Bulletin 194R TABLE OF CONTENTS Bulletin 194R IEC Fused and Non-Fused Disconnects
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- Buck Warner
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1 4 Bulletin 194R TABLE OF CONTENTS Bulletin 194R 20 A 400 A Sizes Open or Enclosed Switches d Switch Versions: BS88 DIN CSA HRCII-C CSA HRCI-J UL Class J UL Class CC Non-d Switches Operating Handle Ingress Ratings: IP42 (Type 1) IP66 (Type R,, 12, 4, 4X) Handle with or without Defeater Mechanism Padlockable Handle with up to Three Padlocks Up to 8 Auxiliary Contacts can be Added Per Switch Suitable as Service Entrance Disconnecting Means Description Page Description Page Product Selection DisconnectSwitches OperatingHandles OperatingShafts DisconnectSwitchKits Enclosed Disconnect Switches Accessories Specifications Proper Selection of Disconnect Switches Renewal Parts Description Approximate Dimensions Description The Bulletin 194R line of fused and non-fused IEC disconnect switches provides the flexibility to meet worldwide applications. These rod operated disconnect switches incorporate on-board fuse carriers thus reducing panel space requirements and have high short circuit protection ratings. The disconnect switches are UL Listed, CSA, ASTA and LOVAG Certified and are designed to meet IEC 947-, VDE, DIN, BS and applicable NEMA requirements. Conformity to Standards: Approvals: IEC 947-/EN ASTA Certified BS EN LOVAG Certified VDE 0660 CE (IEC 947-) CSA 22.2 No. 4 CSA Certified (File No. LR 124) NEMA KS-1 UL Listed (File No. E 11949/E 14840) UL 1087/489 UL 98 Bulletin 198 Rotary Circuit Breaker Operating Mechanism See Page A-B EXPRESS Fast Shipment Program Fast Shipment of Bulletin 194R Products to satisfy your unexpected demands Make your selection from any of the Cat. Nos. listed in blue and mark your order as Your order must include: The desired disconnect switch Note the disconnect switch dimension reference. The appropriate operating handle and operating shaft corresponding to the dimension reference of the disconnect switch. The desired accessories (if required) for the application, corresponding to the dimension reference of the disconnect switch. 4-6
2 Product Selection BS88 d Disconnect Switches Load Rating Ie (A) With Maximum kw ( Hz) 200/ 20V 80/ 400/ 4V 0V 660/ 690V DIN d Disconnect Switches Load Rating Ie (A) Ratings (AC2) With Shorting Maximum kw ( Hz) 200/ 20V 80/ 400/ 4V 0V 660/ 690V Type Dim. Ref. 20 ➊ BS88 A1 A1 194R-NA100P BS88 A2 A1 194R-NA200P BS88 A B1 194R-NA00P BS88 A C1 194R-NA80P BS88 A4 D1 194R-NA400P BS88 B1, B2 E1 194R-NB200P BS88 B1, B2 B, B4 F1 194R-NB00P Load Rating Ie (A) 200/ 20V With Maximum kw ( Hz) 80/ 400/ 4V 0V 660/ 690V Ratings (AC2) Type ➊ Maximum ampere rating is 2 A if shorting links, 194R-SLA1, is used. See page ➋ Series C only. Dim. Ref DIN 00 C2 194R-ND072P DIN 0, 00 ➋ D2 194R-ND18P DIN 1 E2 194R-ND2P DIN 1, 2 F1 194R-ND00P Accessories Page 4-69 Specifications Page 4-72 Approximate Dimensions Page
3 Product Selection, Continued UL/CSA d Disconnect Switches Fast Shipment Program Cat. Nos. are printed in blue. 194R-NA00P 194R-NC00P 194R-NJ100P Ampere Rating (A) Maximum HP Ratings ➊ 1 (60 Hz) (60 Hz) DC 1V 20V 200V 20V 460V 575V 1V 2V CSA HRCII-C FUSES /2 7-1/ A HRCII-C A1 194R-NA200P A HRCII-C B1 194R-NA00P A HRCII-C D1 194R-NH100P A HRCII-C E1 194R-NH200P A HRCII-C F1 194R-NH400P UL CLASS CC & J AND CSA HRCI-J FUSES ➋ 0 / A CLASS CC A1 194R-NC00P /2 7-1/ A CLASS J A1 194R-NJ00P A CLASS J B1 194R-NJ060P / A CLASS J C1 194R-NJ100P ➍ A CLASS J D1 194R-NJ200P A CLASS J F1 194R-NJ400P UL/CSA Non-d Disconnect Switches Type Dim. Ref. Description ➌ Ampere Rating (A) Non-d Maximum HP Ratings 1 (60 Hz) (60 Hz) DC 1V 20V 200V 20V 460V 575V 1V 2V Dim. Ref /2 7-1/ A2 194R-NN00P B2 194R-NN060P / C1 194R-NN100P ➍ D1 194R-NN200P F1 194R-NN400P ➊ delay fuses may be required to utilize the disconnect switch at its maximum horsepower rating. ➋ Only CSA Certified HRCI-J and UL Listed Class J and CC fuses are suitable for use with these disconnect switches. ➌ Non-fused disconnect switches must use separately installed CSA Certified HRCI-J fuses or UL Listed Class J, CC or T fuses. ➍ Line and Load Terminals use 4 mm Allen-type wrench; will not accept terminal lugs. Accessories Page 4-69 Specifications Page 4-72 Approximate Dimensions Page
4 Product Selection, Continued Operating Handles Fast Shipment Program Cat. Nos. are printed in blue. Disconnect Switch Dim. Ref. Description Color Degree of Protection A1, A2 B1, B2 With Defeater Without Defeater IP42 (Type 1) IP66 (Type R,, 12, 4, 4X) IP42 (Type 1) IP66 (Type R,, 12, 4, 4X) IP42 (Type 1) IP66 (Type R,, 12, 4, 4X) IP42 (Type 1) IP66 (Type R,, 12, 4, 4X) 194R-HS1 194R-HS4 194R-HS1E 194R-HS4E 194R-HS1-N2 194R-HS4-N2 194R-HS1E-N2 194R-HS4E-N2 Standard Orientation With Defeater IP42 (Type 1) IP66 (Type R,, 12, 4, 4X) IP42 (Type 1) IP66 (Type R,, 12, 4, 4X) 194R-HM1 194R-HM4 194R-HM1E 194R-HM4E C1, C2 D1, D2 E1, E2 F1 Standard Orientation Without Defeater 90 Rotated Orientation With Defeater IP42 (Type 1) IP66 (Type R,, 12, 4, 4X) IP42 (Type 1) IP66 (Type R,, 12, 4, 4X) IP42 (Type 1) IP66 (Type R,, 12, 4, 4X) IP42 (Type 1) IP66 (Type R,, 12, 4, 4X) 194R-HM1-N2 194R-HM4-N2 194R-HM1E-N2 194R-HM4E-N2 194R-HM1-N1 194R-HM4-N1 194R-HM1E-N1 194R-HM4E-N1 90 Rotated Orientation Without Defeater IP42 (Type 1) IP66 (Type R,, 12, 4, 4X) IP42 (Type 1) IP66 (Type R,, 12, 4, 4X) 194R-HM1-N 194R-HM4-N 194R-HM1E-N 194R-HM4E-N Accessories Page 4-69 Specifications Page 4-72 Approximate Dimensions Page
5 Operating Shafts Bulletin 194R Product Selection, Continued Disconnect Switch Dim. Ref. A1, A2 B1, B2 C1, C2 D1, D2 E1, E2 F1 A1, A2 B1, B2 Description Standard Length Extended Length Standard Length Extended Length Standard Length Extended Length Standard Length for Medium Handle Extended Length for Medium Handle Operating Shaft Length Approx. Dim. mm (in.) 26 (10.) 457 (18.0) Disconnect Switch Dim. Ref. 200 (7.9) C1, C2 40 D1, D2 (.9) 278 (10.9) 52 (20.9) 26 (10.) 457 (18.0) Enclosure Working Depth Minimum Approx. Dim. mm (in.) Maximum Approx. Dim. mm (in.) A1, B1 148 (5.8) 260 (10.2) A2, B2 111 (4.4) 260 (10.2) A1, B1 148 (5.8) 454 (17.8) A2, B2 111 (4.4) 454 (17.8) E1, E2, F1 A1, B1 A2, B2 A1, B1 A2, B2 194R-R1 194R-R2 18 (7.2) 4 (10.0) 194R-R 18 (7.2) 457 (18.0) 194R-R4 24 (9.6) 56 (14.0) 194R-R5 24 (9.6) 610 (24.0) 194R-R6 148 (5.8) 111 (4.4) 148 (5.8) 111 (4.4) 260 (10.2) 260 (10.2) 454 (17.8) 454 (17.8) 194R-R1M ➊ 194R-R2M ➊ ➊ Usewith194RHM*** Handle and 194R 0 A or 60 A switch. Accessories Page 4-69 Specifications Page 4-72 Approximate Dimensions Page
6 Product Selection, Continued Complete UL/CSA Disconnect Switch Kits Fast Shipment Program Cat. Nos. are printed in blue. Includes Disconnect Switch, Operating Handle and Operating Shaft Load Rating (A) Maximum Horsepower Ratings ➊ Disconnect Switch ➋ Operating Shaft (60 Hz) 200V 20V 460V 575V Carrier Dim. Ref. 20 Non-d A A Class J A A Class CC A1 0 Non-d B A Class J B Non-d C A Class J C Non-d D A Class J D Non-d F A Class J F1 Type Standard Length Operating Handle Degree of Ingress Protection IP66 (Type R,, 12,4,4X) Color 194R-NN00P4R1 194R-NN00P4ER1 194R-NJ00P4R1 194R-NJ00P4ER1 194R-NC00P4R1 194R-NC00P4ER1 194R-NN060P4R1 194R-NN060P4ER1 194R-NJ060P4R1 194R-NJ060P4ER1 194R-NN100P4R 194R-NN100P4ER 194R-NJ100P4R 194R-NJ100P4ER 194R-NN200P4R 194R-NN200P4ER 194R-NJ200P4R 194R-NJ200P4ER 194R-NN400P4R5 194R-NN400P4ER5 194R-NJ400P4R5 194R-NJ400P4ER5 ➊ delay fuses may be required to utilize the disconnect switch at its maximum horsepower ratings. ➋ Only UL Listed Class J and CC, and CSA Certified HRCI-J fuses are suitable for use with these disconnect switches. Accessories Page 4-69 Specifications Page 4-72 Approximate Dimensions Page
7 Product Selection, Continued/Accessories UL Enclosed Disconnect Switches (d and Non-d) Fast Shipment Program Cat. Nos. are printed in blue. Stainless Steel Enclosure Ampere Rating (A) 0 ➊ operating handles supplied as standard. To order Handles, add string suffix E to the Example: 194R-FC00PE. Operating Shaft Guide Maximum Horsepower Ratings 1 (60Hz) (60Hz) Description Dim. Ref. IP66 (Type /4/12) Watertight Dusttight Sheet Metal Enclosure IP66 (Type 4/4X) Watertight, Corrosion-Resistant Stainless Steel Enclosure IP66 (Type 4/4X) Watertight, Corrosion-Resistant Non-Metallic Enclosure 1V 20V 200V 20V 460V 575V ➊ ➊ ➊ / Class CC d A1 194R-FC00P 194R-CC00P 194R-KC00P 2 7-1/2 7-1/ / Class J d A1 194R-FJ00P 194R-CJ00P 194R-KJ00P Non-d A2 194R-FN00P 194R-CN00P 194R-KN00P Class J d B1 194R-FJ060P 194R-CJ060P 194R-KJ060P Non-d B2 194R-FN060P 194R-CN060P 194R-KN060P Class J d C1 194R-FJ100P 194R-CJ100P 194R-KJ100P Non-d C1 194R-FN100P 194R-CN100P 194R-KN100P Class J d D1 194R-FJ200P 194R-CJ200P 194R-KJ200P Non-d D1 194R-FN200P 194R-CN200P 194R-KN200P Class J d F1 194R-FJ400P 194R-CJ400P 194R-KJ400P Non-d F1 194R-FN400P 194R-CN400P 194R-KN400P Disconnect Switch Dim Ref. Pkg. Qty. A1,A2,B1,B R-HSG1 Shaft Guard Disconnect Switch Dim Ref. Pkg. Qty. A1,A2,B1,B R-R1G C1,C2,D1,D R-RG Specifications Page 4-72 Approximate Dimensions Page
8 Accessories, Continued Operating Shaft Coupler Disconnect Switch Dim Ref. Pkg. Qty. A1, A2, B1, B R-SC1 Operating Handle Instruction Label Disconnect Switch Dim Ref. Conductor Range Pkg. Qty. ALL R-L1 Covers CSA/UL 0/60 A non-fused switches come with fuse covers as standard. 194R-FCA2 Terminal Shields ➊ CSA/UL switches come with line side shield as standard. Terminal Lugs 194R-FCD1 Disconnect Switch Dim. Ref. A1, A2 Quantity Required Per Disconnect Switch 194R-FCA2 1 B1, B2 194R-FCJ60 C1 194R-FCC1 C2 194R-FCC2 D1, D2 194R-FCD1 E1, E2 194R-FCE1 F1 194R-FCF1 Disconnect Switch Dim. Ref. A1, A2 Quantity Required Per Disconnect Switch 194R-LNC1 B1, B2 194R-LNC2 C1, C2 194R-LNC 2 D1, D2 194R-LNC4 E1, E2 194R-LNC5 F1 194R-LNC6 Disconnect Switch Dim Ref. D1 ( 194R-NH100P only) D1 ( 194R-NJ200P, NN200P, NA400P) D2 Conductor Range 10 mm 2 mm 2 #8 1/0 AWG 16 mm mm 2 #6 2MCM AWG Pkg. Qty. 199-LE1 199-LF1 E1, E2 mm mm 2 #4 0MCM AWG 199-LG1 F1 Two mm 2 0 m 2 Two 1/0 MCM AWG 199-LH1 ➊ For use on either Line or Load Side of Disconnect Switch. Disconnect switch Cat. Nos: 194R-NN**P, 194R-NJ**P and 194R-NC**P are provided as standard with a line side terminal shield. Product Selection Page
9 Accessories, Continued Auxiliary Contacts ➊ Disconnect Switch Dim. Ref. Description Contact Configuration A1, A2 B1, B2 Auxiliary Contact Adapter 194R-AA 194R-AA 1N.O. 195-GA10 ALL ➋ Single Pole ➌ 1N.C. 195-GA01 1 N.O. 1 N.C. 195-GA GA10 ALL ➋ Two Pole ➌ 2N.O. 195-GA20 2N.C. 195-GA02 ALL Auxiliary Support For 5 8 Circuits Per Switch 194R-A1 Shorting For BS Switches Only Disconnect Switch Dim. Ref. Description For Use with A1 BS88 Size A1 194R-NA100P 194R-SLA1 B1 194R-NA00P BS88 Size A 194R-SLA C1 194R-NA80P D1 BS88 Size A4 194R-NA400P 194R-SLA4 E1 BS88 Size B1, B2 194R-NB200P 194R-SLB2 F1 BS88 Size B, B4 194R-NB00P Disconnect Switch Padlocking Kit Disconnect Switch Dim Ref. Pkg. Qty. A1, A2 B1, B R-P1 ➊ See page 4-78 for contact ratings. ➋ Disconnect switches with dimension reference A1, A2, B1 and B2 require a quantity of one (1) auxiliary contact adapter, 194R-AA, for installation of auxiliary contacts. ➌ A maximum of four (4) contact blocks (8 auxiliary contacts) can be installed on each disconnect switch. When more than two (2) contact blocks are used, a support kit 194R-A1 must be used. Product Selection Page
10 4 Specifications d Disconnect Switches For BS88 s Note: Table continued on page 4-7. Electrical Ratings 194R-NA100P 194R-NA200P 194R-NA00P Type BS88 Dimension A1 A2 A Rated Insulation Voltage (Ui) (V) Maximum Short Circuit Prospective Fault Current (ka) Rated Operational Current AC-22A (le) Shorting Shorting 200/20V Hz (A) /400/4V Hz (A) V Hz (A) /690V Hz (A) Rated Operational Current AC-2A (le) 200/20V Hz (A) /400/4V Hz (A) V Hz (A) /690V Hz (A) Rated Thermal Current (lthe) (A) Maximum kw, AC-2A 200/20V Hz (kw) /400/4V Hz (kw) 0 0 0V Hz (kw) /690V Hz (kw) Maximum Rating (A) Maximum Motor Circuit Link 20M2 2M6 6M100 Maximum Cut-off Current ➊ (ka) Rated Short Current, 1 Second (ka) Degree of Protection (per IEC 947) Switch Only Switch with Terminal Shield & Cover(s) Mechanical Data 194R-NA100P 194R-NA200P 194R-NA00P Mechanical Endurance ➋ Operations 10,000 10,000 10,000 Operating Torque (Maximum) Nm Lb.-In Terminal Capacity Power Terminals mm 2 AWG Auxiliary Contact Terminals mm 2 AWG IP 00 IP #14 #8 ➊ s must be selected with regard to the maximum prospective fault current of the system and the maximum cut-off current of the fuse when subjected to that maximum fault current. The maximum fuse cut-off current as specified for each disconnect switch must not be exceeded. ➋ Based on Allen-Bradley tests in accordance with the requirements as defined in IEC IP 00 IP #14 #8 IP 00 IP #14 #4 Maximum Number of Auxiliary Circuits Approximate Weight kg Lbs Minimum Enclosure Size Height Approximate dimensions in millimeters (inches) Width Depth Switch Dimension Reference (See dimension drawings on pages 4-87 and 4-88.) 248 (9-/4) 171 (6-/4) 148 (5-1/16) 248 (9-/4) 171 (6-/4) 148 (5-1/16) 248 (9-/4) 197 (7-/4) 148 (5-1/16) A1 A1 B1 Product Selection Page
11 d Disconnect Switches For BS88 s, Continued Bulletin 194R Specifications, Continued Electrical Ratings 194R-NA80P 194R-NA400P 194R-NB200P 194R-NB00P Type BS88 Dimension A A4 B1, B2 B1, B2, B, B4 Rated Insulation Voltage (Ui) (V) Maximum Short Circuit Prospective Fault Current (ka) 80 Rated Operational Current AC-22A (le) Shorting Shorting Shorting Shorting 200/20V Hz (A) /400/4V Hz (A) V Hz (A) /690V Hz (A) Rated Operational Current AC-2A (le) 200/20V Hz (A) /400/4V Hz (A) V Hz (A) /690V Hz (A) Rated Thermal Current (lthe) (A) Maximum kw, AC-2A 200/20V Hz (kw) /400/4V Hz (kw) V Hz (kw) /690V Hz (kw) Maximum Rating (A) Maximum Motor Circuit Link 100M1 200M2 ED55 400M4 Maximum Cut-off Current ➊ (ka) Rated Short Current, 1 Second (ka) Degree of Protection (per IEC 947) Switch Only Switch with Terminal Shield & Cover(s) Mechanical Data 194R-NA80P 194R-NA400P 194R-NB200P 194R-NB00P IP 00 IP 20 Mechanical Endurance ➋ Operations 10,000 8,000 8,000 8,000 Operating Torque (Maximum) Nm Lb.-In Terminal Capacity Power Terminals mm 2 AWG Auxiliary Contact Terminals mm2 AWG #14 #2 ➊ s must be selected with regard to the maximum prospective fault current of the system and the maximum cut-off current of the fuse when subjected to that maximum fault current. The maximum fuse cut-off current as specified for each disconnect switch must not be exceeded. ➋ Based on Allen-Bradley tests in accordance with the requirements as defined in IEC IP 00 IP #6-2MCM IP 00 IP #4-0MCM IP 00 IP 20 Two 0 Two 1/0 MCM Maximum Number of Auxiliary Circuits Approximate Weight kg Lbs Minimum Enclosure Size Height Approximate dimensions in millimeters (inches) Width Depth Switch Dimension Reference (See dimension drawings on pages 4-89 and 4-90.) 0 (1) 01 (11-27/2) 162 (6-/8) 560 (22) 44 (1-17/2) 178 (7) 610 (24) 94 (-/64) 227 (8-/16) 762 (0) 424 (16-45/64) 24 (9-9/16) C1 D1 E1 F1 Product Selection Page
12 Specifications, Continued d Disconnect Switches For DIN s Electrical Ratings 194R-ND072P 194R-ND18P 194R-ND2P 194R-ND00P Type DIN Dimension , 2 Rated Insulation Voltage (Ui) (V) Maximum Short Circuit Prospective Fault Current (ka) Rated Operational Current AC-22A (le) 200/20V Hz (A) /400/4V Hz (A) V Hz (A) /690V Hz (A) Rated Operational Current AC-2A (le) 200/20V Hz (A) /400/4V Hz (A) V Hz (A) /690V Hz (A) Rated Thermal Current (lthe) (A) Maximum kw, AC-2A 200/20V Hz (kw) /400/4V Hz (kw) V Hz (kw) /690V Hz (kw) Maximum Rating (A) Maximum Motor Circuit Link Maximum Cut-off Current ➊ (ka) Rated Short Current, 1 Second (ka) Degree of Protection (per IEC 947) Switch Only Switch with Terminal Shields & Cover(s) Mechanical Data 194R-ND072P 194R-ND18P 194R-ND2P 194R-ND00P IP 00 IP 20 Mechanical Endurance ➋ Operations 10,000 8,000 8,000 8,000 Operating Torque (Maximum) Nm Lb.-In Terminal Capacity Power Terminals Auxiliary Contact Terminals mm2 AWG mm2 AWG #14 # ➊ s must be selected with regard to the maximum prospective fault current of the system and the maximum cut-off current of the fuse when subjected to that maximum fault current. The maximum fuse cut-off current as specified for each disconnect switch must not be exceeded. ➋ Based on Allen-Bradley tests in accordance with the requirements as defined in IEC IP 00 IP #6 2MCM IP 00 IP #4 0MCM IP 00 IP 20 Two 0 Two 1/0 MCM Maximum Number of Auxiliary Circuits Approximate Weight kg Lbs Minimum Enclosure Size Height Approximate dimensions in Width millimeters (inches) Depth Switch Dimension Reference (See dimension drawings on pages 4-89 and 4-90.) 0 (1) 01 (11-27/2) 168 (6-5/8) 560 (22) 44 (1-17/2) 18 (7-7/2) 712 (28) 94 (-/64) 227 (8-/16) 762 (0) 424 (16-45/64) 24 (9-9/16) C2 D2 E2 F1 Product Selection Page
13 d Disconnect Switches For CSA HRCII-C s Bulletin 194R Specifications, Continued Electrical Ratings 194R-NA200P 194R-NA00P 194R-NH100P 194R-NH200P 194R-NH400P CSA Type HRCII-C HRCII-C HRCII-C HRCII-C HRCII-C Maximum Cartridge Size (A) Maximum Voltage AC (V) Ampere Rating (A) Maximum Short Circuit Prospective Fault Current (ka) Maximum HP, AC 200V 60 Hz (HP) V 60 Hz (HP) V 60 Hz (HP) V 60 Hz (HP) Maximum HP, 1 AC 1V 60 Hz (HP) 2 20V 60 Hz (HP) 10 0 Mechanical Data 194R-NA200P 194R-NA00P 194R-NH100P 194R-NH200P 194R-NH400P Degree of Protection (per IEC 947) Switch Only Switch with Terminal Shields & Cover(s) IP 00 IP 20 Mechanical Endurance ➊ Operations 10,000 10,000 10,000 8,000 8,000 Operating Torque (Maximum) Nm Lb.-In Terminal Capacity Power Terminals mm 2 AWG Auxiliary Contact Terminals mm 2 AWG #14 #8 IP 00 IP #14 #4 IP 00 IP #8 #1/0 IP 00 IP #4 0MCM ➊ Based on Allen-Bradley tests in accordance with the requirements as defined in CSA C22.2 No. 4 and IEC IP 00 IP 20 Two 0 Two 1/0 MCM Maximum Number of Auxiliary Circuits Approximate Weight kg. Lbs Minimum Enclosure Size Height Approximate dimensions in Width millimeters (inches) Depth Switch Dimension Reference (See dimension drawings on pages 4-87, 4-88, 4-89 and 4-90.) 248 (9-/4) 171 (6-/4) 148 (5-1/16) 248 (9-/4) 197 (7-/4) 148 (5-1/16) 84 (-1/8) 44 (1-17/2) 178 (7) 610 (24) 94 (-/64) 227 (8-/16) 762 (0) 424 (16-45/64) 24 (9-9/16) A1 B1 D1 E1 F1 Product Selection Page
14 Specifications, Continued d Disconnect Switches For CSA HRCI-J and UL Class s ➊ Electrical Ratings 194R-NC00P 194R-NJ00P 194R-NJ060P 194R-NJ100P 194R-NJ200P 194R-NJ400P CSA Type/UL Type HRCI-MISC ➋/ Class CC HRCI-J/ Class J HRCI-J/ Class J HRCI-J/ Class J HRCI-J/ Class J Maximum Cartridge Size (A) Maximum Voltage AC (V) DC (V) Ampere Rating (A) Maximum Short Circuit Prospective Fault Current (ka) Operating Characteristics Maximum HP, AC 200V 60 Hz (HP) 20V 60 Hz (HP) 460V 60 Hz (HP) 575V 60 Hz (HP) Maximum HP, 1 AC 1V 60 Hz (HP) 20V 60 Hz (HP) Maximum HP, DC 1V DC (HP) 2V DC (HP) Degree of Protection (per IEC 947) Switch Only Switch with Terminal Shields & Cover(s) Non R-NC00P, 194R-NJ00P IP00 IP20 Non HRCI-J/ Class J ➊ Only CSA Certified HRCI-J and HRCI-MISC (also UL Listed as Class CC) fuses and UL Listed Class J and CC fuses are suitable for use with these disconnect switches. ➋ CSAHRCI-MISCfusesmustalsobeULListedasClassCCfuses. ➌ Based on Allen-Bradley tests in accordance with the requirements as defined in CSA C22.2 No. 4, IEC 947-, UL 1087 and UL Mechanical Data Non Non Non R-NJ060P 194R-NJ100P 194R-NJ200P 194R-NJ400P Mechanical Endurance ➌ Operations 10,000 10,000 10,000 8,000 8,000 Operating Torque (Maximum) Nm Lb.-In Terminal Capacity Power Terminals mm 2 AWG Auxiliary Contact Terminals mm 2 AWG Maximum Number of Auxiliary Circuits Approximate Weight Minimum Enclosure Size Approximate dimensions in millimeters (inches) kg. Lbs. Height Width Depth Switch Dimension Reference (See dimension drawings on pages 4-87, 4-88, 4-89 and 4-90.) #14 #8 IP00 IP #14 #4 IP00 IP #14 #2 IP00 IP #6 2MCM IP00 IP20 Non Two 0 Two 1/0 MCM (9-/4) 171 (6-/4) 148 (5-1/16) (9-/4) 197 (7-/4) 148 (5-1/16) (1) 01 (11-27/2) 162 (6-/8) (22) 44 (1-17/2) 178 (7) (0) 424 (16-45/64) 24 (9-9/16) A1 B1 C1 D1 F1 Product Selection Page 4-64 Accessories Page 4-69 Approximate Dimensions Page
15 Non-d Disconnect Switches For CSA and UL Class Applications ➊ Bulletin 194R Specifications, Continued Electrical Ratings 194R-NN00P 194R-NN060P 194R-NN100P 194R-NN200P 194R-NN400P Maximum Cartridge Size 0 ➋ 60 ➋ 100 ➋ 200 ➋ 400 ➋ Maximum Voltage AC (V) DC (V) Ampere Rating (A) Maximum Short Circuit Prospective Fault Current (ka) Operating Characteristics ➌ Maximum HP, ý AC Maximum HP, 1 AC Maximum HP, DC 200V 60 Hz (HP) 20V 60 Hz (HP) 460V 60 Hz (HP) 575V 60 Hz (HP) 1V 60 Hz (HP) 20V 60 Hz (HP) 1V DC (HP) 2V DC (HP) Non Non Non Non Power Lost (W) Non Mechanical Data 194R-NN00P 194R-NN060P 194R-NN100P 194R-NN200P 194R-NN400P Degree of Protection (per IEC 947) Switch Only Switch with Terminal Shields & Cover(s) IP20 IP20 Mechanical Endurance ➌ Operations 10,000 10,000 10,000 8,000 8,000 Operating Torque (Maximum) Nm Lb.-In Terminal Capacity Power Terminals mm 2 AWG #14 #8 IP20 IP #14 #4 IP00 IP #14 #2 IP00 IP #6 2MCM IP00 IP20 Two 0 Two 1/ 0 MCM Auxiliary Contact Terminals mm 2 AWG Maximum Number of Auxiliary Circuits Approximate Weight kg. Lbs Minimum Enclosure Size Height Approximate dimensions in Width millimeters (inches) Depth Switch Dimension Reference (See dimension drawings on pages 4-87, 4-88, 4-89 and 4-90.) 248 (9-/4) 171 (6-/4) 111 (4-/8) 248 (9-/4) 197 (7-/4) 111 (4-/8) 0 (1) 01 (11-27/2) 162 (6-/8) 560 (22) 44 (1-17/2) 178 (7) 762 (0) 424 (16-45/64) 24 (9-9/16) A2 B2 C1 D1 F1 ➊ Non-fused disconnect switches must be used with separately installed CSA Certified HRCI-J, HRCI-T, or HRCI-MISC (also UL Listed as Class CC) fuses; or UL Listed Class J, CC or T fuses. ➋ When using CSA HRCI-J, HRCI-MISC (also UL Listed as Class CC) or HRCI-T fuses, and UL Class J, CC or T fuses. ➌ Based on Allen-Bradley tests in accordance with the requirements as defined in CSA C22.2 No. 4, IEC 947-, UL 1087 and UL 98. Product Selection Page
16 Specifications, Continued All Bulletin 194R Disconnect Switch Cat. Nos. Ambient Temperature Open... C (F) Enclosed... C (F) Storage... C (F) Environmental Data ( 4 +11) ( ) ( ) Altitude (per IEC 947-1) m 2,000 Relative Humidity (per IEC 947-1) C (+68 F) C (+104 F) Auxiliary Contact Ratings for 195-GA AC11 Rating DC11 Rating Ue (Volts) le (Amperes) Ue (Volts) le (Amperes) Thermal Current 10 Amperes. EEMAC/NEMA A600, P00. Insulation Voltage IEC (U i )660. Wiring Schematic LINE L 1 L 2 L 11 LOAD T 1 T2 T 12 Product Selection Page
17 4 Applications Within Canada and the United States General The requirements for disconnect switches used in motor branch circuits rated 600V and less are defined in Article 40, Part J of the U.S. National Electrical Code (NEC), NFPA70. Canadian Electrical Code (CEC) requirements are very similar in the area of motor branch circuit disconnect requirements. For simplicity, we will treat the NEC and CEC requirements as being the same and reference specific sections of the U.S. National Electrical Code. The requirements for properly sizing a disconnect switch are dependent on the type of application. The NEC refers to two types of applications: single motor and combination loads. A combination load consists of an application where two or more motors are used together or where one or more motors are used in combination with other loads, such as resistance heaters. Single Motor Applications Section Paragraph (a) states that the disconnect switch must have an ampere rating of at least 1% of the full-load current rating of the motor. Example 1: For a motor with a full-load current of 22 A, the disconnect switch must be rated at least. A (22 x 1.). If the disconnecting means under evaluation is rated in horsepower, the selection of the disconnect switch is even more straightforward; a disconnect switch must have a horsepower rating equal to, or greater than the horsepower rating of the motor at the applicable voltage. Example 2: For a motor with a 10HP rating at 460V AC, the disconnect switch must be rated at least 10HP at 460V AC. If the disconnect switch is rated in horsepower, and UL Listed, UL Component Recognized, or CSA Certified, it will meet the requirements for the 1% full-load current rating stipulated by the NEC. Combination Load Applications Section Paragraph (c) addresses the rating of the disconnecting means for combination loads. This paragraph essentially requires that the loads that may be simultaneous on a single disconnecting means be combined to provide equivalent full-load and locked-rotor currents for what is then to be considered as a single motor for the purpose of selecting the appropriate disconnecting means. This means that it is necessary to identify the particular combination of connected loads which can be operating simultaneously and will result in the maximum full-load and locked-rotor current sums. The individual full-load current values are to be selected from Tables , , or 40-0 and the locked-rotor values are to be from Table The equivalent single motor full-load current is the sum of the simultaneously operating motor full-load currents and the rating in amperes of other loads operating at the same time. The equivalent locked-rotor current is the sum of the simultaneously Bulletin 194R Proper Selection of Disconnect Switches started motors locked-rotor currents and the full-load currents of the remaining operating motor and non-motor loads. The disconnecting means shall have a current rating equal to or greater than 1% of the equivalent single motor full-load current and have a horsepower rating equal to or greater than the horsepower rating determined from the equivalent lockedrotor summation. Consider the following 460V application: Load HP Full-Load Current A Motor (simultaneous) Motor (not included) ➊ Motor 21.0 (simultaneous) Motor (simultaneous) Other 7.0 (simultaneous) Total Equivalent 62.6 (simultaneous) ➊ Motor 2 is not included in the total since it cannot operate simultaneously with the other motors, therefore, the disconnect switch must be rated at least 72 A (1. x 62.6). Consider now the locked-rotor current analysis for the same application: Load HP Full-Load Current A Motor 1 5 (7.6FLA) 45.6 (simultaneous) Motor (not included) ➊ Motor (simultaneous) ➋ Motor (simultaneous) ➋ Other 7.0 (simultaneous) Total Equivalent 02.6 (simultaneous) ➊ Note again that Motor 2 cannot operate simultaneously with the other loads. ➋ The largest equivalent locked-rotor current occurs when motors and 4 start together while the other loads marked simultaneous are already operating. Since Motor 1 is not starting with Motors and 4, its full-load current will be added to the total instead of its locked-rotor current. Table 40-1, which provides the correlation between locked-rotor currents and HP ratings, shows that a 40 HP rating is the equivalent for 02.6 locked-rotor amperes. Therefore, the disconnect selected for this application must have a current rating of at least 72 A and a HP rating of at least 40 HP. In this case a Bulletin 194R rated for 100 A and 60 HP at 460V would be an appropriate choice. What can be seen from this analysis is that, depending upon the number of motors that can start simultaneously, the actual size of the required disconnect is sometimes determined by the equivalent full load current (72 A) and other times by the equivalent horsepower determined from the locked-rotor analysis (40 HP). Product Selection Page
18 Proper Selection of Disconnect Switches, Continued Applications Outside the United States and Canada General Disconnect switches designed to IEC Standards and used in applications outside of North America are selected based on the ampere, horsepower, or kilowatt rating of the disconnect switch, under various utilization categories. Utilization categories for disconnect switches are as follows: Nature of Current AC Frequent Operation Utilization Category Infrequent Operation Typical Applications AC-20A ➊ AC-20B ➊ Connecting and disconnecting under no-load conditions AC-21A AC-21B Switching of resistive loads including moderate overloads AC-22A AC-22B Switching of mixed resistive and inductive loads, including moderate overloads AC-2A AC-2B Switching of motor loads or other highly inductive loads ➊ The use of these utilization categories is not permitted in the U.S. For any application, the disconnect switch ampere, horsepower, or kilowatt rating must be greater than, or equal to, the application full-load current or power (HP or kw), in the appropriate utilization category. Example 1: For a 80V Hz distribution application (AC-22A), with a 6 A full load current, the disconnect switch must be rated at least 6 A at 80V Hz for use in AC-22A applications. Example 2: For a 4V Hzmotor application (AC-2A), with a 75 kw rating, the disconnect switch must be rated at least 75 kw at 4V Hz for use in AC-2A applications. Renewal Parts Hardware Kits (Includes switch/fuse mounting hardware and operating rod cotter pin) Disconnect Switch Hardware Kit Disconnect Switch Dim. Ref. Part No. Dim. Ref. 194R-NC00P 194R-NJ00P 194R-NN00P 194R-NA100P 194R-NA200P 194R-NJ060P 194R-NN060P 194R-NA00P 194R-NA80P 194R-NN100P 194R-NJ100P 194R-NA400P 194R-NN200P 194R-NJ200P 194R-ND072P A1, A2 B1, B2 C1, C2 D1, D R-NH200P 194R-ND2P 194R-NB200P 194R-NH100P 194R-ND18P 194R-NH400P 194R-ND00P 194R-NB00P 194R-NN400P 194R-NJ400P E1, E2 F1 Hardware Kit Part No Product Selection Page
19 Description With Bulletin 194R d Disconnect Switches Bulletin 194R d Disconnect Switches have been designed to accept a variety of fuses for worldwide application flexibility. Following is a brief summary of typical fuse specifications, where the fuses are typically used, and which Bulletin 194R disconnect switches will accommodate each fuse type. manufacturers should be contacted for more specific information about each fuse type. s are not available from Allen-Bradley. K D F BS88 s (6 A shown) Dimensions in millimeters (inches). Dimensions are not intended to be used for manufacturing purposes. IEC fuse type: -link for bolted connection Voltage rating: 660/690V AC Interrupting rating: 80 ka Standard cartridge sizes: A1, A2, A, A4, B1, B2, B, B4 Typical ampere ratings: 2 A 400 A Construction: Blade type for bolted connection Can be installed on Bulletin 194R disconnect switch Cat. Nos: 194R-NA100P, NA200P, NA00P, NA80P, NA400P, NB200P, NB00P Where used: United Kingdom, Australia, New Zealand, Asia K E J D A G F H B E J A G Standard cartridge size A1 D M F A G H E H B B Standard cartridge sizes A2, A, A4 Standard cartridge sizes B1, B2, B, B4 Dim. Ref. Ampere Range (A) A B D E F G H K A (1-7/16) 1.90 (5/64) (2-/16) (7/16) 0.80 (1/2) 4. (1-/4) 4.40 (11/64) Dim. Ref. Ampere Range (A) A B D E F G H J K A2 2 2 A 5 6 A (2-7/2) (2-7/2) (2-/4) 2.80 (/16) 2.80 (/16) 4.90 (1-/8) (-/8) (-/8) (4-/8) 8.70 (11/2) 8.70 (11/2) (/4) 1.20 (/64) 1.20 (/64) 2.40 (/2) 7.00 (2-7/8) 7.00 (2-7/8) 9.70 (-11/16) 5.20 (1/64) 5.20 (1/64) 8.70 (11/2) 7.10 (9/2) 7.10 (9/2) 10.0 (1/2) Dim. Ref. Ampere Range (A) A B D E F G H J M B B B 2 B (2-/4) (-1/2) (-1/2) 8.00 (-9/2) 4.90 (1-/8) 41.0 (1-5/8) (2-1/8) (2-1/2) 16. (5-/8) 16. (5-/8) 16. (5-/8) 16. (5-/8) (/4) (/4).40 (1).40 (1).20 (1/8).20 (1/8).20 (1/8) 6.0 (1/4) (4-/8) (4-/8) (4-/8) (4-/8) 8.70 (11/2) 8.70 (11/2) 8.70 (11/2) 8.70 (11/2) (/2) (/2) (/2) (/2) 14.0 (9/16) 2.80 (/16) 2.80 (/16) 4.90 (1-/8) (-1/8) (-1/8) (-1/4) (-/8) Product Selection Page
20 Description, Continued With Bulletin 194R d Disconnect Switches, Continued DIN s (100 A shown) Dimensions in millimeters only. Dimensions are not intended to be used for manufacturing purposes. IEC fuse type: -link with blade contacts Voltage rating: 660/690V AC Interrupting rating: 120,000 A Standard cartridge sizes: 00, 0, 1 and 2 Typical ampere ratings: A Construction: Blade type Can be installed on Bulletin 194R disconnect switch Cat. Nos: 194R-ND072P, ND18P, ND2P, ND00P Where used: Europe, South America, Middle East and India e X ( 2 min.) d 10, 0. a 4 a d e 1 5 min c 2 b e a 2 a 1 f e 2 Size Max. rated current (A) a1 a2 a a ±1.5 1 ± ±2.5 0 ± ± b (min.) d e1 (max.) e2 (max.) e e4 ± ±1.5 2 ± ± ± ± ± ± ± f Product Selection Page
21 With Bulletin 194R d Disconnect Switches, Continued Bulletin 194R Description, Continued CSA HRCI and UL Class s (10 A shown) Dimensions in millimeters (inches). Dimensions are not intended to be used for manufacturing purposes. UL fuse type: Class CC CSA fuse type: HRCI-MISC Voltage rating: 600V AC Interrupting rating: 200,000 A Standard cartridge sizes: 0 A Typical ampere ratings: 1 0 A Construction: Ferrule type Can be installed on Bulletin 194R disconnect switch Cat. No: 194R-NC00P Where used: North America 8.1 (11/2) 9.5 (/8) 6.4 (1/4) CSA HRCI and UL Class s (0 A shown) Dimensions in millimeters (inches). Dimensions are not intended to be used for manufacturing purposes. CSA fuse type: HRCI-J UL fuse type: Class J Voltage rating: 600V AC 12.7 (1/2) 57.1 (2-1/4) 1A to 0A 9.5 (/8) 20.6 (1/16).2 (1/8).9 (5/8) 60. (2-/8) 5A to 60A 1 (1-1/16) Interrupting rating: 200,000 A Standard cartridge sizes: 0 A, 60 A, 100 A, 200 A and 400 A Typical ampere ratings: A; Blade type for bolted connection Can be installed on Bulletin 194R disconnect switch Cat. Nos: 194R-NJ00P, NJ060P, NJ100P, NJ200P, NJ400P Where used: North America 12.9 (1/2) 19 (/4) 92 (-5/8) 65A to100a 9.5 (/8) 66.7 (2-5/8) (4-5/8).2 (1/8) 7.1 (9/2).4 (1) 28.6 (1-1/8) 1 (11/16) 28.6 (1-1/8) (4-/8) 110A to200a 9.5 (/8) 76.2 () 4.7 (/16) 7.1 (9/2) 4.9 (1-/8) 8.1 (1-1/2) 2.8 (/16) 41. (1-5/8) 1 (5-1/4) 2A to 400A 1.5 (17/2) 85.7 (-/8) 10. (1/2) 47.6 (1-7/8) 6.4 (1/4).8 (2) 146 (5 /4) 181 (7-1/8) Product Selection Page
22 Description, Continued With Bulletin 194R d Disconnect Switches, Continued CSA HRCII s (100 A shown) Dimensions in millimeters (inches). Dimensions are not intended to be used for manufacturing purposes. CSA fuse type: HRCII-C Voltage rating: 600V AC Interrupting rating: 200,000 A Standard cartridge sizes: 0 A, 60 A, 100 A, 200 A and 400 A Typical ampere ratings: A Construction: Blade type for bolted connection Can be installed on Bulletin 194R disconnect switch Cat. Nos: 194R-NA200P, NA00P, NH100P, NH200P, NH400P Where used: Canada G F G G F G F E C BA E D H C B A E D H G C H B H A E J D Standard Cartridge Sizes 0 A and 60 A Standard Cartridge Sizes 100 A, 200 A and 400 A Range (A) A B C D E F G H J (-5/16) 88.9 (-1/2) (4-5/16) (5-5/16) (8-/16) (8-/16) (2-51/64) (2-51/64) (-41/64) (4-19/64) 1.5 (5-1/4) 1.5 (5-1/4).8 (2).8 (2) (2-/64) 76.2 () 76.2 () 76.2 () (1/16) (1/16) 4.1 (1-11/2) 8.1 (1-1/2) 60. (2-/8) 76.2 () 8.7 (11/2) 12.7 (1/2) (/4) (/4).4 (1).4 (1) 4 (19/64) 4 (19/64) (/2) (/2) 12.7 (1/2).08 (19/2) 5.56 (7/2) 5.56 (7/2) 8.7 (11/2) 8.7 (11/2) 9.5 (/8) 10.2 (1/2) 2.81 (/16) (1-1/16) 4.9 (1-/8).18 (1/8).4 (1).4 (1) 1.59 (1/16) 1.59 (1/16) 2.8 (/2) 4.76 (/16) 9.5 (/8) Product Selection Page
23 4 Bulletin 194R Disconnect Switches Disconnect Switch Dimension References A1, A2, B1 and B2 (0 A and 60 A) Dimensions in millimeters (inches). Dimensions are not intended to be used for manufacturing purposes. Approximate Dimensions Disconnect Switch Dimension Reference A1 A2 B1 B2 Approximate Dimensions H W D A B FD 106 (4-11/64) 106 (4-11/64) 118 (4-21/2) 118 (4-21/2) 102 (4-1/64) 102 (4-1/64) 14 (5-9/2) 14 (5-9/2) 112 (4-1/2) 8 (-17/64) 1 (4-/64) 8 (-17/64) 82 (-/64) 82 (-/64) 100 (-/16) 100 (-/16) 85 (-11/2) 82 (-/64) 120 (4-2/2) 120 (4-2/2) 2-M4 2-#8 2-M4 2-#8 4-M4 4-#8 4-M4 4-#8 Disconnect Switch Dimension References C1, C2, D1, D2, E1, E2 and F1 (100 A, 200 A and 400 A) Disconnect Switch Dimension Reference C1 C2 D1 D2 E1 E2 F1 Approximate Dimensions H W D A B FD 148 (5-5/64) 148 (5-5/64) 184 (7-1/4) 184 (7-1/4) 220 (8-21/2) 220 (8-21/2) 2 (9-27/2) 194 (7-41/64) 194 (7-41/64) 26 (9-19/64) 26 (9-19/64) 278 (10-/16) 278 (10-/16) 08 (12-1/8) 10 (5-7/64) 16 (5-2/64) 148 (5-5/64) (6-1/64) 21 (8-/64) 21 (8-/64) 21 (8-/64) 106 (4-11/64) 106 (4-11/64) 106 (4-11/64) 106 (4-11/64) 0 (5-29/2) 0 (5-29/2) 0 (5-29/2) 170 (6-11/16) 170 (6-11/16) 212 (8-11/2) 212 (8-11/2) 2 (9-59/64) 2 (9-59/64) 282 (11-7/64) 4-M6 (4-1/4) 4-M6 (4-1/4) 4-M6 (4-1/4) 4-M6 (4-1/4) 4-M8 (4-5/16) 4-M8 (4-5/16) 4-M8 (4-5/16) Product Selection Page
24 Approximate Dimensions, Continued Operating Handles 194R-HS.../190-HS Dimensions in millimeters (inches). Dimensions are not intended to be used for manufacturing purposes. (1-1/2) ON 76.2 () O F F 5 (1.75 dia.) (6/64) (6/64) (1-1/2) 76.2 () 40. (1-19/2) 18.4 (2/2) mm (4.219dia.) Operating Handles 194R-HM.../190-HM 75 (2-61/64) 65 (2-9/16 dia.) (1-/2) (1-/2) 75 (2-61/64) (4 7/2 dia.) Product Selection Page
25 Approximate Dimensions, Continued Disconnect Switch Dim. Ref.: A1, A2, B1, B2 (0 A and 60 A) Dimensions in millimeters (inches). Dimensions are not intended to be used for manufacturing purposes. (6/64) Two (2) 5.5 (.219 dia.) 5 (1.8 dia.) (1-1/2) 1 Two(2) -M4 2.0 N. m 18lb-in. (1-1/2) (6/64) 194R-NA100P (SER.B) 194R-NA200P (SER.B) 194R-NC00P (SER.B) 194R-NJ00P (SER.B) 194R-NN00P (SER.B) 1 Four (4)-M4 2.0N. m 18lb-in. Disconnect Switch and Operating Handle Installation Dimensions 194R-NA00P (SER. B) 194R-NJ060P (SER. B) 194R-NN060P (SER. B) ➊ The switch is capable of accepting #8 screws 4.9 (1-/8) for mounting. Note: Enclosure Installation Dimensions A through F are listed on page (SER. B) 194R-NA100P 194R-NA200P 194R-NC00P 194R-NJ00P 194R-NN00P 194R-NA00P 194R-NJ060P 194R-NN060P Dim. Ref. G H J K L M N P Q R S T U A1, A2 B1, B2 85 (-11/2) 120 (4-2/2) (19/64) 10 (/64) 24.2 (61/64) 28.5 (1-1/8) 64.8 (2-5/64) 76.5 (-1/64) 41 (1-9/64) (1-1/2) (5-7/64) (6-1/2) 11.8 (/2) 1 (11/16) 106 (4-11/64) 118 (4-21/2) 82 (-/64) 100 (-/16) 102 (4-1/64) 14 (5-9/2) (4-1/2) (5-/4) (4-1/2) 8.2 (6-/64) 12 (/2) 16 (5/8) Product Selection Page
26 Approximate Dimensions, Continued Disconnect Switch Dim. Ref.: A1, A2, B1, B2 (0 A and 60 A) Enclosure and Operating Handle Dimensions in millimeters (inches). Dimensions are not intended to be used for manufacturing purposes. 40. (1-19/2) Enclosure Installation Dimensions 194R-NA100P (SER. B) 194R-NA200P (SER. B) 194R-NC00P (SER. B) 194R-NJ00P (SER. B) 194R-NN00P (SER. B) 194R-NA00P (SER. B) 194R-NJ060P (SER. B) 194R-NN060P (SER. B) Dim. Ref. A1 A2 B1 B2 A B C D E F Maximum Minimum Minimum Maximum Minimum Minimum Minimum Maximum 171 (6-/4) 171 (6-/4) 197 (7-/4) 197 (7-/4) 45 (1-49/64) 45 (1-49/64) 45 (1-49/64) 45 (1-49/64) (5-1/16) 111 (4-/8) (5-1/16) 111 (4-/8) 454 (17-7/8) 454 (17-7/8) 454 (17-7/8) 454 (17-7/8) 248 (9-/4) 248 (9-/4) 248 (9-/4) 248 (9-/4) 89 (-1/2) 89 (-1/2) 105 (4-9/64) 105 (4-9/64) 1.4 (1/16) 1.4 (1/16) 1.4 (1/16) 1.4 (1/16) 4.78 (/16) 4.78 (/16) 4.78 (/16) 4.78 (/16) Product Selection Page
27 Approximate Dimensions, Continued Disconnect Switch Dim. Ref.: C1, C2, D1, D2 (100 A and 200 A) Dimensions in millimeters (inches). Dimensions are not intended to be used for manufacturing purposes. Four (4)-M6x N. m 5lb-in Four (4) 5.5 (.219 dia.) 65 (2-9/16 dia.) 140 (5-/64) 75 (2-61/64) (1-/2) 75 (2-61/64) (1-/2) 58 (2-9/2) ➊ The switch is capable of accepting four (4) 6.4 (1/4 dia.) screws for mounting. Enclosure Installation Dimensions Dimension Reference C1 C2 D1 D2 A B C H T W Minimum Minimum Minimum Maximum Minimum Minimum Maximum 108 (4-1/4) 108 (4-1/4) 108 (4-1/4) 108 (4-1/4) 162 (6-/8) 162 (6-/8) 280 (11) 280 (11) 162 (6-/8) 168 (6-5/8) 178 (7) 18 (7-7/2) 457 (18) 457 (18) 457 (18) 457 (18) 0 (1) 0 (1) 560 (22) 560 (22) 1.6 (1/16) 1.6 (1/16) 1.6 (1/16) 1.6 (1/16) 4.8 (/16) 4.8 (/16) 4.8 (/16) 4.8 (/16) Single Pole Aux. Cont. 01 (11-27/2) 01 (11-27/2) 44 (1-17/2) 44 (1-17/2) Minimum Two Pole Aux. Cont. 1 (12-5/16) 1 (12-5/16) 56 (14) 56 (14) Disconnect Switch and Operating Handle Installation Dimensions Dimension Reference C1, C2 D1, D2 D E F G J K L M N P Q 74 (2-29/2) 162 (6-2/64) 5 (2-/2) 5 (2-/2) 106 (4-/16) 106 (4-/16) 170 (6-11/16) 212 (8-11/2) 148 (5-5/64) 184 (7-1/4) 176 (6-/16) 26 (9-9/2) 88 (-/2) 118 (4-41/64) 1.5 (17/2) 26 (1-1/2) 12.7 (1/2) 12.7 (1/2) 194 (7-41/64) 26 (9-19/64) 206 (8-7/64) 248 (9-49/64) Product Selection Page
28 Approximate Dimensions, Continued Disconnect Switch Dim. Ref.: E1, E2, F1 (200 A and 400 A) Dimensions in millimeters (inches). Dimensions are not intended to be used for manufacturing purposes. Four(4) M8x N. m 55lb-in Four(4) 5.5 (.219 dia.) 65 (2-9/16 dia.) ➊ The switch is capable of accepting four (4) 7.9 (5/16 dia.) screws for mounting. Enclosure Installation Dimensions Dimension Reference E1 E2 F1 A B C H T W Minimum Minimum Minimum Maximum Minimum Minimum Maximum 108 (4-1/4) 108 (4-1/4) 108 (4-1/4) 05 (12) 56 (14) 81 () 227 (8-/16) 227 (8-/16) 24 (9-9/16) 610 (24) 610 (24) 610 (24) 610 (24) 712 (28) 762 (0) 1.6 (1/16) 1.6 (1/16) 1.6 (1/16) 4.8 (/16) 4.8 (/16) 4.8 (/16) Single Pole Aux. Cont. 94 (-/64) 94 (-/64) 606 (2-7/8) Minimum Two Pole Aux. Cont. 406 (16) 406 (16) 606 (2-7/8) Disconnect Switch and Operating Handle Installation Dimensions Dimension Reference E1 E2 F1 D E F G J K L M N P Q 8 (6-7/2) 209 (8-7/2) 202 (7-61/64) 75 (2-61/64) 75 (2-61/64) 75 (2-61/64) 0 (5-29/2) 0 (5-29/2) 0 (5-29/2) 2 (9-59/64) 2 (9-59/64) 282 (11-7/64) 220 (8-21/2) 220 (8-21/2) 2 (9-27/2) 294 (11-7/64) 294 (11-7/64) 58 (14-/2) 147 (5-/2) 147 (5-/2) 179 (7-/64) 7 (1-29/64) 7 (1-29/64) 54 (2-1/8) 14 (5/64) 14 (5/64) 14 (5/64) 278 (10-/16) 278 (10-/16) 08 (12-1/8) 290 (11-1/2) 290 (11-1/2) 20 (12-19/2) Product Selection Page
29 Approximate Dimensions, Continued IP66 (Type /4/12) Watertight, Dusttight Sheet Metal Enclosure Dimensions in millimeters (inches). Dimensions are not intended to be used for manufacturing purposes. External Mounting Feet Optional 198-F1 (A) Type Dim. Ref. A B C D E F G H Non-d & d Non-d & d Non-d & d A1 & A2 B1 & B2 C1 200 (7-7/8) 200 (7-7/8) 400 (-/4) 00 (11-1/16) 00 (11-1/16) (1-/2) 160 (6-19/64) 160 (6-19/64) 180 (7-/2) 200 (7-7/8) 200 (7-7/8) 220 (8-21/2) (12-51/64) (12-51/64) 75 (14-/4) 1 (12-21/64) 1 (12-21/64) 6 (14-19/64) 105 (4-1/8) 105 (4-1/8) 206 (8-1/8) 26 (9-9/2) 26 (9-9/2) 286 (11-1/4) External Mounting Feet Optional 198-F (A) Type Dim. Ref. A B C D E F G H Non-d & d Non-d & d D1 F1 406 (16) 610 (24) 610 (24) 762 (0) 224 (8-51/64) 26 (12-51/64) 282 (11-5/64) 84 (-5/64) 688 (27-5/64) 840 (-5/64) 648 (-1/2) 800 (1-1/2) 68 (14-1/2) 572 (22-1/2) 572 (22-1/2) 724 (28-1/2) Product Selection Page
30 Approximate Dimensions, Continued Type 4/4X Watertight, Corrosion-Resistant Stainless Steel Enclosure Dimensions in millimeters (inches). Dimensions are not intended to be used for manufacturing purposes. External Mounting Feet Standard External Mounting Feet Optional 198-F (A) Type Dim. Ref. A A1 B C D E F G H 0 60 Non-d d Non-d & d A2 A1 B1 & B2 9 (6-1/4) 214 (8-7/16) 214 (8-7/16) 170 (6-11/16) 2 (8-7/8) 2 (8-7/8) 240 (9-7/16) 265 (10-7/16) 265 (10-7/16) 12 (4-27/2) 1 (4-29/2) 1 (4-29/2) 16 (6-7/16) 165 (6-1/2) 165 (6-1/2) 27 (10-/4) 298 (11-2/2) 298 (11-2/2) 4 (10) 229 (11) 229 (11) 8 (-1/4) 8 (-1/4) 8 (-1/4) (A) Type Dim. Ref. A A1 B C D E F G H Non-d & d Non-d & d Non-d & d C1 D1 F1 8 (20) 406 (16) 610 (24) External Mounting Feet Optional 198-F 406 (16) 610 (24) 762 (0) 224 (8-51/64) 224 (8-51/64) 26 (12-51/64) 282 (11-7/64) 282 (11-5/64) 84 (-5/64) 484 (19-5/64) 688 (27-5/64) 840 (-5/64) 444 (17-1/2) 648 (-1/2) 800 (1-1/2) 470 (18-1/2) 68 (14-1/2) 572 (22-1/2) 68 (14-1/2) 572 (22-1/2) 724 (28-1/2) Product Selection Page
31 Approximate Dimensions, Continued IP66 (Type /4/4X/12) Corrosion Resistant, Non-Metallic Enclosure Dimensions in millimeters (inches). Dimensions are not intended to be used for manufacturing purposes. K 6 (/64) A H D C F B J 2 (1-1/4) G (4)-.1 X. SLOT MTG. HOLES (8) (1) 194R-K_0P, 194R-K_60P 0 and 60 A Switch K 5 (/16) A H D C F B J 2 (1-9/2) G 194R-K_100P 100 A Switch (4)-.1 X. SLOT MTG. HOLES (8) (1) Switch Size (A) 0/ A B C D F G H J K 226 (8-59/64) 79 (14-/16) 267 (10-1/2) 420 (16-1/4) 16 (6-27/64) 2 (8-1/64) 202 (7-61/64) 27 (10-49/64) 278 (10-61/64) 40 (16-61/64) 2 (6) 05 (12) 216 (8-1/2) 70 (14-9/16) 05 (12) 457 (18) 6 (/64) 5 (1/64) Product Selection Page
32 Approximate Dimensions, Continued IP66 (Type /4/4X/12) Corrosion Resistant, Non-Metallic Enclosure, Continued Dimensions in millimeters (inches). Dimensions are not intended to be used for manufacturing purposes. K 11 (29/64) A D C F B J G 194R-K_200P 200 A Switch (4)-.41 DIA. MTG. HOLES (10) K 11 (27/64) A D C F B J G (4)-.41 DIA. MTG. HOLES (10) 194R-K_400P 400 A Switch Switch Size (A) A B C D F G J K 51 (20-1/64) 612 (24-1/8) 6 (24-5/8) 775 (0-/64) 292 (11-1/64) 42 (1-1/64) (1-/2) 401 (-/2) 648 (-1/2) 796 (1-11/2) 457 (18) 555 (21-7/8) 686 (27) 84 (2-27/2) 11 (7/16) 11 (27/64) Product Selection Page
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