INDUSTRIAL STARTERS ADVANCED SOLUTIONS FOR INDUSTRIAL APPLICATIONS

Transcription

1 INDUSTRIAL STARTERS ADVANCED SOLUTIONS FOR INDUSTRIAL APPLICATIONS FRANKLIN-CONTROLS.CO

2 CONTENTS Starters Industrial Start/Stop (ISS) with T Smartstart 6 Industrial Start/Stop (ISS) Starter 11 Explosion Proof Starter (IXP) 20 Intelligent otor Soft-Starter (IS-RV) 25 Industrial Soft-Starter (ISS-RV) 30 Part Winding, Wye-Delta and 2-Speed otors (CS) 33 Advanced Duplex Controller (APX) 38 Duplex Alternating Controller (DPX) 40 Enclosed anual otor Starter 42 High Value Enclosed Starter 44 Enclosed Reversing Starter 46 2

3 SmartstartT TECHNOLOGY T What is Smartstart? The patented Smartstart control module is an integrated, seamless solution that incorporates operator control, superior motor protection, and automation system compatibility in a rugged, compact unit. It offers a wide range overload and an extensive array of automation and control features that vary between models. Some of these features include Fireman s override, damper or valve control, Status (proof of flow), fault and shutdown, and more. The Smartstart module also accepts an incoming voltage range from VAC. This is true plug and play: no changing transformers, no messing with terminal blocks. T How does Smartstart work? Smartstart takes an active role in protecting your motor by measuring the motor inrush current and using it to gauge a safe operating range for your motor. In this way it intelligently detects if your motor overload isn t set correctly, protects against locked rotor, cycle fault, stall conditions, and more. The unique functionality of Smartstart saves time, labor, and stocking units. It also provides superior motor protection. This is why some of the top manufacturers in America trust Smartstart to protect and control their motors. T Smartstart Control odule integrates wide range overload, up to 600VAC voltage input, keypad, and automation I/O

4 T SART START FEATURES INCREASED RELIABILITY AND REDUCED INSTALLATION COSTS SmartstartT T Smart - Start safely. Smartstart patented technology predicts a safe operating range for your motor. T Intelligent - With Smartstart enabled, if the starter isn t in range, it alarms and trips notifying you before damage occurs Smartstart 1-40A Electronic Protection Superior motor protection, significant inventory reduction, eliminates call backs due to mis-sizing 2. Direct VAC Connection Significant inventory reduction 3. Integrated Keypad with Remote Ease of operation, eliminates costly pilot devices 4. Automation Compatible. Dry inputs: Remote run, two external pilot devices, limit switch input (receives signal from actuator) Wet inputs (12-250VAC): Remote run, shutdown Relay output: Fault, proof of flow (detects loss of load) 24VDC output: Powers actuator Increases reliability, reduces installation costs, eliminates interposing relays 5. Power Failure Reset Options Select how the ISS will react after a power failure Power Fail odes: Restart last mode, no delay (default) Restart with 10 second delay Restart Off - LED flashes last mode otor Inrush 6-10x FLA Locked Rotor Trip Stall Trip Active - T Smartstart detects harmful extended starting conditions with maximum time to start. onitors motor inrush current conditions and trips if the motor doesn t start within 10 seconds (class 10 overload; regardless of FLA setting). Ingenious - Active current monitoring provides superior protection against locked rotor and stall conditions, tripping faster than a standard inverse trip curve, regardless of the FLA setting! Thoughtful - Blackbox recording feature retains critical information on last ten faults. Current (amps) FLA Locked Rotor Current Typical otor Stall Current Start Time (seconds) Standard Start Curve ax Time to Start Trip otor Never Reaches FLA Standard otor Starting Current 4

5 REDUCE INVENTORY ONE STARTER. ONE PART NUBER. ONE SOLUTION. OR The ISS with T Smartstart is an all-inclusive starter that reduces inventory and clears room on the shelf by eliminating the need to purchase loose components

6 ISS with T Smartstart INDUSTRIAL START/STOP WITH SARTSTART OTOR PROTECTION 3Ø, 200~600VAC, 1 40A, AUTOATION SYSTE READY Designed for ease of integration with automation systems Comprehensive inputs/outputs for building management systems Reduces installation costs Increased energy savings High reliability T Smartstart (patent pending) for superior motor protection Electronic protection including locked rotor, cycle fault and maximum time to start (due to mis-sized motor or overload) FLA out of calibration indication--ensures installer sets overload correctly based on calculated motor size Advanced control inputs eliminate interposing relays Three dry inputs for remote and two external pilot devices* Two wet inputs (12-250VAC) for remote start and shutdown command Fault logging retains critical information Last 10 start conditions, including FLA setting, max inrush, run current, time to start, and safety start mode. Factory retrievable Universal application Wide-range electronic overload eliminates call backs due to mis-sized heaters Accepts up to 600V UL Type 1, 4, and 3R enclosures Lockable enclosure 3R features lockable keypad cover Start/Stop/Remote keypad with LED status indicators Intuitive operation and control with start (manual run), Stop, and Remote run modes Type 4 enclosed starters feature a 3 position switch for Start/Stop/Remote, and a Run Pilot Light NEA Sized Combination versions include disconnect otor circuit protection disconnect provides short circuit protection High interrupting ratings for maximum electrical system compatibility No fuses required Lockable handle for safety *dry inputs for external pilot devices not available with Type 4 enclosures 6

7 Specifications Starter Type ISS - Industrial Start/Stop with SmartStart Across the line or Full Voltage Non-Reversing NEA 1, 3R, OR 4 enclosed Voltage range: 3Ø, VAC Amperage range: 1-40A User Interface Start/Stop/Remote keypad with mode LEDs (N1 & 3R), Start/Stop/Remote switch & Run Pilot light (N4) Standard Control Operations V Remote Apply VAC/DC to energize Dry Remote N.O. Dry Contact Shutdown Apply VAC/DC to energize Inputs Limit Switch N.O. Dry Contact Internal Pilot Device N.O. Dry Contact (N1 & 3R only) External Pilot Device N.O. Dry Contact (N1 & 3R only) N.O. Relay Contact Ratings: Proof of flow current status 110VDC, 0.3A Resistive, 125VDC, 0.5A GP 30VDC, 2.0A Resistive Outputs 120VAC 50/60Hz, 0.5A Resistive Starter Fault 125VAC 50/60Hz, 1.0A GP 240VAC 50/60Hz, 0.25A Resistive Damper/Actuator 24 VDC, 1A maximum Operational Power fail modes Restart last mode, no delay (default) Restart with 10 second delay Restart Off - LED flashes last mode Environmental Ambient Operating Temp -5 to 140 F (-20 to 60 C) Ambient Storage Temp -5 to 185 F (-20 to 85 C) Relative Humidity 5% to 95% non-condensing (Nema 1) otor Protection Adjustment / Description Default Setting Overload Current Setting Range 1-40A Per FLA Overload Trip Class Adjustable: Class 10 or 20, Trip current = 115% of FLA setting Class 10 Cycle Fault Trip if cycle rate exceeds 20 starts/minute Always On Stall Trips within 0.5 seconds (disabled during startup) Always On T Smartstart Protection Adjustment / Description Default Setting Current Phase Unbalance Trips within 3 25% current unbalance. *Trip threshold changes to 80% unbalance when switched to Off Locked Rotor Trips within 0.5 seconds Out of Calibration On/Off Trips after 10 seconds if the FLA dial setting is incorrect (set above calculated FLA range), ie. Start current is outside of an acceptable range (fla setting * 5 < inrush < fla setting * 14). On ax Time to Start Regardless of FLA or I 2 t curve, always trip at start if starting current is outside of an acceptable range (inrush / 5) and still decreasing after 10 seconds

8 8 UL TYPE 1 INDOOR ENCLOSURE STANDARD OTOR STARTER - 3 Phase, 200~600 VAC Three Phase HP 200V 230V 460V 600V Contactor NEA Size ISS Part Number ISS1-9/P ISS1-18/P ISS1-32/P P ISS1-40/P40 UL TYPE 3R OUTDOOR ENCLOSURE STANDARD OTOR STARTER - 3 Phase, 200~600 VAC Three Phase HP Contactor NEA Size ISS Part Number 200V 230V 460V 600V ISS3R-9/P ISS3R-18/P ISS3R-32/P P ISS3R-40/P-40 UL TYPE 4 INDOOR/OUTDOOR ENCLOSURE STANDARD OTOR STARTER - 3 Phase, 200~600 VAC Three Phase HP Contactor NEA Size ISS Part Number 200V 230V 460V 600V ISS4-9/P ISS4-18/P ISS4-32/P P ISS4-40/P40 *Consult factory for NEA 4X enclosure options UL TYPE 1 INDOOR ENCLOSURE COBINATION OTOR STARTER - 3 Phase, 200~600 VAC Three Phase HP Contactor NEA ISS Part Number 200V 230V 460V 600V Size 3/4 3/4 ISS1-9/P-G /2 1/ ISS1-9/P-G /4 3/ ISS1-9/P-G ISS1-9/P-G ISS1-9/P-G UL TYPE 3R OUTDOOR ENCLOSURE COBINATION OTOR STARTER - 3 Phase, 200~600 VAC Three Phase HP Contactor NEA Size ISS Part Number 200V 230V 460V 600V 3/4 3/4 ISS3R-9/P-G /2 1/ ISS3R-9/P-G /4 3/ ISS3R-9/P-G ISS3R-9/P-G ISS3R-9/P-G ISS3R-18/P-G13-40 UL TYPE 4 OUTDOOR ENCLOSURE COBINATION OTOR STARTER - 3 Phase, 200~600 VAC Three Phase HP 200V 230V 460V 600V 3/4 3/4 Contactor NEA Size ISS Part Number ISS4-9/P-G /2 1/ ISS4-9/P-G /4 3/4 2 3 ISS4-9/P-G ISS4-9/P-G ISS4-18/P-G ISS4-18/P-G ISS4-18/P-G ISS4-18/P-G ISS3R-18/P-G ISS3R-18/P-G ISS1-18/P-G ISS1-18/P-G ISS1-18/P-G ISS1-32/P-G ISS1-32/P-G ISS1-32/P-G P ISS1-40/P-G40-40 ISS3R-32/P-G ISS3R-32/P-G ISS3R-32/P-G P ISS3R-40/P-G40-40 ISS4-32/P-G ISS4-32/P-G ISS4-32/P-G P ISS4-40/P-G40-40

9 ISS (1/3R) WIRING SCHEATICS ISS(1/3R) CONTROL WIRING Remote Run Voltage Inputs Shut Down VAC/DC Input VAC/DC Input ISS STARTER POWER WIRING FLA (A) Overload Setting Relay Outputs Status Common Fault OL Keypad PCB Power Pilot Devices Dry Input Actuator Control Contactor Coil Start Remote Remote Run otor Limit Switch A1 A2 Normally Closed Input Normally Open Input Normally Open Input 24VDC, 1A Output Normally Open Input 24V Output to contactor coil CP (Optional) H1 H VAC Input L1 L2 L T1 T2 T3 AUX CONT TR H1 H4 3PH UL TYPE 1 DIENSIONS All dimensions are in inches 7 7/16 5 1/4 TG 15 TG 15 11/16 6 9/16 6 1/8 UL TYPE 3R DIENSIONS All dimensions are in inches 7 5/8 13 9/ /8 6 3/8 8 1/

10 ISS4 Wiring Schematics ISS4 CONTROL WIRING Remote Run Voltage Inputs Shut Down VAC/DC Input VAC/DC Input ISS STARTER POWER WIRING FLA (A) Overload Setting Relay Outputs Pilot Devices Dry Input Start Remote Remote Run Status Common Fault STOP START REOTE X X Normally Open Input CP (Optional) OL H1 H Keypad PCB Power Actuator Control Contactor Coil otor Limit Switch A1 A2 G Normally Open Input A+ A- 24V Output to contactor coil 24VDC, 1A Output VAC Input L1 L2 L T1 T2 T3 AUX CONT TR H1 H4 3PH UL Type 4 Dimensions All dimensions are in inches Non-combination* 10 7/16 7 TG. 12 5/16 11 TG. Combination* 6 11/16 7 5/8 6 11/16 8 3/8 *Consult factory for NEA 4X enclosure options *Combination dimensions are the same as noncombination dimensions except for the depth (shown above, 8 5/8 ). 10

11 ISS Industrial Start/Stop 1Ø & 3Ø, 115~600VAC, NEA SIZE 2&3 WITH ELECTRONIC OVERLOAD 1Ø & 3Ø, 115~600VAC, NEA SIZE 2-7 WITH THERAL OVERLOAD START/STOP PUSHBUTTONS OR HOA CONTROL SUPERIOR OTOR PROTECTION PROVEN RELIABILITY FOR DEANDING INDUSTRIAL APPLICATIONS Everything You Need is Standard Factory installed pilot devices on door, wired and ready to use Solid-state electronic overload relay (Up to NEA Size 3) Lockable cover prevents tampering (Type 1 enclosure) Quality Construction UL 508A Listed NEA rated contactors 5-Year contactor warranty Superior otor Overload Protection Phase loss and phase imbalance protection Thermal models are ambient compensated -5º to 40ºC (23º to 104ºF) anual Reset Combination Versions Include Disconnect otor Circuit Protector disconnect provides short circuit protection High interrupting ratings for maximum electrical system compatibility No fuses or breakers required Lockable through the door handle for safety Easy Installation Flexible sizing makes ordering easy UL Type 1 enclosure includes top and bottom knock-outs ount more starters in less space with our slim line case High reliability: Up to 2.5 million contactor electrical cycles at full rated current Our lockable disconnect provides superior protection without costly fuses. Wide range electronic overload eliminates sizing call backs

12 START/STOP PUSHBUTTONS Simple, local, manual control Compact, economical design Terminal blocks for remote operator station Clearly labeled, rugged pushbuttons HAND-OFF-AUTO SWITCH Selectable manual or remote control Run light clearly indicates starter status Terminal blocks included for quick and easy wiring Auxiliary contacts for versatile integration Specifications Starter Type ISS - Industrial Start/Stop with Electronic Overload Across the line or Full Voltage Non-Reversing, Standard or Combination UL Type 1, 3R, or 4/12 Range: NEA size 2 and 3 enclosed User Interface Start/Stop Pushbuttons or Hand/Off/Auto [HOA] Switch Standard Control Operations Start/Stop 3-Wire Terminal Block Provision for remote Start/Stop N.O. dry contact. When closed, the starter will be HOA - Auto-run input commanded to run when in auto mode. echanical Enclosure types UL Type 1, 3R or 4/12 Environmental Ambient Operating Temp -5 to 140 F (-20 to 60 C) Ambient Storage Temp -5 to 185 F (-20 to 85 C) Relative Humidity 5% to 95% non-condensing (NEA 1) otor Protection Adjustment/Description Overload Type Electronic; I 2 t Thermal Trip Curve Trip Class 1-30 Reset anual Phase Unbalanced Trip within 3 70% unbalance Phase Loss Trip within 3 seconds Stall Trip within 3 170% FLA Specifications Starter Type ISS - Industrial Starter with Thermal Overload Across the line or Full Voltage Non-Reversing, Standard or Combination UL Type 1, 3R, or 4/12 Range: NEA size 2 7 User Interface Start / Stop Pushbuttons or Hand/Off/Auto [HOA] Switch Standard Control Operations Start/Stop 3-Wire Terminal block provision for remote Start/Stop N.O. dry contact. When closed, the starter will be HOA - Auto-run input commanded to run when in auto mode. echanical Enclosure types UL Type 1, 3R or 4/12 Environmental Ambient Compensated Operating Temp 23 to 104 F (-5 to 40 C) Ambient Storage Temp -5 to 185 F (-20 to 85 C) Relative Humidity 5% to 95% non-condensing (NEA 1) otor Protection Adjustment/Description Overload Type Thermal bi-metallic Trip Class Class 10 Reset anual Phase Loss Differential overload protection 12

13 Ordering and Sizing Information ISS Electronic Overload Start/Stop pushbuttons or HOA switch Enclosure types for all environments Provisions for remote operator station Combination version features motor circuit protector to provide short circuit protection Wide range class 1-30 electronic overload prevents ordering confusion and call backs due to mis-sized heaters OPTIONS Part Number ISS-ERST ISS-TBC ISS-RPL ISS-1PH Description Front ounted Reset Pushbutton Terminal Control Only Run Pilot Light Wiring for Single Phase otor * For 600V part numbers please contact our factory at For NEA 4X and explosion proof enclosures please contact our factory at STANDARD AGNETIC STARTERS WITH START/STOP PUSHBUTTONS 50-80A - Electronic Overload Single Phase Horsepower Three Phase 115V 230V 200V 230V 460V 600V* NEA Size UL Type 1 UL Type 3R UL Type 4/ ISS1-50/J-80 ISS3R-50/J-80 ISS12-50/J ISS3R-85/J-80 ISS12-85/J-80 *600V HP ratings are for reference only. Please consult factory for part number *Single Phase wiring requires adding option ISS-1PH COBINATION AGNETIC STARTERS WITH START/STOP PUSHBUTTONS 50-80A - Electronic Overload Single Phase Horsepower Three Phase NEA Size UL Type 1/3R UL Type 1/4/12 115V 230V 200V 230V 460V 600V* ISS3R-50/J-G40-40 ISS12-50/J-G ISS3R-50/J-G50-80 ISS12-50/J-G ISS3R-85/J-G65-80 ISS12-85/J-G ISS3R-85/J-G75-80 ISS12-85/J-G ISS3R-85/J-G90-80 ISS12-85/J-G90-80 STANDARD AGNETIC STARTERS WITH HOA SWITCH AND RUN PILOT LIGHT 50-80A - Electronic Overload Single Phase Horsepower Three Phase 115V 230V 200V 230V 460V 600V* NEA Size UL Type 1 UL Type 3R UL Type 4/ ISS1-50/J-80H ISS3R-50/J-80H ISS12-50/J-80H ISS3R-85/J-80H ISS12-85/J-80H COBINATION AGNETIC STARTERS WITH HOA SWITCH AND RUN PILOT LIGHT 50-80A - Electronic Overload Single Phase Horsepower Three Phase 115V 230V 200V 230V 460V 600V* NEA Size UL Type 1 UL Type 3R UL Type 4/ ISS3R-50/J-G40-40H ISS12-50/J-G40-40H ISS3R-50/J-G50-80H ISS12-50/J-G50-80H ISS3R-85/J-G65-80H ISS12-85/J-G65-80H ISS3R-85/J-G75-80H ISS12-85/J-G75-80H ISS3R-85/J-G90-80H ISS12-85/J-G90-80H *Consult factory for NEA 4X enclosure options *For Starters above 80A, consult factory

14 ISS Thermal Overload Start/Stop pushbuttons or H-O-A switch Enclosure types for all environments Provision for remote operator station Combination version features CP disconnect to provide short circuit protection Thermal overload offers differential phase failure protection, ambient compensation & manual/automatic reset OPTIONS Part Number Description ISS-RST Front ounted Reset Pushbutton ISS-TBC Terminal Control Only ISS-RPL Run Pilot Light ISS-1PH** Wiring for Single Phase otor *For 600V part numbers please our factory at **For Single Phase applications, option ISS-1PH must be selected For NEA 4X please contact our factory at STANDARD AGNETIC STARTERS WITH START/STOP PUSHBUTTONS 50-80A - Thermal Overload Single Phase** COBINATION AGNETIC STARTERS WITH START/STOP PUSHBUTTONS 50-80A - Thermal Overload Single Phase* Horsepower Horsepower Three Phase 115V 230V 200V 230V 460V 600V* Three Phase 115V 230V 200V 230V 460V 600V* NEA Size NEA Size UL Type 1 UL Type 3R UL Type 4/ ISS1-50/K-50 ISS3R-50/K-50 ISS12-50/K ISS3R-85/K-65 ISS12-85/K ISS3R-85/K-75 ISS12-85/K ISS3R-85/K-85 ISS12-85/K-85 UL Type 1 UL Type 3R UL Type 4/ ISS1-50/K-G-40 ISS3R-50/K-G-40 ISS12-50/K-G ISS1-50/K-G-50 ISS3R-50/K-G-50 ISS12-50/K-G ISS3R-85/K-G-65 ISS12-85/K-G ISS3R-85/K-G-75 ISS12-85/K-G ISS3R-85/K-G-90 ISS12-85/K-G-90 STANDARD AGNETIC STARTERS WITH HOA SWITCH AND RUN PILOT LIGHT 50-80A - Thermal Overload Single Phase* Horsepower Three Phase 115V 230V 200V 230V 460V 600V* NEA Size UL Type 1 UL Type 3R UL Type 4/ ISS1-50/K-50H ISS3R-50/K-50H ISS12-50/K-50H ISS3R-85/K-65H ISS12-85/K-65H ISS3R-85/K-75H ISS12-85/K-75H ISS3R-85/K-85H ISS12-85/K-85H 14 COBINATION AGNETIC STARTERS WITH HOA SWITCH AND RUN PILOT LIGHT 50-80A - Electronic Overload Single Phase* Horsepower Three Phase 115V 230V 200V 230V 460V 600V* NEA Size UL Type 1 UL Type 3R UL Type 4/ ISS1-50/K-G-40H ISS3R-50/K-G-40H ISS12-50/K-G-40H ISS1-50/K-G-50H ISS3R-50/K-G-50H ISS12-50/K-G-50H ISS3R-85/K-G-65H ISS12-85/K-G-65H ISS3R-85/K-G-75H ISS12-85/K-G-75H ISS3R-85/K-G-90H ISS12-85/K-G-90H *Consult factory for NEA 4X enclosure options and for starters above 80A

15 ISS High Horsepower STANDARD AGNETIC STARTERS 100~400A - Thermal Overload Horsepower Three Phase 200V 230V 460V 600V* NEA Size UL Type 4/ ISS12-130/K ISS12-150/K ISS12-225/K ISS12-330/K ISS12-400/K-400 COBINATION AGNETIC STARTERS 100~400A - Thermal Overload Horsepower Three Phase 200V 230V 460V 600V* NEA Size UL Type 4/12 with Start/Stop Pushbuttons UL Type 4/12 with HOA Switch ISS12-130/K-G ISS12-130/K-G H ISS12-150/K-G ISS12-150/K-G H ISS12-225/K-G ISS12-225/K-G H ISS12-300/K-G ISS12-300/K-G H * For 575V part numbers please consult factory. *Consult factory for NEA 4X enclosure options UL Type 1 Dimensions All dimensions are in inches TG Enclosure Frame Size 1 A B C Weight* ISS1-50 STANDARD lbs. * All weights are approximate All dimensions are in inches Consult factory for dimensions on ISS over 85A 15 TG

16 UL Type 3R Dimensions All dimensions are in inches B C Enclosure Frame Size 1 A B C Weight* ISS3R-50/J ~ ISS3R-85/J STANDARD lbs. Enclosure Frame Size 2 A B C Weight A ISS3R-50/J COBINATION lbs. Enclosure Frame Size 3 A B C Weight ISS3R-85/J COBINATION lbs. * All weights are approximate All dimensions are in inches * Consult factory for dimensions on ISS over 85 amps. UL Type 4/12 Dimensions All dimensions are in inches B C Enclosure Frame Size 2 A B C Weight ISS12-50/J STANDARD lbs. Enclosure Frame Size 3 A B C Weight A ISS12-85/J STANDARDS lbs. Enclosure Frame Size 4 A B C Weight ISS12-50/K COBINATION lbs. Enclosure Frame Size 4 A B C Weight ISS12-50/J ~ ISS12-85/J COBINATION lbs. * All weights are approximate All dimensions are in inches * Consult factory for dimensions on ISS over 85 amps. 16 *Consult factory for NEA 4X enclosure options

17 ISS Schematics Hand-Off-Auto Electronic Overload Start/Stop Pushbuttons Electronic Overload H1 H4 H1 H4 TRANSFORER PRIARY CIRCUIT BREAKER SIZING VA V 208/ VA N/A N/A 100VA 2A 1A 4 208V 5 240V 6 480V TRANSFORER PRIARY CIRCUIT BREAKER SIZING VA V 208/ VA N/A N/A 100VA 2A 1A 4 208V 5 240V 6 480V CPT CPT 120V 2 STOP 1 H2 * A2 N EOL A1 120V 2 STOP 1 H2 * A2 N EOL A EOL G (optional) A2 A EOL G (optional) A2 A1 1 START JP1 3 REOVE JUPER JP1 WHEN USING REOTE START-STOP STATION 1 START JP1 3 REOVE JUPER JP1 WHEN USING REOTE START-STOP STATION START 3 4 STOP START 3 4 STOP 2 1 CUSTOER REOTE START-STOP STATION 2 1 CUSTOER REOTE START-STOP STATION L1 L2 L1 L2 L3 L1 L2 L1 L2 L3 CP (Optional) CP (Optional) CP (Optional) CP (Optional) H1 H4 H1 H4 H1 H4 H1 H4 AUX CONT EOL AUX CONT EOL AUX CONT EOL AUX CONT EOL T1 T3 T1 T2 T3 T1 T3 T1 T2 T3 TR TR TR TR 1-PHASE 3-PHASE 1-PHASE 3-PHASE SCH-ISS/EOL-V

18 Hand Off Auto Thermal Overload COBINATION Hand Off Auto Thermal Overload STANDARD (NON-COBO) H1 H4 H1 H4 TRANSFORER PRIARY CIRCUIT BREAKER SIZING VA V 208/ VA N/A N/A 100VA 2A 1A 120V H0 * CPT 3 208V 4 240V 480V N 5 TRANSFORER PRIARY CIRCUIT BREAKER SIZING VA V 208/ VA N/A N/A 100VA 2A 1A 120V H0 * CPT 3 208V 4 240V N 5 480V O H X00 A CP A2 G A1 O H X00 A OL A2 G A1 00X 1 START 2 00X 1 START 2 L1 L2 L1 L2 L3 L1 L2 L1 L2 L3 CP CP H1 H4 H1 H4 H1 H4 H1 H4 AUX CONT AUX CONT AUX CONT T1 T3 AUX CONT T1 T2 T3 OL OL T1 T3 T1 T2 T3 TR TR TR TR SINGLE PHASE THREE PHASE SINGLE PHASE THREE PHASE 18

19 Start/Stop Pushbuttons Thermal Overload COBINATION Start/Stop Pushbuttons Thermal Overload STANDARD (NON-COBO) H1 H4 H1 H4 TRANSFORER PRIARY CIRCUIT BREAKER SIZING VA V 208/ VA N/A N/A 100VA 2A 1A 120V 2 STOP 1 H2 * CPT 4 208V 5 240V 480V N 6 TRANSFORER PRIARY CIRCUIT BREAKER SIZING VA V 208/ VA N/A N/A 100VA 2A 1A 120V 2 STOP 1 H2 * CPT V 240V 480V N (optional) (optional) G START JP1 3 CP A2 G A1 REOVE JUPER JP1 WHEN USING REOTE START-STOP STATION START JP OL 96 A2 A1 REOVE JUPER JP1 WHEN USING REOTE START-STOP STATION START 3 4 STOP 2 1 CUSTOER REOTE START-STOP STATION START 3 4 STOP 2 1 CUSTOER REOTE START-STOP STATION L1 L2 L1 L2 L3 L1 L2 L1 L2 L3 H1 H4 H1 H4 CP CP AUX CONT H1 T1 H4 T3 AUX CONT H1 H4 T1 T2 T3 AUX CONT T1 TR T3 OL AUX CONT T1 T2 TR T3 OL TR SINGLE PHASE TR THREE PHASE NON COB. 1-PHASE NON COB. 3-PHASE SCH-ISS/TOL/S-V1 SCH-ISS/TOL/C-V

20 I P Explosion Proof Starter 1Ø & 3Ø, 115~600VAC, 1 75HP START/STOP AND RESET PUSHBUTTONS ELECTRONIC OTOR PROTECTION Tough Starters for Tough Environments Ready to Install, Completely Wired and Assembled Door mounted Start, Stop & Reset pushbuttons/pc Enclosure door features durable NEA 4 gasket All starters include pre-drilled conduit holes Fast turn around time* 5-Year contactor warranty Flexible Control Power Transformer (CPT) ulti-tap CPT input accepts all common motor voltages Integrated secondary protection no fuses required Standard 120VAC secondary control Wide Range Class 1-30 Electronic Overload Prevents ordering confusion and eliminates call backs due to mis-sized heaters Advanced protective features including phase loss, phase imbalance, stall protection & manual reset Wide range electronic overload eliminates sizing call backs. Combination Versions Include Disconnect otor circuit protection disconnect provides short circuit protection High interrupting ratings for maximum electrical system compatibility No fuses required save time and money Lockable cast aluminum breaker handle for safety High quality components complete a UL listed starter package. 20 Lockable cast aluminum disconnect handle is safe and secure. Customize to eet Your Application* 2 or 3 position selector switches Long life LED pilot lights Additional conduit entries Emergency Stop pushbutton Installed Breather & Drain *6-8 week lead time on non-standard enclosure/non-standard parts

21 Specifications Starter Type IXP - Explosion Proof Starter Across the line or Full Voltage Non-Reversing NEA 7 Enclosure User Interface Start/Stop Pushbuttons OR Hand/Off/Auto echanical Enclosure Type NEA 7 Environmental Ambient Operating Temp -5 to 140 F (-20 to 60 C) Ambient Storage Temp -5 to 185 F (-20 to 85 C) Relative Humidity 5% to 95% non-condensing (NEA 1) otor Protection Adjustment/Description Overload Type Electronic; I 2 t Thermal Trip Curve Current Setting Range A, 1-5A, A, 8-40A, 16-80A Trip Class Class 1-30 Reset anual Phase Unbalanced Trip within 3 70% unbalance Phase Loss Trip within 3 seconds Stall Condition Trip within 3 170% FLA Ordering and Sizing Information NEA 7 EXPLOSION PROOF ENCLOSURE COBINATION AGNETIC STARTERS - Electronic Overload HP Three Phase 200V 230V 460V 600V* 3/4 3/4 NEA SIZE IXP w/ Start/Stop IXP7-9/J-G1.6-5 IXP w/ HOA IXP7-9/J-G1.6-5H 1/2 1/ IXP7-9/J-G2.5-5 IXP7-9/J-G2.5-5H 3/4 3/ IXP7-9/J-G4-5 IXP7-9/J-G4-5H IXP7-9/J-G6-5 IXP7-9/J-G6-5H IXP7-9/J-G8-22 IXP7-9/J-G8-22H IXP7-18/J-G10-22 IXP7-18/J-G10-22H IXP7-18/J-G13-22 IXP7-18/J-G13-22H IXP7-18/J-G17-22 IXP7-18/J-G17-22H IXP7-32/J-G22-40 IXP7-32/J-G22-40H IXP7-32/J-G26-40 IXP7-32/J-G26-40H IXP7-32/J-G32-40 IXP7-32/J-G32-40H IXP7-50/J-G40-80 IXP7-50/J-G40-80H IXP7-50/J-G50-80 IXP7-50/J-G50-80H IXP7-85/J-G63-80 IXP7-85/J-G63-80H IXP7-85/J-G75-80 IXP7-85/J-G75-80H IXP7-85/J-G90-80 IXP7-85/J-G90-80H *6-8 week lead time on non-standard enclosure/non-standard parts

22 NEA 7 EXPLOSION PROOF ENCLOSURE STANDARD AGNETIC STARTERS - Electronic Overload HP Three Phase 200V 230V 460V 600V* NEA SIZE IXP Part Number IXP w/ HOA IXP7-9/J-5 IXP7-9/J-5H IXP7-18/J-22 IXP7-18/J-22H IXP7-32/J-40 IXP7-32/J-40H IXP7-50/J-80 IXP7-50/J-80H IXP7-85/J-80 IXP7-85/J-80H OPTIONS Part Number IXP-XHPP IXP-XHS1 IXP-XLS IXP-XDB IXP-XDB2 IXP-XLP Description E-Stop Red Pushbutton, 1N.C. 2-Position Selector Switch, 1N.O. & 1N.C. Pilot Light, 120VAC Breather & Drain Installed Bottom* Breather & Drain Installed* Push-To Test Light, 120VAC 1N.O. & 1N.C. IXP-NP Nameplate, Specify Text (1 x 4 inch) IXP-ENT Additional Conduit Entry* *6-8 week lead time on non-standard enclosure/non-standard parts Standard (no disconnect) Dimensions Part numbers: (IXP7-18/J-5) - (IXP7-85/J-80) TG TG

23 Combination (with disconnect) Dimensions Part Numbers: (IXP7-18/J-G1.6-5) - (IXP7-32/J-G32-40) 13 TG A TG Combination (with disconnect) Dimensions Part Numbers: (IXP7-50/J-G40-80) - (IXP7-85/J-G90-80) TG TG TG TG

24 Wiring Schematic Standard schematic shown, actual schematic may vary. *6-8 week lead time on non-standard enclosure/non-standard parts 24

25 IS-RV Intelligent otor Soft-Starter 3Ø, 200~460VAC, 2 250HP, ADVANCED ELECTRONIC OVERLOAD INTEGRATED CONTACTOR BYPASS The World s ost Intelligent Soft-Starter Integrated electronic motor protection Our most advanced motor protection Wide range class 5-30 electronic overload Advanced protective features include over/under voltage/power, phase loss/unbalance, stalled/locked rotor, cycle fault and UL 1053 ground fault Soft start features Adjustable current limit, initial voltage, start/stop time Coast to stop Torque boost SCR over-temperature detection Shorted SCR detection Across-the-line start for emergency situations Built-in power monitoring, fault logging and communications Last 15 fault types are recorded (overload, voltage/current loss/unbalance, etc.) Fault counter: stores how many times each fault type has occurred (Up to 255) Logs changes to parameter settings (e.g. overload, OV/UV) All power condition values are displayed Built-in RS-485 for odbus RTU communication

26 Industrial grade construction Door mounted HOA switch UL/NEA Type 3R outdoor rating (4, 4X Available) ulti-tap transformer accommodates common voltages; no fuses required 120V control power for field devices (optional 24V) NEA rated contactor, 2.5 illion electrical cycles at full rated current Programmable control options Auto-restart Backspin delay On/Off delay settings inimum run time based on last input V auto run input terminal for remote start/stop Dry contact input terminal for remote start/stop Analog input for (selectable) 0-10V, 4-20mA, 10k Thermistor, viewable as a odbus point Optional circuit breaker disconnect. UL 489 circuit breaker provides branch and short circuit protection No fuses required Lockable handle for safety < < < The internal keypad and LCD make the IS intuitive and versatile. Parameters are easily changed and faults are clearly displayed. Standard control features include a V auto run input, shutdown terminal for applications such as a low level float switch, and more. Our multi-tap power transformer accepts inputs of: 200V, 230V, 460V 26

27 Ordering and Sizing Information UL/NEA TYPE 3R OUTDOOR ENCLOSURE COBINATION INTELLIGENT OTOR SOFT STARTER - 3-Phase, VAC ax. 3-PHASE HP (UL) / ax. Amps 200 V V 3-Phase SFA Contactor 200V 230V 460V Range** (A) NEA Size HP Amps HP Amps HP Amps IS-RV Part Number 6~ IS3R-RV-S1/J-G15 8~ IS3R-RV-S1/J-G ~ IS3R-RV-S1/J-G30 16~ IS3R-RV-S1/J-G40 20~ IS3R-RV-S1P/J-G50 1P 24~ IS3R-RV-S1P/J-G60 32~ IS3R-RV-S2/J-G80 40~ IS3R-RV-S3/J-G ~ IS3R-RV-S3/J-G125 60~ P IS3R-RV-S3P/J-G150 80~ IS3R-RV-S4/J-G ~DPV* IS3R-RV-S4/J-G ~ IS3R-RV-S5/J-G ~ IS3R-RV-S5/J-G ~ IS3R-RV-S5/J-G ~ IS3R-RV-S5/J-G ~ IS3R-RV-S5/J-G600 UL/NEA TYPE 3R OUTDOOR ENCLOSURE STANDARD INTELLIGENT OTOR SOFT STARTER - 3-Phase, VAC ax. 3-PHASE HP (UL) / ax. Amps 200 V V 3-Phase SFA 200V 230V 460V Contactor Range** (A) NEA Size HP Amps HP Amps HP Amps IS-RV Part Number 1~ IS3R-RV-S2/J-50 1~ IS3R-RV-S3P/J-85 50~DPV* IS3R-RV-S4/J ~ IS3R-RV-S5/J ~ IS3R-RV-S5/J ~ IS3R-RV-S5/J ~ IS3R-RV-S5/J-330 Dimensions *All measurements in inches IS-RV (Combination) Starter Size H W D S1 ~ S3P S S5/J-G200 ~ S5/J-G400 S5/J-G500 ~ S5/J-G W H IS-RV Options Options IS-SRG240 IS-SRG480 IS-SRG600 IS-RPL IS-FPL IS-SPB IS-STSP Surge Suppressor, 200/230 V Surge Suppressor, 460 V Surge Suppressor, 600 V Run Pilot Light, Green Fault Pilot Light, Red Start Push-Button Control Start/Stop Push-Button Control (In Lieu of Hand/Off/Auto Switch) IS VAC Control Circuit (In Lieu of 120 VAC Control Circuit) IS-RV (Standard) Starter Size H W D S2 ~ S3P S S D

28 IS-RV Wiring Diagram IPS-RV PCB1 IPS-RV PCB2 CAT 5 Input Dry Inputs Relay Outputs Voltage Inputs Common D Hand D2 Auto D1 Status O2 Common O Fault O1 V4 Auto Run V3 V2 Shut Down V1 See Table VAC/DC Input Analog Input Dry Inputs RS-485 A- A+ D4 D3 D S - + CAT-5 A1 A2 JDS- DO NOT REOVE GATE DRIVE PCB CPT 120V 208V 240V 480V To V3/V4 Auto Run N V4 V3 H2 *See Notes 2 & 3 JAR VAC/DC Auto Run Input Auto Run Temp Sensor CAT-5 S1 S2 H1 H4 TRANSFORER PRIARY CIRCUIT BREAKER SIZING VA V 200/ VA N/A N/A 100VA 2A 1A L1 L2 L3 GND TABLE 1 CCB (Optional) T1 T2 T3 HOA SWITCH Common OFF H A H1 H4 Hand X X OL A B C CAT 5 Output Auto X HOA SWITCH / START OFF H A Common X L3 L2 L1 SOFT STARTER T3 T2 T1 L1 T1 L2 T2 L3 T Hand Auto X START START / STOP Common STOP T1 T2 T3 Hand START Auto 3PH NOTES: 1. DASHED LINES INDICATE FIELD WIRING 2. WHEN JUPER JAR IS PRESENT, TERINALS V3 & H2 ACT AS CONNECTIONS FOR A NORALLY OPEN, DRY CONTACT, AUTO RUN INPUT. 3. REOVE JUPER JAR TO USE V3 & V4 TERINALS AS A VOLTAGE, AUTO RUN INPUT. APPLY 12~120VAC/DC TO ENERGIZE 28

29 Specifications Starter Type IS-RV - Intelligent otor Soft-Starter Standard or Combination - Service Rated UL /NEA Type 3R Enclosed User Interface Keypad with display screen Hand-Off-Auto Switch Standard Control Operations Voltage Auto Dry Contact Auto Inputs Outputs Operational Shutdown RS-485 Analog Status Relay Fault Relay Overload Type Power Fail On/Off Delay Fault Reset Starts Internal Door mounted Accepts VAC/DC. Applying voltage will send a run command to the starter when in Auto mode. Normally Open dry contact. When closed, the starter will be commanded to run when in Auto mode. Accepts VAC/DC. Applying voltage will open the contactor and the starter will not accept a run command Hand/Off/Auto LEDs will flash odbus RTU slave Selectable: 0-10V, 4-20mA, 10k Thermistor, viewable as a odbus point Normally Open relay contact, 125VAC, 24VAC Normally Open relay contact, 125VAC, 24VAC Electronic, I2t trip curve Restart in last mode (Hand/Off/Auto) with no delay (default) Restart in Off mode Restart in Off mode if power failure lasts longer than 2 seconds. Restart in last mode if power failure is less than 2 seconds. On/Off, Adjustable: seconds Adjustable: anual or Automatic (default differs per motor protection feature) Environmental Ambient Operating Temp -5 to 140 F (-20 to 60 C) Ambient Storage Temp -5 to 185 F (-20 to 85 C) Relative Humidity 5% to 95% non-condensing (NEA 1) 6/hour, 20 seconds max. start 400% FLA, 30 seconds max. start 300% FLA otor Protection Adjustment/Description Default Setting Overload Current Setting Range Differs per model Per Amps Overload Trip Class Adjustable: Overload Service Factor Adjustable: Over Power On/Off, Adjustable: % of measured electrical input On / 120% Over / Under Voltage On/Off, Adjustable: +5-25% over/under the nominal voltage setting On / 10% Voltage Phase Unbalance On/Off, Adjustable: 1-20% voltage phase deviation On / 3% Voltage Phase Loss Always On, Adjustable: 1-50% voltage phase deviation On Voltage Phase Sequence Reversal On/Off, Trips within 0.1 seconds upon voltage phase reversal detection On Ground Fault (UL 1053 Certified) On/Off, Adjustable: A On / 1A Cycle Fault On/Off, Adjustable: Trip if cycle rate exceeds 20 starts/minute On Warm Start Provision On/Off, Delays motor restart based on calculated motor temperature On Current Phase Unbalance On/Off, Adjustable: 1-50% current phase unbalance On / 5% Locked Rotor / Stall On/Off, Trips within 0.5 seconds On Shorted SCR Always On: Trips upon detection of a shorted SCR or no motor On Open SCR Always On: Trips if no current is detected during start-up or bypass On SCR Over-Temperature Always On: Trips if the SCR temperature reaches 125oC On Across-the-Line Start On/Off: Allows the user to start the motor across-the-line. (Turns soft starter into standard IPS) On

30 ISS-RV INDUSTRIAL SOFT-STARTER 3Ø, 200~600VAC, 2 75HP, ELECTRONIC OVERLOAD UNIVERSAL POWER SUPPLY, INTEGRATED CONTACTOR BYPASS Complete Protection, Automation Ready Advanced features and electronic motor protection Wide-Range, Class 10 electronic overload Current phase unbalance Stall/Locked rotor condition Cycle fault Universal power supply accepts VAC directly Voltage auto run input accepts VAC/DC Dry auto run input - normally open dry contact Status relay output (proof of flow) HOA keypad with LED s for mode indication (Hand/Off/Auto/Run/Fault) Industrial grade construction Door mounted HOA Keypad UL/NEA Type 3R outdoor rating (4, 4X Available) Full HP rated bypass contactor Optional circuit breaker disconnect UL 489 circuit breaker provides branch and short circuit protection No fuses required Lockable handle for safety Soft start features Adjustable current limit, initial voltage, start/stop time SCR over-temperature detection Shorted SCR detection Across-the-line start for emergency situations 30

31 Ordering and Sizing Information UL/NEA TYPE 3R OUTDOOR ENCLOSURE COBINATION INDUSTRIAL SOFT STARTER - 3-Phase, VAC Includes Service Entrance Circuit Breaker Disconnect ax. 3-PHASE HP (UL) / ax. Amps 200V - 460V 600V 3-Phase 3-Phase Contactor 200V 230V 460V 600V Range** (A) Range** (A) NEA Size ISS-RV Part Number HP Amps HP Amps HP Amps HP Amps ~8 6~8 ISS3R-RV-S1/J-G ~11 8~11 ISS3R-RV-S1/J-G ~17 11~17 ISS3R-RV-S1/J-G ~22 16~22 ISS3R-RV-S1/J-G ~28 20~28 ISS3R-RV-S1P/J-G50 1P ~32 24~32 ISS3R-RV-S1P/J-G ~45 32~45 2 ISS3R-RV-S2/J-G ~57 40~57 ISS3R-RV-S3/J-G ~71 50~71 ISS3R-RV-S3/J-G ~85 60~77 3P ISS3R-RV-S3P/J-G150 UL/NEA TYPE 3R OUTDOOR ENCLOSURE STANDARD INDUSTRIAL SOFT STARTER - 3-Phase, 200~600VAC ax. 3-PHASE HP (UL) / ax. Amps 200V 230V 460V 600V Contactor NEA Size ISS-RV Part Number HP Amps HP Amps HP Amps HP Amps ISS3R-RV-S1/J P ISS3R-RV-S1P/J ISS3R-RV-S2/J P ISS3R-RV-S3P/J ISS-RV Options Options ISS-SRG240 Surge Suppressor, 200/230V ISS-SRG480 Surge Suppressor, 460V ISS-SRG600 Surge Suppressor, 600V W H Dimensions *All measurements in inches ISS-RV (All) Starter Size H W D ISS3R-RV-S1 ~ ISS3R-RV-S2 ISS3R-RV-S3 ~ ISS3R-RV-S3P D

32 ISS-RV Wiring Diagram VAC Input ISS-RV CONTROL WIRING GATE DRIVE PCB L1 L2 L3 GND INITIAL VOLTAGE % CAT-5 CAT-5 CCB (Optional) T1 T2 T3 FLA (A) Overload Setting (Range varies per model) CURRENT LIIT START TIE % seconds Temp Sensor S1 S2 OL STOP TIE seconds H1 H4 Dry Input Voltage Input Auto Run Auto Run D2 D1 V2 V1 Normally Open Input VAC/DC Input L3 L2 L1 SOFT STARTER L1 L2 L Keypad PCB Power Relay Output Contactor Coil O2 O1 C+ C- A1 A2 Status 24V Output to contactor coil T3 T2 T1 T1 T1 T2 T2 T3 T H1 H4 NOTE: DASHED LINES INDICATE FIELD WIRING 3PH Specifications Starter Type ISS-RV - Industrial Soft-Starter Standard or Combination UL /NEA Type 3R User Interface Settings Adjustment Internal Hand-Off-Auto Door mounted keypad Standard Control Operations Inputs Voltage Auto Accepts VAC/DC. Applying voltage will send a run command to the starter when in Auto mode. Dry Contact Run Normally Open dry contact. When closed, the starter will be commanded to run when in Auto mode. Outputs Status Relay Normally Open relay contact, 125VAC, 24VAC Overload Type Electronic, I2t trip curve Operational Power Fail Restart in last mode (Hand/Off/Auto) with no delay (default) Fault Reset Adjustable: anual (default) or Automatic Starts 6/hour, 20 seconds max. start 400% FLA, 30 seconds max. start 300% FLA Environmental Surrounding Air Operating Temp -5 to 140 F (-20 to 60 C) Ambient Storage Temp -5 to 185 F (-20 to 85 C) Relative Humidity 5% to 95% non-condensing otor Protection Adjustment/Description Default Setting Overload Current Setting Range Differs per model Per Amps Overload Trip Class Cycle Fault Always On: Trip if cycle rate exceeds 20 starts/minute On Current Phase Unbalance Always On: Trips in the event of a current phase unbalance greater than 50% On Locked Rotor / Stall Always On: Trips within 0.5 seconds On Shorted SCR Always On: Trips upon detection of a shorted SCR or no motor On Open SCR Always On: Trips if no current is detected during start-up or bypass On SCR Over-Temperature Always On: Trips if the SCR temperature reaches 125oC On Across-the-Line Start On/Off: Allows the user to start the motor across-the-line Off 32

33 WINDING OTORS -WYE-DELTA OTORS CS-PART -2 SPEED OTORS 3Ø, 200~600VAC, 1 200HP HAND-OFF-AUTO AND LOW-OFF-HIGH SWITCHES ON THE DOOR POWER, ONITORING CAPABILITIES One Starter for Wye-delta, Part Winding, and 2 Speed otors. The CS is an advanced controller for part winding, wye-delta, 2 speed 2 winding, and 2 speed 1 winding reconnectible motors. Using our advanced SC platform, this patent-pending motor controller integrates timers, controls, overloads and everything necessary for a complete starter. Plus, power monitoring, motor protection and more make the CS unmatched in performance and features. Integrated Tru-power electronic motor protection Eliminates need for costly motor protection relays Underload detection using power (nuisance trip-free); automatic restart for well recovery mode Wide range class 5-30 electronic overload eliminates call backs due to mis-sized heaters Advanced protective features include over/under voltage, phase loss/unbalance, stalled/locked rotor, cycle fault and UL 1053 ground fault Built-in power monitoring and fault logging for easy troubleshooting Last 15 fault types are recorded (e.g. underpower, overload, voltage/current loss/imbalance, etc.) All power condition values are stored Internal keypad menu for easy operation All control and protective functions are easily programmable Industrial grade construction for long life Door mounted heavy-duty HOA switch Housed in an outdoor rated, gasketed, NEA 3R enclosure ulti-tap control power transformer with integrated secondary protection accommodates common motor voltages. No fuses required. Includes 120 VAC control power for field devices NEA/IEC rated magnetic contactors feature 2.5 million electrical cycles at full rated current Advanced programmable motor control Automatic fault reset Backspin delay - Prevents start-up while system is draining On and Off delay settings Well recovery mode (up to 48 hours) inimum run time based on last input V input for remote start/stop Dry contact input for remote start/stop Optional circuit breaker disconnect UL 489 circuit breaker provides branch and short circuit protection No fuses required saves time and money Lockable handle for safety Integrated controls Patent pending design: One overload with two overload set-points reduces cost and complexity SC power monitoring technology provides superior overload protection for all motor windings All settings are done from one easy to use plain English display and keypad

34 CS Wiring Diagram (Part Winding)* * The wiring diagram below depicts a part winding starter. For wiring diagrams for re-connectible, 2 speed and wye-delta starters, please consult factory. 34

35 Ordering and Sizing Information UL TYPE 4 (2 SPEED 1 WINDING RECONNECTIBLE AND WYE-DELTA OTORS) STANDARD AGNETIC H-O-A STARTERS - Electronic Overload HP Three Phase 200V 230V 460V 600V* NEA Size 2 Speed 1 Winding Reconnectable Part Number WYE-DELTA CS Part Number CS4-2R-S00/J-9 CS4-WD-S00/J CS4-2R-S0/J-18 CS4-WD-S0/J CS4-2R-S1/J-32 CS4-WD-S1/J CS4-2R-S2/J-50 CS4-WD-S2/J CS4-2R-S3/J-85 CS4-WD-S3/J-85 UL TYPE 3R AND 4 (2 SPEED 2 WINDING & PART WINDING OTORS) STANDARD AGNETIC H-O-A STARTERS - Electronic Overload HP Three Phase 200V 230V 460V 600V* NEA Size 2 Speed 2 Winding in Type 3R Enclosure 2 Speed 2 Winding in Type 4 Enclosure Part Winding CS Part Number CS3R-2S-S00/J-9 CS4-2S-S00/J-9 CS3R-PW-S00/J CS3R-2S-S0/J-18 CS4-2S-S0/J-18 CS3R-PW-S0/J CS3R-2S-S1/J-32 CS4-2S-S1/J-32 CS3R-PW-S1/J CS3R-2S-S2/J-50 CS4-2S-S2/J-50 CS3R-PW-S2/J CS3R-2S-S3/J-85 CS4-2S-S3/J-85 CS3R-PW-S3/J-85 UL TYPE 4 (2 SPEED 1 WINDING RECONNECTIBLE AND WYE-DELTA OTORS) COBINATION AGNETIC H-O-A STARTERS - Electronic Overload HP Three Phase 200V 230V 460V 600V* - - 3/4 3/4 NEA Size WYE-DELTA CS Part Number CS4-WD-S00/J-G1.6 2 Speed 1 Winding Reconnectable Part Number CS4-2R-S00/J-9 1/2 1/ CS4-WD-S00/J-G2.5 CS4-2R-S00/J /4 3/4 2 3 CS4-WD-S00/J-G4 CS4-2R-S00/J CS4-WD-S00/J-G8 CS4-2R-S00/J CS4-WD-S0/J-G8 CS4-2R-S0/J-G CS4-WD-S0/J-G10 CS4-2R-S0/J-G CS4-WD-S0/J-G13 CS4-2R-S0/J-G CS4-WD-S0/J-G17 CS4-2R-S0/J-G CS4-WD-S1/J-G22 CS4-2R-S1/J-G CS4-WD-S1/J-G26 CS4-2R-S1/J-G CS4-WD-S1/J-G32 CS4-2R-S1/J-G CS4-WD-S2/J-G40 CS4-2R-S2/J-G CS4-WD-S2/J-G50 CS4-2R-S2/J-G CS4-WD-S3/J-G63 CS4-2R-S3/J-G CS4-WD-S3/J-G75 CS4-2R-S3/J-G75 * For 600V part numbers please consult factory. ++ For starters over NEA Size 3 consult factory

36 Ordering and Sizing Information Continued UL TYPE 3R AND 4 (2 SPEED 2 WINDING & PART WINDING OTORS) COBINATION AGNETIC H-O-A STARTERS - Electronic Overload HP Three Phase 208V 230V 460V 600V* - - 3/4 3/4 NEA Size 2 Speed 2 Winding in Type 3R Enclosure 2 Speed 2 Winding in Type 4 Enclosure Part Winding CS Part Number CS3R-2S-S00/J-G1.6 CS4-2S-S00/J-G1.6 CS3R-PW-S00/J-G1.6 1/2 1/ CS3R-2S-S00/J-G2.5 CS4-2S-S00/J-G2.5 CS3R-PW-S00/J-G2.5 3/4 3/ CS3R-2S-S00/J-G4 CS4-2S-S00/J-G4 CS3R-PW-S00/J-G CS3R-2S-S00/J-G6 CS4-2S-S00/J-G6 CS3R-PW-S00/J-G CS3R-2S-S00/J-G8 CS4-2S-S00/J-G8 CS3R-PW-S00/J-G CS3R-2S-S0/J-G10 CS4-2S-S0/J-G10 CS3R-PW-S0/J-G CS3R-2S-S0/J-G13 CS4-2S-S0/J-G13 CS3R-PW-S0/J-G CS3R-2S-S0/J-G17 CS4-2S-S0/J-G17 CS3R-PW-S0/J-G CS3R-2S-S1/J-G22 CS4-2S-S1/J-G22 CS3R-PW-S1/J-G CS3R-2S-S1/J-G26 CS4-2S-S1/J-G26 CS3R-PW-S1/J-G CS3R-2S-S1/J-G32 CS4-2S-S1/J-G32 CS3R-PW-S1/J-G CS3R-2S-S2/J-G40 CS4-2S-S2/J-G40 CS3R-PW-S2/J-G CS3R-2S-S2/J-G50 CS4-2S-S2/J-G50 CS3R-PW-S2/J-G CS3R-2S-S3/J-G75 CS4-2S-S3/J-G75 CS3R-PW-S3/J-G CS3R-2S-S3/J-G90 CS4-2S-S3/J-G90 CS3R-PW-S3/J-G90 ULTI-CONTACTOR STARTER - 3-Phase, 50/60 Hz, 200~460 VAC NEA Type 3R Enclosed - Combination Starter Includes Service Entrance Circuit Breaker Disconnect HP Three Phase 200V 230V 460V NEA SIZE Part Winding CCB Part Number CS3R-PW-S1/J-G CS3R-PW-S1/J-G CS3R-PW-S1/J-G CS3R-PW-S2/J-G CS3R-PW-S2/J-G CS3R-PW-S2/J-G CS3R-PW-S2/J-G CS3R-PW-S2/J-G CS3R-PW-S3/J-G CS3R-PW-S3/J-G CS3R-PW-S3/J-G CS3R-PW-S3/J-G CS3R-PW-S4/J-G CS3R-PW-S4/J-G CS3R-PW-S4/J-G CS3R-PW-S5/J-G CS3R-PW-S5/J-G CS3R-PW-S5/J-G800 Dimensions *All measurements in inches W D H Starter Size H W D Size 1, Size Size 3, Size 3+, Size Size

37 Specification Starter Type ulti-contactor Starter Standard and Combination - Service Rated Available, Suitable for use as a Service Disconnect NEA Type 3R, 4 Enclosed User Interface Settings Adjustments Internal Hand-Off-Auto Door mounted 3-position switch Standard Control Operations Inputs Outputs Operational Voltage Auto Accepts VAC/DC. Applying voltage will send a run command to the starter when in Auto mode. Dry Contact Auto Normally Open dry contact. When closed, the starter will be commanded to run when in Auto mode. Shutdown Actuator Position Switch Status Relay Fault Relay Actuator Power Overload Type Power Fail odes Applying voltage will open the contactor and the starter will not accept a run command Hand/Off/Auto LEDs will flash. Normally Open dry contact. To be used in series with customer provided actuator contacts which disable the motor starter until the actuator is in position. (ie. The contactor will not close unless this contact is closed) Normally Open relay contact, 125VAC, 24VAC Normally Open relay contact, 125VAC, 24VAC 120VAC, 0.25A max. Electronic, I 2 t trip curve Restart in last mode (Hand/Off/Auto) with no delay (default) Restart in Off mode Restart in Off mode if power failure lasts longer than 2 seconds. Restart in last mode if power failure is less than 2 seconds. On/Off, Adjustable: seconds Adjustable: anual or Automatic (default differs per motor protection feature) On/Off Time Delay Fault Reset Environmental Ambient Operating Temp -5 to 140 F (-20 to 60 C) Ambient Storage Temp -5 to 185 F (-20 to 85 C) Relative Humidity 5% to 95% non-condensing otor Protection Adjustment / Description Default Setting Overload Current Setting Range Differs per model Per SFA Overload Trip Class Adjustable: Overload Service Factor Adjustable: Under Power On/Off, Adjustable: 0-99% of measured electrical input On / 60% Over Power On/Off, Adjustable: % of measured electrical input On / 120% Over / Under Voltage On/Off, Adjustable: +5-25% over/under the nominal voltage setting On / 10% Voltage Phase Unbalance On/Off, Adjustable: 1-20% voltage phase deviation On / 3% Voltage Phase Loss Always On, Adjustable: 1-50% voltage phase deviation 10% Voltage Phase Sequence Reversal On/Off, Trips within 0.1 seconds upon voltage phase reversal detection On Ground Fault (UL 1053 Certified) On/Off, Adjustable: A On / 1A Cycle Fault On/Off, Adjustable: Trip if cycle rate exceeds 20 starts/minute On Warm Start Provision On/Off, Delays motor restart based on calculated motor temperature On Protection Adjustment / Description Default Setting Current Phase Unbalance On/Off, Adjustable: 1-50% current phase unbalance On / 5% Locked Rotor / Stall On/Off, Trips within 0.5 seconds On

38 AP ADVANCED DUPLEX CONTROLLER 1Ø & 3Ø, 115~600VAC, 1~200HP, HOA SWITCHES FOR INDEPENDENT LOCAL OR REOTE OPERATION WIDE RANGE ELECTRONIC CLASS 1-30 OVERLOAD Advanced Lead/Lag & Alternating Operation HOA switches for independent local or remote operation Automatic alternating control Wide range electronic class 1-30 overload with advanced protective features including phase loss, imbalance, stall protection and manual reset Combination versions include a Circuit Breaker service disconnect which provides short circuit protection Dual run pilot lights indicate motor operation Flexible control for 3-5 float switches Door-mounted alarm pilot light indicates high level alarm & float switch failure (identifies specific float number) Adjustable lag start delay and alternation settings 38 Ordering and Sizing Information OPTIONS Part Number APX-FLT APX-DH APX-BCN APX-HRN APX-BZR APX-LSR APX-1PH Description Fault Pilot Lights Digital Hour eter Alarm Beacon Light Door ounted Horn w/ Silence Pushbutton Door ounted Buzzer w/ Silence Pushbutton Leak Seal Relays Wiring for Single Phase (no cost) ADVANCED DUPLEX PUP STARTERS - HOA & Electronic Overload Horsepower NEA Single Phase Three Phase UL Type 4 Size 115V 230V 200V 230V 460V 600V* UL Type 4X Fiberglass 1/ APX4-9/J-5 APXF-9/J APX4-18/J-22 APXF-18/J APX4-32/J-22 APXF-32/J APX4-32/J-40 APXF-32/J APX4-50/J-40 APXF-50/J APX4-50/J-80 APXF-50/J APX4-85/J-80 APXF-85/J-80

39 ADVANCED COBINATION DUPLEX PUP STARTERS - HOA & Electronic Overload Horsepower NEA Single Phase Three Phase UL Type 4 Size 115V 230V 200V 230V 460V 600V* 1/10 3/4 3/4 APX4-9/J-G1.6-5 UL Type 4X Fiberglass APXF-9/J-G /6 1/2 1/ APX4-9/J-G2.5-5 APXF-9/J-G /8 1/3 3/4 3/4 2 3 APX4-9/J-G4-5 APXF-9/J-G4-5 1/4 1/ APX4-9/J-G6-5 APXF-9/J-G6-5 1/ APX4-18/J-G20-22 APXF-18/J-G / APX4-18/J-G25-22 APXF-18/J-G / APX4-18/J-G30-22 APXF-18/J-G APX4-18/J-G50-22 APXF-18/J-G APX4-32/J-G60-40 APXF-32/J-G APX4-32/J-G80-40 APXF-32/J-G APX4-50/J-G APXF-50/J-G APX4-50/J-G APXF-50/J-G APX4-85/J-G APXF-85/J-G APX4-85/J-G APXF-85/J-G * For 600V part numbers please consult factory. ++ For starters over NEA Size 3 consult factory. Dimensions *All measurements in inches Wiring Diagram B C A NEA 4 Fiberglass Enclosure A B C APXF-9 ~ APXF APXF NEA 4 Fiberglass Enclosure Combination A B C APXF-9/G ~ APXF-32/G APXF-50/G APXF-85/G NEA 4 Enclosure A B C APX4-9 ~ APX APX4-40 ~ APX APX NEA 4 Enclosure Combination Starter A B C APX4-9/G ~ APX4-32/G APX4-40/G ~ APX4-50/G APX4-85/G *Consult factory for NEA 4X enclosure options

40 DP CONTROLLER 1Ø & 3Ø, 115~600VAC, 1~200HP, ANUAL PUP SELECTION SWITCH WIDE RANGE ELECTRONIC CLASS 1-30 OVERLOAD DUPLEX ALTERNATING Alternating Control to Extend otor Life HOA switch and manual pump selection switch for flexible operation Optional alternating control by relay, 24-hour timer, or 7-day clock Wide range electronic class 1-30 overload with advanced protective features including phase loss, imbalance, stall protection and manual reset Combination versions include a CP disconnect which provides short circuit protection Ordering and Sizing Information OPTIONS Part Number DPX-ALT DPX-CLK DPX-TR DPX-FLT DPX-1PH Description Automatic Alternating Relay 7-Day Programmable Clock Alternation 24-Hour Timer Alternation Fault Pilot Lights Wiring for Single Phase (no cost) BASIC DUPLEX PUP STARTERS - HOA & Electronic Overload Horsepower NEA Single Phase Three Phase UL Type 4 Size 115V 230V 200V 230V 460V 600V* UL Type 4X Fiberglass 1/ DPX4-9/J-5 DPXF-9/J DPX4-18/J-22 DPXF-18/J DPX4-32/J-22 DPXF-32/J DPX4-32/J-40 DPXF-32/J DPX4-50/J-40 DPXF-50/J DPX4-50/J-80 DPXF-50/J DPX4-85/J-80 DPXF-85/J-80 40

41 BASIC COBINATION DUPLEX PUP STARTERS - HOA & Electronic Overload Horsepower NEA Single Phase Three Phase UL Type 4 Size 115V 230V 200V 230V 460V 600V* 1/10 3/4 3/4 DPX4-9/J-G1.6-5 UL Type 4X Fiberglass DPXF-9/J-G /6 1/2 1/ DPX4-9/J-G2.5-5 DPXF-9/J-G /8 1/3 3/4 3/4 2 3 DPX4-9/J-G4-5 DPXF-9/J-G4-5 1/4 1/ DPX4-9/J-G6-5 DPXF-9/J-G6-5 1/ DPX4-18/J-G8-22 DPXF-18/J-G8-22 1/ DPX4-18/J-G10-22 DPXF-18/J-G / DPX4-18/J-G13-22 DPXF-18/J-G DPX4-18/J-G17-22 DPXF-18/J-G DPX4-32/J-G22-40 DPXF-32/J-G DPX4-32/J-G26-40 DPXF-32/J-G DPX4-32/J-G32-40 DPXF-32/J-G DPX4-50/J-G40-40 DPXF-50/J-G DPX4-50/J-G50-80 DPXF-50/J-G DPX4-85/J-G63-80 DPXF-85/J-G DPX4-85/J-G75-80 DPXF-85/J-G75-80 * For 600V part numbers please consult factory. ++ For starters over NEA Size 3 consult factory. Dimensions *All measurements in inches Wiring Diagram B C A NEA 4 OR Fiberglass Enclosure A B C DPX(4/F) DPX(4/F) DPX(4/F) DPX(4/F) DPX(4/F) NEA 4 OR Fiberglass Enclosure w/ Disconnect A B C DPX(4/F)-9/G DPX(4/F)-18/G DPX(4/F)-32/G DPX(4/F)4-50/G DPX(4/F)-85/G *Consult factory for NEA 4X enclosure options

42 Enclosed anual otor Starter 1Ø & 3Ø, 115~600VAC, 1/10~30HP, HIGH BREAK THERAL AGNETIC OR AGNETIC TRIP ONLY LOCKABLE DISCONNECT Rugged Construction with Standard Handle Lock-out With a heavy-duty impact-resistant plastic case. IP65 rating. (UL Type 4/4X pending) Standard rotary switch includes easy provision for padlock/tag-out at no extra charge. Superior Protection UL listed manual motor control provides motor overload and motor circuit protection in one package - no separate circuit breaker or fuses required Both models are rated up to 100,000 Amps interrupting capacity - ensuring maximum compatibility and coordination with existing electrical installations. eet UL Type E ratings for group motor installation with no additional branch circuit breaker or fuses required Enclosed anual otor Starter Rated Operational Current (A) Thermal Release Adjustment Range (A) agnetic Release Operating Current (A) Single Phase Horsepower Three Phase 115V 230V 230V 460V 600V High Break Trip agnetic Trip Only Weight /10-3/4 3/4 CIE-S-32H-1.6 CIE-S-32HI lbs /6 1/ /2 CIE-S-32H-2.5 CIE-S-32HI lbs /8 1/3 3/4 2 3 CIE-S-32H-4 CIE-S-32HI-4 2lbs /4 1/2 1 1 /2 3 5 CIE-S-32H-6 CIE-S-32HI-6 2 lbs / CIE-S-32H-8 CIE-S-32HI-8 2 lbs /2 1 1 / /2 CIE-S-32H-10 CIE-S-32HI-10 2lbs / /2 10 CIE-S-32H-13 CIE-S-32HI-13 2 lbs CIE-S-32H-17 CIE-S-32HI-17 2 lbs / / CIE-S-32H-22 CIE-S-32HI-22 2lbs / CIE-S-32H-26 CIE-S-32HI-26 2 lbs CIE-S-32H-32 CIE-S-32HI-32 2lbs CIE-S-32H-40 CIE-S-32HI-40 2lbs *UL rating for manual motor controller-group ratings. anual motor starter group ratings may vary visit 42

43 Dimensions All measurements in inches anual otor Starter Accessories S AUXILIARIES Description Front Auxiliary Switch Side Auxiliary Switch agnetic Trip Alarm Switch Any Trip Alarm Switch Shunt Release Undervoltage Release Undervoltage Release with Auxiliary (2NO) Part Number FX-1NO-1NC LX-1NO-1NC LA-1NO-1NC LA-1NO-1NC (32AF size only) RS-(specify voltage rating using chart below) RU-(specify voltage rating using chart below) RUX-(specify voltage rating using chart below) AC Voltage 28VAC 120VAC 260VAC 480VAC Frequency/ Range 50Hz 60Hz 50Hz 60Hz 50Hz 60Hz 50Hz 60Hz Front Auxiliary Switch Front mounting 2-pole (1NO, 1NC) One front mounting module per circuit breaker Side Auxiliary Switch & agnetic Trip Alarm Switch Side mounting on the left 2-pole (1NO, 1NC) One side mounting module per circuit breaker (always directly fitted to the circuit breaker except using with Any Trip Alarm Switch) Shunt Release & Undervoltage Release with Auxiliary (2NO) Side mounting on the right One side mounting module per circuit breaker (always directly fitted to the circuit breaker)

44 High Value Enclosed Starter 1Ø & 3Ø, 115~600VAC, 1/3~75HP, AVAILABLE START/STOP PUSHBUTTON OPTION THERAL OTOR OVERLOAD Cost Effective and Reliable Start/Stop pushbutton options High reliability up to 2.5 million electrical contactor cycles at full rated current* (varies by model) Thermal overload protection Differential phase failure protection Ambient compensated (-5º to 40ºC) Options CW-RST CW-1PH Reset 1Ø Coil Voltage AC Voltage Hz 24, 48, 120, 220, 240, /60Hz 208, 277, 480, Hz Enclosed starter with differential thermal overload AC 3 460V NEA Starter size Rated thermal current (lth) Single phase UL508 (HP) AC motor three phase 115V 230V 200V 230V 460V 600V 9A 00 22A 1/ A - 25A 1/ A 0 40A A - 40A A 1 50A A 1P 60A A 2 70A A - 100A A - 110A A 3 135A OL relay type TK-32 TK-63 TK-95 Setting ranges (A) , , , , , 1-1.6, , 2.5-4, 4-6, 5-8, 6-9, 7-10, 9-13, 12-18, 16-22, 18-25, 22-32, , 5-8, 6-9, 7-10, 9-13, 12-18, 16-22, 18-25, 22-32, 28-40, 34-50, , 9-13, 12-18, 16-22, 18-25, 24-36, 28-40, 34-50, 45-65, 54-75,

45 How to build your CW part Number Choose contactor amperage based on chart below CW-9[B]/K-[24]-[4-6]-9 Optional start/stop pushbutton (leave blank if not desired) Choose your coil voltage from the chart on the right Choose your overload setting range Enclosed starter base part # s Start/stop pushbutton option, coil voltage and overload setting range left blank CW-9 [ ] /K-[ ]-[( )-( )]-9 CW-12 [ ] /K-[ ]-[( )-( )]-12 CW-18 [ ] /K-[ ]-[( )-( )]-18 CW-22 [ ] /K-[ ]-[( )-( )]-22 CW-32 [ ] /K-[ ]-[( )-( )]-32 CW-40 [ ] /K-[ ]-[( )-( )]-40 CW-50 [ ] /K-[ ]-[( )-( )]-50 CW-65 [ ] /K-[ ]-[( )-( )]-65 CW-75 [ ] /K-[ ]-[( )-( )]-75 CW-85 [ ] /K-[ ]-[( )-( )]-85 AA BB A B BA C AB CA All measurements in inches Type A AA AB B BA BB C CA Weight (lbs) CW-9B~22B, 6A~18A CW-32A, 40A CW-50A, 65A CW-75A, 85A, 100A

46 Enclosed Reversing Starter 1Ø & 3Ø, 115~600VAC, 1/3~300HP, THERAL OTOR OVERLOAD 120V CONTROL POWER TRANSFORER How to build your Part Number Choose contactor amperage based on chart below CIE[4]-9/R-[4-6]-9 Enclosure Type (1,3R, 4, or 12) Choose your overload setting range Enclosed Reversing Starter base part # s Start/stop pushbutton option, coil voltage and overload setting range left blank CIE[ ]-9/R-[( )-( )]-9 CIE[ ]-12/R-[( )-( )]-12 CIE[ ]-18/R-[( )-( )]-18 CIE[ ]-22/R-[( )-( )]-22 CIE[ ]-32/R-[( )-( )]-32 CIE[ ]-40/R-[( )-( )]-40 CIE[ ]-50/R-[( )-( )]-50 CIE[ ]-65/R-[( )-( )]-65 CIE[ ]-75/R-[( )-( )]-75 CIE[ ]-85/R-[( )-( )]-85 Enclosed reversing starter with differential thermal overload AC 3 460V NEA Starter size Rated thermal current (lth) Single phase UL508 (HP) AC motor three phase 115V 230V 200V 230V 460V 600V OL relay type Setting ranges (A) 9A 00 22A 1/ A - 25A 1/ , , , , , 18A 0 40A TK , , 2.5-4, 4-6, 5-8, 6-9, 7-10, 22A - 40A , 12-18, 16-22, 18-25, 22-32, A 1 50A A 1P 60A A 2 70A , 5-8, 6-9, 7-10, 9-13, 12-18, 16-22, 18-25, 22-32, TK-63 65A - 100A , 34-50, A - 110A , 9-13, 12-18, 16-22, 18-25, 24-36, 28-40, 34-50, 45-65, TK , A 100A 3-135A 160A A 150A A 210A TK ,45-65, 54-75, 63-85, , , A - 230A A - 275A TK , , , , A 5 350A TK , , , , ,

47 Reversing Starter Wiring Diagram

48 CUSTO ENGINEERED STARTER PANELS FOR YOUR DEANDING APPLICATION Fast Installation High Reliability Built to your specification Fully UL compliant 48 Call for a free price quote