Ranger PX Series II. BT-50 UR(Series II)

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Sheryl Richardson
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Service Bulletin Ford Ranger PX II / BT-50 UR towbar fitment Product category Number Year Month TB 0008 05 Page of Affected Vehicles Ford Mazda Ranger PX Series II BT-50 UR(Series II) Aug-5 to

1 Service Bulletin Ford Ranger PX II / BT-50 UR towbar fitment Product category Number Year Month TB Page of Affected Vehicles Ford Mazda Ranger PX Series II BT-50 UR(Series II) Aug-5 to current Aug-5 to current Affected Part Numbers 0848RW/0866RW/0905RW Background Hayman Reese has advised all customers of the potential issues regarding the fitting of 0848RW/0866RW/0905RW Ranger/BT 50 (0/0 08/05) Series Towbars to the current PX series II/BT50 UR (series II) vehicle variants from 08/05 on. (Refer Hayman Reese TB_0007 (Nov 05) for further details if required. Explanatory notes The introduced changes to the Ford/Mazda series II wiring require the fitting of a vehicle specific ECU to avoid any potential issues with vehicle fault codes or wiring. For instances where any of the above part numbers have been fitted to any Series II Ranger or BT50 vehicle variant, Hayman Reese recommend the immediate fitment of HR part # 0496WP using the below fitting instruction. 0496WP includes the correct ECU and power harness, reuse of the vehicle wiring tail will be required. Hayman Reese Part # 0496WP Is available from all Hayman Reese distributors. Reviewed Engineering Approved Marketing Release date 5-November 05 Cequent 05 Hayman Reese Phone

2 PART No: 0496WP SUITS FORD RANGER PX SERIES II AND MAZDA BT-50 UR (SERIES II) *** WHERE SERIES I TOWBAR AND WIRING (P/N 007-WL) HAS BEEN FITTED TO A SERIES VEHICLE *** Wiring Loom Installation Instructions FORD RANGER PXII (with P/No: 007-WL installed) Part No: 0496WP ECU: WLT00 (supplied in 0496WP) POWER HARNESS: 0485 (supplied in 0496WP) Tail Harness Harness Length Required: 800mm (reuse) Additional Items Required: Cable Ties; Tek Screw (For Earth Point); Cleaning Wipes; Soldering Equipment. Wiring Loom Installation Time: Approx. 0 minutes Issue Date 0--5 PO Box 4050, Dandenong South VIC 64 Phone info@haymanreese.com.au Page Part No: 0496WP-FI

PART No: 0496WP. At the rear of the vehicle, locate the 007-WL harness blue connector ().. Locate the label () near the blue connector and cut the blue connector () off at the label ().

Solder the cut off blue connector wires () onto the cut 0496P wires () by matching the harness colours together. 5.

3 PART No: 0496WP. At the rear of the vehicle, locate the 007-WL harness blue connector ().. Locate the label () near the blue connector and cut the blue connector () off at the label ().. Locate the 0496WP harness wires with the brass ferrules () and cut the brass ferrules off the harness wires (). 4. Solder the cut off blue connector wires () onto the cut 0496P wires () by matching the harness colours together. 5. Locate the 007-WL harness () where the blue connector was cut off and solder the WHITE wire () to the 0496WP harness WHITE wire () with the ring terminal. Note: Leave enough length on the ring terminal WHITE wire () to allow for grounding later on. Issue Date 0--5 PO Box 4050, Dandenong South VIC 64 Phone info@haymanreese.com.au Page Part No: 0496WP-FI

PART No: 0496WP 6. Locate the 007-WL harness () where the blue connector was cut off and solder the harness wires () to the 0496WP bare wires () following the table below: Function REVERSE L.IND R.

4 PART No: 0496WP 6. Locate the 007-WL harness () where the blue connector was cut off and solder the harness wires () to the 0496WP bare wires () following the table below: Function REVERSE L.IND R.IND TAIL BRAKE 0496WP BLACK / WHITE YELLOW / BLACK GREEN / BLACK BROWN / BLACK RED / BLACK 007-WL BLACK YELLOW GREEN BROWN RED 7. In the engine bay, route the supplied power harness () down towards the RHS of the vehicle under carriage. Do not connect the power harness ring terminal to the battery until the end of fitment. Note: Both 007-WL and 0496WP must be connected to the vehicle battery. 8. From underneath the vehicle, route the power harness () along the LHS of the chassis rail towards the rear of the vehicle. Ensure that the power harness is secured with cable ties (not supplied). Note: When routing any harnesses underneath the vehicle, ensure to avoid all moving parts, sources of heat and sharp objects. Issue Date 0--5 PO Box 4050, Dandenong South VIC 64 Phone info@haymanreese.com.au Page Part No: 0496WP-FI

PART No: 0496WP 9. Connect the power harness -way male connector () to the power harness -way female connector (). 0. Connect the trailer patch ECU connector () to the ECU (P/No: WLT00) ().

Ensure the ECU is mounted pointing downwards. 4.

. Secure the engine bay power harness ring terminal (from both 007-WL and 0496WP kits) () onto the battery positive terminal (). 4.

5 PART No: 0496WP 9. Connect the power harness -way male connector () to the power harness -way female connector (). 0. Connect the trailer patch ECU connector () to the ECU (P/No: WLT00) ().. Using a cleaning wipe (not supplied) clean the area on the vehicle rear interior sheet metal (). Remove the ECU backing tape and secure the ECU () onto the vehicle. Ensure the ECU is mounted pointing downwards. 4. Secure the trailer patch ground ring terminal (4) to a suitable location on the vehicle chassis rail using a tek screw (not supplied).. Secure the engine bay power harness ring terminal (from both 007-WL and 0496WP kits) () onto the battery positive terminal (). 4. Test the trailer wiring harness function using a light board or multi-meter. 5. Secure all harnesses using cable ties (not supplied). 6. Re-fit all removed parts and secure all fasteners, ensuring there are no squeaks or rattles. 7. Place the fitting instructions in the glove box after fitment. Issue Date 0--5 PO Box 4050, Dandenong South VIC 64 Phone info@haymanreese.com.au Page 4 Part No: 0496WP-FI

PART No: PRODUCT: BRAKE CONTROLER HARNESS MAKE & MODEL: FORD RANGER - MAZDA BT-50 INSTALLATION INSTRUCTIONS

PART No: PRODUCT: BRAKE CONTROLER HARNESS MAKE & MODEL: FORD RANGER - MAZDA BT-50 INSTALLATION INSTRUCTIONS Page 1 1. In the engine bay, locate the vehicle battery jumper (1). 2. Route the power input harness (2) from the battery (1) towards the LHS of the firewall. Note: Do not connect the power input harness