SUNCLIX Connection technology for photovoltaics

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1 SUNCLIX Connection technology for photovoltaics

2 SUNCLIX The unique connection system for photovoltaics Are you looking for an innovative and reliable connection method for your PV modules, inverters or for cabling complete PV systems? We have the right connection solution for you from junction boxes for PV modules through DC plug-in connectors for field cabling to device connection for signals, data, and power. The tailored, high-quality components contribute to the long-term and increased availability of your system. Seamless connection technology From the PV module to the supply Junction boxes for PV modules Overmolded DC plug-in connectors 2.5 to 6 mm² DC plug-in connectors that can be assembled Y-distributor PV cables 6 to 16 mm2 plug-in connectors that can be assembled DC panel feed-throughs Data plug-in connectors PCB connections AC plug-in connectors 2 Phoenix CONTACT Phoenix CONTACT 3

SUNCLIX Connection technology for photovoltaic modules SUNCLIX PCB connection The new junction

For example, ribbon contacting is quick and easy thanks to the innovative spring technology.

Junction box for thin-film modules Easy ribbon contacting with spring technology Optimized

plug-in connector fixing Press down on the spring.

technology Optimized design for manual and automated assembly processes Easy replacement of

..snap in, and you're done! Overmolded DC plug-in connectors Versions with 2.

5 m IP68 protection (24 h/2 m) According to DIN EN 50521 (UL approval in preparation) Ribbon

stable contacting of the ribbons. The contacting can be opened and reused.

3 SUNCLIX Connection technology for photovoltaic modules SUNCLIX PCB connection The new junction boxes from Phoenix Contact open up new possibilities for optimizing module production. For example, ribbon contacting is quick and easy thanks to the innovative spring technology. This ensures reliable connection and a high degree of flexibility for various ribbon layouts. Junction box for thin-film modules Easy ribbon contacting with spring technology Optimized design for manual and automated assembly processes Plug-in DC cable set Rugged housing with DC plug-in connector fixing Press down on the spring... Junction box for crystalline modules Easy ribbon and conductor contacting with spring technology Optimized design for manual and automated assembly processes Easy replacement of function elements during servicing Rugged housing with DC plug-in connector fixing...snap in, and you're done! Overmolded DC plug-in connectors Versions with 2.5 to 6 mm² conductor cross section Voltage up to 1500 V Standard lengths from 0.65 to 1.5 m IP68 protection (24 h/2 m) According to DIN EN (UL approval in preparation) Ribbon contacting Clamping technology The unique spring technology ensures reliable and longterm, stable contacting of the ribbons. The contacting can be opened and reused. Ribbon contacting Soldering or welding As an alternative to clamping technology, you can also choose between a soldered or welded connection. Position Mount Contact Soldering Welding 4 Phoenix CONTACT Phoenix CONTACT 5

SUNCLIX DC plug-in connectors with fast connection When installing PV systems, there is now a more efficient way of

The unique spring technology ensures reliable and long-term, stable contacting of the conductors.

New DC plug-in connectors with fast connection that can be assembled Versions for conductor cross sections of 2.

50521 (UL and CSA approval in preparation) Y-distributor For the parallel connection of modules and strings Voltage

In accordance with DIN EN 50521 ohne Spezialwerkzeug without sp ecial tools Assembly Release The field and device

4 SUNCLIX DC plug-in connectors with fast connection When installing PV systems, there is now a more efficient way of wiring cables of various length from the module through to the inverter with the SUNCLIX connection system from Phoenix Contact. The one-piece DC plug-in connectors can be connected quickly and easily by means of spring technology. The unique spring technology ensures reliable and long-term, stable contacting of the conductors. To minimize power loss, use the new plug-in connectors for conductors up to 16 mm². New DC plug-in connectors with fast connection that can be assembled Versions for conductor cross sections of mm² Patented spring connection Voltage up to 1100 V or 1500 V IP68 protection (24 h/2 m) According to DIN EN (UL and CSA approval in preparation) Y-distributor For the parallel connection of modules and strings Voltage up to 1100 V Customer-specific pre-assembly possible Choice of 4 and 6 mm² conductor cross section for the trunk line In accordance with DIN EN ohne Spezialwerkzeug without sp ecial tools Assembly Release The field and device plug-in connector locking can only be opened using a screwdriver, thus preventing inadvertent removal of the connector. Insert the stripped PV conductor Press down on the spring and snap in Tighten the screw connection and you're done! Can only be released using a screwdriver 6 Phoenix CONTACT Phoenix CONTACT 7

Plug-in connectors for inverters and generator connection boxes For the safe transmission of signals, data, and power, Phoenix Contact offers plugin connectors and housing feed-throughs designed to

5 Plug-in connectors for inverters and generator connection boxes For the safe transmission of signals, data, and power, Phoenix Contact offers plugin connectors and housing feed-throughs designed to meet the highest demands. All components are made from high-quality, rugged materials. They have undergone intensive laboratory testing and ensure lasting and reliable connection of your devices. PCB connection With a wide range of versions, the COMBICON range offers the right solution for every application. PCB terminal blocks and plug-in connectors with 2.54 to 15 mm pitch with screw, spring, crimp, and insulation displacement connection are available for currents up to 125 A. New SUNCLIX DC plug-in connectors The SUNCLIX DC plug-in system opens up new savings potential for the installation of PV systems and the integration of DC interfaces in inverters and generator connection boxes. Thanks to the tool-free spring connection, the connection time of DC plug-in connectors for conductors up to 16 mm² is significantly reduced. Signal and data plug-in connectors Modern inverters feature an increasing number of functions such as remote monitoring. These functions require both data and signal interfaces that correspond to the latest standards of fieldbus and Ethernet-based systems. Whether fiber optic or copper-based plug-in connectors the PLUSCON data and PLUSCON circular product ranges always offer the right solution. AC plug-in connectors The PLUSCON device modular plug-in system from Phoenix Contact is particularly suitable for supplying the power network. Features of the system include the modular layout of the contact inserts, the current carrying capacity of up to 70 A, and the rugged design. 8 Phoenix CONTACT Phoenix CONTACT 9

Device connection technology for signals, data, and power The Phoenix Contact product range for device connection technology comprises well over 50,000 products.

You'll always find the right connection for your devices from the PCB connection through IP6X-protected housing feedthroughs to circular plug-in connectors with fast connection that can be assembled.

6 Device connection technology for signals, data, and power The Phoenix Contact product range for device connection technology comprises well over 50,000 products. The right connection is therefore available for virtually all industrial applications whether for signal, data or power transmission. You'll always find the right connection for your devices from the PCB connection through IP6X-protected housing feedthroughs to circular plug-in connectors with fast connection that can be assembled. Plastic housing for your electronics completes the product range. SIGNAL PCB terminal blocks and PCB plug-in connectors with 2.00 to 7.62 mm pitch for wave soldering, reflow soldering, and press-in mounting M5 to M27 flush-type plug-in connectors with solder connection or punched-on individual litz wires with IP65/IP67 protection M8 and M12 plug-in connectors that can be assembled with IDC, spring-cage, pierce or screw connection with IP65/IP67 protection DATA PCB terminal blocks and PCB plug-in connectors for network technology and bus communication Plug-in connectors and panel feed-throughs for RJ45, USB, D-SUB, and M12 interfaces with IP65/IP67 protection POWER PCB terminal blocks and PCB plug-in connectors for up to 125 A of power Modular plug-in connectors in various sizes with screw and crimp connection for up to 70 A of power with IP67 protection M23 M12 Electronic housings Component housing and panel mounting bases for industrial electronics Component housing for building installation Innovative bus connections between housing M12 Circular plug-in connectors PLUSCON circular series RJ45 Data plug-in connectors PLUSCON data series Modular device plug-in connectors PLUSCON device series ME DFMC PTSM PC Phoenix CONTACT ME MAX Electronic housings with connection technology COMBICON housing series SPTA PCB terminal blocks and plug-in connectors COMBICON control series PTPM Miniature plug-in connectors COMBICON high density & data series PLH 16 PCB terminal blocks and plug-in connectors COMBICON power series

Technical data and ordering information DC connection technology for PV modules and field cabling DC plug-in connectors that can be assembled The following product lists contain selected components

The quickest way to obtain further information on Phoenix Contact's entire range of products and services is to go online. Simply visit us at: COMBICON www.phoenixcontact.

5-6 mm² 1500 V/6-16 mm² Type Female (+) Male (-) Female (+) Male (-) Female (+) Male (-) Order No. 1774674 1774687 1789821 1789834 1790784 1790797 Cross section [mm 2 ] 2.5-6 2.

40 Max. 65 Degree of protection IP68 (24 h/2 m) IP68 (24 h/2 m) IP68 (24 h/2 m) Properties Overmolded DC plug-in connectors 1500 V/2.

1.1 m 1459029 1459087 1459935 1459948 1459951 1459964 Order No. 1.2 m 1459032 1459090 1459207 1459252 1459362 1459414 Order No. 1.3 m 1459045 1459100 1459210 1459265 1459375 1459427 Order No. 1.4 m 1459058 1459113 1459223 1459278 1459388 1459430 Order No.

40 Degree of protection IP68 (24 h/2 m) IP68 (24 h/2 m) IP68 (24 h/2 m) Properties Accessories Device connection technology and electronic housings DC connection technology for devices SUNCLIX DC

1805135 1805148 1805151 1805164 1805177 1805180 Cross section [mm 2 ] 2.5 4 6 Nominal voltage [V] 1100 1100 1100 Nominal current [A] Max. 27.5 Max. 40 Max.

7 Technical data and ordering information DC connection technology for PV modules and field cabling DC plug-in connectors that can be assembled The following product lists contain selected components together with their key technical properties. More detailed information as well as numerous other possible solutions can be found in our complete catalog. The quickest way to obtain further information on Phoenix Contact's entire range of products and services is to go online. Simply visit us at: COMBICON PLUSCON Connection technology for field devices and field cabling 1100 V/2.5-6 mm² 1500 V/2.5-6 mm² 1500 V/6-16 mm² Type Female (+) Male (-) Female (+) Male (-) Female (+) Male (-) Order No Cross section [mm 2 ] Nominal voltage [V] Nominal current [A] Max. 40 Max. 40 Max. 65 Degree of protection IP68 (24 h/2 m) IP68 (24 h/2 m) IP68 (24 h/2 m) Properties Overmolded DC plug-in connectors 1500 V/2.5 mm² 1500 V/4 mm² 1500 V/6 mm² Type Female (+) Male (-) Female (+) Male (-) Female (+) Male (-) Order No m Order No. 1.0 m Order No. 1.1 m Order No. 1.2 m Order No. 1.3 m Order No. 1.4 m Order No. 1.5 m Cross section [mm 2 ] Nominal voltage [V] Nominal current [A] Max (VDE) Max. 40 Max. 40 Degree of protection IP68 (24 h/2 m) IP68 (24 h/2 m) IP68 (24 h/2 m) Properties Accessories Device connection technology and electronic housings DC connection technology for devices SUNCLIX DC device plug-in connectors 1100 V/2.5 mm² 1100 V/4 mm² 1100 V/6 mm² Type Female (+) Male (-) Female (+) Male (-) Female (+) Male (-) Order No Cross section [mm 2 ] Nominal voltage [V] Nominal current [A] Max Max. 40 Max. 40 Degree of protection IP67 IP67 IP67 Properties Temperature range: -40 C to +85 C, Temperature range: -40 C to +85 C, Temperature range: -40 C to +85 C, Solar cable Y-distributor DC test plug Properties (TÜV-certified) Structure: tin-plated individual litz wires, double insulation; voltage: 1800 V DC; temperature range: -40 C to +90 C; color: black; weatherproof, UV and ozone-resistant; corresponds to the new DKE requirement profile 2PfG 1169 For combining PV strings or two unipolar cables; length of the individual cable: 0.12 m Test plug with tool-free release for test applications with high insertion/withdrawal cycles 2.5 mm² cross section 100 m ring Plug-in single part (-/++) Type Female (+) Male (-) 4 mm² cross section 100 m ring Plug-in single part (+/--) Order No mm² cross section 100 m ring Plug-in single part (-/++) Cross section [mm²] mm² cross section 100 m ring Plug-in single part (+/--) Nominal voltage [V] 1100 V 16 mm² cross section 100 m ring Nominal current [A] Max. 40 Accessories 0.6 x 3.5 x 100 mm Fastening nut Protective cap Filler plug SZF 1 screwdriver Wirefox stripping tool Order No Phoenix CONTACT Junction boxes for crystalline and thin-film photovoltaic modules available on request Phoenix CONTACT 13

AC/DC PCB connection IP6X connection technology for signals, data, and AC COMBICON power PCB terminal blocks and plug-in connectors for power electronics up to 125 A PLUSCON circular Circular plug-in

terminal block with lever-type actuation up to 16 mm² Push-in PCB terminal block up to 10 mm² M8 flush-type plug-in connectors with halogen-free litz wires, front mounting M12 flush-type plug-in

processes, two-piece, rear mounting 2-pos. PC 35 HC / 2-STF 1762592 SPC 5/ 2-STCL-7,62 1718481 PLH 16/ 2-10-ZF 1770461 SPT 5/ 2-H-7,5-ZB 1719192 3-pos.

8 AC/DC PCB connection IP6X connection technology for signals, data, and AC COMBICON power PCB terminal blocks and plug-in connectors for power electronics up to 125 A PLUSCON circular Circular plug-in connectors for sensor/actuator applications Plug-in connector with screw connection up to 125 A with 15 mm pitch Plug-in connector with push-in spring-cage connection up to 6 mm² Push-lock PCB terminal block with lever-type actuation up to 16 mm² Push-in PCB terminal block up to 10 mm² M8 flush-type plug-in connectors with halogen-free litz wires, front mounting M12 flush-type plug-in connectors with halogen-free litz wires, front mounting M12 flush-type plug-in connectors for wave soldering processes, twopiece, rear mounting M12 flush-type plug-in connectors, for reflow processes, two-piece, rear mounting 2-pos. PC 35 HC / 2-STF SPC 5/ 2-STCL-7, PLH 16/ 2-10-ZF SPT 5/ 2-H-7,5-ZB pos. PC 35 HC / 3-STF SPC 5/ 3-STCL-7, PLH 16/ 3-10-ZF SPT 5/ 3-H-7,5-ZB pos. PC 35 HC / 4-STF SPC 5/ 4-STCL-7, PLH 16/ 4-10-ZF SPT 5/ 4-H-7,5-ZB pos. PC 35 HC / 5-STF SPC 5/ 5-STCL-7, PLH 16/ 5-10-ZF SPT 5/ 5-H-7,5-ZB Cross section 35 mm² 10 mm² 16 mm² 10 mm² Pitch 15 mm 7.62 mm 10 mm 7.5 mm Number of positions Nominal voltage IEC/UL 1000 V/600 V 1000 V/600 V 1000 V/600 V 1000 V/600 V Nominal current IEC/UL 125 A/115 A 41 A/35 A 76 A/51 A 41 A/35 A Type Order No. SACC-E-M... SACC-EC-... SACC-DSIV-... SACC-DSIV pos. Male...8MS-4CON-M8/0, MS-4CON-M16/0,5 SCO MS-4CON-L90 SCO MS-4CON-L180 SCO THR pos. Male...8MS-5CON-M 8/0,5 DN MS-5CON-M16/0,5 SCO MS-5CON-L90 SCO MS-5CON-L180 SCO THR pos. Female...8FS-4CON-M8/0, FS-4CON-M16/0,5 SCO FS-4CON-L90 SCO FS-4CON-L180 SCO THR pos. Female...8FS-5CON-M 8/0,5 DN FS-5CON-M16/0,5 SCO FS-5CON-L90 SCO FS-5CON-L180 SCO THR Rated voltage 4/5-pos. 30 V 250 V/60 V 250 V/60 V 250 V/60 V Nominal current I n 4/5-pos. 4 A/2 A 4 A/4 A 4 A/4 A 4 A/4 A Contact carrier material PUR/PA 66 PA 66 PA 66 PA 66 Contact/contact surface material Cu alloy/au Cu alloy/au Cu alloy/au Cu alloy/au Connection method Individual litz wires Individual litz wires Solder pins THR solder connection COMBICON control/ COMBICON compact PCB terminal blocks and plug-in connectors for signal and data transmission in MCR technology PLUSCON data Plug-in connectors with standard interfaces such as RJ45, USB, and M12 for data transmission TWIN bus connector with spring-cage connection up to 1.5 mm² Flat plug-in connector with push-in spring-cage connection up to 2.5 mm² Flat plug-in connector with push-in spring-cage connection up to 1.5 mm² Inverted plug-in connector with screw connection up to 2.5 mm² 2-pos. TVFKC 1,5/ 2-ST FKCN 2,5/ 2-ST FMC 1,5/ 2-ST-3,5-RF GIC 2,5/ 2-STF-7, pos. TVFKC 1,5/ 3-ST FKCN 2,5/ 3-ST FMC 1,5/ 3-ST-3,5-RF GIC 2,5/ 3-STF-7, pos. TVFKC 1,5/ 4-ST FKCN 2,5/ 4-ST FMC 1,5/ 4-ST-3,5-RF GIC 2,5/ 4-STF-7, pos. TVFKC 1,5/ 5-ST FKCN 2,5/ 5-ST FMC 1,5/ 5-ST-3,5-RF GIC 2,5/ 5-STF-7, Cross section 1.5 mm² 2.5 mm² 1.5 mm² 2.5 mm² Pitch 5.0 mm 5 mm/5.08 mm 3.5 mm 7.62 mm Number of positions Nominal voltage IEC/UL 320 V/250 V 320 V/300 V 160 V/150 V 630 V/250 V Nominal current IEC/UL 10 A/8 A 12 A/10 A 8 A/8 A 12 A/12 A RJ45 female inserts and panel mounting frame, for Freenet system RJ45 female inserts and panel mounting frame, for PCB connection USB female inserts and panel mounting frame, for flat-ribbon cable connection M12 flush-type plug-in connectors for wave soldering processes, one-piece Female insert CAT5 VS-08-BU-RJ45-5-F/PK VS-08-BU-RJ45/LP VS-04-BUA-FK-F/IP Female insert CAT6 VS-08-BU-RJ45-6-F/PK VS-08-BU-RJ45-6/LV VS-04-BUB-FK-F/IP Panel mounting frame VS-A-F-IP VS-08-A-RJ45/LP-1-IP VS-A-F-IP SACC-DSI-... Flush-type plug-in connector 4-pos., female...fsd-4con-l180 SCO Flush-type plug-in connector 8-pos., female...fs-8con-l180/sco SH Rated voltage 50 V 150 V 30 V 250 V Rated current 1 A 1.5 A 1 A 4 A Number of positions /8-pos. Contact material Cu alloy Cu alloy Cu alloy Cu alloy Connection method IDC Solder connection Flat-ribbon cable connection Solder pins COMBICON control/ COMBICON compact PCB terminal blocks and plug-in connectors for signal and data transmission in MCR technology PLUSCON device Modular plug-in connector system for transmitting signals, data, and power Spring-cage PCB terminal block angled 45 up to 1.5 mm² PCB terminal block with push-in spring-cage connection up to 2.5 mm² Plug for pin strip with spring-cage double connection PCB terminal block for SMD application up to 0.5 mm² 2-pos. SPTA 1,5/ 2-3, SPT 2,5/ 2-V-5,0-EX PTDA 1,5/ 2-PH-3, PTSM 0,5/ 2-2,5-H-SMD R pos. SPTA 1,5/ 3-3, SPT 2,5/ 2-V-5,0-EX PTDA 1,5/ 3-PH-3, PTSM 0,5/ 3-2,5-H-SMD R pos. SPTA 1,5/ 4-3, SPT 2,5/ 2-V-5,0-EX PTDA 1,5/ 4-PH-3, PTSM 0,5/ 4-2,5-H-SMD R pos. SPTA 1,5/ 5-3, SPT 2,5/ 2-V-5,0-EX PTDA 1,5/ 5-PH-3, PTSM 0,5/ 5-2,5-H-SMD R Cross section 1.5 mm² Up to 2.5 mm², with Ex approval 1.5 mm² 0.5 mm² Pitch 3.81 mm 5 mm 3.5 mm 2.5 mm Number of positions Nominal voltage IEC/UL 160 V/300 V 176 V/NA 240 V/150 V 160 V/150 V Nominal current IEC/UL 9 A/10 A 23 A/NA 8 A/10 A 6 A/5 A Contact insert sets for the sleeve side, with PE, screw connection Contact insert sets for the device side, screw connection Sleeve housing made from die-cast aluminum with metric cable outlet, EMC-compatible Sleeve housing made from plastic, with metric cable outlet Type Order No. VC-TR... VC-AR... Type VC 1 4-pos....1/2M-PEA-S22-SET /2M-S22-SET VC-AL-T1-Z-M20-S VC-K-T1-Z-M Type VC 2 6-pos....2/3M-PEA-S222-SET /3M-S222-SET VC-AL-T2-Z-M20-S VC-K-T2-Z-M Type VC 3 8-pos....3/4M-PEA-S2222-SET /4M-S2222-SET VC-AL-T3-Z-M25-S VC-K-T3-Z-M Type VC 4 10-pos....4/5M-PEA-S22222-SET /5M-S22222-SET VC-AL-T4-Z-M25-S VC-K-T4-Z-M Rated voltage 400 V 400 V Rated current 20 A 20 A Number of positions 4 to 40-pos. 4 to 40-pos. Contact material Cu alloy Cu alloy Connection method Screw connection Screw connection For more plug-in connectors, please refer to the COMBICON catalog or visit For more plug-in connectors, please refer to the PLUSCON catalog or visit 14 Phoenix CONTACT Phoenix CONTACT 15

Further information on the products presented here and on the world of solutions from Phoenix Contact can be found at www.phoenixcontact.

9 Further information on the products presented here and on the world of solutions from Phoenix Contact can be found at Modular Terminal Blocks CLIPLINE 1 Marking Systems, Tools, and Mounting Material CLIPLINE 2 Or contact us directly. Connection Technology for Field Devices and Field Cabling PLUSCON Device Connection Technology and Electronic Housings COMBICON PHOENIX CONTACT GmbH & Co. KG Blomberg, Germany Phone: +49 (0) Fax: +49 (0) Automation Components and Systems AUTOMATION Power and Signal Quality TRABTECH Signal Converters, Switching Devices, Power Supply Units INTERFACE MNR / Printed in Germany Phoenix Contact 2011

Trend-setting solutions for device connection

Trend-setting solutions for device connection Groundbreaking connection technology for signals, data, and power Plug-in connectors and PCB terminal blocks rank among the key elements in device manufacturing.