Arc Welding & Cutting Equipment

Transcription

1 Arc Welding & Cutting Equipment

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3 Welding to the Point Mission CEMONT is a well known brand of welding products and battery chargers. CEMONT both designs and manufactures, distributing products through a global sales network. Due to technological leadership and high quality standards, CEMONT products have gained international recognition from a wide customer base. Research & Development An experienced research and development team designs the machines range with the following objectives: Excellent welding performance Cost effective solutions Highest levels of quality and safety, in compliance with European and International Standards. Maximum product reliability. Sales organization CEMONT s sales organization is strategically positioned worldwide, in order to meet our customers requirements in full. Quality control The management system of our production unit has been assessed and certified as meeting the requirements of ISO 9001 : Product testing is the main step of the production process. Focus is maintained on the overall quality and safety of the product. Before final packaging, CEMONT performs operation and safety tests on each product. The whole range of products has been designed and developed in compliance with the International Standards of the countries in which CEMONT s equipment is sold.

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5 General catalogue 2015 CHAPTER 1 Chargers / Boosters CHAPTER 2 MMA welding power sources CHAPTER MIG/MAG welding CHAPTER 4 TIG welding CHAPTER 5 PLASMA cutting CHAPTER 6 Arc Welding Consumables CHAPTER 7 Automation Tools / Air Treatment and Fume extraction p 7.XX

6 BATTERY CHARGERS AND BOOSTERS FOR ALL TYPE OF BATTERIES BATTERY CHARGERS FAST professional AUTOMATIC BATTERY CHARGERS I CHARGER extra portable automatic ID CHARGER automatic with display CYBER microprocessor BOOSTERS AND BATTERY CHARGERS START portable VELOX with wheels CRA professional CYBERBOOST microprocessor EMERGENCY BOOSTER PPS 18 - PPS 0 - PPS 70

7 CHARGERS AND BOOSTERS CHAPTER 1 Chargers/Boosters Introduction pages 1-2 & 1- AUTOMATIC BATTERY CHARGERS ICHARGER extra portable automatic page 1-5 ID CHARGER extra portable automatic with display page 1-6 CYBER 20 portable heavy duty automatic page 1-7 BATTERY CHARGERS FAST portable professional range page 1-8 BATTERY BOOSTERS AND CHARGERS START portable professional boosters page 1-9 VELOX / CRA / CRT professional boosters with wheels pages 1-10 & 1-11 CYBER BOOST professional automatic boosters page 1-12 EMERGENCY BOOSTERS PPS range page

8 I CHARGER 1.5 I CHARGER 5. I CHARGER 9.0 ID CHARGER 9.0 ID CHARGER 15 ID CHARGER 22.1 CYBER 20 FAST 7 FAST 10 / FAST 18 FAST 25 / FAST 0 START 20.2 / VELOX 20.2 START / VELOX START / VELOX VELOX 650 / CRA 900 / CYBER BOOST 1000 VELOX 1200 / CRT PPS 18 PPS 0 PPS 70 Automatic battery chargers Battery chargers Battery booster and chargers Emergency booster Batteries and start-up Much is said about how the battery, in modern vehicles, must supply a constantly increasing number of accessories (radio, satellite navigation system, air conditioning, pressure sensors, lighting system, windscreen wipers, window defroster, etc.). This increases the speed of discharge of the battery while, on the other hand, the alternator charges the battery. If the trip is short (home-workplace, for example) then the energy supplied by the alternator is not enough to fully recharge the battery, especially if the battery is not a high performance type. In some cases this problem can be overcome by using a high capacity battery. But if this unit is not properly maintained by the user then it inevitably leads to a loss of performance. And even though modern batteries are designed to resist extreme climatic conditions it is inevitable that, during the winter, the battery performance drops. This is caused both by a reduction of the chemical reactions in the battery and by a greater demand for energy from the starter motor. The following chart shows the performance trend as the temperature changes. This is why engine ignition failure is generally a wintertime problem. Power required by the engine Temperature Battery capacity How a traditional electromechanical booster operates Using a starter to start a vehicle becomes necessary every time the storage battery does not have enough energy to power the starter motor. In this case the energy that is required can be taken by connecting the starter to the mains power and setting it to start-up mode. To find which starter is suitable for the needs of our battery we just have to find the values given, on the battery rating plate, at FAST COLD DISCHARGE CURRENT and compare these with the values indicated under the item Starting current 1 Volt/C EN on the starter. These values must be similar. This is the case when the battery is fully discharged. If the battery is charged in advance then a less powerful starter can be selected. 1-2

9 CHARGERS AND BOOSTERS Why a battery discharges? Car unused for a prolonged period. Difficult or repeated starting. Use of the car for short trips that do not permit the battery to recharge. Inefficient dynamo or alternator. Leaving lights or other parts of the electrical system on for long periods with the car ignition off. All these causes make it necessary to check the battery in order to avoid difficult start-ups that help cause premature battery wear. It may happen that the battery is no longer able to store energy, usually caused by inadequate maintenance or incorrect use. In this case one or more battery cells have short-circuited: recharging, in this case, is useless and the only thing to do is to replace the battery. Electricity consumption by a car Fans Air conditioning Audio system Car radio Engine heating Mixed heating Alternator cooling Lighting system Catalyst heater Battery insulation Windshield wiper Heated sprayers Heated seats Heated locks Pressure sensors Alarm system Defroster Heated mirrors Satellite navigation system Various monitoring systems Charging a battery Battery charging can be done for different time periods depending on the capacity of the battery, its state of charge and the current we want the appliance to deliver. Slow charges are made with fairly low currents that in any case do not exceed approximately 1/10 th of the capacity of the battery. Fast charges are made with higher currents, approximately 1/5 th of the capacity of the storage battery. During fast charges the charging time is generally controlled by a timer to avoid battery overheating. Slow charges are preferable for a longer battery life, preventing the battery from overheating. Note that the exact state of charge of the battery can only be determined by a hydrometer that can measure the specific density of the electrolyte. Guideline electrolyte density values are: (kg/l at 20 C): 1.28 = battery charged ; 1.21 = battery half charged ; 1.14 = battery discharged. The battery charging time can vary according to: 1 2 Positive plate Lead oxide Delivery of electrical current Negative plate Lead Ambient conditions (Cold/Hot) ; State of the battery (Discharged/Very discharged); Age of the battery (Old/New). LEXICON What is a battery? A battery is a device able to store electrical energy, supplied to it by a direct current generator during charging, in the form of chemical energy. It returns this energy, in the form of direct current electrical energy, during discharging. This energy storage and return process is repeated for the entire life of the battery. The main parameters that define batteries and their performance levels are: Rated voltage Rated capacity Fast discharge current (at -18 C). and are indicated on the rating plate that accompanies every battery: RATE VOLTAGE RATE CAPACITY FAST DISCHARGE CURRENT Rate voltage The voltage difference measured across the poles of the battery with the circuit open and after a minimum 4 hours stabilisation time. Capacity (Ah) The quantity of charge that can be achieved by discharging a storage battery at a specific discharge rate (current) down to a preset voltage. Fast discharge current (A) Indication of the power the battery is able to deliver. This value is measured by discharging a fully charged battery at -18 C at a constant preset current. 1-

10 Battery chargers. Single-phase power supply voltage. Inverter technology. INTELLIGENT ENERGY: I CHARGER & ID CHARGER BATTERY CHARGERS INTELLIGENT BATTERY CHARGERS WITH INVERTER TECHNOLOGY SAFE Will not damage your car s onboard electronics FAST Faster than traditional battery chargers UNIVERSAL Suitable for all types of batteries REDUCED ENERGY CONSUMPTION Considerably reduced energy consumption compared to traditional battery chargers AUTOMATIC When the charge is complete, automatically goes to float mode FLOAT CHARGE Keeps batteries charged even when they are not being used LONGER LIFE Battery is always charged to 100%, prolonging battery life SPACE-SAVING Small, lightweight, compact 1-4

11 I CHARGER Avantages Quick: The I-charger takes less time to charge than traditional chargers. Universal: Suited to all batteries. Intelligent: Maximum safety for the electronics of vehicles. Ready to use: Connect and charge. Safe: Protected against reverse polarity, overcharge and short-circuiting. Portable: Light, compact and insulated, with IP65 protection. QUICK AND SAFE The I-charger is an intelligent battery charger that uses microprocessorcontrolled inverter technology. The holding function means the charger can remain connected to the battery for a long period of time. Four phases optimize the charging process: Soft start Constant current Constant voltage Voltage (V) Holding current Intensity (A) Battery charging installation. Single-phase power supply Inverter technology BATTERY CHARGERS Standards EN EN AUTOMATIC BATTERY CHARGERS CHARGERS AND BOOSTERS FRONT PANEL 1 Charge voltage LED 2 Battery type LED Charge start LED 4 Charge voltage selector 5 Battery type selector 6 Charge start consent 7 LED ALARM LED Reverse polarity Battery fault Battery charge ON Charge indicator Charge complete indicator TECHNICAL CHARACTERISTICS: DESIGNATION I CHARGER 1.5 I CHARGER 5. I CHARGER 9.0 Power supply V 20 single-phase 20 single-phase 20 single-phase Frequency Hz 50 / / / 60 Charging/input voltage V Power consumption W Charging positions Starting current A Charging current A 1,5 6 Rated capacity - 15h Ah Dimensions mm 55 x 2 x x 40 x x 50 x 210 Weigh kg TO ORDER: DESIGNATION I CHARGER 1.5 I CHARGER 5. I CHARGER 9.0 Cat. number W W W Delivered equipped with: a set of insulated crocodile clips with cables, safety instructions, user manual. Applications I CHARGER I CHARGER 1.5 I CHARGER 5. I CHARGER

12 Battery charging installation. Single-phase power supply. Inverter technology. ID CHARGER The ID-charger is an intelligent battery charger that uses microprocessorcontrolled inverter technology. The holding function means the charger can remain connected to the battery for a long period of time. The digital display permits constant control of the charge settings. Complete charge cycle, 5 phases for each type of battery: Benefits Soft start Constant current Constant voltage Analysis Holding current Voltage (V) Impulse Intensity (A) Quick: The I-charger takes less time to charge than traditional chargers Universal: Suited to all batteries Intelligent: Maximum safety for the electronics of vehicles Display: The digital display allows you to view the charge settings Multi-current: charge levels, slow, normal and fast Temperature compensation: The charge current depends on the temperature of the battery Energy savings: The fan runs only when necessary Safe: Protected against reverse polarity, overcharge and short-circuiting Portable: Light, compact and insulated, with IP65 protection BATTERY CHARGERS Standards EN EN A 6B 6C 7 FRONT PANEL 1 Charge Rate selection button 2 Battery selection LED Battery selection button 4 Charge start button 5 Display View mode LED: 6A: Charge percentage 6B: Battery voltage 6C: Charge current View mode button Alarms ALARM LED Reverse polarity Element short-cicuited Element broken Short-circuit TECHNICAL CHARACTERISTICS: DESIGNATION ID CHARGER 15 ID CHARGER 22.1 AUTO Power supply V 20 single-phase 20 single-phase Frequency Hz 50 / / 60 Charging/input voltage V Power consumption W Charging positions Starting current A Charging current A Rated capacity - 15h Ah Dimensions mm 250 x 175 x x 175 x 150 Weight kg TO ORDER: DESIGNATION ID CHARGER 15 ID CHARGER 22.1 AUTO Cat. number W W UNIVERSAL AND MULTI-CURRENT Delivered equipped with: a set of insulated crocodile clips with cables, safety instructions, user manual. Applications ID CHARGER ID CHARGER 9.0 ID CHARGER 15 ID CHARGER

13 Battery chargers. Single-phase input voltage. Digital control - Transformer technology. CYBER 20 BATTERY CHARGERS CYBER 20 is a heavy-duty battery charger where battery charging is managed and optimised by a microprocessor. It has a smart charging technique suitable for modern vehicles with many electronic devices. No voltage or current peaks and consequently no damage to on-board electronics (airbags, ABS, telephone, etc.). Not necessary to remove the battery for recharging. Battery maintenance function. Digital ammeter and voltmeter. I > U CHARACTERISTIC: I > Recognises the state of charge of the battery with automatic charging in two phases without overheating. U> During charging, voltage is limited to prevent the formation of flammable and noxious gases. PROTECTIONS: Thermostatic protection. Protection against inverted polarity, overload and short circuit across terminals. Protection against mistaken setting of the storage battery parameters. Protection against overvoltage which could damage the vehicle s on-board electronics. Automatic shutdown when charging is terminated. Display state of charge. Possibility of charging completely flat batteries. TECHNICAL CHARACTERISTICS: DIGITAL CONTROL AUTOMATIC & POWERFUL Delivered equipped with: a set of insulated crocodile clips with cables, a primary cable, safety instructions, user manual. Standards EN EN EN EN AUTOMATIC BATTERY CHARGERS DESIGNATION CYBER 20 Power supply V 20 single-phase Frequency Hz Charging voltage V Absorbed power W 1000 Average charging current A 20 Maximum rechargeable battery Ah 200 Dimensions mm 10 x 190 x 290 Weight kg 12 TO ORDER: DESIGNATION CYBER 20 Cat. number W Applications CYBER 20 CYBER

14 Battery chargers. Single-phase input voltage. Transformer technology. FAST Single-phase heavy-duty battery charger, ideal for recharging 12/24 V high capacity batteries. A sturdy metal case makes it perfect for all work environments. Equipped with ammeter to display the charging current, protection against inverted polarity and overloads, thermal protection. COMMERCIAL AND HEAVY VEHICLES BATTERY CHARGERS Standards EN EN EN EN Delivered equipped with: TECHNICAL CHARACTERISTICS: a set of insulated crocodile clips with cables, a primary cable, safety instructions, user manual. DESIGNATION FAST 7 FAST 10 FAST 18 FAST 25 FAST 0 Power supply V 20 single-phase 20 single-phase 20 single-phase 20 single-phase 20 single-phase Frequency Hz 50 / / / / / 60 Charging voltage V Absorbed power W Charge positions Absorbed current A ,4 Effective charging current A 7 10 (12 V) - 8 (24 V) 15 (12 V) - 18 (24 V) 17 (12 V) - 25 (24 V) 22 (12 V) - 0 (24 V) Average charging current EN A 5 8 (12 V) - 5 (24 V) 10 (12 V) - 1 (24 V) 12 (12 V) - 16 (24 V) 15 (12 V) - 25 (24 V) Rate capacity Ah Dimensions mm 20 x 20 x x 20 x x 25 x x 25 x x 250 x 250 Weight kg TO ORDER: DESIGNATION FAST 7 FAST 10 FAST 18 FAST 25 FAST 70 Cat. number W W W W W Applications FAST FAST 7 FAST 10 / FAST 18 FAST 25 / FAST 0 1-8

15 START Portable heavy-duty battery chargers/boosters for charging storage batteries and quick starting of vehicles. A wide range for all charging and start-up needs: scooters, motorcycles, cars, tractors, campers, vans, trucks with diesel and petrol engines. They are designed for: normal charging, fast charging and fast start-up. Equipped with: ammeter to display the state of charge and start-up, protection against overloads and inverted polarity. TECHNICAL CHARACTERISTICS: PROFESSIONAL PORTABLE STARTERS Battery chargers. Single-phase input voltage. Transformer technology Delivered equipped with: a set of insulated crocodile clips with cables, a primary cable, safety instructions, user manual. BATTERY CHARGERS Standards EN EN EN EN PORTABLE BATTERY CHARGERS CHARGERS AND BOOSTERS DESIGNATION START 20.2 START START Power supply V 20 single-phase 20 single-phase 20 single-phase Frequency Hz 50 / / / 60 Charging and start-up voltage V RMS charging current A Average charging current EN A Starting current 0 Volt A Starting current 1 Volt/C EN A Maximum absorbed charge/ start-up power kw 0.9/8 1/8.4 1./10 Rate capacity Ah - 15h Chargeable batteries min/max Ah Chargeable batteries with min/max. pre-charge Ah Dimensions mm 45 x 210 x x 210 x x 460 x 260 Weight kg Fuse A 2 x 50 2 x 50 2 x 100 TO ORDER: DESIGNATION START 20.2 START START Cat. number W W W Applications START START 20.2 START START

16 Chargers - boosters for engine starting. Single-phase input voltage. Transformer technology. VELOX Wheel-mounted heavy-duty battery chargers/boosters for charging storage batteries and quick starting of vehicles. A wide range for all charging and start-up needs: scooters, motorcycles, cars, tractors, campers, vans and trucks with diesel or petrol engines. They are designed for normal charging, fast charging and fast start-up. They are equipped with ammeters to display the state of charge and start-up and are protected against overloads and inverted polarity. TECHNICAL CHARACTERISTICS: SPECIAL WORKSHOP Delivered equipped with: a set of insulated crocodile clips with cables, a primary cable, safety instructions, user manual. CHARGERS BOOSTERS Standards EN EN EN EN DESIGNATION VELOX 20.2 VELOX VELOX VELOX 650 CD2 VELOX 1200T-CD2 Power supply V 20 single-phase 20 single-phase 20 single-phase 20 single-phase three-phase Frequency Hz 50 / / / / / 60 Charging and start-up voltage V RMS charging current A Average charging current EN A Starting current 0 Volt A Starting current 1 Volt EN A Maximum absorbed charge/ start-up power kw 0.9/8 1/8.4 1./10 1.8/15 5/29 Rate capacity Ah - 15h Chargeable batteries min/max Ah Chargeable batteries with min/max. pre-charge Ah Dimensions mm 60 x 670 x x 670 x x 750 x x 750 x x 800 x 60 Weight kg Fuse A 2 x 50 1 x x 80 2 x x x 100 TO ORDER: DESIGNATION VELOX 20.2 VELOX VELOX VELOX 650 CD2 VELOX 1200T-CD2 Cat. number W W W W W Applications VELOX VELOX 20.2 VELOX VELOX VELOX 650 VELOX

17 CRA / CRT Wheel-mounted heavy-duty battery chargers and starters for fast charging storage batteries and fast starting of vehicles. Particularly suitable for big-engined vehicles such as tractors, trucks, etc. Equipped with: ammeter, voltmeter, insulated DIN 7255 cables, protection against inverted polarity. TECHNICAL CHARACTERISTICS: Chargers - boosters for engine starting. Single-phase or three-phase input voltage. Transformer technology. SPECIAL FOR BIG-ENGINE VEHICLES CHARGERS BOOSTERS Standards EN EN EN EN CHARGERS - BOOSTERS FOR ENGINE STARTING CHARGERS AND BOOSTERS DESIGNATION CRA 900CD CRT Power supply V 20 single-phase three-phase Frequency Hz 50 / / 60 Charging and start-up voltage V RMS charging current A Average charging current EN A Starting current 0 Volt A 500 (6 V) ( (12 V) V) 870 (24 V) 1750 (24 V) Starting current 1 Volt EN Maximum absorbed charge/ start-up power Rate capacity Ah - 15h 280 (6 V) (12 V) 460 (24 V) 1500 (12 V) 1500 (24 V) kw -20.6/7 540 (6 V) 1140 (12 V) 2400 (12 V) 1870 (24 V) Chargeable batteries min/max Ah Chargeable batteries with min/max. pre-charge Ah Dimensions mm 570 x 900 x x 900 x 520 Weight kg Fuse A x x 100 Delivered equipped with: a set of insulated crocodile clips with cables, a primary cable, safety instructions, user manual. TO ORDER: DESIGNATION CRA 900CD CRT Cat. number W W Applications CRA / CRT CRA 900 CRT

18 Chargers - boosters for engine starting. Single-phase or three-phase input voltage. Transformer technology. CYBER BOOST Heavy-duty battery boosters and boosters with charging and start-up processes controlled and optimised by a microprocessor. Equipped with three operating modes: charge, start-up, stand-by. Designed to charge and start storage batteries of the following types: lead-acid with liquid electrolyte, lead-acid with gel electrolyte, recombination, sealed and unsealed. Total protection against any voltage or current peaks during start up and charging, eliminating all danger for on-board electronics (airbags, ABS, telephone, etc.). No need to remove the battery from the vehicle when starting up or charging. Digital ammeter and voltmeter. Stand-by mode to power vehicle memories if the battery needs to be disconnected. Start-up and charging procedure managed and optimized by a microprocessor with automatic control of all parameters. Automatic choice of the charge program by inputting data related to the storage battery. Charging is done at constant voltage and current (IU characteristic) with two options: normal charge and fast charge. Designed to charge completely flat batteries. TECHNICAL CHARACTERISTICS: DESIGNATION CYBER BOOST 1000 Power supply V 20 single-phase Frequency Hz 50 / 60 Charging and start-up voltage V RMS charging current A 52 Average charging current EN A 40 Starting current 1 Volt 400 (12 V) A EN (24 V) Maximum absorbed charge/ start-up power kw 11 Maximum rechargeable batterires Ah 500 Dimensions mm 0 x 270 x 500 POWERFUL FOR PROFESSIONALS Delivered equipped with: a set of insulated crocodile clips with cables, a primary cable, safety instructions, user manual. CHARGERS BOOSTERS Standards EN EN EN EN TO ORDER: DESIGNATION CYBER BOOST 1000 Cat. number W Applications CYBER BOOST CYBER BOOST

19 Engine emergency booster. Emergency jumpstart pack PPS 18 - PPS 0 - PPS 70 PPS 18 A 12-volt jump starter for professional use, reserved for dealers, roadside assistance. All materials used are of the highest quality. SUPERFLEX cables: - Very high conductivity for best performance; - Double insulation for extra safety; - Maximum flexibility even at subzero temperatures; - Hard wearing and resistant to kinks. Solid brass contact clips. Cigarette lighter socket. Peak current of 1400 amps. TECHNICAL CHARACTERISTICS: PPS 0 A 12-volt jump starter for professional use, reserved for dealers, roadside assistance and agriculture. All materials used are of the highest quality. SUPERFLEX cables: - Very high conductivity for best performance; - Double insulation for extra safety; - Maximum flexibility even at subzero temperatures; - Hard wearing and resistant to kinks. Solid brass contact clips. Cigarette lighter socket. Peak current of 500 amps. DESIGNATION PPS 18 PPS 0 PPS 70 Operating voltage 12 V 12 V V Peak current 1400 A. p 500 A. p 7000/500 A. p Internal battery 12 V 2 Ah 12 V 2 Ah 12 V 46 Ah24 V 2 Ah Starting current 250 A 1150 A 200 A Recharging voltage 20 V 20 V 20 V Recharging supply 12 V 1,5 Ah 12 V 1,5 Ah 12 V 4 Ah Charging voltage max 14,9 V max 14,9 V max 14,9 V / 25,2 V External fuse 500 A Thermal cutout 20 A - Number of batteries Surge protection - Sealed battery Shockproof ABS case Automatic charger Charging cables Insulated crocodile clips Diameter of cables 25 mm 2 25 mm 2 50 mm 2 Length of cables 64 cm 110 cm 165 cm Dimensions (LxPxH) 24x1x26 cm 27x21x4 cm 0x27x4 cm Weight 5.8 kg 10.5 kg 19 kg EMERGENCY BOOSTER PPS 70 A 12-volt / 24-volt jump starter for heavy professional use, reserved for starting commercial vehicles without battery or with a flat battery. All materials used are of the highest quality. SUPERFLEX cables: - Very high conductivity for best performance; - Double insulation for extra safety; - Maximum flexibility even at subzero temperatures; - Hard wearing and resistant to kinks. Solid brass contact clips. Anderson type voltage selection sockets. Ceramic fuses for protecting the vehicle battery. Cigarette lighter socket. Peak current of 7000 amps with 12 volts and 500 amps with 24 volts. Standards EN EN EN EN AUTOMATIC CHARGERS - BOOSTERS FOR ENGINE STARTING CHARGERS AND BOOSTERS TO ORDER: DESIGNATION Cat. number PPS 18 PPS 0 W W PPS 70 W Applications PPS PPS 18 PPS 0 PPS

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21 CHAPTER 2 MMA welding power sources Introduction pages 2-2 & 2- Inverter units SPEEDY II 10 / 150 page 2-5 COLT 10G / 150G page 2-6 PUMA S 1500G / S 1700G page 2-7 PUMA SX 2200 GC page 2-8 PUMA POWER 1700 / 2000 page 2-9 PUMA 2000 XL page 2-10 MMA WELDING EQUIPMENT Three-phase DC rectifiers YARD SV / SV 40 / SV 44 page 2-11 Thyristor controlled units YARD 400 SX page 2-12 YARD 650 SX page 2-1 Options and accessories DV YARD page

22 MMA - electrode welding A TYPICAL MANUAL METAL ARC ELECTRODE WELDING INSTALLATION mask protective clothing fume extraction MMA electrode workpiece earth clamp power source electrode holder secondary cables Penetration of the weld bead METAL TRANSFER MODE Slag Metal core wire Crater Protective atmosphere Workpiece Weld bead Molten pool Coating Metallic drops in transit in the arc Process principles The filler metal is transferred by an electric arc between the core wire of the coated electrode and the work piece. The heat emitted by the electric arc simultaneously melts the base metal (work piece), the metal core wire and the coating of the electrode, thus creating the weld pool that receives the droplets of melted filler metal and slag transferred into the plasma of the arc. Constituents of the electrode coating are volatilised, thus helping to create the arc atmosphere. The low-density melted coating covers the weld pool and forms the slag that protects the deposited metal during and after solidification. 2-2

23 Duty cycle Defined by standard EN Working cycle minutes At ambient temperature C Example: 250 A at 60% means that in a temperature-stabilised cycle, the current source can supply 250 A with a cycle of 6 minutes of welding and 4 minutes of stoppage. With a 100% duty cycle, the source of current can continuously supply the corresponding intensity with an ambient temperature of 40 C. T1: Temperature of triggering by the thermal safety system Protection index IP Meaning: IP 2 or 2 1 MMA electrodes MMA electrodes are made up of a metal wire called the core wire and a mineral coating. Role of the coating: Encouraging electrode striking. Protecting the deposited metal from oxidation by the ambient air (formation of slag). Controls the deposited metal mechanical properties. The two most common types of coating: Rutile Basic Electrode Ø (mm) 2 1 means that an object of more than 12.5 mm diameter cannot enter or come into contact with an internal element with a hazardous voltage. means that the current source is protected from all damage during use by water falling at a maximum angle of 60. means that the current source is protected from vertical falling water. Thickness of material (mm) Recommended settings Time Rutile electrodes: These work with all types of power source, using: - Alternating current (AC), if the open-circuit voltage of the machine (Uo) is above 65 V - 70 V. - Direct current (DC), if the electrode is connected to the - pole. Basic electrodes: Applications: Work requiring welding metal that needs to have high mechanical characteristics, particularly toughness, i.e. resistance to impact and fracture at low temperatures. Current (A) Example: construction of bridges, wagons, structures, pressure devices etc., all assemblies subject to high stress. The use of basic coated electrodes may require re-drying the electrodes at 50 C for two hours in order to eliminate as much of the moisture in the coating as possible, which generates the release of hydrogen during use, which can lead to cracking. LEXICON ARC WELDING Hot Start: Makes striking easier with over-intensity upon starting up. It may be automatic or adjustable from the front of the unit. Arc Force: Prevents sticking in the bath during welding. An electronic system detects abnormal closeness between the metal core and the work piece and provides extra energy to return to normal conditions. U0 no-load voltage: That is the voltage between the welding and earth terminals of the power source. It must be greater than the electrode striking voltage (indicated on each electrode pack). Electrode efficiency: The addition of iron powder to the coating makes it possible to increase the efficiency of the deposited metal. Example: Electrode with conventional coating A 100-g core deposits 100 g of bead. Electrode with 120% efficiency A 100-g core deposits 120 g of bead. Recommended settings: Formula for approximating the correct intensity setting depending on the diameter of the electrodes: (Ø - 1) x 50 = Welding intensity. Example: with an electrode with a 2.5-mm diameter (2.5-1) x 50 = 75 A. MMA WELDING EQUIPMENT 2-

24 The CEMONT offer, inverter technology MMA WELDING EQUIPMENT PUMA XL 2000 XL PUMA POWER 1700 POWER 2000 POWER PUMA GC SX 2200 GC PUMA G S 1500G S 1700G COLT 10G 150G SPEEDY II Welding current Ø maxi. of the electrode 125 A 10 A 150 A / 160A 180 A 220 A.2 mm 4.0 mm 5.0 mm The CEMONT offer, traditional technology YARD STC 400 SX 650 SX YARD SV Welding current Ø maxi. of the electrode SV SV 40 SV A 260 A 50 A 400 A 60 A 4.0 mm 5.0 mm 6. mm Single-phase Three-phase 2-4

25 MMA welding equipment. Inverter technology. 20 V single-phase input. SPEEDY II 10 / 150 MMA WELDING EQUIPMENT The new SPEEDY II power sources are the easiest, the safest and the most convenient way to weld all types of MMA electrode. Dedicated for light duty and maintenance activities. Ultra-light portable equipment. Single-phase unit with 16 A domestic plug. Motor-generator compatible. IPM technology (Inverter Power Microcontroller) makes it extremely easy to use for welding in all positions NEW MMA WELDING EQUIPMENT MMA WELDING EQUIPMENT For electrodes up to diameter.2 mm (SPEEDY II 150). Features and product advantages: Complete packaging Safe and reliable INVERTER POWER MICROCONTROLER I.P.M. TECHNOLOGY Standards EN EN Excellent starting and arc stability due to the IPM technology with Arc Force and Hot Start linked to the welding current. Easy to use and high quality Single-phase 20 V unit Extra light: <.8 kg Power potentiometer. Warning light. Switch on/off. TECHNICAL CHARACTERISTICS: SPEEDY II 10 SPEEDY II 150 Single-phase input voltage 20 V - 50/60 Hz - +/- 10% Input power 6.8 kva - 4 kw 8 kva kw Max input current 0 A 5 A Effective input current 10 A 11 A Open circuit voltage 69 V Welding current range A A Duty cycle at 40 C (EN ) Connector size at 10% 10 A 150 A at 60% 60 A 70 A at 100% 45 A 55 A 9 mm Protection index IP 21 Dimensions Weight 220 x 120 x 20 mm.8 kg Delivered equipped with: Power source with primary cable equipped with a 16 A schuko plug Electrode holder and earth clamp with cables and connectors Brush/Chipping hammer Electrode small pack (rutile coating) Safety instructions and user manual Case TO ORDER: Complete packaging W W

26 MMA welding equipment. Inverter technology. 20 V single-phase input. COLT 10G / 150G MMA WELDING EQUIPMENT The range of COLT power sources, known all around the world for its exceptional power to weight ratio, now with full generator compatibility due to its new I.P.M. technology (Inverter Power Microcontroller). This professional range is suitable for light duty and maintenance activities. Features and product advantages: Compatible with motor-generators. Delivered ready to use in a plastic case with all accessories: Plug & Weld. Compatible with use in the domestic environment due to reduced electromagnetic emissions: the cleanest unit in its category. 2 years warranty. Safe and reliable. Excellent starting and arc stability due to the IPM technology with Arc Force and Hot Start linked to the welding current. Easy to use and high quality. Single-phase 20 V unit, extra light: <.8 kg. ULTRA-MOBILE READY TO USE Standards EN EN _ret TECHNICAL CHARACTERISTICS: COLT 10G COLT 150G Single-phase input voltage 20 V - 50/60 Hz Input power 6 kva -.5 kw 7.45 kva kw Max input current 0 A 1 A Effective input current 12 A Open circuit voltage 69 V Welding current range A A Duty cycle at 40 C (EN ) Connector size TO ORDER: Power source complete with cose at 15% 120 A 140 A at 60% 60 A 70 A at 100% 45 A 55 A W mm Protection index IP 2 Dimensions 220 x 120 x 20 mm Weight.5 kg.8 kg W Delivered equipped with: primary cable, Accessories see page 2-16 welding cable with electrode holder, welding cable equipped with earth clamp, hammer / brush / helmet, pack of rutile electrodes, safety instructions, user manual, PVC case for transportation. 2-6

27 MMA welding equipment. Inverter technology. 20 V single-phase input. PUMA S 1500G / 1700G Ø ELECTRODE MMA WELDING EQUIPMENT The PUMA power sources are for MMA coated electrode welding for both industrial and daily use. A special version compatible with generators is available (1700G). The PUMA range has been designed for on site use. Features and product advantages: Light weight: less than 7 kg. Versatile: able to weld all types of MMA electrodes (steel / stainless steel etc ). User friendly: Hot Sart / anti-stick device. Powerful: high duty cycle at 40 C. Transportable: using the shoulder strap. HEAVY DUTY Standards EN EN MMA WELDING EQUIPMENT MMA WELDING EQUIPMENT Generator compatability only PUMA 1700G Power potentiometer. Switch on/off. Warning light. TECHNICAL CHARACTERISTICS: PUMA S 1500G PUMA S 1700G Single-phase input voltage 20 V +/- 20% 50/60 Hz Input power 28 A 1 A Max input current 15 A 19 A Effective input current 4.2 KW 4.6 KW Open circuit voltage 85 V Welding current range A A at 5% 140 A 150 A Accessories see page 2-16 Duty cycle at 60% 120 A 120 A at 100% 100 A 100 A Connector size Protection index Dimensions Weight 9 mm IP 2S 145 x 20 x 65 mm 7 kg Delivered equipped with: TO ORDER: Power source only W W primary cable, safety instructions, user manual. 2-7

28 MMA welding equipment. Inverter technology. Cellulosic applications. PUMA SX 2200 GC The PUMA SX family is specially designed for heavy duty applications and features new functions such as the advanced TIG LIFT mode with control of slope up and down (SX 2200 GC). The digital display allows the setting of Arc dynamism for improved arc stability in all welding applications. The GC range is an industrial range, compatible with the use of motor-generators and for welding with all types of MMA electrodes including cellulosic. Features and product advantages: Compatible with motor-generators. 2 years warranty. Safe and reliable. Cellulosic Applications Digital display: precise adjustment and reading of the parameters (SX 2200 GC). Comfortable: over-intensity when starting and anti-stick device (adjustable on SX 2200 GC). Suitable for welding with cellulosic electrodes. MMA WELDING EQUIPMENT Standards EN EN Remote control plug. Alarm indicator. Current output indicator. Welding Process Selection Key. Parameter display. Welding parameter selection key. Parameter adjustment. TECHNICAL CHARACTERISTICS: PUMA SX 2200 GC Input voltage 50/60 Hz 400 V Three-phase Input power 9.8 kva kw Max input current 14.2 A Effective input current 9 A Open circuit voltage 105 V Welding current range A at 0% 220 A (40%) Duty cycle at 60% 190 A at 100% 150 A Connector size 1 mm Protection index IP 2 Dimensions 180 x 250 x 400 mm Weight 19 kg TO ORDER: Accessories see page 2-16 Delivered equipped with: Power source only Option Remote control W W primary cable, safety instructions, user manual. 2-8

29 Coated electrode and TIG DC (TIG lift) arc welding station Single-phase power supply. PUMA POWER 1700 / 2000 Improved performance: Higher duty ratio (180 A - 20% / 160 A - 0%). Better compatibility with the generators thanks to the POWER controller. Long primary cables (70 m diameter of 2.5 mm 2 ). Excellent priming, Hot Start, Anti-adhesion. Welding of all types of electrodes (except cellulosic). TECHNICAL CHARACTERISTICS: PUMA 1700 POWER PUMA 2000 POWER PRIMARY Power supply 20 V single-phase Frequency 50/60 Hz Input power 4.9 kva kw 5.7 kva kw Max input current 21.5 A 25 A Effective input current 15 A SECONDARY Open circuit voltage 48.4 V Welding current range 5 A A 10 A A at 20% A at 0% 160 A - Duty at 40% - - cycle at 60% 140 A 140 A at 100% 120 A 120 A Protection class IP 2 Insulation class H Weight 6.6 kg Dimensions 170 x 20 x 95 mm TO ORDER: Power source only W W Equipped version* W W Reduced consumption: Uses a 16 A socket. All the models come with a standard socket. Superior ergonomics: Silent: intelligent fan. Light: only 9 kg. Compact design. Class A Delivered equipped with: power cable, safety, user and maintenance manual. * Equipped version also with: cable, earth clamps, electrode clamps and fittings. MMA WELDING EQUIPMENT Standards EN EN Accessories see page 2-16 THE TECHNICAL SOLUTION RESPECTING THE LIMITATION OF HARMONICS MMA WELDING EQUIPMENT MMA WELDING EQUIPMENT The standard EN applicable to welding equipment in December 2010, limits the harmonic current of equipment connected to the low voltage mains supply (CEM). Public network High voltage Industry connected to the high voltage supply Local transformer No limit to the current harmonics CLASS A necessary Public network Average voltage House connected to low voltage supply No local transformer CLASS B obligatory Limit applicable to current harmonics Public network Low voltage Industry connected to the low voltage supply No local transformer Limit applicable to current harmonics CLASS A necessary 2-9

30 Coated electrode and TIG DC (TIG lift) arc welding equipment Single-phase power supply. PUMA 2000 XL Improved performance: Higher duty ratio (160 A at 50%). Better compatibility with the generators thanks to the POWER controller. Long primary cables (70 m - diameter of 2.5 mm 2 ). Excellent priming, Hot Start, Anti-adhesion. Welding of all types of electrodes (cellulosic). Equipped with the VRD (Voltage Reduction Device) for improved safety Reduced consumption: Uses a 16 A plug. This model come with a standard plug. Superior ergonomics: Silent: intelligent fan. Light: only 9 kg. Compact design. THE TECHNICAL SOLUTION RESPECTING THE LIMITATION OF HARMONICS MMA WELDING EQUIPMENT Standards EN EN Class A TECHNICAL CHARACTERISTICS: PUMA 2000 XL PRIMARY MMA TIG Power supply 20 V single-phase Frequency 50/60 Hz Input power 4.8 kva kw Max input current 21 A 14 A Effective input current 16 A 11 A SECONDARY Open circuit voltage 75 V VRD no load voltage 14 V Welding current range 5 A A at 50% 160 A - Duty cycle at 60% 150 A 160 A at 100% 10 A 10 A Protection class IP 2S Insulation class H Weight 9 kg Dimensions 185 x 00 x 45 mm TO ORDER: Power source only Equipped version* W W Delivered equipped with: power cable, Accessories see page 2-16 safety, user and maintenance manual. * Equipped version also with: cable, earth clamps, electrode clamps and fittings. 2-10

31 MMA welding equipment. Transformer technology. Three-phase input voltage. YARD SV / SV 40 / SV 44 YARD power sources are rectifiers for MMA coated electrode welding. They are well suited for both workshop and outdoor working conditions. Easy to use with adjustment using the shunt, they are for professional and intensive applications. Features and product advantages: Input voltage: bi-tension 20 V V three-phase. Simple: power adjustment by shunt. Easy to set: linear control. Cooling: forced air cooling fan. Practical: due to the large diameter wheels and handle. Versatile: able to weld all types of electrodes (including cellulosics). POWERFUL ROBUST MMA WELDING EQUIPMENT Standards EN EN MMA WELDING EQUIPMENT MMA WELDING EQUIPMENT Switch on/off and primary voltage selection. Current adjustment. Welding current indicator. Welding cables connectors. TECHNICAL CHARACTERISTICS: Three-phase input voltage TO ORDER: YARD SV YARD SV 40 YARD SV V Input power 16.9 kva - 10 kw 22.8 kva - 1 kw 1.2 kva - 18 kw Max input current 4 A - 25 A 57 A- A 78 A - 45 A Effective input current 25 A A 4 A A 52 A - 0 A Open circuit voltage 61 V - 66 V 6 V - 70 V 71 V - 79 V Welding current range A A A Duty cycle at 40 C Connector size at 5% 260 A 25 A 400 A (45%) at 60% 200 A 250 A 45 A at 100% 155 A 190 A 265 A 1 mm Protection index IP 21 Dimensions (mm) 450 x 620 x x 70 x 1080 Weight 8 kg 107 kg 12 kg Power source only W W W Accessories see page 2-16 Delivered equipped with: primary cable, safety instructions, user manual. 2-11

32 Coated electrode welding station. Thyristor technology. Three-phase power supply. YARD 400 SX The YARD 400 SX station was designed using thyristor technology, internationally recognized as strong, high performing and reliable. The YARD 400 SX has already been tested in all kinds of field such as the manufacture of transport equipment, naval construction, repair, etc. The YARD 400 SX is ideal for intensive work with coated electrodes (cellulosic types included) and for gouging. Features and product advantages: Power supply: dual-voltage 20 / 400 V three-phase. Intensity regulation: electronic. Display: digital A / V. Versatility: EE / TIG DC / Gouging. Flexible: possibility of modifying the Hot Start and arc dynamism. Professional: steel structure on wheels, retractable beams and lifting rings. Remote control: easy control at a distance INTENSIVE VERSATILE (electrode/ gouging/tig DC) MMA WELDING EQUIPMENT Standards EN on/off switch and primary voltage switch. Control knob. A/V digital display. EE/TIG control. Hot Start/Arc dynamism regulation. Connector for remote control. TECHNICAL CHARACTERISTICS: Power supply Input power Max input current Effective input current Open circuit voltage Welding current range Duty cycle at 40 C Size of connector Electrode diameter TO ORDER: at 0% at 60% at 100% YARD 400 SX V three-phase +/- 15% 50/60 Hz 26 kva - 20 kw 69 A - 40 A 40.6 A A 68 V - 75 V A 400 A 00 A 20 A 1 mm 1.6 to 6. mm Protection class IP 2 Dimensions Weight 1000 x 600 x 600 mm 128 kg Remote control Accessories see page 2-16 Power source only Equipped version* Option Remote control Option 42 V VRD TIG case W W W W W W Delivered equipped with: primary cable, safety, user and maintenance manual. * Equipped version also with: cable, earth clamp, electrode clamp and fittings. 2-12

33 MMA welding equipment. Transformer technology. Three-phase input voltage. YARD 650 SX MMA WELDING EQUIPMENT The new YARD 650 SX uses electronic regulation for control of the welding current. Designed for adverse conditions, the YARD 650 SX is reliable and sturdy, dedicated to heavy duty applications from steel construction to shipyards. An 8-bit processor controls the welding process, protects the equipment and informs the welder of the current state. The YARD 650 SX is the solution for MMA welding, TIG lift welding and ARCAIR gouging. Features and product advantages: Digital display for precise parameter regulation and monitoring. Process selector: MMA, TIG lift, gouging, MIG/MAG welding. 42 V DC current up to 150 A available. 48 V AC auxiliary current available as an option (up to 2 A). Remote control (option). Compensation of input voltage variations. Hot start and Arc Force regulation available for improved arc starting and stability. Standards EN EN MMA WELDING EQUIPMENT MMA WELDING EQUIPMENT Switch on/off and primary Digital display A/V. voltage selection. 4 Hot Start / Arc Force adjustment. 2 Regulation knob. 5 Remote control connection. TECHNICAL CHARACTERISTICS: YARD 650 SX Three-phase input voltage 20 V V - 50/60Hz Input power 40 kva - 8 kw Max input current 102 A - 60 A Effective input current 61.5 A (20 V) A (400 V) Open circuit voltage 68 V - 75 V Welding current range 10 A - 60 A at 5% 60 A Duty cycle at 40 C at 60% 470 A at 100% 70 A Connector size 1 mm Protection index IP 2 Dimensions 1000 x 600 x 600 mm Weight 176 kg Accessories see page 2-16 TO ORDER: Power source only W Option Remote control W V socket for auxiliary services W Delivered equipped with: primary cable, safety instructions, user manual. 2-1

34 Dévidoir autonome MMA pour postes à électrodes enrobées CC-CV*. DV YARD MMA WELDING EQUIPMENT Portable MIG wire feeders for 15 kg spool size to plug directly to CC or CV power sources. Ideal for DC MMA power sources. The DV YARD wire feeder can be adapted to most direct current MMA power sources and can use standard 00 mm diameter wire spools. Its power supply is ensured directly by the arc voltage. It is therefore very simple to implement and does not require an auxiliary transformer. Using the DV YARD wire feeder you can transform your MMA power source into an authentic MIG/MAG welding source. Air Liquide Welding recommends to use it with CV power source for best welding performances. When properly installed, the DV YARD will enable you to obtain high-quality welds with a good visual appearance. DV YARD CAN BE USED WITH YARD MMA POWER SOURCES The DV YARD wire feeder is robustly constructed in a reinforced moulded case to give a fully enclosed wire feed unit which is well sealed against the elements. Due to rugged construction they are ideal for all site welding in harsh environments and are also easily portable. The DV YARD wire feeder is fitted with an extra heavy duty contactor with oversized contacts to allow welding up to 425 A. * CC=Courant Constant CV=Tension Constante. TECHNICAL CHARACTERISTICS: Roller plate Input voltage range Welding current range Duty cycle à 60% Wire speed range Wire diameter Protection index Insulation class TO ORDER: DV YARD wire feeder DV YARD FM (wire feeder with flow meter) DV YARD 4 rollers VDC OCV 50 A to 425 A (40 C) 425 A 1.2 to 20 m/min 0.8 to 2.4 mm IP 2S Standards EN / EN Size (LxWxH) Weight H 600 x 220 x 420 mm 1.9 kg W W Features and product advantages: Very portable rugged design with strong ergonomic carry handle which lays flat when not needed. Connect to virtually any DC welding power source in seconds. Excellent performance with flux cored (with or without gas) and solid welding wires with unbeatable arc stability. 4 roll drive system to guarantee trouble free wire feeding. Heavy duty contactor fitted to start and stop and cope with current up to 425 A. Torch trigger latching 2T/4T and burn back control standard. Standard Euro torch connection. Takes 15 kg spools. 2-14

35 Options and accessories for MMA. MMA WELDING KIT (ELECTRODE HOLDER + EARTH CLAMP) MMA WELDING EQUIPMENT ACCESSORIES KITS Name 25C25 25C25+ 25C50 5C50 50C50+ Connector size Ø 9 mm Ø 9 mm Ø 1 mm Ø 1 mm Ø 1 mm SPEEDY II / COLT / PUMA S W PUMA POWER - W PUMA SX / PUMA XL/ YARD SV - - W W YARD SV 40/44 - YARD SX W * with welding mask + hammer and brush MMA WELDING EQUIPMENT MMA WELDING EQUIPMENT MMA OPTIONS: COLT PUMA PUMA SX YARD SX Remote control - - W * W TIG torch with valve WTT2 9V 4 m W WTT2 26V 4 m W * PUMA SX 2200 GC only 2-15

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37 CHAPTER MIG/MAG welding Introduction pages -2 & - WELDING POWER SOURCES Transformer technology power sources MAXISTAR 180 MEC / 200 M / 250 T page -5 PRECISA 200MP page -6 BLUMIG 241 C / 24 C / 28 C / 5 C page -7 BLUMIG 5 S / 40 S / 50 SH page -8 TF 00 / 400 / 400H (wire feeders for BLUMIG S) page -9 PRECISA 420 S page -10 & -11 PRECISA 420 SP page -12 & -1 MIG/MAG WELDING EQUIPMENT Options and accessories Rollers for wire feeders page -14 TORCHES WMT2 range page -15 Wear parts for MIG/MAG torches pages -16 & -17-1

38 MIG/MAG Welding Process A TYPICAL MANUAL MIG/MAG WELDING INSTALLATION mask protective clothing fume extraction pressure regulator/ flowmeter work piece earth clamp gas power source with wire feeder torch harness earth cable Torch METAL TRANSFER MODE Nozzle Contact tip Gaseous protection Electrode wire MIG/MAG Welding Process The MIG/MAG welding processes use an arc under gaseous protection. The electrode is a metallic wire. The electrode, the metal transferred in the arc and the weld bead are protected from the atmosphere by an inert gas for MIG welding and an active gas for MAG welding. Molten weld pool Weld bead The definition explains the names MIG (Metal Inert Gas) and MAG (Metal Active Gas). In manual welding this process is called semi-automatic because the wire is fed automatically as soon as the arc starts. -2

39 LEXICON SELF positions: SEMI- AUTOMATIC WELDING SELF role: - used in short-circuit mode, - limits the short-circuit current, - the higher the SELF, the colder, the weld bead. Ω Small SELF Used for bigger sections ΩΩ Big SELF Used for medium sections ARC is smooth Lower welding speed ΩΩΩ Total SELF ARC is very smooth Possible to use CO2 gas MIG (Metal Inert Gas): Arc welding process with a consumable wire. This wire is transferred in the arc and the molten metal is deposited in the molten pool, protected by an inert gas. MAG (Metal Active Gas): Same description as MIG but the gas protection is active (CO2 or argon + CO2 mixture). MIG pulse: The current varies during welding, the power supplies a very precise shape wave. Pulse is primarily used for stainless steel and light alloys. Synergic MIG: The welding parameters are programmed in the power source set for a common evolution according to a predefined law. One single setting is needed which facilitates the use of those machines and improves the welding quality. 2 Times mode: Welding starts by pulling the torch s trigger. It stops by releasing the trigger. Spot mode: The power source starts to weld when the trigger is pulled, but welding stops automatically after a pre-set delay. Intermittent mode: This is a point mode which is repeatable. If the pressure on the trigger is maintained, welding will be re-started after another delay which is also regulated. MIG/MAG WELDING EQUIPMENT -

40 MIG/MAG: single-phase range MIG/MAG BLUMIG 241 C MAXISTAR 180 MEC 200 M PRECISA Welding current 200 MP 200 A 220 A 240 A MIG/MAG: three-phase range BLUMIG S 5 S 40 S 50 S/SH BLUMIG C 24 C 28 C 5 C MAXISTAR 250 T PRECISA 420 S/SP Welding current 220 A 260 A 280 A 0 A 400 A 500 A -4

41 Compact equipment for MIG/MAG welding. Transformer technology. Single-phase (M) or three-phase (T) input voltage. MAXISTAR 180 MEC / 200 M MAXISTAR 250 T MAXISTAR is a range of semi-automatic MIG/MAG welding equipment. Used for welding applications in workshops or for outdoor work. Features and product advantages: Input voltage: 20 V single-phase or 400 V three-phase. Mode: continuous or tack welding. Wire feeder: 2 roller plate. Simple: adjustment of the current with a switch and of the wire feed speed with a single knob control. Versatile: for welding with steel, stainless steel and aluminium wires. Reliable: air cooled transformer. COMPACT MACHINES FOR LIGHT APPLICATIONS MIG/MAG POWER SOURCES Standards EN EN MIG/ MAG WELDING EQUIPMENT MIG/MAG WELDING EQUIPMENT Thermal safety indicator. Switch on/off. Power switch. Tack welding adjustment. Stick-out adjustment. Starting speed regulation. Wire feed speed. European connection for torch. TECHNICAL CHARACTERISTICS: TO ORDER: MAXISTAR 180 MEC MAXISTAR 200 M MAXISTAR 250 T Input voltage 50 Hz 20 V - single-phase 400 V - three-phase Input power kva kw 6.9 kva kw 6.9 kva kw Max input current 24 A 2 A 11 A Effective input current 10.5 A 12 A 5.5 A Adjustment positions Open cicruit voltage 18-2 V 18 - V 18-5 V Welding current A A A Wire diameter mm mm mm Duty cycle at 40 C at 0% 140 A (18%) 180 A (15%) 200 A (25%) at 60% 75 A 100 A 10 A at 100% 60 A 75 A 100 A Protection index IP 21 Dimensions (mm) 440 x 670 x 750 Weight 8.5 kg 4 kg 54 kg Power source only W W W Options Reverse polarity kit W Torches see pages -11, -12 & -1 Rollers see page -10 Delivered equipped with: electric primary cable, equipped earth cable, 2 roller plate for wire sizes mm, mm, safety instructions, user manual. -5

42 Single phase inverter for MIG/MAG welding. PRECISA 200MP PRECISA 200MP (5-200 A), 1 machine, processes in an essential single phase inverter for welding. PRECISA 200MP is new power source, generator compatible, compact, easy to move, with precise weld quality and with very good arc ignition. The large graphic display help the welder to select and control quickly all processes, MMA, TIG and MIG/MAG. MIG/MAG POWER SOURCES Standards EN EN EN General features: MMA: welding current from 5 to 200 A. - Rutile and basic coated electrode diameter up to 4 mm. - Hot start. - VRD (Voltage Reduction Device) this option provides maximum security with low Open Circuit Voltage. TIG LIFT +: DC welding current from 5 to 200 A. - Use with valve torch. - Arc stop by lifting the torch then starts the down slope function. TECHNICAL CHARACTERISTICS: PRECISA 200 MP Primary power supply 20 V +/-10% - single phase Fuse rating 16 A No load voltage 5 V (in MIG) 5% 200 A (@ 20%) Duty cycle 60% 120 A 100% 95 A Inductance Electronique Number of rollers 2 Connectors diameter 1 mm Steel and stainless steel : 0.6 to 1.0 mm - Consumables diameter Aliminium up to 1.2 mm - Coated electrode up to 4.0 mm Gas connection M 12 x 100 Reverse polarity yes Display Graphical display Protection index IP22 S Protection class H Dimensions (L x l x H) 500 x 280 x 420 mm Weight 15 kg TO ORDER: Power source Options Extension for 00 mm spool Universal trolley Kit arc 25C50 TIG torch with valve WTT2 26V 4 m W W W W W ROLLERS MIG/MAG: welding current from 0 to 200 A. - Easy to use: select and weld: Synergy (12): material/gas/ wire diameter. Mode 2T / 4T / Spot. Thickness. - Reverse polarity to allow welding of self shielded welding wires (no-gas) synergies, carbon steel, stainless steel, aluminium and MIG brazing programs recordable. - Use wire spools diameter 200 mm and 00 mm (option). - European connector torch. - Slope-up. - Burn-back. - Electronic inductance. - Post-gas. - Hot-start (2T, 4T) and crater filler (4T). Equipement Power source: power source with m long primary cable with plug + m long ground cable + m gas hose. -6

43 Compact equipment for MIG/MAG welding. Transformer technology. Three-phase input voltage. BLUMIG 24 C / 28 C / 5 C The BLUMIG range of MIG/MAG welding equipment is robust and powerful, providing the best performance on the market. It will meet all your needs. Features and product advantages: Input voltage: V three-phase. Mode: 2 T / 4T / tack welding. Wire feeder: 4 roller plate. Simple: adjustment of the current with a switch and of the wire feed speed with a single knob control TECHNICAL CHARACTERISTICS: Digital display: included on the BLUMIG 5 and an option for other models. Versatile: range of gases. Reliable: air cooled transformer. Self adjusting control board. Torches see pages -11, -12 & -1 Rollers see page -10 Selection 2T / 4T / tack welding. Tack welding adjustment. Displays. Stick-out adjustment. Wire speed. Starting speed adjustment. COMPACT MACHINES FOR INTENSIVE USE Power switch. Switch on/off. European connection for torch. Delivered equipped with: electric primary cable, equipped earth cable, rollers mm, safety instructions, user manual. MIG/MAG POWER SOURCES Standards EN EN MIG/ MAG WELDING EQUIPMENT MIG/MAG WELDING EQUIPMENT Input voltage BLUMIG 24 C BLUMIG 28 C BLUMIG 5 C V three-phase Input power 6.8 kva - 6 kw 10.5 kva - 9 kw 1.5 kva kw Max input current A A - 19 A Effective current 10-6 A 15-9 A A Adjustment positions Open circuit voltage 18-5 V V V Welding current range 5 A A 5 A A 5 A - 50 A Wire diameter mm mm mm Duty cycle at 40 C at 0% 200 A 250 A 00 A (5%) at 60% 140 A 170 A 270 A at 100% 110 A 140 A 210 A Protection index IP 2 Dimensions (mm) 500 x 870 x x 90 x 990 Weight 71 kg 80 kg 96 kg TO ORDER: Power source only W W W Options Reverse polarity kit W Digital display W

44 BLUMIG 5 S BLUMIG 40 S /50 SH The BLUMIG range of MIG/MAG welding equipment is robust and powerful, providing the best performance on the market. It will meet all your needs. Features and product advantages: Input voltage: 20 V V three-phase. Mode: 2 T / 4T / tack welding. Wire feeder: 4 roller plate Perfect starting: possibility to adjust the starting speed Selection 2T / 4T / tack welding. Tack welding adjustment. Wire speed. Stick-out adjustment. Starting speed regulation. TECHNICAL CHARACTERISTICS: Equipment with separate wire feeders for MIG/MAG welding. Transformer technology. Three-phase input voltage. Stick-out: adjustable with a potentiometer. Simple: adjustment of the current with a switch and of the wire feed speed with a single knot control. Digital display: precise adjustment and optimal reading (standard with 5/40). Versatile: for all solid or flux cored wires. Powerful: air cooled transformer. Safety: protection class IP 2. Ergonomic design: due to its pivoting wire feed unit support SEPARATE WIRE FEEDER HEAVY DUTY Digital displays. European connection for torch Power and on/off switch. Power switch (precise adjustment). MIG/MAG POWER SOURCES Standards EN EN BLUMIG 5 S BLUMIG 40 S BLUMIG 50 S BLUMIG 50 SH Compatible wire feeders TF 00 TF 400 TF 400H Input voltage 50 Hz 20 V V three-phase Input power 1.5 kva kw 16.5 kva - 14 kw 24 kva - 20 kw Max input current - 19 A A 60-4 A Effective input current A A 5-20 A Adjustment positions Open circuit voltage V V V Welding current 40-0 A A A Wire diameter mm mm mm Duty cycle at 5% 00 A 50 A 450 A at 40 C at 60% 20 A 270 A 45 A at 100% 180 A 210 A 270 A Protection index IP 2 Dimensions (mm) 500 x 1180 x x 1250 x 1050 Weight 9 kg 108 kg 140 kg Wire feeder see page -9 Torches see pages -11, -12 & -1 Rollers see page -10 TO ORDER: Power source only W W W W Cooler unit W Liquid for cooling unit Options Digital display feeder W standard on power source standard on wire Delivered equipped with: electric primary cable, equipped earth cable, safety instructions, user manual. -8

45 Wire feeder with cables for BLUMIG S power sources. TF 00 (air) / 400 (air) /400H (water) The TF wire feeders are compatible with all the power sources in the BLUMIG S range. Delivered as standard with an insulated cable. Features and product advantages: Sealed structure: protection of the wire feeding system. Digital display: A/V included on TF 400 and TF 400H. Ergonomic design: adjustment on the front panel, and pivoting wire feed unit support for easier storage and orientation of the wire feeders. Efficient wire feeding: 4 roller plate. Safety: secure locking of the wire feeding compartment. Self adjusting control board (TF 00). MIG/MAG POWER SOURCES MIG/ MAG WELDING EQUIPMENT MIG/MAG WELDING EQUIPMENT Digital display A/V. Wire speed. Mode 2T / 4T / tack welding. Tack welding adjustment. Starting speed. Rollers see page Stick-out adjustment. 7 Test / Purge gas / Wire advance Torch connection. Water inlet / outlet on TF 400H type. TECHNICAL DATA: TF 00 - TF TF 400 H TF 00 AIR TF 400 AIR TF 400 WATER Digital display A/V - Wheels Equipped for water cooled torch - - Rollers 0.8 (1.0) mm 1.0 (1.2) mm Cat. nr TF 00 TF 400 TF 400 H Harness length 5 m W W W Harness length 10 m W W W Harness length 20 m - W W

46 Equipment with separate wire feeders for MIG/MAG welding. Inverter technology. Three-phase input voltage. PRECISA 420 S Power source with synergic regulation controlled by microprocessor for the MIG/MAG flat current welding of unalloyed, low alloyed and stainless steels. Capable also to MIG braze the copper alloy material. User friendly front panel with easy setting of welding parameters. Modular concept to fit with all users requirements. SYNERGIC MIG/MAG WELDING Standards EN EN Features and product advantages: Power supply: 400 V + 15% - 20% three-phase. Welding current: up to 420 A (with 60% duty 40 C). Mode: synergic or manual, 2T/4T/Point. Wire feeder: 4 rollers. Welding processes: MIG / MAG - Speed Short Arc - MIG brazing - MMA electrode. Modular: Air or cooled versions. Different harnesses with variable length. Compatible with moto generator Welding voltage and set up parameter display. Welding current or wire speed or thickness display Mode and welding cycle selection LEDs. Process choice selector. Gas selector. Wire grade selector. Wire diameter selector. Scrolling of set up parameters. Parameter setting. Selector for wire speed or thickness display TECHNICAL CHARACTERISTICS: Power supply (three phase) Maximum primary consumption (100%) Temporised fuses Maximal power Open circuit voltage Welding range Duty cycle at 60% at 100% PRECISA 420 S 400 V + 15% - 20% 50/60 Hz 5.2 A 27.6 A 12.6 kw 86 V A 420 A 50 A Wire diameter Voltage setting Processes Protection index Dimensions Weight (power source) Insulation index continuous MIG / MAG - Speed Short Arc - MIG brazing - MMA IP 2S 521 x 27 x 78 mm 7 kg H Torches see pages -16, -17 & -18 Rollers see next page Delivered equipped with: electric primary cable, equipped earth cable, safety instructions, user manual. -10

47 Equipment with separate wire feeders for MIG/MAG welding. Transformer technology. Three-phase input voltage. PRECISA 420 S SYNERGIC MIG/MAG WELDING TO ORDER Cat. nr W PRECISA 420 S with primary cable and earth cable W COOLER II cooling unit W Wire feeder TF 420 W ADD ONS Harness air 2 m long W Harness air 5 m long W Harness air 10 m long W Harness air 15 m long W Harness air 25 m long W Harness air 50 m long W Harness water 2 m long W Harness water 5 m long W Harness water 10 m long W Harness water 15 m long W Trolley for installation TROLLEY II W Trolley extension ARMS TROLLEY II W Swivel for wire feeder W Trolley for wire feeder W Remote control RC SIMPLE W Remote control RC JOB (100 programs memory) W Electronic circuit PUSH-PULL II W Flowmeter W Anti dust filter for power source W W On site trolley W WMT2 6A air cooled torch m long W WMT2 6A air cooled torch 4 m long W WMT2 6A air cooled torch 5 m long W WMT2 500W water cooled torch m long W WMT2 500W water cooled torch 4 m long W WMT2 500W water cooled torch 5 m long W EUROJET flowmeter W MIG/ MAG WELDING EQUIPMENT MIG/MAG WELDING EQUIPMENT Kit electrode 50C50+ composition of welding cable with electrode holder and earth cable with clamp W

48 Equipment with separate wire feeders for MIG/MAG welding. Inverter technology. Three-phase input voltage. PRECISA 420 SP Power source with synergic regulation controlled by microprocessor for the MIG/MAG flat or pulsed welding of unalloyed, low alloyed, aluminium and stainless steels. Capable also to MIG braze the copper alloy material. User friendly front panel with easy setting of welding parameters. Modular concept to fit with all users requirements. SYNERGIC PULSED MIG/MAG WELDING Standards EN EN Features and product advantages: Power supply: 400 V + 15% - 20% three-phase. Welding current: up to 420 A (with 60% duty 40 C). Mode: synergic or manual Pulsed 2T/4T/Point. Wire feeder: 4 rollers. Welding processes: MIG / MAG - Speed Short Arc - Pulsed Spray Modal - MIG brazing - MMA electrode. Modular: Air or cooled versions. Different harnesses with variable length. Compatible with moto generator Welding voltage and set up parameter display. Welding current or wire speed or thickness display Mode and welding cycle selection LEDs. Process choice selector. Gas selector. Wire grade selector. Wire diameter selector. Scrolling of set up parameters. Parameter setting. Selector for wire speed or thickness display TECHNICAL CHARACTERISTICS: Power supply (three phase) Maximum primary consumption (100%) Temporised fuses Maximal power Open circuit voltage Welding range Duty cycle at 60% at 100% PRECISA 420 SP 400 V + 15% - 20% 50/60 Hz 5.2 A 27.6 A 12.6 kw 86 V A 420 A 50 A Wire diameter Voltage setting Processes Protection index Dimensions Weight (power source) Insulation index continuous MIG / MAG - Speed Short Arc - Pulsed Spray Modal - MIG brazing - MMA IP 2S 521 x 27 x 78 mm 7 kg H Torches see pages -16, -17 & -18 Rollers see next page Delivered equipped with: electric primary cable, equipped earth cable, safety instructions, user manual. -12

49 Equipment with separate wire feeders for MIG/MAG welding. Transformer technology. Three-phase input voltage. PRECISA 420 SP SYNERGIC PULSED MIG/MAG WELDING TO ORDER Cat. nr W PRECISA 420 SP with primary cable and earth cable W COOLER II cooling unit W Wire feeder TF 420 W ADD ONS Harness air 2 m long W Harness air 5 m long W Harness air 10 m long W Harness air 15 m long W Harness air 25 m long W Harness air 50 m long W Harness water 2 m long W Harness water 5 m long W Harness water 10 m long W Harness water 15 m long W Trolley for installation TROLLEY II W Trolley extension ARMS TROLLEY II W Swivel for wire feeder W Trolley for wire feeder W Remote control RC SIMPLE W Remote control RC JOB (100 programs memory) W Electronic circuit PUSH-PULL II W Flowmeter W Anti dust filter for power source W W On site trolley W WMT2 6A air cooled torch m long W WMT2 6A air cooled torch 4 m long W WMT2 6A air cooled torch 5 m long W WMT2 500W water cooled torch m long W WMT2 500W water cooled torch 4 m long W WMT2 500W water cooled torch 5 m long W EUROJET flowmeter W MIG/ MAG WELDING EQUIPMENT MIG/MAG WELDING EQUIPMENT Kit electrode 50C50+ composition of welding cable with electrode holder and earth cable with clamp W

50 Spare parts for MIG/MAG installations. 1. ROLLERS FOR WIRE FEEDERS EASYMIG / MAXISTAR ranges Roller Steel 0.6 / 0.8 mm W / 1.2 mm W Entry wire guide W BLUMIG range Roller Steel Alu Flux cored wire 0.6 mm W mm W W mm W W mm W W W (1.0 / 1.2 mm) 1.6 mm W W (1.4 / 1.6 mm) Entry wire guide Intermediate wire guide Exit wire guide W W W MIG/MAG OPTIONS PRECISA 200MP Galet Acier Alu mm W mm W W mm - W Entrée Sortie Guide fil W W DV YARD Galet Fil massif acier et inox Fil fourré Aluminium et alliages mm W mm W mm W W mm W W mm W W W mm W W mm - - W Guide fil d entrée Guide fil intermédiaire Guide fil W W WELDING TORCHES EASYMIG / MAXISTAR ranges EASYMIG 151 EASYMIG 170 Replacement torch W W MAXISTAR / BLUMIG / PRECISA ranges Torches WMT2-15 A WMT2-25 A WMT2-6 A WMT2-500 W Cooling Air Air Air Water Duty cycle at 60% Length CO2 180 A 20 A 00 A 500 A (at 100%) Ar + CO2 150 A 200 A 270 A 450 A (at 100%) m W W W W m W W W W m - W W W Spool Gun SG 150 air cooled A - 100% - 6 m Spool Gun SG 00 air cooled - 00 A - 100% - 6 m W W

51 MIG/MAG torches. WMT2 range MIG/MAG TORCHES A complete range of MIG MAG welding torches devised to meet all needs in the field of semi-automatic welding. WMT2-15 A: For car bodywork, due to its small overall size. WMT2-25 A: For interlocking, metal and maintenance work. WMT2-6 A: For sheel metal work, mechanical welding and metal frames. WMT2 401W et 500 W / WL: For heavy duty work requiring water cooling of the torch. The swan neck is available in two lengths. The Benefits: Very easy to use Ergonomic handle for perfect grip Flexibility thanks to the back swivel Wear parts in conformity with EC standards European connector Standards EN EN MIG/MAG TORCHES MIG/MAG WELDING EQUIPMENT TECHNICAL CHARACTERISTICS: Torches WMT2-15 A WMT2-25 A WMT2-6 A WMT2-401 W WMT2-500 W / 500 WL* Cooling air air air water water Duty 100% Voltage class Wires used CO A 20 A 00 A 460 A 500 A Ar + CO A 200 A 270 A 50 A 450 A L 11 V Steel 0.6 to 1.0 mm Steel 0.8 to 1.2 mm Steel 0.8 to 1.6 mm Steel 0.8 to 2.4 mm - Alum. 1.0 to 1.2 mm Alum. 1.0 to 1.6 mm Alum. 1.0 to 2.4 mm Gas supply 10 to 18 l/min 10 to 18 l/min 10 to 18 l/min 10 to 25 l/min Standard delivery with Contact tube Steel 0.8 mm Steel 1.0 mm Steel 1.2 mm Steel 1.2 mm Nozzle (diameter) 12.5 mm 14.0 mm 16.0 mm 16.5 mm Liner For steel wire mm For steel wire mm For steel wire mm For steel wire mm Cat. nr WMT2-15 A WMT2-25 A WMT2-6 A WMT2-401 W WMT2-500 W WMT2-500 WL* m length W W W W W W m length W W W W W W m length - W W W W W *long swan neck *Original torch equipment -15

52 Wear parts MIG/MAG torches. WMT2-15 A MIG/MAG TORCHES Conical nozzle Ø 12.5 mm W * Very conical nozzle Ø 10.0 mm W Cylindrical nozzle Ø 16.0 mm W Contact-tube support W Nozzle spring W M6x25 Cu - Ø 0.6 mm contact tube W M6x25 Cu - Ø 0.8 mm contact tube W * M6x25 Cu - Ø 1.0 mm contact tube W M6x25 CuCrZr - Ø 0.6 mm contact tube W M6x25 CuCrZr - Ø 0.8 mm contact tube W M6x25 CuCrZr - Ø 1.0 mm contact tube W WMT2-6 A M6x28 Contact-tube support W M8x28 Contact-tube support W * L m helically corrugated steel liner W * L 4 m helically corrugated steel liner W * L m helically corrugated steel liner W L 4 m helically corrugated steel liner W Insulating diffuser W * High temperature insulating diffuser W Ceramic insulating diffuser W Conical nozzle Ø 16.0 mm W * Very conical nozzle Ø 14.0 mm W Cylindrical nozzle Ø 20.0 mm W M6x28 Cu - Ø 0.8 mm contact tube W M6x28 Cu - Ø 1.0 mm contact tube W M6x28 Cu - Ø 1.2 mm contact tube W M6x28 Cu - Ø 1.6 mm contact tube W M6x28 CuCrZr - Ø 0.8 mm contact tube W M6x28 CuCrZr - Ø 1.0 mm contact tube W M6x28 CuCrZr - Ø 1.2 mm contact tube W M6x28 CuCrZr - Ø 1.6 mm contact tube W M6x28 - Ø 1.0 mm alu contact tube W M6x28 - Ø 1.2 mm alu contact tube W M6x28 - Ø 1.6 mm alu contact tube W M8x0 Cu - Ø 0.8 mm contact tube W M8x0 Cu - Ø 1.0 mm contact tube W M8x0 Cu - Ø 1.2 mm contact tube W * M8x0 Cu - Ø 1.6 mm contact tube W M8x0 CuCrZr - Ø 0.8 mm contact tube W M8x0 CuCrZr - Ø 1.0 mm contact tube W M8x0 CuCrZr - Ø 1.2 mm contact tube W M8x0 CuCrZr - Ø 1.6 mm contact tube W M8x0 - Ø 1.0 mm alu contact tube W M8x0 - Ø 1.2 mm alu contact tube W M8x0 - Ø 1. mm alu contact tube W L m helically corrugated steel liner W L 4 m helically corrugated steel liner W L 5 m helically corrugated steel liner W L m helically corrugated steel liner W * L 4 m helically corrugated steel liner W * L 5 m helically corrugated steel liner W * L m helically corrugated steel liner W L 4 m helically corrugated steel liner W L 5 m helically corrugated steel liner W L m Teflon liner W L 4 m Teflon liner W L 5 m Teflon liner W L m Teflon liner W L 4 m Teflon liner W L 5 m Teflon liner W

53 Wear parts MIG/MAG torches. WMT2-25 A MIG/MAG TORCHES Conical nozzle Ø 14.0 mm W * Very conical nozzle Ø 12.0 mm W Cylindrical nozzle Ø 17.0 mm W M6x28 Cu - Ø 0.8 mm contact tube W M6x28 Cu - Ø 1.0 mm contact tube W * M6x28 Cu - Ø 1.2 mm contact tube W M6x28 CuCrZr - Ø 0.8 mm contact tube W M6x28 CuCrZr - Ø 1.0 mm contact tube W M6x28 CuCrZr - Ø 1.2 mm contact tube W M6x28 - Ø 1.0 mm alu contact tube W M6x28 - Ø 1.2 mm alu contact tube W WMT2 401W W / 500 WL (long swan neck) Insulating diffuser W * High temperature insulating diffuser W Ceramic insulating diffuser W Contact-tube support W Nozzle spring W L m helically corrugated steel liner W L 4 m helically corrugated steel liner W L 5 m helically corrugated steel liner W L m helically corrugated steel liner W * L 4 m helically corrugated steel liner W * L 5 m helically corrugated steel liner W * L m Teflon liner W L 4 m Teflon liner W L 5 m Teflon liner W Contact-tube support M6x28 W Contact-tube support M8x28 W * MIG/MAG TORCHES MIG/MAG WELDING EQUIPMENT Conical nozzle Ø 16.5 mm W * Very conical nozzle Ø 14.5 mm W Cylindrical nozzle Ø 20.0 mm W M6x28 Cu - Ø 0.8 mm contact tube W M6x28 Cu - Ø 1.0 mm contact tube W M6x28 Cu - Ø 1.2 mm contact tube W M6x28 Cu - Ø 1.6 mm contact tube W M6x28 CuCrZr - Ø 0.8 mm contact tube W M6x28 CuCrZr - Ø 1.0 mm contact tube W M6x28 CuCrZr - Ø 1.2 mm contact tube W M6x28 CuCrZr - Ø 1.6 mm contact tube W M6x28 - Ø 1.0 mm alu contact tube W M6x28 - Ø 1.2 mm alu contact tube W M6x28 - Ø 1.6 mm alu contact tube W M8x0 Cu - Ø 0.8 mm contact tube W M8x0 Cu - Ø 1.0 mm contact tube W M8x0 Cu - Ø 1.2 mm contact tube W * M8x0 Cu - Ø 1.6 mm contact tube W M8x0 Cu - Ø 2.0 mm contact tube W M8x0 Cu - Ø 2.4 mm contact tube W M8x0 CuCrZr - Ø 0.8 mm contact tube W M8x0 CuCrZr - Ø 1.0 mm contact tube W M8x0 CuCrZr - Ø 1.2 mm contact tube W M8x0 CuCrZr - Ø 1.6 mm contact tube W M8x0 CuCrZr - Ø 2.0 mm contact tube W M8x0 CuCrZr - Ø 2.4 mm contact tube W M8x0 - Ø 1.0 mm alu contact tube W M8x0 - Ø 1.2 mm alu contact tube W M8x0 - Ø 1.6 mm alu contact tube W M8x0 - Ø 2.0 mm alu contact tube W M8x0 - Ø 2.4 mm alu contact tube W *Original torch equipment L m helically corrugated steel liner W L 4 m helically corrugated steel liner W L 5 m helically corrugated steel liner W L m helically corrugated steel liner W * L 4 m helically corrugated steel liner W * L 5 m helically corrugated steel liner W * 1.6 water - L m helically corrugated steel liner W water - L 4 m helically corrugated steel liner W water - L 5 m helically corrugated steel liner W water - L m helically corrugated steel liner W water - L 4 m helically corrugated steel liner W water - L 5 m helically corrugated steel liner W L m Teflon liner W L 4 m Teflon liner W L 5 m Teflon liner W L m Teflon liner W L 4 m Teflon liner W L 5 m Teflon liner W L m Teflon liner W L 4 m Teflon liner W L 5 m Teflon liner W

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55 CHAPTER 4 TIG welding Introduction pages 4-2 & 4- WELDING POWER SOURCES DC power sources SMARTY 160 POWER page 4-5 SMARTY 180 / 220 FORCE page 4-6 SMARTY TX 250 page 4-7 SMARTY 00 XL (W) page 4-8 & 4-9 AC/DC power sources SMARTY TX 160 Alu page 4-10 SMARTY TX 220 Alu page 4-11 SMARTY 00 Alu AC/DC W page 4-12 & 4-1 TORCHES WTT2 TIG welding torches page 4-14 Wear parts for TIG torches page 4-15 TIG WELDING EQUIPMENT Options and accessories for TIG welding Tungsten electrodes, Remote control, Trolleys, MMA accessories page

56 TIG welding A TYPICAL MANUAL TIG WELDING INSTALLATION helmet protective clothing fume extraction TIG rod torch workpiece earth clamp pressure regulator / flowmeter gas cylinder power source torch harness earth cable METAL TRANSFER MODE Tungsten electrode (non consumable) Nozzle Inert atmosphere Arc TIG rod Molten pool TIG Welding Process An electric arc is created between a non consumable tungsten electrode and the piece to be welded. The electrode, the filler metal, the molten pool and the neighbouring zones are protected against atmospheric oxygen and nitrogen by an inert gas shield, generally argon. Usually, this process is called Tungsten Inert Gas or TIG. It is also known as Gas Tungsten Arc Welding or GTAW. 4-2

57 Welding selection table TIG stainless steel TIG rod diameter Thickness to weld (mm) Flow of argon ( /min) Welding selection table TIG aluminium TIG rod diameter Thickness to weld (mm) Flow of argon ( /min) LEXICON TIG WELDING Pre-gas: Torch and harness are purged before striking. Up slope function: Allows a progressive increase of the welding current. Down slope function: Prevents a crater at the end of the welding cycle and prevents the risk of cracking particularly light alloys. Tungsten electrode diameter (mm) Intensity Tungsten electrode diameter (mm) Intensity Post-gas: Protection of the work piece and the electrode after welding is completed. Example on Fig. 1 Thickness to weld: 4 mm TIG rod diameter: mm Electrode diameter: 2.4 mm Welding current: 160 A Flow of argon: 6 l/min Example on Fig. 2 Thickness to weld: 9 mm TIG rod diameter: 5 mm Electrode diameter: 4 mm Welding current: 280 A Flow of argon: 10 l/min Balance: Improves, the penetration during AC welding or the cleaning phase. Pulsed Welding: Makes positional welding and welding of thin plate easier, and prevents the collapse of the molten pool. Allows a regular deposit of filler metal and improves the penetration. TIG WELDING EQUIPMENT Tacking: Allows quick tacking of the joint before welding. 4-

58 TIG range TIG DC SMARTY Steel & Stainless steel TX XL (W) ph SMARTY FORCE 1 ph 180 FORCE 220 FORCE SMARTY Welding current 160 POWER 150 A 160 A 220 A 250 A 00 A AC/DC SMARTY 1 ph Steel, Stainless steel + Aluminium TX 160 ALU TX 220 ALU 00 AC/DC ALU Welding current 150 A 200 A 00 A 4-4

59 Inverter technology power source for TIG DC welding of steel and stainless steel. Single-phase input voltage. SMARTY 160 POWER The SMARTY 160 POWER is a power source for TIG DC welding of carbon and stainless steels in the field of maintenance. Features and product advantages: Power supply: 20 V single-phase. Lightweight: for easy transportation. Easy to use: simple welding cycle (pregas, down slope postgas). Motor generator compatible: use with long primary cable up to 70 m in x 2.5 mm² section. Powerful: high duty cycle at 60% - 40 C. Inverter tecnology: for a perfect control of the welding current. Versatile: can be used for TIG welding as well as MMA welding. Practical: easy arc striking due to the HF and the 2T/4T devices DC TIG POWER SOURCES Standards EN EN EN TIG WELDING EQUIPMENT Safety and operation indication Main current regulation Process selection (MMA / TIG HF / TIG Lift) Trigger cycle selection 2T / 4T Pre-gas time selection Slope-down time selection Post-gas time selection TIG WELDING EQUIPMENT TECHNICAL CHARACTERISTICS: Single-phase input voltage Input power Max input current Effective input current Open circuit voltage Welding current range at 5% Duty cycle at 60% at 40 C at 100% Protection index Dimensions Weight Connector size TO ORDER: Power source only SMARTY 160 POWER 20 V +/- 20% 50/60 Hz 5KVA -4.9KW 27A (MMA) 20A (TIG) 12 A (TIG) 50 V A 160 A 140 A 120 A IP 2 S 205 x 45 x 460 mm 9.5 kg 1 mm W For torches see pages 4-10 & 4-11 Delivered equipped with: electric primary cable, earth cable with clamp ( m), gas hose, safety instructions, user manual. 4-5

60 Inverter technology power source for TIG DC welding of steel and stainless steel. Single-phase input voltage. SMARTY 180 / 220 FORCE DC TIG POWER SOURCES The SMARTY 180 FORCE and 220 FORCE are portable power sources for TIG welding with direct current, for professional use. These power sources can serve many applications thanks mainly to the pulse functions for working thin surfaces and 2 current levels for work in position. The power sources can be used with up to 70 m primary cables. Features and product advantages: Power supply: 20 V single-phase - 12 A. Tolerant to power oscillations: 20 V ± 20%. Digital display: % / Hz / Sec / A. Yield: duty ratio 60% at 40 C. Versatile: TIG DC / TIG DC pulse/ MMA. Technology: use at 2 current levels. Professional: protection class IP 2. Remote control: easy control from a distance. In option can be equipped with an autonomous cooling unit FREEZTIG. 0 progams storage TECHNICAL CHARACTERISTICS: TO ORDER: TECHNOLOGY Complete welding cycle. Digital display. Cycle navigator and program storage/recall. Control knob. Mode: EE / TIG HF / TIG LIFT. 2T / 4T / Point selector. YEAR FREE WITH YOUR REGISTRATION Process selection: TIG DC/Pulse. Remote/pedal control selection. SMARTY 180 FORCE SMARTY 220 FORCE Power supply 20 V single-phase Input power.2 kva -.1 kw (TIG) 4.9 kva kw (TIG) Max input current 14 A (TIG) 21 A (TIG) Effective input current 11 A (TIG) 12 A (TIG) Open circuit voltage 50 V 50 V Welding current range A A at 5% 160 A 220 A Duty cycle at 60% 140 A 180 A at 40 C at 100% 10 A 150 A Torch connector S Size of connector 1 mm Protection class IP 2 Dimensions 205 x 45 x 460 mm Weight 9.5 kg Standards EN EN EN FREEZTIG AUTONOMOUS COOLING UNIT For torches see pages 4-10 & Power source only W W Option Remote control W Pedal W FREEZTIG cooling unit W Universal trolley W Delivered equipped with: power cable with 16 A plug, fitted earth cable, gas pipe, safety user and maintenance manual. 4-6

61 Power source inverter technology for TIG DC welding on steel and stainless steel. Three-phase input voltage. SMARTY TX 250 DC TIG POWER SOURCES The SMARTY TX 250 is a portable TIG DC power source designed for light and industrial applications; with pulsed function for welding thin plate and also 2 current levels mode for welding in position. Features and product advantages: Powerful: 250 A at 40% duty cycle at 40 C. Digital diplay: A / V / Sec / %. Versatile: TIG DC / pulsed TIG DC / MMA. Technical: complete TIG welding cycle. Safe: protection class IP2. Remote control: remote adjustment flexibility (option). TECHNICAL Standards EN EN TIG WELDING EQUIPMENT _ret Complete welding cycle. Digital display. Cycle selection. Parameter adjustment. Modes: MMA/TIG HF/TIG LIFT. Selection: 2T/4T/Point. TIG current: smooth or pulsed. Selection for local / remote control _r TIG WELDING EQUIPMENT TECHNICAL CHARACTERISTICS: SMARTY TX 250 Input voltage 400 V three-phase (50/60 Hz) Input power 8.7 kva kw (TIG) Max input current 1 A (TIG) Effective input current 10 A (TIG) Open circuit voltage 107 V Welding current range A at 40% 250 A Duty cycle at 60% 210 A at 40 C at 100% 180 A Connector size 9 mm Protection index IP 2 Dimensions 250 x 460 x 450 mm Weight 18 kg Torch connection S For torches see pages 4-10 & 4-11 TO ORDER: Power source only Options Remote control Foot control W W W Delivered equipped with: primary cable 5 m, earth cable m, gas hose 2 m, safety instructions, user manual. 4-7

62 TIG welding DC equipment Industrial range - Inverter technology Three phase SMARTY 00 XL (W) NEW PULSED TIG DC WELDING SMARTY 00 XL (W) with inverter technology is your welding expert in workshops or on-site applications. Powerful, rugged and easy to use installations. HF striking and excellent stability. High quality MMA welding performance with rutile, basic and cellulosic electrodes. Complete welding cycle: pre/post-gas, up/down slope adjustment current with setting. Features and product advantages: Powerful: welding current up to 00 A with 60% duty cycle (@40 C). Parameters memorisation. Air or cooled versions. Digital display: A/V/Sec/%. Versatile: TIG DC, Pulsed TIG and MMA. Technological: bi-level function. Remote control: on demand. CELLULOSIC ELECTRODE WATER COOLED CONTIGURATION Standards EN EN AIR COOLED VERSION _r _r TECHNICAL CHARACTERISTICS: SMARTY 00 XL Power supply (three phase) 400 V + 20% - 15% 50/60 Hz Maximal input current 8.2 A (TIG) A (MMA) Effective input current 4.9 A (TIG) A (MMA) Input power at maximal welding intensity 7.9 kw Open circuit voltage 80 V Welding current range 5-00 A TIG / A MMA Duty 40 C at 0% 00 A at 60% 20 A at 100% 200 A Protection class IP 2C Dimensions 180 x 90 x 500 mm Weight 22 kg Insulation index H For torches see pages 4-14 & 4-15 For filler metal (rods) see pages 6-14 Delivered equipped with: primary cable, earth cable, gas hose, safety instructions, user manual. 4-8

63 TIG welding DC equipment Industrial range - Inverter technology Three phase SMARTY 00 XL (W) PULSED TIG DC WELDING _ret TIG WELDING EQUIPMENT 1 Key for TIG HF/ TIG Lift selection. 7 Display of parameters Thermal safety indicator. Supply voltage defect indicator. Pulsed TIG / Synergic pulsed TIG / Spot TIG selection. Drawing of the welding cycle. Welding parameters adjustment. 8 9 Welding parameter selection key. 2T / 4T / bi-level torch cycle selection. MMA welding selection. Memorization parameters selection. Local/remote control selection. TO ORDER _r TIG WELDING EQUIPMENT Description Cat. nr SMARTY 00 XL air cooled SMARTY 00 XL W water cooled SMARTY 00 XL (W) with primary cable, equipped earth cable and gas hose W COOLERTIG II DC cooling unit W ADD ONS Manual remote control RC1-5 meters long W Manual remote control RC1-10 meters long W Foot remote control FP1-5 meters long W Trolley for power source W Torch WTT2 26 RL C5B - 4 meters long Other length available Torch WTT2 26 EB C5B - 4 meters long Other length available W W Torch WTT2 18W RL C5B - 4 meters long Water cooled - Other length available Torch WTT2 18W EB C5B - 4 meters long Water cooled - Other length available W W Kit MMA 5C50 Welding cables equipped with earth clamp and electrode holder W

64 Power source inverter technology for TIG AC/DC welding on steel, stainless steel and aluminium. Single-phase input voltage. SMARTY TX 160 Alu The SMARTY TX 160 Alu is a TIG power source specially designed for maintenance welding on steel, stainless steel and aluminium. Features and product advantages: Input voltage: 20 V single-phase. Light and compact: easy transport and storage. Simple: clear welding cycle (pre-gas / down slope / post-gas). Powerful: duty cycle at 60% at 40 C. Inverter technology: precise adjustment of the welding current. Versatile: for TIG AC/DC and MMA electrode welding. Practical: easy adjustment. Remote control. GENERAL PURPOSE AC/DC TIG POWER SOURCE Standards EN EN Switch on / off. Slope down. Selection AC/DC current Balance adjustment (AC). Welding process selection TIG 2T / TIG 4T / MMA. Pulsed frequency adjustment. TECHNICAL CHARACTERISTICS: 7 For welding current adjustment. SMARTY TX 160 Alu Input voltage 20 V single-phase (50/60 Hz) Max input current 2 A (TIG) Effective input current 1 A (TIG) Open circuit voltage 85 V Welding current range A at 0% 150 A (TIG) - 10 A (MMA) Duty cycle at 40 C at 60% 120 A (TIG) A (MMA) at 100% 100 A (TIG) - 80 A (MMA) Connector size 1 mm Protection index IP 2 Dimensions 260 x 460 x 450 mm Weight 22 kg Torch connection S TO ORDER: For torches see pages 4-10 & 4-11 Delivered equipped with: Power source only Options Remote control Foot control W W W electric primary cable, earth cable with clamp, gas hose, safety instructions, user manual. 4-10

65 Power source inverter technology for TIG AC/DC welding on steel, stainless steel and aluminium. Single-phase input voltage. SMARTY TX 220 Alu AC/DC TIG POWER SOURCE Designed for both workshop and outdoor working conditions, the SMARTY TX 220 Alu meets the most demanding applications on site and in workshop (maintenance) for all kinds of materials. Features and product advantages: Single-phase input voltage: 20 V ± 10%. Inverter technology: precise adjustment of the welding current. Large digital display: for accurate adjustment and clarity. Powerful: duty cycle 60% at 40 C. Compact: for outdoor applications. Intelligent balance: for aluminium applications, simplified adjustment of cleaning and penetration steps, according to the tungsten electrode diameter. ON SITE WELDING Standards EN EN TIG WELDING EQUIPMENT Digital display (U/I). Pre-gas adjustment Selection mode 2T / 4T. Cleaning / penetration balance (AC). HF TIG / LIFT starting. Pulsed frequency (AC). Selection MMA (with DC+ / DC- / AC / intermittent arc). Parameter adjustment. TIG WELDING EQUIPMENT TECHNICAL CHARACTERISTICS: Input voltage Max input current Effective input current Open circuit voltage Welding current range SMARTY TX 220 Alu 20 V single-phase (50/60 Hz) 19 A 16 A 70 V -200 A DC A AC Duty cycle at 0% 200 A at 40 C at 100% 150 A Connector size 9 mm Protection index IP 2 Dimensions 540 x 260 x 510 mm Weight 0 kg Torch connection S or C5B For torches see pages 4-10 & 4-11 TO ORDER: Power source only Options Remote control Foot control Trolley W m W m W W W Delivered equipped with: electric primary cable, earth cable with clamp, gas hose with quick couplings, safety instructions, user manual. 4-11

66 TIG welding AC/DC equipment Industrial range - Inverter technology Three phase SMARTY 00 Alu AC/DC W Power source with inverter technology for industrial TIG welding in alternating or direct current. SMARTY 00 Alu AC/DC W with inverter technology is your welding expert in workshops or on-site applications. This equipment is versatile (TIG welding of steel, stainless steel and aluminium), powerful, rugged and easy to use. Pulsed TIG, point and 2T/4T. HF striking and excellent stability. High quality MMA welding performance. Complete welding cycle: pre/post-gas, up/down slope adjustment current setting. Water cooled installation. Features and product advantages: Power supply: 400V +/-10% - Three phase. Inverter technology: perfect control of the welding current. Digital display: accurate setting and optimal visibility. Powerful: high duty cyvle 00 40% (40 C). Versatile: TIG AC, TIG DC, Pulsed DC TIG, MMA. Smart balance: the percentage of penetration or cleaning can be set according to the type of infusible electrode. Parameters memorisation. NEW AC/DC TIG POWER SOURCE Standards EN EN _r TECHNICAL CHARACTERISTICS: SMARTY 00 Alu AC/DC Power supply (three phase) 400 ± 10% HZ Maximal input current 7.9 A (TIG) A (MMA) Effective input current 4.4 A (TIG) - 5 A (MMA) Input power at maximal welding intensity 7.9 kw (TIG) kw (MMA) Open circuit voltage 70 V Welding current range - 00 A TIG / A MMA Duty 40 C at 40% 00 A at 60% 20 A at 100% 190 A Protection class IP 2C Dimensions 195 x 440 x 505 mm Weight 25 kg Insulation index H For torches see pages 4-14 & 4-15 For filler metal (rods) see pages 6-14 Delivered equipped with: primary cable, earth cable, gas hose, safety instructions, user manual. 4-12

67 TIG welding AC/DC equipment Industrial range - Inverter technology Three phase SMARTY 00 Alu AC/DC W AC/DC TIG POWER SOURCE TIG WELDING EQUIPMENT _ret Safety and operation indicators. Welding cycle layout. TIG operation selection. MMA operation selection. Parameter value display. Torch cycle selection. Parameter selection Striking selection HF/ Lift. Pulse / Spot selection. Program management. Main regulation knob. Gas test. Remote control operations _r TIG WELDING EQUIPMENT TO ORDER Description SMARTY 00 Alu AC/DC with primary cable, equipped earth cable and gas hose COOLERTIG III AC/DC cooling unit Cat. nr W W ADD ONS Manual remote control RC1-5 meters long Manual remote control RC1-10 meters long Foot remote control FP1-5 meters long Trolley for power source + cooling unit and gas cylinder Torch WTT2 18W RL C5B - 4 meters long Water cooled - Other length available Torch WTT2 18W EB C5B - 4 meters long Water cooled - Other length available Kit MMA 5C50 Welding cables equipped with earth clamp and electrode holder W W W W W W W

68 TIG welding torches. WTT2 TIG torches Simplicity and reliability TIG torches which are reliable, flexible and use common wear parts. Connections and handles for all applications. TIG TORCHES Handle Connections C5B S V Air cooled Connector Ø: 1 mm _r Connector Ø: 1 mm _r Connector Ø: 9 mm for 9V and 17V Connector Ø: 1 mm for 26V _r Water cooled Connector Ø: 1 mm _r Connector Ø: 1 mm _r ADAPTATOR: For connection of a diameter 9 mm torch on a diameter 1 mm power source socket : W Handle Duty cycle at 40 C Fitted with RL EB TO ORDER: Connection Air cooling WTT2 9 WTT2 17 WTT % 80 A 100 A 10 A 5% 110 A 15 A 180 A Cap Long Long Long Nozzle Ø 10 mm Ø 10 mm Ø 12 mm Electrode Ø 1.6 mm Ø 2.0 mm Ø 2.4 mm 4 m 8 m 4 m 8 m 4 m 8 m S W W W W W W C5B W W W W W W S W W W W W W C5B W W W W W W V V W W W Handle Duty cycle at 40 C Fitted with RL EB Connection Water cooling WTT2 20 W WTT2 18 W 100% 200 A 20 A 60% 250 A 50 A Cap Long Long Nozzle Ø 12 mm Ø 12 mm Electrode Ø 2.4 mm Ø 2.4 mm 4 m 8 m 4 m 8 m S W W W W C5B W W W W S W W W W C5B W W W W For a better gaseous protection, dedicated parts (diffusers + nozzles) can be used. 4-14

69 TIG torches wear parts. WTT2 9V / 9 (RL-EB) / 20W (RL-EB) Ø Cat. nr 1-1 Back cap - Short W Back cap - Medium W Back cap - Long W Back cap O-ring W Torch body WTT2 9V Torch body WTT2 9 Torch body WTT2 20W W W W Insulating ring W W TIG WEAR PARTS TIG WELDING TORCHES 5 Collet 1.6 W W W W W Collet body 1.6 W W W W Nozzle standard short W Nozzle standard short W TIG WELDING EQUIPMENT 7-1 Nozzle standard short W Nozzle standard short W Nozzle standard short W Nozzle standard short W Nozzle standard long L 4.8 W Nozzle standard long 4L 6.4 W Nozzle standard long 5L 8.0 W Nozzle standard long 6L 9.6 W W Gas Lens Collet body for Gas Lens 1.6 W W W Gas Lens.2 W Nozzle Gas Lens 4 GL 6.4 W Nozzle Gas Lens 6 GL 9.6 W Nozzle Gas Lens 7 GL 11.2 W Nozzle Gas Lens 8 GL 12.8 W As standard for all models 6-2 As standard only for WTT2 9 EB / 9 RL / 9V As standard only for WTT2 20W EB / 20W RL

70 WTT2 17V / 17 (RL-EB) 26V / 26 (RL-EB) 18W (RL-EB) TIG torches wear parts. 1-2 TIG WEAR PARTS Ø Cat. nr 1-1 Back cap - Short W Back cap - Long W Back cap O-ring W Torch body WTT2 17V Torch body WTT2 17 W W Torch body WTT2 26V W Torch body WTT2 26 W Torch body WTT2 18W W Insulating ring W W Collet 1.6 W W W W W W W Collet body 2.0 W W W W Nozzle standard short W Nozzle standard short W Nozzle standard short W Nozzle standard short W Nozzle standard short W Nozzle standard short W Nozzle standard short W Nozzle standard long 4L 6.4 W Nozzle standard long 5L 8.0 W Nozzle standard long 6L 9.6 W Nozzle standard long 7L 11.2 W As standard for all models As standard only for WTT2 17 EB / 17 RL / 17V As standard only for WTT2 26 EB / 26 RL / 26V As standard only for WTT2 18W EB / 18W RL 4-16

71 TIG torches wear parts. WTT2 17V / 17 (RL-EB) 26V / 26 (RL-EB) 18W (RL-EB) Ø Cat. nr 1-1 Back cap - Short W Back cap - Long W Back cap O-ring W GAS LENS VERSION For a better gaseous protection TIG WEAR PARTS TIG WELDING TORCHES Torch body WTT2 17V Torch body WTT2 17 Torch body WTT2 26V Torch body WTT2 26 W W W W Torch body WTT2 18W W Insulating ring W Collet 1.0 W W W W W W W W TIG WELDING EQUIPMENT 6 Collet body 2.4 W W W Nozzle gas lens short 4 GL 6.4 W Gas Lens Nozzle gas lens short 5 GL 8.0 W Nozzle gas lens short 6 GL 9.6 W Nozzle gas lens short 7 GL 11.2 W Nozzle gas lens short 8 GL 12.8 W Nozzle gas lens short 11 GL 16.0 W Gas Lens Nozzle gas lens long 4 GL L 8.0 W Nozzle gas lens long 5 GL L 9.6 W Nozzle gas lens long 6 GL L 11.2 W Nozzle gas lens long 7 GL L 12.8 W

72 TUNGSTEN ELECTRODES Options and accessories for TIG welding. Warning: before use, carefully read the material safety data sheet on TIG OPTIONS Electrode type Metal type *** Excellent ** Good * Suitable Arc stability Arc starting Electrode lifetime Thermal resistance WP pure Light alloy ** * * * WC 20 Cerium 2% WL 20 Lanthanum 2% Steel and stainless steel ** * ** ** Steel and stainless steel ** *** *** *** Standards ISO 6848 EN WP - Pure tungsten Light alloy (green end) WC 20-2% cerium tungsten Steel and stainless steel (grey end) Pack of 10, length 150 mm WL 20-2% lanthanum tungsten Light alloy AC - Steel, stainless steel DC Ø AC current (A) Cat. nr DC current (A) Cat. nr Current (A) Cat. nr 1.0 mm W W W mm W W W mm W W W mm W W W mm W W W mm W W W mm W W W REMOTE CONTROL BOXES - TROLLEYS Remote control 10 m length Remote control pedal 10 m length SMARTY 180 / 220 XL SMARTY TX 160 ALU SMARTY TX 220 ALU W W W W W W Trolley - - W MMA ACCESSORIES Accessories Length m (25C50) Length 4 m (5C50) Arc kit 00 A W W Connection Ø 1 mm

73 CHAPTER 5 PLASMA cutting Introduction pages 5-2 & 5- PLASMA CUTTING MACHINES Inverter technology SHARP 10KT (built in compressor) page 5-5 SHARP 10 page 5-6 SHARP 22 C WT page 5-7 SHARP 40 C WT page 5-8 Transformer technology SHARP 25 MC WT page 5-9 SHARP 40 MC WT page 5-10 PLASMA CUTTING TORCHES Spare parts for torch PT 100 page 5-11 PLASMA CUTTING EQUIPMENT 5-1

74 PLASMA Cutting A TYPICAL MANUAL PLASMA CUTTING INSTALLATION mask or helmet protective clothing fume extraction torch work piece earth clamp compressed air supply power source torch harness earth cable PLASMA CUTTING PROCESS Electrode Nozzle (calibrated) Piece to cut Plasma gas Cooling Skate (isolated) PLASMA cutting process Plasma cutting can be used on all conductive materials. In this process, compressed air is blown at high speed out of a nozzle; at the same time an electrical arc is formed through the gas from the nozzle to the surface being cut, turning some of that gas to plasma. The striking of the cutting arc is obtained by means of a low energy auxiliary arc. Groove Electric arc 5-2

75 LEXICON Duty cycle It is defined in the standard. It is the duration of continuous use of an equipment for a time of 10 minutes at an ambient temperature of 40 C. A duty cycle of 100 A at 60% means that in 10 minutes, the equipment can cut for 6 minutes at 100 A continuously, followed by 4 minutes of cooling. A duty cycle of 100 A at 100% means that the equipment is designed to produce 100 A continuously. Protection index IP The first figure indicates the maximum diameter of an object which can penetrate into the equipment and be in contact with a live component. The second figure indicates the level of protection against falling water. Example: IP 2 2 Means that an object of more than 12.5 mm in diameter cannot be introduced into the equipment. Means that the power source is protected against water falling in raindrops at a maximum angle of 60. PLASMA CUTTING Cutting at distance: With short nozzles and skirts, it is specifically designed for linear cutting using a guiding device. Cutting in contact: With a long and fine nozzle, it allows precise work following a drawn plan and accurate cutting at an angle without risk of arc extinction. Speed of cutting according to nozzle diameter Cutting speed (m/min) Carbon steel Stainless steel Aluminium Thickness Nozzle diameter (mm) (mm) FL 0.65 FL 0.8 L 1.0 L 1.2 C 1.0 C 1.2 C 1.4 C PLASMA CUTTING EQUIPMENT 5-

76 PLASMA range PLASMA SHARP TRANSFORMER 25 MC WT 40 MC WT SHARP INVERTER 10 KT C WT 40 C WT Cutting current 0 A 65 A 80 A 120 A Severance cut thickness 10 mm 25 mm 40 mm 5-4

77 Installation for plasma cutting of all conductive metals. Inverter technology. Single-phase power supply. SHARP 10KT + Torch CPT 800 PLASMA POWER SOURCES The portable solution with integrated compressor for manual plasma cutting. Features and product advantages: Integrated compressor. Cutting: up to 10 mm. Weigh: only 16 kg. Primary consumption: < 16 A. Digital display. Cutting without earth clamp up to 2 mm. Arc striking without HF. Provided with 16 A plug. Cutting capacity (for steel) quality severance INTEGRATED COMPRESSOR Standards EN EN EN PLASMA CUTTING EQUIPMENT 8 mm 10 mm 2 1 TECHNICAL CHARACTERISTICS: Digital display. On-screen Volt/Ampère selector. On-screen pressure selector. Regulation of cutting intensity. Torch CPT 800 Air-cooled CPT m Torch body Reference W W SHARP 10KT Single-phase power supply 20 V Input power 5.1 kva -.4 kw Max input current 22.4 A Effective input current 11.5 A Air pressure and supply Integrated at 40% 0 A Duty cycle at 60% 20 A (10 min cycle at 40 C) at 100% 15 A Protection class IP 2 Insulation class H Dimensions 470 x 205 x 70 mm Weight 16 kg Spare parts CPT Mounting key PLASMA CUTTING EQUIPMENT TO ORDER: SHARP 10KT + 4 m CPT 800 torch provided (1 electrode, 1 diffuser, nozzle and 1 TN skirt) + power cable W earth cable with clamp + wear part kit (1 key, 1 electrode and 1 diffuser) Options Compass Wear part box W W Wear parts for drag cutting Reference 1 Electrode FL W Diffuser W Nozzle FL 0,65 W Nozzle FL 0.8 W Skirt TN W Skirt Ti W Mounting key W Wear parts for angle cutting 6 Long electrode W Long nozzle W

78 Installation for plasma cutting of all conductive metals. Inverter technology. Single-phase power supply. SHARP 10 + Torch CPT 800 PLASMA POWER SOURCES Features and product advantages: Light: easy to carry (only 8 kg). Versatile: cuts and perforates all conductive metals. Contact cutting: improves cutting quality while reducing fume emissions. Complete: everything included for immediate use. Digital display: for better regulation and optimal viewing of the parameters. Arc striking: without HF for a cleaner environment Cutting capacity (for steel) quality severance 8 mm 10 mm Standards EN EN EN Digital display. On-screen Volt/Ampère selector. On-screen pressure selector. Setting of cutting intensity Torch CPT 800 Air-cooled CPT m Torch body Reference W W TECHNICAL CHARACTERISTICS: Spare parts CPT 800 Single-phase power supply Input power Max input current Effective input current Compressed air supply Current range at 5% SHARP V 5.1 kva -.1 kw 2 A 14 A > 100 l/min - 4 bars 10-0 A 0 A Duty cycle at 40 C at 60% 25 A at 100% 20 A Protection class IP 2 Dimensions Weight TO ORDER: Power source + 4 m torch + power cable + fitted earth cable + wear part kit Options Compass Wear part box 80 x 150 x 10 mm 8 kg W W W Wear parts for drag cutting Reference 1 Electrode FL W Diffuser W Nozzle FL 0,65 W Nozzle FL 0.8 W Skirt TN W Skirt Ti W Mounting key W Wear parts for angle cutting Mounting key 6 Long electrode W Long nozzle W

79 Installation for plasma cutting of all conductive metals. Inverter technology. Three-phase power supply. SHARP 22 C WT PLASMA POWER SOURCES Features and product advantages: Compact and light: less than 25 kg and small in size. Easy to handle. Power: quality cutting up to 20 mm. High performance: max cutting intensity 65 A at 40% (40 C) or at 100% (25 C). Gouging: for bleeding. Cutting of grids: without arc striking. Contact cutting: improves cutting quality while reducing fume emissions. Complete: everything included for immediate use. Arc striking: without HF for a cleaner environment. Autolink system: ( V / three-phase) Automatic setting et power supply. Standards EN EN EN PLASMA CUTTING EQUIPMENT Cutting capacity (for steel) quality severance 20 mm 24 mm TECHNICAL CHARACTERISTICS: Three-phase power supply Input power Max input current Effective inpur current Current range SHARP 22 C 20/400 V (± 10%) Autolink - 50/60 Hz 10.7 kva - 8. kw 15.5 A 12 A A Duty cycle at 40% 65 A at 40 C at 60% 50 A at 40 C at 100% 65 A at 25 C Protection class IP 2 Dimensions Weight TO ORDER: 45 x 25 x 80 mm 25 kg Power source + power cable + fitted earth cable W air hose Options Compass W Choice of process: cutting - cutting of grids - gouging. Air pressure. Primary voltage. Setting of cutting intensity PLASMA CUTTING EQUIPMENT Torch PT 100 Delivered equipped with: electric primary cable, earth cable with clamp, safety instructions, user manual. 5-7

80 Power source for plasma cutting. Inverter technology. Three-phase power supply. SHARP 40 C WT Three phase power source for plasma cutting. Digital setting of cutting parameters. Drag or distance cutting. Gouging. Cuts up to 40 mm. Newpossibilties with grid cutting and gouging (with specific wear part on the torch). Features and product advantages: Power supply: 400 V three-phase. Cutting performance: quality cut up to 40 mm. Powerful: maximum cutting current % (40 C). Plasma gouging: an easy to use alternative to the arc air process with carbon electrode. Grid cutting: everything included for immediate use. PLASMA POWER SOURCES Standards EN EN EN TECHNICAL CHARACTERISTICS: Power supply Maximum input current Cutting current range Duty cycle at 40 C Effective input current at 60% at 100% Compressed air pressure Compressed air flowrate Quality cut Separation cut Insulation class Open circuit voltage Protection index Dimensions Weight SHARP 40 C 2400 V +/- 10% HZ 16.8 A A 120 A 100 A 11.5 A 6 bar 200 l/min 40 mm 45 mm H 00 V IP 2S 720 x 10 x 40 mm 5 kg Cutting torch PT 100 Cutting capacity (for steel) quality severance 40 mm 45 mm 1 TO ORDER: 2 4 Power source only Add ons Compass PT 100 torch - 6 m long PT 100 torch - 15 m long* CCT 4000C torch - 6 m long CCT 4000C torch - 15 m long Trolley * compressed air must be at 7 bars W W W W W W W Process selection: standard cutting - Grid cutting - Gouging. Air pressure. Cutting current setting. Display. On/Off switch. For torch and wear parts see page 5-11, Torch PT 100 Torch CCT 4000C Delivered equipped with: electric primary cable, earth cable with clamp, safety instructions, user manual. 5-8

81 Installation for plasma cutting of all conductive metals. Transformer technology. Three-phase power supply. SHARP 25 MC WT PLASMA POWER SOURCES The SHARP 25 MC is a manual plasma cutting installation dedicated to the in site or in workshops applications. This equipment with the transformer technology is highly appreciated for it s ruggedness and the easiness of use. Features and product advantages: Power supply: 220 V / 20 V / 80 V / 400 V three-phase. Simple: a single switch allows you to set the power at positions. Versatile: cuts and perforates all conductive metals. High performing: high duty ratio 80 A at 40% at 40 C. Complete: everything included for immediate use. Arc striking: without HF for a cleaner environment. Cutting capacity (for steel) contact quality severance 8 mm 20 mm 25 mm Standards EN EN EN PLASMA CUTTING EQUIPMENT TECHNICAL CHARACTERISTICS: SHARP 25 MC WT Three-phase power supply 20 V 400 V Input power 18.7 kva kw Max input current 47 A 27 A Effective input current 29 A 17 A Compressed air supply 180 l/min - 5 bars Current range 0-80 A Duty cycle at 40 C TO ORDER: at 40% at 80% at 100% * compressed air must be at 7 bars 80 A 50 A 0 A Protection class IP 2 Dimensions Weight Power source only Options Compass Torch PT m Torch PT m* 500 x 855 x 705 mm 80 kg W W W W TRANSFORMER Defect indicator and reset button. On/off switch. Cutting torch. Power selector. Connector for earth cable. PLASMA CUTTING EQUIPMENT Torch PT 100 Delivered equipped with: electric primary cable, earth cable with clamp, safety instructions, user manual. 5-9

82 Installation for plasma cutting of all conductive metals. Transformer technology. Three-phase power supply. SHARP 40 MC WT The SHARP 40 MC is a manual plasma cutting installation dedicated to the in site or in workshops applications. This equipment with the transformer technology is highly appreciated for it s ruggedness and the easiness of use. Features and product advantages: Power supply: 220 V / 20 V / 80 V / 400 V three-phase. Simple: a single switch allows you to set the power at 4 positions. Versatile: cuts and perforates all conductive metals. High performing: high duty ratio 120 A at 50% at 40 C. Complete: everything included for immediate use. Arc striking: without HF for a cleaner environment. PLASMA POWER SOURCES Standards EN EN EN Cutting capacity (for steel) contact quality severance 8 mm 5 mm 40 mm TECHNICAL CHARACTERISTICS: SHARP 40 MC WT Three-phase power supply 20 V 400 V Input power 27.7 kva kw Max input current 70 A 40 A Effective input current 50 A 28 A Compressed air supply Current range Duty cycle at 40 C at 40% at 80% at 100% 220 l/min bars A 120 A 85 A 50 A Protection class IP 2 Dimensions Weight 500 x 855 x 705 mm 125 kg TRANSFORMER TO ORDER: Power source only Options Compass Torch PT m Torch PT m* CCT 4000C torch - 6 m long CCT 4000C torch - 15 m long * compressed air must be at 7 bars W W W W W W Defect indicator and reset button. On/off switch. Cutting torch. Power selector. Connector for earth cable Torch PT 100 Torch CCT 4000C Delivered equipped with: electric primary cable, earth cable with clamp, safety instructions, user manual. 5-10

83 PLASMA cutting torches and wear parts. TORCH PT 100 PLASMA WEAR PARTS A PT A A 0-70 A A 0,9 1,0 1, ,4 1, A ,0 1, A 1,4 1, Distance cutting 0-120A A A 120 A 6 Drag cutting A Gouging 120A 25 Torch PT 100 Complete torch PT m W Complete torch PT m* W Wear parts for plasma cutting torch PT Torch boby W Handle W O ring PT 100 W Torch harness with central connector W Trigger W Mounting key PT W Cooling tube W Electrode PT 100 W Diffuser 0-70A W Diffuser A W Nozzle 0,9 distance cutting W Nozzle 1,0 distance cutting W Nozzle 1,2 distance cutting W Nozzle 1,4 distance cutting W Nozzle 1,6 distance cutting W Skirt 0-70A distance W Skirt A distance W Protection skirt for distance cutting W Nozzle 1,0 contact cutting W Nozzle 1,2 contact cutting W Nozzle 1,4 contact cutting W Nozzle 1,6 contact cutting W Skirt holder for contact cutting W Skirt 40-70A contact W Skirt A contact W Nozzle 120A for gouging W Skirt for gouging W Central connector W Compas for PT 100 W PLASMA CUTTING EQUIPMENT PLASMA CUTTING EQUIPMENT * compressed air must be at 7 bars 5-11

84 Plasma cutting torches wear parts. Options. CCT 4000C PLASMA WEAR PARTS Wear parts CCT 4000C Maintenance box 1 4 Wrench W CPT 800 torch Cat. nr W Contact cutting 7 8 Remote cutting 9 Remote cutting Angle cutting Bevelling Contact cutting Electrode FL Nozzle Contact skirt FL 0.8 L 1.0 L 1.2 Cat. nr W W W W W CPT 4000C torch Cat. nr W Remote cutting Electrode C W Remote skirt W Nozzle C 1.0 C 1.2 C 1.4 C 1.8 W W W W Remote shoe Corrugat ed skirt Conical skirt W W W Compass Cat. nr W Ø maxi: 1400 mm Delivered in a rugged case: 2 joining extensions (150 and 450 mm), 1 succion support, 1 magnetic support, 1 sharp point support. * can be used on CCT torch. 5-12

85 CHAPTER 6 Arc Welding Consumables MMA WELDING - COATED ELECTRODES MMA rutile coating SPEEDARC page 6-2 MMA basic coating RESISTARC page 6- MMA electrodes for stainless steel welding INOXARC 08 L - INOXARC 16 L pages 6-4 & 6-5 MMA electrodes for repair INOXARC R 12 page 6-6 MMA electrodes for hardfacing MANGANARC 600 page 6-7 MMA electrodes for welding cast-iron CASTARC page 6-8 MIG/MAG WELDING - SOLID WIRES For welding mild and structural steels STEELMIG G page 6-9 GALVAMIG page 6-10 For welding stainless steels WL 08 L Si / WL 09 L Si / WL 16 L Si / INOXMIG 07 page 6-11 For welding aluminium WL ALMG 5 page 6-12 For hard facing HARDMIG 600 page 6-12 For welding copper aluminium COPPERMIG - AUTOMIG page 6-1 TIG WELDING - FILLER METAL Rods for welding mild and structural steels STEELTIG G2 page 6-14 Rods for welding stainless steels WL ROD 08L / 16L page 6-15 Rods for welding aluminium alloys WL ROD ALMG 5 page 6-16 WELDING CONSUMABLES 6-1

86 SPEEDARC General characteristics: General purpose and very versatile electrode. It can be used for all positional welding, except vertically-down. Excellent arc-striking even on slightly rusted, or poorly prepared parts. Main applications: Maintenance and general work. Small running repairs. MMA electrodes - Rutile coating. Standards EN ISO 2560-A: E 42 0 R12 AWS A 5.1: E 601 COATED ELECTRODES Small Plastic Pack GENERAL PURPOSE Welding positions: Current conditions: TYPES OF WELDABLE STEEL: DC AC Uo > 50 V A - A 4 - E 24 - E 28 E 0 - A 7 (CP) - A 42 (CP) A 48 (CP) - A 50 (CP) - X 52 AFNOR DIN ASTM St.1 - Ust 7.2 St 7. - St 44 - HI - HII A 28 - A 442 Type of coating: Medium rutile. MECHANICAL PROPERTIES OF THE ALL WELD METAL (according to EN ): Tensile Strength Yield Strength Elongation A 5 Impact energy V (J) (MPa) (MPa) (%) 0 C > 40 > 24 > 47 ORDERING INFORMATION: l Standard Card Board packaging Quantity kg Ø (mm) (mm) /1000 Cat. nr Small Pack packaging Quantity Cat. nr W W W W W W W W W l kg (mm) /

87 RESISTARC MMA electrodes - Basic coating. Standards EN ISO 2560-A : E 42 4 B 42 H 5 AWS A 5.1: E 7018 H4 General characteristics: Electrode for applications requiring high mechanical properties. Basic iron powder coating and high yield for applications at low temperature. Smooth melting with excellent appearance of the bead. Excellent arc strike. Main applications: Tanks. Naval constructions. Lifting equipment. Structures in general. Small Plastic Pack APPROVALS: ABS - BV - TÜV Welding positions: COATED ELECTRODES MMA ELECTRODES - BASIC COATING TYPES OF WELDABLE STEEL: AFNOR DIN ASTM A - A 4 - E 24 - E 28 - E 0 E 6 - A 50 A 7 (CP.AP.FP) A 42 (CP.AP.FP) A 48 (CP.AP) A 52 (CP.AP) E 55 R - A 510 (CP.AP) A 50 (CP.AP) - A 550 (CP AP). ST ST 50.2 ST E 6 HI - HII - HIV 17 Mn 4 AST TT ST 41. A 28 - A A A A 570 A 572 Gr 50 - A 57 - A 588 A 709 Gr 50 - A A A 414 A A A 516. UNI: Fe - 4 B Fe 50 - Fe E Fe Current conditions: CC + AC Uo > 70 V Type of coating: Thick basic with iron powder. MECHANICAL PROPERTIES OF THE ALL WELD METAL (according to EN ): Tensile Strength (MPa) Yield Strength (MPa) Elongation A 5 (%) Impact energy V (J) -40 C > 40 > 24 > 47 ORDERING INFORMATION: l Standard Card Board packaging Quantity kg Ø (mm) (mm) /1000 Cat. nr Small Pack packaging Quantity Cat. nr W W W W W W W l kg (mm) /1000 WELDING CONSUMABLES 6-

88 INOXARC 08 L General characteristics: MMA coated electrode for welding stainless steel (types 18.8 and 20.10). Highly versatile and easy to use electrode. Excellent for low carbon steels. Main applications: Stainless steel vessels. Stainless steel applications. Equipment processing (except food industry). MMA coated electrodes for stainless steel welding. Standards EN ISO 581-A: E 19 9 L R 12 AWS A 5.4: E 08 L - 17 COATED ELECTRODES GOOD BEAD SHAPE APPROVALS: BV - DB Welding positions: MECHANICAL PROPERTIES OF THE ALL WELD METAL (according to EN ): Tensile Strength Yield Strength Elongation A 5 Impact energy V (J) (MPa) (MPa) (%) +20 C > 520 > 20 > 5 > 60 ORDERING INFORMATION: Current conditions: DC + AC Uo > 50 V Type of coating: Semi thick Rutile. l Standard Card Board packaging Quantity kg Ø (mm) (mm) /1000 Cat. nr W W

89 INOXARC 16 L General characteristics: MMA coated electrode for welding stainless steels type 16L. Excellent for applications requiring a good bead shape. Very easy slag removal. Main applications: Food processing. Construction of milk industry equipment. Construction of pharmaceutical installations. GOOD BEAD SHAPE FOOD PROCESSING APPLICATIONS MMA coated electrodes for stainless steel welding. Standards EN ISO 581-A: E L R 12 AWS A 5.4: E 16 L - 17 Small Plastic Pack APPROVALS: BV - DB Welding positions: COATED ELECTRODES MMA ELECTRODES - BASIC COATING MECHANICAL PROPERTIES OF THE ALL WELD METAL (according to EN ISO ): Tensile Strength Yield Strength Elongation A 5 Impact energy V (J) (MPa) (MPa) (%) + 20 C ORDERING INFORMATION: Current conditions: CC + Type of coating: Rutile. CA Uo > 50 V l Standard Card Board packaging Quantity kg Ø (mm) (mm) /1000 Cat. nr Small Pack packaging Quantity Cat. nr W W W W W l kg (mm) /1000 WELDING CONSUMABLES 6-5

90 INOXARC R 12 General characteristics: MMA rutile coated electrode for repair applications. Excellent for difficult-to-weld steels. For dissimilar steels joining (non or low alloyed steels with stainless steels). Smooth fusion with good bead shape. Main applications: Repair work requiring a buffer layer. Joining of dissimilar steels. Non or low alloyed steels. High tensile strength steels. Stainless steels. 1% Mn steels. DISSIMILAR STEEL JOINING IDEAL FOR BUFFER LAYERS BEFORE HARDFACING Tensile Strength Yield Strength Elongation A 5 (MPa) (MPa) (%) > 720 > 600 > 22 MMA coated electrodes for stainless steel welding. Standards EN ISO 581-A: E Z (29 9) R 12 AWS A 5.4: E Small Plastic Pack MECHANICAL PROPERTIES OF THE ALL WELD METAL (according to EN ): APPROVALS: DB Welding positions: Current conditions: DC + AC Uo > 70 V Type of coating: Semi thick Rutile. COATED ELECTRODES ORDERING INFORMATION: l Standard Card Board packaging Quantity kg Ø (mm) (mm) /1000 Cat. nr Small Pack packaging Quantity Cat. nr W W W W l kg (mm) /

91 MANGANARC 600 General characteristics: For components submitted to abrasion. Excellent resistance to wear and impact (example: excavator buckets). Main applications: Agricultural work. Civil works and mining equipment. Crawler shoes. Hardness: HV. ORDERING INFORMATION: l HARDFACING ABRASION Standard Card Board packaging Quantity kg Ø (mm) (mm) /1000 MMA coated electrodes for hardfacing. Small Plastic Pack Cat. nr Standard DIN 8555: E 2-UM-60 Current conditions: CC CA Uo > 70 V Type of coating: Small Pack packaging Quantity Semi thick Rutile-cellulosic. Cat. nr W W W l kg (mm) /1000 COATED ELECTRODES MMA COATED ELECTRODES FOR STAINLESS STEEL WELDING WELDING CONSUMABLES 6-7

92 MMA coated electrodes for welding cast-iron CASTARC General characteristics: Joining steel and cast-iron. Repairing casting defects. Hardfacing of cast-iron. Excellent for welding high-strength and nodular cast-irons. VPM vacuum packed can be used without a quiver. Main applications: Casting Pipe ORDERING INFORMATION: Standard AWS A 5.1: E Ni Fe Ci REPAIRING AND HARD FACING CAST-IRON Small Plastic Pack Current conditions: CC +/- CA Uo > 45 V Type of coating: Graphite-Basic. COATED ELECTRODES _R l Standard Card Board packaging Quantity kg Ø (mm) (mm) /1000 Cat. nr Small Pack packaging Quantity Cat. nr W W W W l kg (mm) /

93 Solid wire for welding mild and structural steels. STEELMIG G MIG/MAG WELDING WIRES General characteristics: Solid wire for general use. Wire of many widths for a broad range of applications. High quality wire. Excellent melting point, good elongation. Main applications: Transport vehicles. Land vehicles. Mechanical constructions. Small fixtures. Small repairs to farm machinery. Structures (Plastic spool Ø 200) Standards EN ISO 1441-A: G 42 2 M GSi1 AWS A 5.18: ER 70 S MIG/MAG WELDING WIRES TYPES OF WELDABLE STEEL: AFNOR DIN ASTM A - A 4 - A (CP AP) E 24 - E 26 E 28 - E 0 - E 6 (4) St Ust 7.2 St 44 (2.) - HI - HII A 28 (B.C.D) A 442 (55-60) (Steel spool Ø 00) MECHANICAL PROPERTIES OF THE ALL WELD METAL: Shielding Gas Tensile Strength Yield Strength Elongation Impact energy (J) (MPa) (MPa) A 5 (%) - 20 C Ar/CO EXCELLENT FUSION PROPERTIES ORDERING INFORMATION: SPOOL Wire Diam (mm) Diam (mm) Material Winding Weight (kg) Cat. nr plastic precision layer 5 W plastic precision layer 5 W metal precision layer 16 W metal precision layer 16 W metal precision layer 16 W WELDING CONSUMABLES 6-9

94 Solid wire for welding galvanized steels. GALVAMIG General characteristics: Solid wire for welding galvanized and zinc-plated sheet metal. Perfect for sheet metal. Main applications: Automobile industry. Small fixtures. Small repairs to farm machinery (Plastic spool Ø 200) Standards EN ISO 1441-A: G2Ti MIG/MAG WELDING WIRES MECHANICAL PROPERTIES OF THE ALL WELD METAL: Shielding Gas Tensile Strength Yield Strength Elongation Impact energy (J) (MPa) (MPa) A 5 (%) 0 C Ar/CO (Steel spool Ø 00) ORDERING INFORMATION: SPOOL Wire Diam (mm) Diam (mm) Material Winding Weight (kg) Cat. nr plastic layer 5 W plastic layer 5 W steel with hub precision layer 16 W steel with hub layer 16 W

95 Solid wires for welding stainless steels. WL 08 L Si General characteristics: Solid wire for welding AISI 04 stainless steel. Not for contact with food. Main applications: Chemical industry. Pharmaceutical industry. Stainless steel boiler work. WL 09 L Si General characteristics: Solid wire for welding AISI 09 austenitic stainless steel and for welding together different materials that are difficult to weld, such as carbon steel with stainless steel. The high percentage of silicon improves arc stability and weldability. This permits the good surface appearance of beads. Main applications: Chemical industry. Car manufacture. Sheet metal work. WL 16 L Si General characteristics: Solid wire for welding 16 L stainless steel. Broadly used in the food industry. Main applications: INOXMIG 07 General characteristics: SSolid wire Ni-Cr-Mn alloyed for welding stainless steel or for heterogeneous welding of austenitic stainless steel with low alloy or non alloy steel. It can be used for the first and butter layers of cladding. Main applications: Automobile industry. Hardfacing/cladding. Farm machine industry. Armour steel. Standards EN ISO 144: G 19 9 L Si AWS A 5.9: ER 08 L Si Standards EN ISO 144: G1912LSi AWS A 5.9: ER 16 L Si Food industry. Pharmaceutical industry. Treatment of organic liquids for food use Standards EN ISO 144: G 2 12 L Si AWS A 5.9: ER 09 L Si Standards EN ISO 144: G 18 8 Mn AWS A 5.9: ER 07 MIG/MAG WELDING WIRES (Steel spool Ø 00) MIG/MAG WELDING WIRES MECHANICAL PROPERTIES OF THE ALL WELD METAL (according to NFA 81-14): ORDERING INFORMATION: Tensile Strength Yield Strength Elongation A 5 Impact energy (J) (MPa) (MPa) (%) + 20 C WL 08 L Si with gas M 11 (Ar + O2) WL 09 L Si with gas M 11 (Ar + O2) WL 16 L Si with gas M 11 (Ar + O2) INOXMIG 07 with gas M 11 (Ar + O2) Wire SPOOL Diam (mm) Ø (mm) Material Winding Weight (kg) Cat. nr WL 08 L Si WL 09 L Si WL 16 L Si INOXMIG steel precision layer 15 W W W W steel precision layer 15 W W W W steel precision layer 15 W W W steel precision layer W WELDING CONSUMABLES 6-11

96 Solid wire for welding aluminium and light alloys. WL ALMG 5 General characteristics: Solid wire suitable for welding aluminium and aluminium alloys with 5% Mg. Very flexible solution for aluminium applications. Good mechanical properties and high resistance to marine corrusion. Standards EN ISO 1827: S Al 556 AWS A 5.10: ER 556 MIG/MAG WELDING WIRES Main applications: Car manufacture. Naval construction and rail equipment. Transport applications. MECHANICAL PROPERTIES OF THE ALL WELD METAL (according to EN ): Shielding Gas Tensile Strength (MPa) Yield Strength (MPa) Elongation A 5 (%) Ar > 18 ORDERING INFORMATION: Wire Diam (mm) SPOOL Ø (mm) Material Winding Weight (kg) Cat. nr steel precision layer 7 W steel precision layer 7 W (Steel spool Ø 00) ALUMINIUM & ALUMINIUM ALLOYS Solid wire for hardfacing. HARDMIG 600 General characteristics: Solid wire for hard facing subject to abrasion. High resistance to abrasive wear. All weld metal, hardness, 620 HB. Main applications: Mineral processing. Dredgers. Trucks (Steel spool Ø 00) Standards EN 14700: SFE 8 FOR HARDFACING ORDERING INFORMATION: Wire Diam (mm) SPOOL Ø (mm) Material Winding Weight (kg) Cat. nr steel precision layer 15 W In certain cases a buffer layer is recommended using INOXMIG 07 (p. 6-11) to avoid craking. 6-12

97 Solid wire for welding copper-aluminum alloys. COPPERMIG General characteristics: Solid wire for copper-aluminium applications. Excellent for galvanized sheet metal. It can also be used for hard facing applications. Main applications: Automobile repair. Joining thin thickness sheets. Light vehicles. Excellent resistance to marine Artistic foundry work. corrosion. MECHANICAL PROPERTIES OF THE ALL WELD METAL (according to EN ): Shielding Gas Rm (MPa) Rp (MPa) A% 5d Hardness HB M 1 (Ar + O2) ~ 90 ORDERING INFORMATION: Wire Diam (mm) SPOOL Ø (mm) Material Winding Weight (kg) Cat. nr plastic precision layer 15 W steel precision layer 15 W steel precision layer 15 W Standards EN DIN 176: ER Cu Al 8 AWS A 5.7: ER CuAl1 COPPER ALLOYS & STEEL CASTINGS (Steel spool with hub Ø 00) MIG/MAG WELDING WIRES MIG/MAG WELDING WIRES AUTOMIG General characteristics: Massive wire for the assembly of copper alloys and galvanized steel sheets. Excellent for MIG brazing and hardfacing of pieces submitted to corrosion. Main applications: Welding and MIG brazing of galvanized steel sheets. Automotive industry. Artistic foundry work. Standards EN ISO 247: S Cu 6560 (CuSiMn1) AWS A 5.7: ER CuSi-A MECHANICAL PROPERTIES OF THE ALL WELD METAL (according to EN ): Shielding Gas Rm (MPa) Rp (MPa) A% 5d Hardness HB As Welded (Gas test: 100% Ar) ORDERING INFORMATION: (Steel spool Ø 00) WELDING CONSUMABLES Wire Diam (mm) SPOOL Ø (mm) Material Winding Weight (kg) Cat. nr steel precision layer 15 W

98 TIG rods for welding carbon steels STEELTIG G2 TIG RODS General characteristics: STEELTIG G2 for welding mild and structural steels. Main applications: Manufacture and repair. First penetration root pass. Thin thickness welding. Classification G2 EN 1668: W 42 4 W 2 Si AWS A 5.18: ER 70 S MECHANICAL CHARACTERISTICS OF THE ALL WELD METAL (according to EN 1668): Tensile Strength Yield Strength Elongation Impact energy V (J) Shielding Gas (MPa) (MPa) A 5 (%) - 20 C Ar/CO < 420 < 20 < 47 ORDERING INFORMATION: rods 1 m length packed in tubes of 5 kg l Ø (mm) (m) STEELTIG G2 kg Cat. nr W W W

99 TIG rods for welding stainless steels. WL ROD 08L WL ROD 16L General characteristics: WL ROD 08L for welding standard stainless steels. WL ROD 16L for welding stainless steels for the food industry. Main applications: Food industry, chemical and pharmaceutical industries. First penetration root pass. Thin thickness stainless steel welding. Welding of pipework & tubes. Classification 16L AWS A 5.9: ER 16 L Si Classification 08L AWS A 5.9: ER 08 L Si TIG RODS FILLER METAL FOR TIG WELDING MECHANICAL CHARACTERISTICS OF THE ALL WELD METAL (according to EN 12072): Tensile Strength Yield Strength Elongation Impact energy V (J) (MPa) (MPa) A 5 (%) + 20 C WL ROD 08L Ar > 520 > 50 > 5 > 50 WL ROD 16L Ar/CO2 > 510 > 10 > 0 > 50 ORDERING INFORMATION: rods 1 m length packed in tubes of 5 kg l Ø (mm) (m) WL ROD 08 L WL ROD 16 L kg Cat. nr Cat. nr W W W W W W W W WELDING CONSUMABLES 6-15

100 TIG rods for welding aluminium and aluminium alloys. WL ROD ALMG 5 Main applications: All types of repairs. Chemical and pharmaceutical industries. Automotive applications. Aluminium and aluminium alloys with up to 5% Mg. High resistance to marine corrosion. Classification AWS A 5.10: R 556 TIG RODS MECHANICAL CHARACTERISTICS OF THE ALL WELD METAL (according to EN ISO 1827): Shielding Gas Tensile Strength Yield Strength Elongation (MPa) (MPa) A 5 (%) Ar ORDERING INFORMATION: rods 1 m length packed in tubes of 5 kg l Ø (mm) (m) WL ROD ALMG 5 kg Cat. nr W W W W

101 AUTOMATION CUTTING WELDING CHAPTER 7 Automation CUTTING Portable carriages TAGLIATUBI & PYROTOME SE page 7-2 PYROTOME CNC page 7-2 EASYTOME page 7- WELDING ROTAMATIC pages 7-2 to 7-7 POSIMATIC page 7-8 HEADMATIC page 7-9 TURNMATIC page 7-10 MIG/MAG carriages page TOOLS / PROTECTION

102 AUTOMATION Automatic cutting. CUTTING WELDING Portable carriages TAGLIATUBI & PYROTOME SE AUTOMATIC CUTTING Two pratical and functional carriages for ancillary cutting jobs in the workshop and on site. TAGLIATUBI The TAGLIATUBI carriage allows the mechanised oxycutting of tubes with outside diameter vayring from 6 (150 mm) to 48 (1 200 mm) and having a thickness from 5 to 50 mm. It is adapted for the execution of cuts : straight and with bevel +/- 45 with one oxyfuel torch, X and Y bevel when the machine is equipped with two torches and its additional accessories (in option) PYROTOME SE, the carriage on rails The PYROTOME SE is a portable multiprocess carriage for straight or V bevel cuts. Its electronic speed regulation (10 to 125 cm/min) and robustness make it the indispensable tool for intensive use. The PYROTOME SE basic version is equipped for oxycutting (plasma cutting on request) PYROTOME CNC PYROTOME CNC is a small mechanised machine integrating a digital controller for cutting on metal sheets format of x mm. The programming is carried out from a library of standard shapes integrated in the digital controller or from the drawing and nesting software included in the package. Equipped with one oxycutting torch or one plasma air installation, PYROTOME CNC is simple to implement, versatile, rugged and economical. Plasma process Oxyfuel process Number 1 1 Type NERTAJET 40i Options OXYCUT G1 short MACH HP short Cutting width Cutting length Total width * Total length * Total height * mm mm mm mm 500 mm Main technical characteristics: cutting speed up to 2.5 m/min, cut up to 50 mm thick, possibility to extend the railway of the machine up to 15 m. Arm for cut width 1.5 m - Additional rail Total weight 85 kg (*): excluding safety zone 7-2

103 AUTOMATION Automatic cutting. CUTTING WELDING EASYTOME AUTOMATIC CUTTING Monobloc plasma cutting machine Easy to use, versatile, efficient and cost effective. The EASYTOME concept relies on fast and simple set up, by its design software and integrated tool path, the procedure for cutting one or more pieces is extremely simple and fast. Brushless motor system with planetary reduction provides accuracy, fluidity and dynamism of movements. The rugged monobloc frame integrates table with compartments, the machine is simple to use and maintain. Associated with the ESSENTIAL fume extraction and air treatment range, the machine offers great efficiency and a high-quality working environment. Through the NERTAJET 40i/OCP100 technology with compressed air, the machine produces a high level of quality for the cutting on carbon steel, stainless steel and light alloys. AUTOMATIC WELDING Main technical characteristics: travel speed 21 m/min, numerically encoded tool holder managed by the numerical controller, data base of plasma parameters integrated, cut of tube in option. Version Plasma process Cutting width (mm) Number 1 Cutting length (mm) Type NERTAJET 40i Total width (mm) * Total length (mm) * Total height (mm) * Option Cut of tube Beam extension (*): excluding safety zone and equipments (plasma power source, filter, etc...) 7- TOOLS / PROTECTION

104 AUTOMATION Automatic welding. CUTTING WELDING ROTAMATIC: single roller rotators AUTOMATIC WELDING Medium-duty rotator: 2 tons to 0 tons single powered (one drive roller) for small unbalance work piece, double powered (two drive rollers) for work pieces having significant unbalance, roller-to-roller center distance adjusting by screw (except for ST 2: by step), remote pendant and kit auto on all versions. Possible options: kit display, kit ± 1% speed regulation, kit encoder 5000 pts, lorry and railway TECHNICAL SPECIFICATIONS: Designation MT M ST 2 W F M ST 6 W F M ST 15 W F W ST 0 F Load capacity (1 drive + 1 idler) kg Load capacity per section kg Shell diameter mm Peripherical speed cm/min Wheel dimension OD x width mm to to 120 Ø 150 x 50 Wheel material Polyurethane Polyamide to to 120 Ø 250 x 75 Polyurethane to to 120 Ø 250 x 110 Polyurethane to to 120 Ø 50 x 150 Polyurethane Keys: M = Single motorisation W = Double motorisation F = Idler roller MT = Single motorisation with tube system

105 AUTOMATION HIGHER CAPACITY ROTATORS ON REQUEST Automatic welding. CUTTING WELDING AUTOMATIC WELDING Heavy-duty rotator: 42 tons to 200 tons special frame conception with built-in roll supports reduces welding height from the ground, machined bed on the idler and drive roller for perfect alignment, remote pendant, kit auto and display in standard on all versions. Possible options: lorry and railway, screw adjusting or step adjusting. TECHNICAL SPECIFICATIONS: SINGLE ROLLER ROTATORS Designation Load capacity (1 drive + 1 idler) kg Load capacity per section kg Shell diameter mm Peripherical speed cm/min Wheel dimension OD x width mm Wheel material LP42* to 5000 LP55* to 5000 LP70* to 6000 LP100* to to 100 or 9 to to 100 or 9 to to 100 or 8 to to 100 or 8 to 160 Ø 400 x 200 Ø 400 x 250 Ø 400 x 250 Ø 400 x 00 Ø 460 x 250 Ø 460 x 00 Ø 450 x 250 Ø 460 x 00 Steel Polyurethane Steel Polyurethane Steel Polyurethane Steel Polyurethane LP160* to to 100 or 9 to 160 Ø 450 x 00 Steel LP200* to to 100 or 10 to 160 Ø 500 x 00 Steel * Available in version W (Double motorisation) or F (Idler roller) Special rotator: Small 6 tons rotator Ø 100 to 600 mm Special rotators with large diameter rollers for the rotation of the tank with stub nozzle TOOLS / PROTECTION

106 AUTOMATION Automatic welding. CUTTING WELDING ROTAMATIC: fit-up rotators Fit-up rotator: 0 tons to 200 tons in standard, the up and down movement is made by a manual hydraulic pump. Possible options: automatic hydraulic pump (hydraulic central), lorry and railway. AUTOMATIC WELDING TECHNICAL SPECIFICATIONS: Designation Load capacity (2 fit-up) kg Lifting capacity per section kg Shell diameter mm Wheel dimension OD x width mm Wheel material Wheels adjustment TR to 4500 Ø 00 x 160 Polyurethane Screw TR to 5000 Ø 50 x 250 Polyurethane Screw TR to 5000 Ø 50 x 250 Polyurethane Screw TR to 6000 Ø 400 x 00 Polyurethane Screw TR to 6000 Ø 400 x 250 Steel Step TR to 6000 Ø 450 x 250 Steel Step TR to 6000 Ø 450 x 00 Steel Step Keys: = Single roller rotator motorized = Single roller rotator idler = Fit-up rotator Version with automatic hydraulic central: HIGHER CAPACITY ROTATORS ON REQUEST

107 AUTOMATION Automatic welding. CUTTING WELDING ROTAMATIC: self aligning rotators 12 tons to 250 tons in standard: remote pendant, kit auto and display on all versions. Possible options: lorry and railway. TECHNICAL SPECIFICATIONS: Designation Load capacity (1 drive + 1 idler) kg Load capacity per section kg Mini Shell diameter for 1/2 load mm Shell diameter for maximum load mm Peripherical speed cm/min Wheel dimension OD x width mm Wheel material LP12-2R to to to 100 or 10 to 200 Ø 00 x 220 Rubber LP20-2R to to to 100 or 10 to 200 Ø 50 x 00 Rubber LP0-2R to to to 100 or 8 to 160 Ø 400 x 00 Rubber LP42-2R to to to 100 or 9 to 180 Ø 400 x 400 Rubber LP55-2R to to to 100 or 9 to 180 Ø 500 x 20 Rubber LP70-2R to to to 100 or 9 to 180 Ø 500 x 400 Rubber LP100-2R to to to 100 or 8 to 160 Ø 420 x 00 Polyurethane LP160-2R to to to 100 or 8 to 160 Ø 460 x 00 Polyurethane Ø 500 x 00 Steel LP200-2R to to to 100 or 7.5 to 150 Ø 500 x 00 Polyurethane Ø 500 x 00 Steel LP250-2R to to to 100 or 7.5 to 150 Ø 550 x 400 Polyurethane AUTOMATIC WELDING ROTATORS AND OPTIONS ROTAMATIC options Lorry The lorry allows to move the rotators with or without the piece. The idler lorry and the motorised lorry can be mounted on the same line Anti-drift device The manual anti-drift device allows the piece to turn without twisting. An automatic solution can be proposed with a PLC which controls the idler roller positions. Motorised rotator Idler rotator Fix antidrift device HIGHER CAPACITY ROTATORS ON REQUEST 7-7 TOOLS / PROTECTION

108 AUTOMATION Automatic welding. CUTTING WELDING POSIMATIC: positioners AUTOMATIC WELDING 2 types of positioners are available: conventional: from 100 kg to 0 tons, with lifting table: from 1500 kg to 10 tons. HIGHER CAPACITY OR DIFFERENT ROTATION SPEED RANGE ON REQUEST CE standard electrical cabinet. Swept counterweight system under the worktable Worktable with various fixing slots and holes for mounting various workpieces. Load all positions kg Tilt torque m.kg Rotation torque m.kg Rotation speed tr/min Turntable height mm Remote control or pedal Pictures Conventional range P1E to 5 85 Pedal 1 P2E to Pedal F to Pedal F to RC + Pedal 16B to to 1400 RC + Pedal B to to 180 RC + Pedal TP to RC TP to RC TP to RC TP to RC TP to RC TP to RC TP to RC With lifting table range TPE to to 1700 RC 5 TPE to to 1850 RC TPE to to 2010 RC TPE to to 2125 RC TPE to to 2125 RC TPE to to 250 RC 7-8

109 AUTOMATION Automatic welding. CUTTING WELDING HEADMATIC: headstock AUTOMATIC WELDING Headstock The headstock range allows the rotation of pieces up to 2 tons. types of headstock: MINITOP, TOP and SUPERTOP II to be integrated on a mechanization. Designation Flat Load capacity (F1) kg Rotation torque (C1) m.kg Tilting torque (C2) m.kg F1 Rotation speed tr/min MINITOP 26.8 tr to 26.8 MINITOP 8.25 tr to 8.25 MINITOP.75 tr to.75 TOP to 4.5 SUPERTOP II to 5 C1 C2 POSITIONERS AND HEADSTOCK HL range with synchronized lifting movement for manual manipulation or integrated on machine. The HL machine is composed of - HLM: motorized headstock - HLF: idler headstock. Designation Load capacity kg Rotation torque (C1) m.kg Rotation speed tr/min HLM+F 2x to 1 HLM+F 2x to 1 HLM+F 2x to 1 HLM+F 2x to 1 HLM+F 2x to 1 HLM+F 2x to 1 We can propose the HLM without the idler headstock and the load capacity is half of the HLM+F load capacity. Special HEADMATIC axes: HLA Possibility to propose HEADMATIC axes up to 20 tons TOOLS / PROTECTION

110 AUTOMATION Automatic welding. CUTTING WELDING TURNMATIC: turntable AUTOMATIC WELDING Turntable 5 tons to 0 tons Circular welding can be done by the movement of the turntable without moving the torch. In the standard range, a turntable can make the rotation of shells up to 0 tons and up to 4500 mm diameter _ret Designation Load capacity kg Mini shell diameter mm Maxi shell diameter mm Rotation speed tr/min TURNMATIC 5 T to TURNMATIC 10 T to TURNMATIC 20 T to TURNMATIC 0 T to Backing gas device The backing gas device mounted on turntable, complete the turn-key solution of plasma or TIG welding column and boom. A man hole in the turntable allows the operator to adjust the backing gas device inside the shell. OTHER SIZES, CAPACITIES OR ROTATION SPEED RANGE ON REQUEST 7-10

111 AUTOMATION Automatic welding. CUTTING WELDING MIG/MAG carriages AUTOMATIC WELDING Carriages for MIG/MAG welding WELDYPOCKET WELDYCAR NV WELDYSTIFFENER WELDY-RAIL Flat position welding, small footprint. Basic application, easy implementation. Autonomous carriage with rechargeable battery. MIG/MAG welding with manual equipment. All positions welding (permanent magnet) Exists in three models: WELDYCAR NV - speed 5 70 cm/min, WELDYCAR S NV - speed cm/min, WELDYCAR SP - speed cm/min with programmation (continuous welding or not) Welding with 2 manual welding torches. Programmable carriage. Exists in 2 models: for height: mm, for height: mm. All positions welding of carbon steels, stainless steels and aluminium. Exists in 2 models: WELDY-RAIL manual, WELDY-RAIL with linear oscillating. 2 rail models: Magnetic rail, Pneumatic rail POSITIONERS AND HEADSTOCK Applications This carriage is used to facilitate the implementation of a regular welding. Boiler making in carbon steel. Angle, butt, overhead and vertical welding with guidance by crabbing arm. Welding of stiffeners in ship yards. Angle, butt, overhead and vertical welding. The carriage is travelling on a magnetic or pneumatic rail according the piece to be welded. Main features Carriage speed cm/min 5-70 cm/min or cm/min cm/min 5-80 cm/min Dimensions (L x l x h) 140 x 240 x 220 mm 250 x 00 x 260 mm 500 x 500 x 600 mm 220 x 270 x 20 mm Weight (netto) 5 kg 11 kg 16 kg 7 kg Options Arc protection Pendular oscillating unit. Linear oscillating unit. Magnetic crabbing rails, aluminium wheels many other options on request. - Linear oscillating unit for WELDY-RAIL manual. Thanks to the modularity of the design, the carriages can be used in different configurations 7-11 TOOLS / PROTECTION

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113 For a safe production and work THE AIR TREATMENT FUMES EXTRACTION AND TREATMENT EQUIPMENT Centralised fumes extraction installations Filtration units portable, mobile or fixed Dynamic cleaning of the working environment AMBICLEAN Highly efficient suction hoods Extraction ergonomic arms New suction torches Automatic Aspiration devices for energy saving SERVICES Advice for the best possible choice of a fumes extraction installation Design and set-up of centralised fumes extraction installations with suction torches, arms and other devices Air treatment Illustrated catalogue For more information, see our catalogue AZUR

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115 TOOLS FOR WELDER AND INDIVIDUAL PROTECTION FOR WELDERS Accessories: electrode holders, ground clamps, cables, magnetic positionners, anti-spatters sprays, cleaning of stainless steels, cracks detection, tunsgsten electrodes for TIG,... Individual protective equipment specific to welding: LCD helmets, masks, gloves, shoes, leather clothes, goggles, grinding disks... Collective protective equipment: strips, curtains, insualting walls to create welding booths... Le Catalogue Creating a Professional Environment Tools, accessories and protection for welding applications For more information, see our catalogue WELDLINE Edition

116 POINT OF SALE EQUIPMENT METAL MERCHANDISING STAND W W W DISPLAY STAND W DISPLAY STAND PLASMA W BATTERY CHARGERS DISPLAY STANDS W W COUNTER DISPLAY W CEMONT, welding to the point

117 Welcome to You will find here: - the complete catalogue, - customer solutions, - product news, - information about the company. We hope you enjoy your visit to this site. From the Technical documentation page, you can access to: safety data sheets and all general information relating to safety in welding: - information and safety updates, - permanently available, - information in many languages, - easy to use, simplicity and traceability. Instruction for Safety, Use and Maintenance manuals (ISUM) that are displayed in many languages. Search by product name, reference or key words.

118 Air Liquide Welding Warranty Charter Applicable to Cemont arc equipment for welding and cutting and for battery chargers Within the limit of the provisions detailed below, the Air Liquide Welding (ALW) warranty applies* to products recognised as defective subsequent to a manufacturing, assembly or material defect attributable to ALW. PROVISIONS APPLICABLE TO AN END USER The ALW warranty periods are as follows: 2 years for all welding/cutting manual power sources (except High Technology range). 1 year for battery chargers and starters. months for torches, harnesses, and spare parts. These warranty periods apply to use in an 8 hour shift per day. All warranty periods begin from the date of invoice. The warranty covers parts and labour for the end-user customer. Labour and servicing expenses are assumed by the ALW appointed distributor or subsidiary who sold to the end-user customer. General conditions: To benefit from the ALW warranty, the purchaser must inform the seller of defects attributed to the product. Documentary proof must be provided as well as assistance to enable ALW to locate these defects and correct them. Once ALW has received this notification, the purchaser will be instructed of the procedure to be followed for the warranty claim. In particular, the warranty clause shall be applied only in so far as the serial number or the batch number are enclosed with the request, as well as a photocopy of the invoice for the equipment in question,. When a request is made by the purchaser and accepted by ALW in the framework of the ALW warranty. ALW reserves the right to select one of the following solutions as it deems appropriate: repair, either in its plants, or at the distributor s premises, or at the premises of the customer, or at the premises of a third party selected by ALW, Replacement. ALW does not grant credit notes within the framework of its warranty. The replacement of an item by a new one is allowed only under the following conditions: the item is defective at the time of delivery and is returned in its original packaging or in the packaging of the equipment for which it is exchanged, in all cases in which ALW feels that repair is not appropriate. ALW reserves the right to request that the item(s) be returned for expert appraisal. The ALW warranty does not apply to: replacements or repairs resulting from normal wear of the product, from its misuse (particularly in an environment for which the product was not intended), from non-compliance with operating or maintenance instructions, from maintenance, monitoring, or storage or handling defects or from negligence or malice, anomalies resulting from the use of non- ALW original parts or equipment, damage associated with transport. Additionally, this warranty shall be terminated if the customer carries out repairs or modifications on the product, or allows repairs or modifications to be carried out by a third party, without written approval from ALW. Finally, servicing operations or replacements carried out under the warranty do not result in an extension of said warranty. No warranty other than the one defined by this document, particularly relating to loss of potential earnings, operating losses, production losses or third party claims, shall be binding on ALW. Except in the case of express agreement to the contrary between the parties, ALW does not warrant industrial or economic consequences. ALW remains liable for the legal warranty as regards latent defects. PROVISION APPLICABLE TO DISTRIBUTORS All warranty periods take effect from the date of invoice, increased by months for Europe and 6 months outside Europe. The distributors warrant their customers for at least the minimum periods stipulated in the framework of the ALW warranty, from the date of their own bill of sale. Any warranty extension which they grant their customers is done solely at their own expense and under their responsibility. As the warranty covers parts and labour for the end-user customer, servicing costs and labour are assumed by the distributor with respect to end-user customers. Any defective item replaced under the warranty must be systematically retained by the distributor for a period of months, from the date of the claim; during this period, ALW may request that the item in question, which has been held at its disposal, be returned for expert appraisal. ALW reserves the right to invoice items supplied as replacements in the following cases: the original defective item is not returned, in spite of ALW s request, refusal of warranty is pronounced after the analysis of the damage and/or the defective products. When ALW has selected this solution, it undertakes to repair any manual equipment within a period of 15 working days following receipt in its workshops (an acknowledgement of receipt is sufficient proof), failing which ALW will supply an identical new or reconditioned part or piece of equipment. Return transportation expenses are assumed by ALW in the framework of the warranty. This charter replaces all previous conditions relating to the same subject, for product invoiced after the 1 st ofjanuary For all other contractual conditions, ALW s general terms and conditions of sale apply. *effective January 1 st 2008