The Grainger Center for Electric Machinery and Electromechanics Update, May 2002

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1 The Grainger Center for Electric Machinery and Electromechanics Update, May 2002 May 2002 P. T. Krein, Director Grainger Center for Electric Machinery and Electromechanics Dept. of Electrical and Computer Engineering

2 Purposes of the Grainger Center Establish leadership in electric machines and electromechanics. Nurture a new generation of engineers for the electric machinery field. Advance the technologies of machines and electromechanics. Support student team programs in the field, such as the Future Energy Challenge. 2

3 Purposes of the Grainger Center Organize a national collaborative network for machines innovation. California Berkeley Georgia Tech Ohio State Purdue RPI Wisconsin 3

4 Purposes of the Grainger Center Stimulate activity in the processing and use of electrical energy as it relates to expanding the scope and applications of machines and electromechanics. Please see for a view of the major topics for the 2003 Future Energy Challenge. Sponsored by USDOE, USDOD, IEEE, and by the Grainger Center. 4

5 About the Grainger Center Started in 1999 with a $1.4 million grant from the Grainger Foundation. This included extensive equipment support as well as operations. Grant support will be renewed in A new faculty member (Pat Chapman) was added and supported through the CEME. 5

6 Project Overview Fundamentals of machine design. Best use of materials. Point-by-point selection. Field analysis for optimization. MEMS work from the application and electromechanics viewpoints. Motor control (from a systems perspective). Power electronic devices to expand the application of drives. 6

7 Project Overview New energy sources such as miniature fuel cells. Biomechanical research. Ideas with the potential for revolutionary advances in machines and electromechanical devices. 7

8 Sample Projects Linear motor design for the teaching laboratory. This provides a true open-frame arrangement for detailed classroom experiments. 8

9 Sample Projects Induction machine optimization for dedicated inverter operation. Select among copper, aluminum, and steel at each point in the rotor, to maximize torque while minimizing losses. Take advantage of an electronic drive to deliver the necessary frequency to provide high torque and low loss. 9

10 Sample Projects Battery equalization for improved battery management. Keep battery voltages tightly matched during charge and discharge to maintain performance. A simple switched-capacitor approach provides precise matching while avoiding tolerance limitations. 10

11 Sample Projects Gallium-nitride device development for power electronics. GaN is an important alternative to SiC. Has the advantages of a high-bandgap material, plus it is in production for LEDs. A very promising material for power semiconductors. 11

12 Sample Projects Efficiency-optimizing control for motor drives. This is based on the ripple-correlation concept invented at Illinois. Motor flux is adjusted in real time to minimize power consumption. Significant benefits at light load. 12

13 Sample Projects High-fidelity pulse width modulation (PWM) for audio applications with spinoffs for drives. 13

14 Future Projects Fast 3D magnetics for machine design and analysis. Power processing for miniature fuel cells, and a possible fuel cell center. Nonlinear controls for complicated motorload combined systems. Noise mitigation in machine applications. Active filters to minimize drive EMI. 14

15 Ac Motor Designs for 42 V Auto Systems Source: Johnson Electric, Car motor usage is growing fast. It will soon rise to 200 electric motors per car. The 42 V system redesign is an opportunity. 15

16 Vehicle Applications CEME has experience in electric and hybrid cars. 16

17 Miniature Power Applications A sample design challenge: Efficient miniature power for communications, network nodes, and MEMS devices. Supply just a few milliwatts, with very high efficiency. Example: power on a chip. 17

18 Conclusion The Grainger CEME is being built up as the national leader in electric machines and electromechanics. We intend to nurture a new generation of machine designers with broad systems expertise and a background in fundamental electromechanics. We seek to pursue revolutionary concepts in the design, control, and use of all types of electromechanical devices. 18

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