up to 6.35 m easy. Best ergonomics in class, with rounded edges and a comfortable and easy to use foot switch allowing optimum posture of the operator for fatigue-free operation. - Ergonomic controls clearly and unmistakably arranged. The pick railing with its short head length allows optimum reach of the pallet. This ensures excellent ergonomics and efficiency when order picking. - Central upholstered foot mat reduces body vibrations of the operator, greatly reducing the strain to the spinal column when driving. Conversely, either side of the foot mat is not upholstered, thus offering a hard floor for better stability when picking. - Large storage compartments and bottle holder below the control panel. Display. - Integrated display, easy reading of operation hours, position of the drive wheel, battery condition, information on maintenance and service. - Two available display versions: standard display with 7 segment LED indicator, or LCD indicator with numeric key pad with indication of driving speed and lift height. - Clear and easy to use membrane key to toggle the indicated information. Modern and high performing technology. - Powerful 24V AC drives, maintenance-free for high availability and higher turnround. Dynamic and sensitive controls operate independently of the load weight and travel speed. - Energy recovery under braking. - Powerful proportional hydraulics for sensitive lifting. - Selectable power modules for lift, which are flexible enough to match every customer demand.

12 5 Chassis. - Torsion resistant steel construction. - Two frame widths and two overhead guard heights to suit individual applications. - Narrowest order picker on the market: 790 mm chassis available for narrow warehouses and block storage. - Different frame width and operator cabin options allow the truck to be tailored to the individual application. - Impact resistant ABS plastic drive cover - very stable, unbreakable, light and easy to handle. Mast and hydraulics. - Torsion resistant lift masts offer maximum safety. - Single and telescopic masts available, with or without auxiliary lift. - Height measuring equipment as standard on telescopic lift mast for exact positioning of the fork when staking loading aids. - Optimum view onto the load at all times thanks to innovative design arrangement of the mast profiles, wires and pipes. - The electric lift stop at the end position stops progressively when reaching maximum lift height, preventing strain to the truck and driver as no mechanical stoppers are used. - Hydraulic dampening when lowering the platform - soft ramp function at stop positions avoid body vibration to the driver. EK-X single lift mast height 1,500 mm Fork carriage and fork. - Various fork carriages available, with or without auxiliary lift, for different applications and loading aids. Different forks, fixed or adjustable, for FEM fork carriages. Brakes. - Wear-free generative operation brake with energy recuperation when slowing down. - The electromagnetic parking brake is set automatically when the operator leaves the truck. High safety, no accidental rolling off. Battery and battery compartment. - Battery capacities from 3 Ah to 930 Ah for individual adaptation to single or multi-shift operation. - Battery change by hoist (for 790mm chassis) or from either side by roller track and changing frame. EK-X single lift mast height 2,000/2,500 mm Safety and quality. - Truck made in compliance with EC guide lines bearing the CE label. - STILL is ISO 9001 certified. Diagnostics and service. - Central service interface and Service Tool Box allow efficient configuration, parameterisation and on-board diagnostics. - Simplified service - good accessibility and minimised service costs. EK-X telescopic lift mast height 2,400/2,900 mm

13 6 EK-X TECHNICAL DATA. Additional equipment (options). - Battery compartment with roller conveyor. - Lateral battery covers. - Operator s cabin for walk-on pallet. - Auxiliary lift. - Guidance with lateral guide rollers for aisles with rail guides. - Feed-in rollers (2x or 4x) to facilitate positioning in the rack for optimum pick distance. - Various railings for walk-on pallets. - Various fork widths. - Antistatic versions. - Cold storage version. - Various fork carriages. - Upholstered railing. - Makrolon OHG cover. - Storage compartments and writing pads. - Writing pad with paper holder. - Rear view mirror. Additional electric equipment (options). - PIN code access control by key pad. - FleetManager Light access control by data card/card reader. - Automatic aisle recognition for mechanic guidance, operated by light sensors. - Automatic end of aisle braking. - Pedestrian operation for order picking at floor level. - Lift switch off inside and/or outside of aisle. - Drive switch off at defined lift height. - Load end operation of the auxiliary lift. - Contactless collision protection on overhead guard. - Electric monitoring of battery lock. - STILL MMSi data terminal, scanner and printer. - Preparation for Materialflow Management System. - Online-X Module for online diagnostics and service support. - Fan in overhead guard. - Cabin lighting. - Hazard warning light. - Radio preparation. Single lift masts with auxiliary lift Closed mast height h1 Overall lift above floor h25 (+h9+h13) Total lift h24 (+h9) Main lift Closed height h13 Auxiliary lift h9 800 Platform height h12 (+h7) Picking height h28 (h12+10) Max. height h4 (+h6) Single lift masts without auxiliary lift Closed mast height h1 Overall lift above floor h25 (+h9+h13) Total lift h24 (+h9) Main lift Closed height h13 Auxiliary lift h9 800 Platform height h12 (+h7) Picking height h28 (h12+10) Max. height h4 (+h6) Telescopic lift masts with auxiliary lift Closed mast height h1 Overall lift above floor h25 (+h9+h13) Total lift h24 (+h9) Main lift Closed height h13 Auxiliary lift h9 800 Platform height h12 (+h7) Picking height h28 (h12+10) Max. height h4 (+h6) Telescopic lift masts without auxiliary lift Closed mast height h1 Overall lift above floor h25 (+h9+h13) Total lift h24 (+h9) Main lift Closed height h13 Auxiliary lift h9 800 Platform height h12 (+h7) Picking height h28 (h12+10) Max. height h4 (+h6) Intermediate heights on request.

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15 @ Your contact STILL GmbH Berzeliusstraße 10 D Hamburg Telephone: +49 (0)40/ Telefax: +49 (0)40/ For further information please visit: STILL Materials Handling Ltd. Aston Way, Leyland Lancashire PR26 7UX Telephone: +44 (0) Telefax: +44 (0) For further information please visit: EK-X 2.1 HHe 08/2011 Subject to technical modifications.