ADVANCED POWER GENERATION TRAINING

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1 Training Title ADVANCED POWER GENERATION TRAINING Training Duration 5 days Training Venue and Dates REF EE052 Advanced Power Generation 5 29 May - 02 Jun $4,250 Dubai, UAE At any of the 5 star hotels. The exact venue will be informed one month before the course commencement date. Training Fees 4,250 US$ per participant for Public Training includes Materials/Handouts, tea/coffee breaks, refreshments & Buffet Lunch Training Certificate Define Management Consultancy & Training Certificate of course completion will be issued to all attendees. TRAINING OVERVIEW COURSE DESCRIPTION This course is designed to give delegates an understanding of the factors to be considered within the area of power generation. The week will begin with an overview of generator design and function. Load requirements and calculations including load sharing, shedding and switching will be examined. Power factor calculations and power factor correction techniques will be presented. The techniques and equipment available for monitoring generators will be covered in depth to ensure delegates are made aware of what is available on the modern market and the most appropriate utilisation of these systems. The maintenance and protection schemes that are utilised for generation and their applications will be examined. The importance of the roles and responsibilities of personnel working on electrical systems and the safety procedures involved are also explored. The course covers generator theory, operation, protection and application, and troubleshooting. Different excitation systems, prime movers and generator earthing systems generator voltage and frequency control are included. In addition condition monitoring and maintenance are explained. This course is a must for anyone who is involved in the selection, operation, protection and applications, or maintenance of generators. The course provides the latest in technology.

2 COURSE OBJECTIVE Upon the successful completion of this course, participants will understand and learn the following :- The fundamentals and basics of generators. The different prime movers used for generators How to control frequency and voltage. The earthing system for generators The different protection needed for generators. Condition monitoring, data collection and routine maintenance for generators. Develop an understanding of the factors with regard to load calculation, acceptance, rejection, shedding and sharing; Gain knowledge of synchronisation methods and conditions; Develop an understanding of power factor calculations and power factor correction; Understand voltage drop and short circuit calculations; Learn data collection techniques employed in major power generation equipment WHO SHOULD ATTEND? Electrical engineers Plant engineers and instrument technicians Operations technicians Electrical maintenance technicians and supervisors Instrumentation and control system engineers TRAINING METHODOLOGY Lectures will cover all necessary information to satisfy the course objectives. Interactive discussions during the lectures will extremely be encouraged to allow the participants understand the covered subjects. Participants will be given exercises that will be discussed by the entire group of participants. COURSE OUTLINE Following Topics will be covered in 5 days PRINCIPLES OF A.C. GENERATION 1. Principles of alternating and rotating 2. Magnetic fields Peak, rms and mean values Vectors (or Phasors) Faraday's Law of Electromagnetic Induction A.C. Generators 3-Phase A.C. Generators

3 Star and Delta Connections Drawing of Star- and Delta-Connected Apparatus I- GENERATOR CONSTRUCTION AND EXCITATION 1. General Rotor construction Insulation Cooling Excitation and voltage control Insulated bearings 2. Generator Excitation And Voltage Control II- PRIME MOVERS Turbines DIESEL GENERATOR SETS III- Generators Earthing 1. Introduction 2. Equipment Earthing 3. System Earthing 4. Classification Of Supply / Installation System Earthing Earthing Via Neutral Earthing Compensator Distribution Transformers Zig Zag Transformers Evaluation of earthing methods IV-Generator Voltage and Frequency Control 1. REACTIVE POWER AND VOLTAGE CONTROL 2. Voltage Control Of Generator Loading At Synchronizing 3. Frequency Control Of Generators Loading At Synchronizing V- Generator Operation 1. SYNCHRONISING OF GENERATORS 2. LOAD SHEDDING 3. POWER FACTOR. VI-GENERATOR PROTECTION Generator Connections And Overview Of Typical Protection Stator Phase-Fault Protection For All Size Generators Phase Protection For Small Generators That Do Not Use Differentials Phase-Fault Backup Protection (51v) Or (21) Stator Ground-Fault Protection Ground -Fault Protection For Single Medium Or Small Wye -Connected Ground -Fault Protection for Very Small, Solidly Grounded Generators

4 Generator Off-Line Protection Reduced or Lost Excitation Protection (40) Generator Protection For System Disturbances And Operational Hazards Cogeneration And Non-Utility Distributed Generation Protection Generator Operation under Contingency Conditions Shaft Current Typical Generator Protection Schemes Of Various Ratings VII- CONDITION MONITORING AND DATA COLLECTION Introduction Approaches Based On Mathematical Models Reliability Centered Maintenance (RCM) Condition Based Maintenance (CBM) Partial Discharge Insulation Resistance Monitoring DC HI-POT TEST Maximum Allowable Test Voltage MEASURING INSULATION DEGRADATION Capacitive Charging Current Resistive Leakage Current Energy Dissipated Insulation Power Factor Insulation Power Factor Standards Power Factor Test Sets Outage for Scheduled Maintenance On Line Measuring Partial Discharge Activity For Insulation 1. THE ERA OF Intelligent Electronic Devices IED To collect Data VIII- Generator Maintenance 1 Preventative Maintenance Trouble Shooting General Procedure Generator Does Not Produce Voltage Generator Produce Low Voltage Generator Produce High Voltage Generator Voltage Fluctuating Fault analysis for Generator Control Circuit Case Studies, Group Exercises, Group Discussions, Last Day Review & Assessments will be carried out...

5 TRAINING INSTRUCTOR DR. MOHAMED FAWZI Qualifications : Ph.D. Degree in Electrical Power and Machine Engineering 1999 PH. D In Electrical Power Systems & Machines, Faculty of Engineering, Mansoura University Thesis Title: Restoration Of Electric Power Systems Using Expert System Masters Degree in Electrical Power and Machine Engineering 1989 MSC. In Electrical Power Systems & Machines, Faculty of Engineering, El Mansoura University Thesis Title: Optimum Planning Of Substations Bachelor of in Electrical Power and Machine Engineering May B.Sc. in Electrical Power and machine Engineering, College of Engineering, El Mansoura University FIRST: THE PRACTICAL EXPERIENCE 1. May Present Electrical Instructor Howard Finely A Khaleej,For ADMA Petroleum Co. at Abu Dhabi UAE The activities include the following but not limited to: Managing, delivering and monitoring the On-the-Job training (OJT) activities, in different fields. Preparing required training materials for the Electrical Maintenance in coordination with senior Electric engineer and line supervisors in different sites. Assessing the juniors attending the Basic Course and prepare their Quarterly Progress Reports (QPR's). Provide the necessary support to assist the line supervisor in preparation of QPR's for the juniors conducting OJT. Preparing Specific Gap Elimination Programs (SGEP s) covering the gaps identified by the Competency Assurance Campaigns (CAC). Monitoring the progress against Competency Based Development Programs and report on problematical areas and problem solving. Assessing staff against the Competence Portfolios.

6 Identifying Organizational Training Needs, co-ordinate with training leader and prepare remedial action plans. Assisting in updating the Job Competency training models. Assist in preparing Progress Reports as required. Select the level required (LR) for each training task. All of mentioned training activities in all training phases such as, basic, OJT and SGEP were conducted based on different types of training aids (Audible, visual and hard copy materials) CBT (Computer Based Training) and E-learning are the modern as a big role in the training operation 6 months basic program was instructed/ taught for six groups in the following basic knowledge modules, i.e. 16 Modules. E-01 Fundamentals of Electricity-01 E-02 Fundamentals of Electricity-02 E-03 Fundamentals of Electricity-03 E-04 Electrical power systems E-05 AC Generators E-06 AC Motors E-07 Transformers E-08 Switchgear E-09 Cables E-10 Electric measurements E-11 Electric control devices E-12 Electrical protection E-13 Batteries and chargers E-14 Equipment in hazardous area E-15 Electrical safety E-16 Electricity for non-electrical E-17 Programmable Logic Control Fundamentals " PLC" The given knowledge of each module are ensured to be understood by the juniors through interaction and discussion between them and instructor in class and by self-assessment daily test and end of module tests. End of program test is the final assessment to measure the competency level for the juniors. 18 months OJT program of 304 tasks ranges from knowledge, Workshop, and hot tasks in fields. 2. MARCH,2000 May, 2004 BAPETCO ( BADER EL DEEN PETROLIUM COMPANY) Technical Advisor

7 BABETCO is a gas producing company owned by BADER ALDEEN (Egyptian gas producing company) and SHELL. The company has a new large project to produce gas from 22 new wells. The project has been designed, constructed, and operated by BRWON & ROOTS. occupying this post to be technical advisor for the Electrical maintenance department Mangers (Two mangers; one Egyptian and the other is Shell s rep.). The Main Interest Activities: Responsible for the given below activities: Leading the electrical maintenance team. To maintain the different activities in conjunction with BROWN & ROOTS team. Co ordinate the relation between the management (Owner side) in the field, work force and BRWON & ROOTS (Main contracting side). Plan the commissioning and handover of any new wellhead. Review and recommend the maintenance strategies for the new plant, including all relative issues such as spares, tools, technical specs. and procedures. Write the Job Description for the electrical maintenance Workforce. Supervise the implementation of safety policy and procedure regarding the Electrical maintenance activities ( High and Low Voltage ). Review and study specifications of the plant to recommend engineering and economical solution to many available problems. Planning for the plant / train shutdown of the process facilities. Design the preventive maintenance procedures for all equipment in the plant Responsibilities & Duties Power & Utilities Review the preventive maintenance planes and supervise the implementation. I am familiar with the following planned maintenance programs: MAXIMO (KHALDA) and IMMPOWER (in PABETCO). Plan, allot the necessary taskforces to run both of contingency and routine day to day jobs to maintain safely all wellheads and a plant of the following activities : Three GE gas turbine generators ( 25 MVA each, 11KV ) Emergency diesel generator ( 1MVA,0.4KV). 6 Step down transformers (2 MVA, 11KV / 0.4KV), 1 transformer (1.2 MVA,11KV/0.4KV) and 1 transformer ( 350 KVA,11KV/0.4KV) 5 Motors (5.1 MW, 11KV) and 10 motors (2.4MW,11KV) and their auxiliaries low voltage motors and heaters. High Voltage switchgear ( 11KV ) Low Voltage switchgear ( 400V ) controlled by microprocessor named CLINK which can control all low voltage loads with control room( DCS) and with the Unit Control Panels (UCP)

8 Power Management System (PMS) which control the generation and the High Voltage motors UPS Systems Gas wells with its control which are fed from the Solar Cells. Instrument Compressed Air. Inert Gas Plant (3 Units). Glycol Dehydration Facilities. Demineralization Water Facilities. Potable Water. Fuel Gas Heater/Scrubber. Hot Oil Facility ( 3 Unites). Methanol Facility. Drainage System. Process Facilities Two Trains, each one has the following facilities: Separators. Gas Treatment Facility (Absorber & Sweetening Columns). Turbo Expander. Export Compressor. Flare System. In addition to this there are some common facilities : Wellheads. Stabilization of Condensate. Condensate Storage. Recycling Compressors. Metering Stations

9 3. JUNE OCT 1993 KHALDA PETROLIUM COMPANY ELECTRICAL ENGINEER KHALDA is an oil and gas producing company owned by KHALDA (Egyptian oil and gas producing company) and REPSOL. The company has large project to produce oil and gas The Main Interest Activities: Responsible about the given below activities: Leading the electrical maintenance team. To maintain the different activities Plan the commissioning and handover of any new locations ( there are 8 locations ). Review and recommend the maintenance strategies for the plant, including all relative issues such as spares, tools, technical specs. and procedures. Supervise the implementation of safety policy and procedure regarding the electrical maintenance activities(high and Low Voltage ) Review and study specifications of the plant to recommend engineering and economical solution to many available problems. Responsibilities & Duties Review the preventive maintenance planes and supervise the implementation. I am expert in using the following planned maintenance programs. Plan, a lot of t he necessary taskforces to run both of contingency and routine day to day jobs to maintain safely all wellheads and a plant of the following activities : Designing and constructing new control systems. Performing Hand Over, commissioning and pre-commissioning for many projects. Performing some modifications and suggestions for many projects to improve its efficiency and reliability after doing some analysis. Preparation of maintenance procedures and schedules for electric power systems and controls. Requesting spare parts lists and procurement. Carrying out preventive and predictive maintenance for all electric equipment Maintenance for the following : diesel generators rated between 50 to 240 kw diesel generators rated 650 kw Each stand by generators rated 750 kw. Each. 4. All pump motors at process area that contains (2 heater treaters, test heater, 2 desalters, 2 separators, 3 reverse

10 osmosis units (R.O), 6 air compressors, loading and unloading pumps, control room and switch gear ). 5. All cables and control circuits for process area. 6. Maintaining 3 switch gears ( One at process area, 2nd at water injection plant and the 3rd at one of the remote area field ). 7. Maintaining all power transformers (Two 2500 KVA, two 750 KVA, and two 500 KVA ) 3.3 / KV and 3.3 / 11 KV. 8. Maintaining 8 injection pump motors at injection plant ( 350 HP,.3 kv ) with its control circuits. 9. Maintaining all domestic loads ( Camp lighting, equipment and catering offices, pipe yard, war house and workshop). 10. Water fire systems ( Control system ). 11. Fire and gas detection systems and panels for all switch gears, process area, offices, workshop, and remote area. 12. O.H.T.L. ( 11.5 kv ) and substations ( 11.5 kv to 2500 or 1500 v ) at two fields. 13. Control circuit of all submersible pump motors (2500 & 1500 v). 14. Maintaining all electric equipment and control system for (Core plant and receiving station). 15. Maintaining all switch rack, distribution panels and control system at 4 remote areas. 4. DEC JUNE 1987 CENTRAL WORKSHOP OF THE LAND RECLAMATION CO. CONSTRUCTING AND MAINTENANCE ENGINEER Responsibilities & Duties Maintenance for control circuits of motors and submersible pump. Designing and constructing new control circuit for any extensions shop or at field. Maintenance for power distribution panels and cables. Designing and constructing new distribution panels. Supervisory on a group of technicians that can execute electrical jobs.

11 5. JAN JULY 1986 EGYPTIAN AIR FORCE IN MAIN COMPUTER CENTER ( WORKED WITH I. L. S USA AIR FORCE MAINTENANCE ENGINEER FOR ELECTRICAL POWER SYSTEM Responsibilities & Duties Maintenance and operating the uninterruptible power supply (UPS). Maintenance for the control circuits of central air conditioning. Maintenance for the feeding transformers. Maintenance for the regulating transformers. Maintenance for two stand by generators ( 240 kw each ). Maintenance for automatic transfer switches. Maintenance for domestic loads. Supervision on the electric systems of the micro wave building for airport that will be linked with the computer center. 6. Design The Electrical Maintenance Programs For : Badre El Deen Petroleum Co. at Egypt. Alexandria Main Library (Bibliotheca Alexandria BA ) at Egypt. 7. Design The Competency Assessment Programs For : Badre El Deen Petroleum Co. at Egypt. Sonahess Co. at UAE. 8. Design The Organization Chart and Job Description for Electrical Discipline for Alexandria Main Library (Bibliotheca Alexandria BA ) at Egypt. 9. Assessor to select new Offshore Electrical Instructors for ADMA Petroleum Co. at Abu Dhabi 10. Third Assessor For Career Ladder Assessment at ADGAS Petroleum Co. at Abu Dhabi 11. Assessing The Final Year Students Of Engineering College ( Electrical Department) In Project SECOND: THE ACADEMIC EXPERIENCE 1-Supervisor For MSC student at Tanta University, ELECTRIC POWER AND MACHINE DEP in Optimum Selection of Distributed Generators and its effect on the Electrical Network 2- MARCH,1999 May, 2004 MANSOURA UNIVERSITY, ELECTRIC POWER AND MACHINE DEP. Electrical Power And Machine Lecturer at Mansoura University.

12 MANSOURA UNIVERSITY, ELECTRIC POWER AND MACHINE DEP. DOMIATA BRANCH Electrical Power And Machine Lecturer MEMBER OF THE RESEARCH PROJECT BETWEEN MANSOURA UNIVERSITY AND EGYPTIAN ELECTRIC MINISTRY. This project was held through the Supreme Council of Universities Foreign Relations Coordination Unit, University Linkage Project II Grant 207. TEACHING WORK 1- Fundamentals of Electrical Engineering, 2- Electric machines (1), 3- Electric Engineering for mechanical engineers, 4- Electrical Testing and Instrumentation, 5- Protective earthing systems concept and design, 6- Power system analysis (1), 7- Power system operation and control, 8- Utilization of electric energy, 9- Teaching devices operations, motor starting wiring diagram including all traditional methods of motor starting (i.e. direct on line, start/delta, autotransformers starting methods) including equipment sizing and selection. 10- Teaching many lab activities, including but not limited to the following instruments: Fluke Avo meter. Megger tester. Hi-pot instrument. Dielectric test of oil tester. On line and off line phase rotation meter. Synchronization systems. Earthing and soil resistivity measurements. RCD tester.

13 Harmonic analyzers. Test relays secondary injection unit. CONDUCTED COURSES (Many Times ): 1. Conducting 5-days short course in Operation& Maintenance of Circuit Breakers & Switchgears at Dubai. 2. Conducting 5-days short course in Electrical Equipment: Selection, Applications, Operation at Dubai. 3. Conducting 5-days short course in Troubleshooting of Electrical Equipment at Dubai. 4. Conducting 5 days short course in Protection Of Electrical Power Systems at Dubai. 5. Conducting 5 days short course in Electrical Substation Engineering at Dubai 6. Conducted 5 days short course in Modern Power system Protective Relay at Abu Dhabi 7. Conducted 5 days short course in Modern Electric Power System Design, Modeling, analysis and Problem Solving at Kualalampour- Malysia. 8. Conducted 5 days short course in Variable Speed Drives at Dubai. 9. Conducted 5 days short course in Power System Protection in Industrial Electrical Networks at Dubai. 10. Conducted 3 days in House Course for Dubai Electrical Networks in National Electrical Safety Code NESC at Dubai. 11. Conducted 3 days short course for Dubai Electrical Networks in " Preventive And Predictive Maintenance Of Electrical Machines" 12. Conducted 5 days short course for Mobiely Co. in Modern Electrical Power System at Jeddah- Saudi Arabia. 13. Conducted 5 days course, For Qaseem Cement Co. at Saudi Arabia in " 33 KV Switchgear Study & Substation Maintenance" 14. Conducted 5 days course for National Titanium Dioxide Co. (CRISTAL) at Yanbu at Saudi Arabia in "Preventive And Predictive Maintenance Of Electrical Machines".

14 15. Conducted 5 days course for QCHEM Co. at Qatar in "Protection Relays & Electrical Installation" 16. Conducted 5 days Course For Abu Dhabi Regulation & Supervision Bureau and Abu Dhabi Water and Electricity Authority (ADWEA), To certify their contractors in "Electricity Wiring Regulations". ATTENDED TRAINING COURSES 1- July, ( 1 15 ), 1988 : at GE Power Systems Co.. HW / SW ( Programming language, ladder program ) Maintenance, troubleshooting and applications of ( PLC) model series six. 2- Dec., ( ), 1988 : at First Egyptian Engineering Co. Familiarization and application of interactive ( Computerized ) maintenance management system (IMMS). The IMMS is mainly an information and decision support tool. It s heart in the planning module which is based on equipment condition monitoring together with planned and optimized stoppage. The system provides the technical or managerial level with simple information in different formats and presentations in order to evaluate and optimize all aspects of the maintenance program. 3- Jan., ( 23 Feb 10 )., 1989 : at First Egyptian Engineering Co. Fundamental of turbo machinery vibration. Principles of application of machinery shaft alignment. Trouble shooting turbo machinery control logic. Vibration analysis and diagnostic techniques. 4- Dec., ( 3 8 ), 1989 : at Egyptian Mechanical Engineering Association Preventive maintenance course. 5- Jan., 1990 : at ERC Cairo University Power system distribution planning and economics. 6- Nov., ( )., 1991 : at ERC Cairo University Electrical installation in buildings and factories. 7- Feb., ( 4-18)., 1992 : at GE Industrial & Power Systems Co.

15 Testing and calibration of protective relays. 8- Fire Fighting (FF) Course : at ADMA-OPCO DAS-Abu Dhabi 9- Breathing Apparatus (BA) Course : at ADMA-OPCO DAS-Abu Dhabi 10 - Courses Attended During Master Studies :- Computerized high mathematics. Electric power network analysis. Economic operation for electric power networks. Digital control system. Electrical power stations and its economics. 8- Attended Courses Preceding the PHD Studies :- Electric Power system operation. Application of Artificial Intelligence on Electric Power Systems. Published Papers "Optimum Sitting and Sizing of Distributed Generation Using Traditional Method-Abstract ",Mansoura University conference March M.F.Kotb, K.M.Shebl, M. El Khazendar and A. El Husseiny Maintenance Scheduling Of Generating Units In Electric Power System Mepecon 2008, M.F.Kotb. Expert System For Electric Power System Restoration, Mepecon 2000, M.S.Kandil,K.M.Shebl, K.Yassin, M.F.Kotb. Power System Restoration Methodology With Particular Reference To Island Detection Mepecon 1998, M.S.Kandil,K.M.Shebl, K.Yassin,M.F. Kotb.

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