Edition 1 August Overhead Rail System. Models ZRAT, ZRA1, ZRA2 & ZRS2/3

Transcription

1 65985 Edition August 007 Overhead Rail System Models ZRAT, ZRA, ZRA & ZRS/

2 Table of Contents ZRAT Aluminum Rail & Components... Engineering Data for ZRAT Aluminum Rail... How to Order ZRAT Aluminum Runway or Monorail... Standard Lengths ZRAT/Part No XXX... Live Load Deflections ZRAT/Part No Rigid Mount Hanger Kit ZRAT/Part No Block Hanger Kit ZRAT Perpendicular/Part No Block Hanger Kit ZRAT/Parallel/Part No Beam Hanger Kit ZRAT/Parallel/Standard Flange/Part No Beam Hanger Kit ZRAT/Parallel/Wide Flange/Part No Beam Hanger Kit ZRAT/Perpendicular/Standard Flange/Part No Beam Hanger Kit ZRAT/Perpendicular/Wide Flange/Part No Adjustable Hanger Kit ZRAT/Standard Flange/Part No XXX... Adjustable Hanger Kit ZRAT/Wide Flange/Part No XXX... Close Hanger Kit ZRAT/Standard Flange/Part No. ZHS Close Hanger Kit ZRAT/Wide Flange/Part No. ZHS ZRAT Aluminum Trolley 500 lbs. (6.8 kg) Capacity/Part No ZRAT Aluminum Trolley 500 lbs. (6.8 kg) Capacity/Part No ZRAT Universal Trolley 50 lbs. (. kg) Capacity/Part No ZRAT Swivel Assembly Hose and Cable Adapter/Part No ZRAT Hose and Cable Adapter Assembly/Part No Hoist Trolley - Single ZRAT/500 lbs. (6.8 kg) Capacity/Part No. ZHS End Truck Assembly - Single ZRAT to ZRAT/500 lbs. (6.8 KG) Capacity/Part No End Truck Assembly - Dual ZRAT to ZRAT/000 lbs. (5.6 kg) Capacity/Part No Bridge Crane Assembly Example of How to Order... 5 Balancer Stack-up Dimension For ZRAT Aluminum Rail... 6 System Stack-up Dimension ZRAT/Quick Reference... 7 End Stops ZRAT/Part No. Single - ZHS0/Redundant - ZHS ZRAT Rail Bridge Suspension Sub-Assembly/Part No. ZHS ZRAT Rail Adjustable Stop/Part No. ZHS ZRAT Rail Inspection Gate/Part No Splice Kit ZRAT/Part No ZRA Aluminum Rail & Components... Engineering Data for ZRA Aluminum Rail... How to Order ZRA Aluminum Runway or Monorail... 6 Standard Lengths ZRA/Part No XXX... 7 Live Load Deflections ZRA/Part No Curved Rail Dimensions ZRA Aluminum Rail... 9 Rigid Mount Hanger Kit ZRA/Part No Block Hanger Kit ZRA/Perpendicular/Part No Block Hanger Kit ZRA/Parallel/Part No Beam Hanger Kit ZRA/Parallel/Standard Flange/Part No Beam Hanger Kit ZRA/Parallel/Wide Flange/Part No Beam Hanger Kit ZRA/Perpendicular/Standard Flange/Part No Beam Hanger Kit ZRA/Perpendicular/Wide Flange/Part No Adjustable Hanger Kit ZRA/Standard Flange/Part No XXX... 7 Adjustable Hanger Kit ZRA/Wide Flange/Part No XXX... 8 Close Hanger Kit ZRA/Standard Flange/Part No. ZHS Close Hanger Kit ZRA/Wide Flange/Part No. ZHS i 65985_ed

3 Table of Contents ZRA Aluminum Trolley 500 lbs. (6.8 kg) Capacity/Part No ZRA Aluminum Trolley 500 lbs. (6.8 kg) Capacity/Part No ZRA Universal Trolley Steel/500 lbs. (6.8 kg) Capacity/Part No Festoon Trolley ZRA/Aluminum Rail/Part No Festoon Trolley ZRA/Aluminum Rail/Part No Bumper Trolley ZRA Aluminum Rail/Part No XXXX Hoist Trolley - Dual ZRA/000 lbs. (5.6 kg) Capacity/Part No Curve Hoist Trolley-Dual ZRA/000 lbs.(5.6 kg) Capacity/Part No. ZHS End Truck Assembly ZRA on ZRA/500 lbs. (6.8 kg) Capacity/Single Trolley/Part No End Truck Assembly ZRA on ZRA/500 lbs. (6.8 kg) Capacity/Single Trolley/Part No End Truck Assembly ZRS/ on ZRA/500 lbs. (6.8 kg) Capacity/Single Trolley/Part No End Truck Assembly ZRA on ZRA/000 lbs. (5.6 kg) Capacity/Dual Trolley/Part No End Truck Assembly ZRS/ on ZRA/000 lbs. (5.6 kg) Capacity/Dual Trolley/Part No End Truck Assembly ZRA on ZRA Curved Rail/000 lbs. (5.6 kg)capacity/dual Trolley/Part No End Truck Assembly ZRA on ZRA Curved Rail/000 lbs. (5.6 kg) Capacity/Dual Trolley/Part No. ZHS End Truck Assembly ZRA on Patent Track/000 lbs. (5.6 kg) Capacity/Dual Trolley/Part No Rigid End Truck ZRA/T on ZRA/000 lbs. (5.6 kg) Capacity/Part No XXXX... 7 Rigid End Truck ZRA on ZRA/000 lbs. (5.6 kg) Capacity/Part No XXXX... 7 Rigid End Truck ZRS/ on ZRA/000 lbs. (5.6 kg) Capacity/Part No XXXX... 7 Bridge Extensions ZRA/Single Trolley/Part No XX... 7 Bridge Crane Assembly Example of How to Order Balancer Stack-up Dimension For ZRA Aluminum Rail System Stack-up Dimension ZRA/Quick Reference End Stops ZRA/Part No. Single - 075/Redundant ZRA Rail Bridge Suspension Sub-Assembly/Part No. ZHS Splice Bolt Kit ZRA/Part No ZRA Rail Adjustable Stop/Part No. ZHS ZRA Rail Inspection Gate/Part No. ZHS ZRA Aluminum Rail & Components...8 Engineering Data for ZRA Aluminum Rail... 8 How to Order ZRA Aluminum Runway or Monorail Standard Lengths ZRA/Part No XXX Live Load Deflections ZRA/Part No Cross Section ZRA Strong Back Rail/Part No. 0000T Rigid Mount Hanger Kit ZRA/Part No Block Hanger Kit ZRA/Perpendicular/Part No Block Hanger Kit ZRA/Parallel/Part No. ZHS Beam Hanger Kit ZRA/Parallel/Standard Flange/Part No. ZHS Beam Hanger Kit ZRA/Parallel/Wide Flange/Part No Beam Hanger Kit ZRA/Perpendicular/Standard Flange/Part No Beam Hanger Kit ZRA/Perpendicular/Wide Flange/Part No Adjustable Hanger Kit ZRA/Standard Flange/Part No XXX Adjustable Hanger Kit ZRA/Wide Flange/Part No XXX Close Hanger Kit ZRA/Standard Flange/Part No Close Hanger Kit ZRA/Wide Flange/Part No ZRA Aluminum Trolley 000 lbs. (5.6 kg) Capacity/Part No. ZHS ZRA Aluminum Load Trolley 000 lbs.(5.6 kg) Capacity/Part No ZRA Steel Trolley 000 lbs. (5.6 kg) Capacity/Part No ZRA Steel Load Trolley 000 lbs. (5.6 kg) Capacity/Part No. ZHS _ed ii

4 Table of Contents ZRA Reaction Trolley 000 lbs. (5.6 kg) Capacity/Part No. ZHS ZRA Load Trolley 000 lbs. (5.6 kg) Capacity/Part No ZRA Universal Trolley 000 lbs. (5.6 kg) Capacity/Part No Festoon Trolley ZRA Aluminum Rail/Part No Festoon Trolley ZRA Aluminum Rail/Part No Bumper Trolley ZRA Aluminum/Part No XXXX...09 Hoist Trolley - Single ZRA/000 lbs. (5.6 kg) Capacity/Part No. ZHS0...0 Hoist Trolley - Dual 000 lbs. (907.8 kg) Capacity/Part No End Truck Assembly ZRA on ZRA/000 lbs. (5.6 kg) Capacity/Single Aluminum Trolley/Part No End Truck Assembly ZRA on ZRA/000 lbs. (5.6 kg) Capacity/Single Steel Trolley/Part No End Truck Assembly ZRA on ZRA/000 lbs. (907.8 kg) Capacity/Dual Aluminum Trolley/Part No. ZHS End Truck Assembly ZRA on ZRA/000 lbs. (5.6 kg) Capacity/Single Aluminum Trolley/Part No End Truck Assembly ZRA on ZRA/000 lbs. (5.6 kg) Capacity/Single Steel Trolley/Part No End Truck Assembly ZRA on ZRA/000 lbs. (5.6 kg) Capacity/Dual Aluminum Trolley/Part No End Truck Assembly ZRS/ on ZRA/000 lbs. (5.6 kg) Capacity/Single Aluminium Trolley/Part No End Truck Assembly ZRS/ on ZRA/000 lbs. (5.6 kg) Capactiy/Single Steel Trolley/Part No End Truck Assembly ZRS/ on ZRA/000 lbs. (907.8 kg) Capacity/Dual Aluminum Trolley/Part No End Truck Assembly ZRA on Patent Track/000 lbs. (5.6 kg) Capacity/Dual Trolley/Part No. ZHS Rigid End Truck ZRA/T on ZRA/000 lbs. (907.8 kg) Capacity/Part No XXXX... Rigid End Truck ZRA on ZRA/000 lbs. (907.8 kg) Capacity/Part No XXXX... Rigid End Truck ZRS/ on ZRA/000 lbs. (907.8 kg) Capacity/Part No XXXX... Bridge Extensions ZRA Aluminum Rail/Single Trolley/Part No. 009-XX...5 Bridge Crane Assembly Example of How to Order...6 Balancer Stack-up Dimension for ZRA Aluminum Rail...7 System Stack-up Dimension ZRA - Quick Reference...8 End Stops ZRA Aluminum Rail/Part No. (Single - 08) (Redundant - 085)...9 ZRA Rail/Bridge Suspension Sub-assembly/Part No Splice Bolt Kit ZRA/Part No ZRA Rail Adjustable Stop/Part No. ZHS07... ZRA Rail Inspection Gate/Part No ZRS/ Steel Rail & Components...5 Engineering Data for ZRS/ Steel Rail...6 How to Order ZRS Steel Runway or Monorail...8 Standard Lengths ZRS Steel Rail/Part No XXX...9 Live Load Deflections ZRS/Part No How to Order ZRS Steel Runway or Monorail... Standard Lengths ZRS Steel Rail/Part No XXX... Live Load Deflections ZRS Steel Rail/Part No Cross Section ZRS Strong Back Rail/Part No. 0500T... Cross Section ZRS Strong Back Rail/Part No. 0550T...5 Curved Rail Dimensions ZRS Steel Rail...6 Block Hanger Kit ZRS/ Steel Rail/Perpendicular/Part No Block Hanger Kit ZRS/ Steel Rail/Parallel/Part No Beam Hanger Kit ZRS/ Steel Rail/Parallel/Standard Flange/Part No Beam Hanger Kit ZRS/ Steel Rail/Parallel/Wide Flange/Part No Beam Hanger Kit ZRS/ Steel Rail/Perpendicular/Standard Flange/Part No Beam Hanger Kit ZRS/ Steel Rail/Perpendicular/Wide Flange/Part No Adjustable Hanger Kit ZRS/ Steel Rail/Standard Flange/Part No XXX...5 Adjustable Hanger Kit ZRS/ Steel Rail/Wide Flange/Part No. 085-XXX...5 iii 65985_ed

5 Table of Contents Close Hanger Kit ZRS/ Steel Rail/Standard Flange/Part No Close Hanger Kit ZRS/ Steel Rail/Wide Flange/Part No ZRS/ Aluminum Trolley 000 lbs. (5.6 kg) Capacity/Part No ZRS/ Aluminum Load Trolley 000 lbs. (5.6 kg) Capacity/Part No ZRS/ Steel Trolley 000 lbs. (5.6 kg) Capacity/Part No ZRS/ Steel Load Trolley 000 lbs. (5.6 kg) Capacity/Part No ZRS Reaction Trolley 000 lbs. (5.6 kg) Capacity/Part No ZRS/ Load Trolley 000 lbs. (5.6 kg) Capacity/Part No. ZHS ZRS/ Universal Trolley 000 lbs. (5.6 kg) Capacity/Part No. ZHS Festoon Trolley ZRS/ Steel Rail/Part No Festoon Trolley ZRS/ Steel Rail/Part No Bumper Trolley ZRS/ Steel Rail/Part No XXXX...66 Hoist Trolley - Single ZRS// 000 lbs. (5.6 kg) Capacity/Part No Hoist Trolley - Dual 000 lbs. (907.8 kg) Capacity/Part No Hoist Trolley - Dual 000 lbs. (907.8 kg) Capacity/Curved Runway/Part No End Truck Assembly ZRA on ZRS//000 lbs. (5.6 kg) Capacity/Single Aluminum Trolley/Part No End Truck Assembly ZRA on ZRS//000 lbs. (5.6 kg) Capacity/Single Steel Trolley/Part No End Truck Assembly ZRA on ZRS//000 lbs. (907.8 kg) Capacity/Dual Aluminum Trolley/Part No End Truck Assembly ZRA on ZRS Curved Rail/000 lbs. (907.8 kg) Capacity/Dual Aluminum Trolley/Part No End Truck Assembly ZRA on ZRS//000 lbs. (5.6 kg) Capacity/Single Aluminum Trolley/Part No End Truck Assembly ZRA on ZRS//000 lbs. (5.6 kg) Capacity/Single Steel Trolley/Part No End Truck Assembly ZRA on ZRS//000 lbs. (5.6 kg) Capacity/Dual Aluminum Trolley/Part No End Truck Assembly ZRS/ on ZRS//000 lbs. (5.6 kg) Capacity/Single Aluminum Trolley/Part No End Truck Assembly ZRS/ on ZRS//000 lbs. (907.8 kg) Capacity/Dual Aluminum Trolley/Part No End Truck Assembly ZRS/ on Patent Track/000 lbs. (5.6 kg) Capacity/Dual Trolley/Part No Rigid End Truck ZRA/T on ZRS/000 lbs. (907.8 kg) Capacity/Part No XXXX...8 Rigid End Truck ZRA on ZRS/000 lbs. (907.8 kg) Capacity/Part No XXXX...8 Rigid End Truck ZRS/ on ZRS/000 lbs. (907.8 kg) Capacity/Part No XXXX...85 Rigid End Truck ZRA/T on ZRS/000 lbs. (907.8 kg) Capacity/Part No XXXX...86 Rigid End Truck ZRA on ZRS/000 lbs. (907.8 kg) Capacity/Part No XXXX...87 Rigid End Truck ZRS/ on ZRS/000 lbs. (907.8 kg) Capacity/Part No XXXX...88 Bridge Extensions ZRS/Single Trolley/Part No XX...89 Bridge Crane Assembly Example of How to Order...90 Balancer Stack-up Dimension For ZRS/ Steel Rail...9 System Stack-up Dimension ZRS/ - Quick Reference...9 End Stops ZRS Steel Rail/Part No. (Single-080) (Redundant-0806)...9 End Stops ZRS Steel Rail/Part No. (Single-0808) (Redundant-080)...9 Bridge Suspension ZRS/ Steel Rail/Part No Splice Bolt Kit ZRS//Part No ZRS/ Rail Adjustable Stop/Part No. ZHS ZRS to ZRS Splice Kit/Part No ZRS Rail Inspection Gate/Part No. ZHS ZRS Inspection Gate/Part No Miscellaneous Components & Accessories...0 Safety Cable Assembly Part No XX...0 Air Supply Assembly Runway System/Part No X & X...0 Air Supply Assembly Bridge System/Part No X & X...0 Typical Bridge/Runway Center Stantion Air System...05 Typical Bridge/Runway Air System _ed iv

6 Table of Contents Beam Clamp Standard Flange/Part No Beam Clamp Wide Flange/Part No Hanger Adjustment Assembly Part No XXX...09 Cross Bracing Kit Part No XX/ A Dimension Length in Inches...0 Dual Trolley Tie Bar/Part No Hoist Hook Bracket Universal/Part No Female Clevis Sub-assembly/Part No / Female Clevis Adapter Sub-assembly/Part No Air Bracket Assembly Part No XXXX...5 Air Stanchion Assembly Part No XXX...6 ZRS/ Dual Bridge Tie Bar/Part No XXXX...7 ZRA Dual Bridge Tie Bar/Part No. 0 - XXXX...8 ZRA Dual Bridge Tie Bar/Part No XXXX...9 ZRA Dual Bridge Cross Brace Kit/Part No XXXX...0 ZRA Dual Bridge Cross Brace Kit/Part No XXXX... ZRS Dual Bridge Cross Brace Kit/Part No XXXX... Typical Floor Support... v 65985_ed

7 Rail Systems ZRAT Aluminum Rail & Components

8 Engineering Data for ZRAT Aluminum Rail. All rail and hangers must be installed in accordance with Ingersoll Rand instructions. See Overhead Rail System Installation, Operation, and Maintenance Manual (MHD5659). ZRAT Rail is made of high strength aluminum alloy extrusion.. The rail or bridge beam provided is modular design, weld free application, and self aligning with complete bolt-together capability at all splice joints and hangers.. All rail sections provided are saw cut square to required length by Ingersoll Rand. All rail joints should be flush when installation is completed. 5. The capacity of the rail, monorail or bridge crane will be determined so that deflection under rated load shall not exceed /50 of the span. Lateral deflection will not be accepted. 6. The allowable stresses applied must not exceed 0% of the minimum yield strength of the materials used. 7. The maximum capacity for all rail provided by the contractor including hoist, product, process equipment, and all attachments, etc, must not exceed the capacity specified below: ZRAT Aluminum Rail acceptable for maximum capacities up to and including 500 lbs (6.8 kg). 8. For bridge crane or hoist application(s), the maximum overhang of the bridge girder to the centre of a runway rail, must not exceed.00 ( 0.8 mm). (For larger overhangs consult the factory). 9. All bridge cranes, runway and monorail, must be installed straight, parallel, level and at the same elevation. Installation tolerance cannot exceed the values specified below: a. Longitudinal leveling. Multiple runways and single rail systems 0.5 (6. mm) in overall length, with a maximum rate of change of no more than 0. (.0 mm) on 0 ft (6 m) centers. b. Elevation runway to runway. 0.5 (6.5 mm) in span, maximum rate of change 0. (.0 mm) on 0 ft (6 m) centers. c. Centering to runway to runway. 0.5 (6. mm) in overall length, maximum rate of change 0. (.7 mm) on 0 ft (6 m) centers. d. Centering for single rail. to a parallel conveyor of workstation will be ± 0.50 (.7 mm) in overall length of the system, maximum rate of change 0. (.7 mm) on 0 ft (6 m) centers. 0. Sway bracing should be used when the hanger meets or exceeds.00 (609.6 mm) in length. (See system installation manual).. One month after system buy off, the enclosed rail system should be inspected and re-leveled by the installation contractor. All bolts at the splice joints, hangers and support structure should be re-checked for proper torque. Abnormalities noted by the inspector must be reported to Ingersoll Rand immediately.. All splice connections shall not exceed.00 (0.8 mm) form the hanger points.. All trolley running surfaces must be aligned flush in accordance with his specification and present no shock loading at splice connections. Transverse tilt will not be accepted. Tension tubes at all splice connections will be aligned and welded by Ingersoll Rand. 5. Joint modification or holes required in track section(s) will be by drilling or saw cutting only. Flame cutting of holes or splice joints is not permitted. 6. Where hanger rods are used, the allowable stress will be 0% of the minimum yield strength of the material provided. 7. All hangers must be installed true and vertical. All suspension fitting should bear the load equally. 8. All bolts, nuts, fasteners, attachments etc, required for enclosed rail systems will be provided by Ingersoll Rand. 9. All double girder bridge cranes provided will incorporate diagonal bracing for parallel stabilization. Trolleys. All trolleys are manufactured by Ingersoll Rand.. All aluminum trolleys consist of high tensile aluminum alloy body.. All steel trolleys consist of a welded, stamped steel body.. All trolley wheels provided for hoists, bridge cranes, and related equipments must conform to Ingersoll Rand standards. 5. Trolley wheels are delrin, with sealed precision ground ball bearings permanently molded in. All trolley wheels mount to an axle that is press-fitted into the trolley body. 6. Trolley side guide rollers are delrin machined symmetrically true with the axis. 7. All trolleys are equipped with safety lugs so in the event of a wheel failure the trolley cannot come out of the rail. 8. All bearings are protected by grease and dust seals _ed

9 How to Order ZRAT Aluminum Runway or Monorail.5" 57. mm LENGTH.9".8 mm.8" 6.7 mm Y.8" 97. mm X RAIL PROFILE.5".7 mm.7" 8. mm." 5.5 mm MOMENT OF INERTIA: Ixx =.06 IN [9.8E5 mm] Iyy =.8 IN [5.6E5 mm] PART NUMBER: INDICATES LENGTH OF RAIL IN FEET (50 = 5 FEET) INDICATES RAIL PROFILE NOTE: ALL RUNWAY RAIL WILL BE DRILLED FOR BOTH END STOPS AND SPLICE HOLES _ed

10 Standard Lengths ZRAT/Part No XXX.0"(. mm) A.0"(. mm) A A.0"(. mm) C xxx xxx "(. mm) C C.00" 5. mm.90".0 mm.5" 9. mm.00" 5. mm Ø 9/" THRU HOLE 7. mm TYP. () PLACES.75" 9.0 mm Ø /8" 0. mm THRU HOLE TYP. (8) PLACES STANDARD METRIC PART NO. XXX - LENGTH PART NO. XXX - LENGTH FT mm 500 mm 000 mm 500 mm 000 mm 500 mm 000 mm 500 mm 5000 mm 5500 mm 6000 mm FT 6 FT 7 FT 8 FT 9 FT 0 FT FT FT FT FT 5 FT 6 FT 7 FT 8 FT 9 FT 0 FT MAXIMUM LENGTH: 0 FT WEIGHT:.6 LB./FT.[.9 kg/m] 65985_ed

11 Live Load Deflections ZRAT/Part No. 000 Rail / Bridge Span Deflection Limits Point Load ft. in. m mm L/50 in. L/50 mm L/550 in. L/550 mm. L/600 in. L/600 mm. L/50 lbs. L/50 kg. L/550 lbs. L/550 kg. L/600 lbs. L/600 kg _ed 5

12 Rigid Mount Hanger Kit ZRAT/Part No. 07 EXISTING SUPPORT STRUCTURE CABLE PASSES THRU RAIL IN Ø 9/"(7. mm) HOLE (FIELD DRILLED).8" 86.0 mm ZRAT APPLICATION NOTE: SEE INSTALLATION MANUAL FOR EXPLODED VIEW. ULTIMATE STRENGTH...,00 LBS.(060.7 KG) YIELD STRENGTH...,000 LBS.(650. KG) CAPACITY...,000 LBS.(907.8 KG) MINIMUM RAIL RADIUS...6 (9. mm) WEIGHT OF ASSEMBLY... LBS.(.8 KG) (Dwg ) Lock Nut / - Flanged PT 060 Toe Clamp, Top Plate 08 Suspension Bracket, Rigid Mount, ZRAT Safety Cable Assembly - 6 ft _ed

13 Block Hanger Kit ZRAT Perpendicular/Part No " 9.0 mm.8" 5.0 mm CLEARANCE HOLE FOR Ø 5/8"(5.8 mm) H.H.B. () - HOLES REF:.8" 5.0 mm.00" 50.8 mm " 7.9 mm.56" 65.0 mm 7 5.5".0 mm.98" 6.6 mm ZRAT RAIL (000) REF. NOTE: SEE INSTALLATION MANUAL FOR EXPLODED VIEW. ULTIMATE STRENGTH...,00 LBS.(060.7 KG) YIELD STRENGTH...,000 LBS.(650. KG) CAPACITY...,000 LBS.(907.8 KG) MINIMUM RAIL RADIUS...6 (9. mm) WEIGHT OF ASSEMBLY...5 LBS.(.6 KG) (Dwg ) Item No. Part no. Description Amt Lock Nut, 5/ Bushing, Hanger Block, Bronze /6-8 PT Lock Nut 76 Hexagonal Bolt 5/8 - x 5 5 ZHS /6-8 x.5 HCS Grade Safety Cable Assembly Close Kit (not shown) 7 ZHS066 Hanger Bracket, ZRAT, Machining 8 06 Hanger Block 65985_ed 7

14 Block Hanger Kit ZRAT/Parallel/Part No " 5.0 mm CLEARANCE HOLE FOR Ø 5/8"(5.8 mm) H.H.B. () - HOLES REF..8" 5.0 mm.75" 9.0 mm 8.00" 50.8 mm 7.57" 65. mm 9.76" 7.9 mm 5.5".0 mm.98" 6.6 mm ZRAT RAIL (000) REF. NOTE: SEE INSTALLATION MANUAL FOR EXPLODED VIEW. ULTIMATE STRENGTH...,00 LBS.(060.7 KG) YIELD STRENGTH...,000 LBS.(650. KG) CAPACITY...,000 LBS.(907.8 KG) MINIMUM RAIL RADIUS...6 (9. mm) WEIGHT OF ASSEMBLY...5 LBS.(.6 KG) (Dwg. 5096) Lock Nut, 5/ Bushing, Hanger Block, Bronze /6-8 PT Lock Nut 76 Hexagonal Bolt 5/8 - x 5 5 ZHS /6-8 x.5 HCS Grade Safety Cable Assembly Close Kit (not shown) 7 ZHS066 Hanger Bracket, ZRAT, Machining 8 ZHS097 Hanger Block _ed

15 Beam Hanger Kit ZRAT/Parallel/Standard Flange/Part No " 69.8 mm.00" 50.8 mm.56" 65.0 mm.59" 9. mm." 5. mm.". mm ZRAT RAIL (000) REF. NOTE: SEE INSTALLATION MANUAL FOR EXPLODED VIEW. STANDARD FLANGE HANGER KIT WILL ACCOMMODATE FROM.5 (6.5 mm)to 5 (7.0 mm) FLANGE WIDTH. ULTIMATE STRENGTH...,00 LBS.(060.7 KG) YIELD STRENGTH...,000 LBS.(650. KG) CAPACITY...,000 LBS.(907.8 KG) MINIMUM RAIL RADIUS...6 (9. mm) WEIGHT OF ASSEMBLY...5 LBS.(6.80 KG) (Dwg. 5097) Lock Nut, 5/8 - ZHS766 5/8 - x.5 HHB Grade Safety Cable Assembly Close Kit (not shown) 085 Hanger Kit, ZRAT, Block, Perpendicular Hanger Kit, Standard Flange Beam 65985_ed 9

16 Beam Hanger Kit ZRAT/Parallel/Wide Flange/Part No ".9 mm.75" 98. mm.00" 50.8 mm.56" 65.0 mm.5".9 mm ZRAT RAIL (000) REF. NOTE: SEE INSTALLATION MANUAL FOR EXPLODED VIEW. WIDE FLANGE HANGER KIT WILL ACCOMMODATE FROM 5 (7.0 mm) TO 0 (5.0 mm) FLANGE WIDTH. ULTIMATE STRENGTH...,00 LBS.(060.7 KG) YIELD STRENGTH...,000 LBS.(650. KG) CAPACITY...,000 LBS.(907.8 KG) MINIMUM RAIL RADIUS...6 (9. mm) WEIGHT OF ASSEMBLY...6 LBS.(7.5 KG) (Dwg ) Lock Nut, 5/8 - ZHS766 5/8 - x.5 HHB Grade Safety Cable Assembly Close Kit (not shown) 085 Hanger Kit, ZRAT, Block, Perpendicular Hanger Kit, Wide Flange Beam _ed

17 Beam Hanger Kit ZRAT/Perpendicular/Standard Flange/Part No " 50.8 mm.57" 65. mm.77" 98.9 mm.".5 mm.5".9 mm ZRAT RAIL (000) REF. NOTE: SEE INSTALLATION MANUAL FOR EXPLODED VIEW. STANDARD FLANGE HANGER KIT WILL ACCOMMODATE FROM.5 (6.5 mm) TO 5 (7.0 mm) FLANGE WIDTH. ULTIMATE STRENGTH...,00 LBS KG) YIELD STRENGTH...,000 LBS.(650. KG) CAPACITY...,000 LBS.(907.8 KG) MINIMUM RAIL RADIUS...6 (9. mm) WEIGHT OF ASSEMBLY...5 LBS.(6.80 KG) (Dwg ) Lock Nut, 5/8 - ZHS766 5/8 - x.5 HHB Grade Safety Cable Assembly Close Kit (not shown) 089 Hanger Kit, ZRAT, Block, Parallel Hanger Kit, Standard Flange Beam 65985_ed

18 Beam Hanger Kit ZRAT/Perpendicular/Wide Flange/Part No " 50.8 mm.57" 65. mm.77" 98.9 mm.".5 mm ZRAT RAIL (000) REF. NOTE: SEE INSTALLATION MANUAL FOR EXPLODED VIEW. WIDE FLANGE HANGER KIT WILL ACCOMMODATE FROM 5 (7.0 mm) TO 0 (5.0 mm) FLANGE WIDTH. ULTIMATE STRENGTH...,00 LBS.(060.7 KG) YIELD STRENGTH...,000 LBS.(650. KG) CAPACITY...,000 LBS.(907.8 KG) MINIMUM RAIL RADIUS...6 (9. mm) WEIGHT OF ASSEMBLY...6 LBS.(7.5 KG) (Dwg ) Lock Nut, 5/8 - ZHS766 5/8 - x.5 HHB Grade Safety Cable Assembly Close Kit (not shown) 089 Hanger Kit, ZRAT, Block, Parallel Hanger Kit, Wide Flange Beam 65985_ed

19 Adjustable Hanger Kit ZRAT/Standard Flange/Part No XXX 8.97" (.5 mm) 5 ROD LENGTH.97" (.6 mm) A ADJUSTABLE ±.97 BOTTOM OF STEEL TO RUNNING SURFACE OF ZRAT REF. 7.8" (9.6 mm).5".5 mm 6.5". mm ZRAT ZRAT RAIL (000) REF. ZRAT HANGERS : A DIMENSION = ROD LENGTH ORDER NUMBER HANGER KIT ASSEMBLY NO. A DIM ROD LENGTH ADJUSTMENT ASSEMBLY WIRE ROPE LENGTH IN FEET SAFETY CABLE ASSEMBLY NUMBER NOTE: SEE INSTALLATION MANUAL FOR EXPLODED VIEW. STANDARD FLANGE HANGER KIT WILL ACCOMMODATE FROM.5 (6.5 mm) TO 5 (7.0 mm) FLANGE WIDTH. ULTIMATE STRENGTH ,000 LBS.(868.5 KG) YIELD STRENGTH...,000 LBS.(5.0 KG) CAPACITY...,000 LBS.(907.8 KG) MINIMUM RAIL RADIUS... 6 (9. mm) *ROD LENGTHS.00 (609.6 mm) AND LONGER REQUIRE CROSS BRACING. SEE ACCESSORIES SECTION. (Dwg ) 090-XXX Hanger Adjustment Assembly Lock Nut, 5/ Lock Nut, 5/6-8 PT ZHS766 5/8 - x.5 HCS Grade Hexagonal Bolt, 5/8 - x 5 6 ZHS /6 - x.5 HCS Grade 5 7 ZHS066 Hanger Bracket, ZRAT, Machining Hanger Kit, Standard, Flange Beam XX Safety Cable Assembly (not shown) 65985_ed

20 Adjustable Hanger Kit ZRAT/Wide Flange/Part No XXX 8.97"(.6 mm).97".6 mm ROD LENGTH.8" 9.6 mm A ADJUSTABLE ±.97 BOTTOM OF STEEL TO RUNNING SURFACE OF ZRAT REF ". mm ZRAT.5".5 mm ZRAT RAIL (000) REF. ZRAT HANGERS : A DIMENSION = ROD LENGTH ORDER NUMBER HANGER KIT ASSEMBLY NO A DIM (Dwg ) ROD LENGTH ADJUSTMENT ASSEMBLY A A0-68 SAFETY CABLE ASSEMBLY NUMBER WIRE ROPE LENGTH IN FEET NOTE: SEE INSTALLATION MANUAL FOR EXPLODED VIEW. WIDE FLANGE HANGER KIT WILL ACCOMMODATE FROM 5 (7.0 mm)to 0 (5.0 mm) FLANGE WIDTH. ULTIMATE STRENGTH...9,000 LBS.(868.5 KG) YIELD STRENGTH...,000 LBS.(650. KG) WEIGHT OS ASSEMBLY... LBS.(6.5 KG) CAPACITY...,000 LBS.(907.8 KG) MINIMUM RAIL RADIUS...6 (9. mm) *ROD LENGTHS.00 (609.6 mm) AND LONGER REQUIRE CROSS BRACING. Item no. Part no. Description Amt. 090-XXX Hanger Adjustment Assembly Lock Nut, 5/ Lock Nut, 5/6-8 PT ZHS766 5/8 - x.5 HCS Grade Hexagonal Bolt, 5/8 - x 5 6 ZHS /6 - x.5 HCS Grade 5 7 ZHS066 Hanger Bracket, ZRAT, Machining Hanger Kit, Wide, Flange Beam XX Safety Cable Assembly (not shown) 65985_ed

21 Close Hanger Kit ZRAT/Standard Flange/Part No. ZHS " 5. mm.0" 0. mm 5.09" 9. mm 9.0" 8.9 mm 6 ZRAT RAIL (000) REF. NOTE: SEE INSTALLATION MANUAL FOR EXPLODED VIEW. STANDARD FLANGE HANGER KIT WILL ACCOMMODATE FROM.5 (6.5 mm) TO 5 (7.0 mm) FLANGE WIDTH. ULTIMATE STRENGTH...9,500 LBS.( KG) YIELD STRENGTH...,000 LBS.(5.0 KG) CAPACITY...,000 LBS.(907.8 KG) MINIMUM RAIL RADIUS...6 (9. mm) WEIGHT OF ASSEMBLY...9 LBS.(.08 KG) (Dwg. 5096) Lock Nut, 5/ Lock Nut, 5/6-8 PT 76 Hexagonal Bolt, 5/8 - x 5 ZHS /6 - x.5 HCS Grade Close Hanger Kit Sub-assembly 6 ZHS066 Hanger Bracket, ZRAT, Machining XX Safety Cable Assembly (not shown) 65985_ed 5

22 Close Hanger Kit ZRAT/Wide Flange/Part No. ZHS00 5.0" 0. mm 9.0" 8.9 mm 8.8" 5. mm 7 ZRAT RAIL (000) REF. NOTE: SEE INSTALLATION MANUAL FOR EXPLODED VIEW. WIDE FLANGE HANGER KIT WILL ACCOMMODATE FROM 5 (7.0 mm) TO 0 (5.0 mm) FLANGE WIDTH. ULTIMATE STRENGTH...9,500 LBS.( KG) YIELD STRENGTH...,000 LBS.(5.0 KG) CAPACITY...,000 LBS.(907.8 KG) MINIMUM RAIL RADIUS...6 (9. mm) WEIGHT OF ASSEMBLY...0 LBS.(.5 KG) (Dwg ) Lock Nut, 5/ Lock Nut, 5/6-8 PT 76 Hexagonal Bolt, 5/8 - x 5 ZHS /6 - x.5 HCS Grade Close Hanger Kit Sub-assembly, Wide Beam Safety Cable Assembly (not shown) 7 ZHS066 Hanger Bracket, ZRAT, Machining _ed

23 ZRAT Aluminum Trolley 500 lbs. (6.8 kg) Capacity/Part No " 9.8 mm 6.00" 5. mm.75" 69.8 mm Ø.55" 9. mm 6 5.5" 8.6 mm 7.88". mm SAFETY CABLE HOLE.50" 6.5 mm.5".7 mm Ø7/"(. mm) THRU ( HOLES) NOTE: SEE INSTALLATION MANUAL FOR EXPLODED VIEW. ROLLING FRICTION...ONE PERCENT MAXIMUM WHEEL LOAD...5 LBS.(56.7 KG) ULTIMATE STRENGTH...8,575 LBS.( KG) YIELD STRENGTH...7,500 LBS.(0.9 KG) CAPACITY LBS.(6.8 KG) BODY...HIGH TENSILE ALMAG WHEELS...55 (9. mm) DIA. DELRIN BEARINGS...BALL, LUBRICATED SIDE GUIDE ROLLERS...DELRIN MINIMUM RAIL RADIUS (9. mm) WEIGHT OF TROLLEY... LBS.(.8 KG) NOTE: A SAFETY CABLE ASSEMBLY IS NOT INCLUDED WITH THIS TROLLEY. YOU MUST ORDER IT SEPERATELY. REF: PART NO LENGTH IN FEET (EXAMPLE: 06 = 6 FEET) (Dwg ) External Retaining Ring, /8 750 Flat Washer, / ZHS708 HCS / - 0 x, Z5 007 Trolley Wheel Assembly 5 0 Trolley Guide Wheel 6 00 Trolley Axle 7 ZHS078 Trolley Bracket 65985_ed 7

24 ZRAT Aluminum Trolley 500 lbs. (6.8 kg) Capacity/Part No " 9.8 mm 6." 60.7 mm 6.00" 5. mm 5.75" 69.8 mm Ø.55" 9. mm 7.85" 7. mm SAFETY CABLE HOLE 6 Ø.50" 8. mm 9 8.9" 5. mm.00" 0.6 mm NOTE: SEE INSTALLATION MANUAL FOR EXPLODED VIEW. ROLLING FRICTION...ONE PERCENT MAXIMUM WHEEL LOAD...5 LBS.(56.7 KG) ULTIMATE STRENGTH...8,575 LBS.( KG) YIELD STRENGTH...7,500 LBS.(0.9 KG) CAPACITY LBS.(6.8 KG) BODY...HIGH TENSILE ALMAG WHEELS...55 (9. mm) DIA. DELRIN BEARINGS...BALL, LUBRICATED SIDE GUIDE ROLLERS...DELRIN MINIMUM RAIL RADIUS (9. mm) WEIGHT OF TROLLEY... LBS.(.8 KG) NOTE: A SAFETY CABLE ASSEMBLY IS NOT INCLUDED WITH THIS TROLLEY. YOU MUST ORDER IT SEPERATELY. REF: PART NO LENGTH IN FEET (EXAMPLE: 06 = 6 FEET) (Dwg ) External Retaining Ring, / Lock Nut, 5/8-750 Flat Washer, / ZHS708 HCS / - 0 x Z Trolley Wheel Assembly 6 0 Trolley Guide Wheel 7 00 Trolley Axle Trolley Body, Machining 9 76 Hexagonal Bolt, 5/8 - x _ed

25 ZRAT Universal Trolley 50 lbs. (. kg) Capacity/Part No " 0. mm 6 5.8" 6.6 mm.8" 60. mm Ø mm 5.98" 50. mm.6" 5.75 mm 7 Ø7/" THRU. mm.50".7 mm NOTE: SEE INSTALLATION MANUAL FOR EXPLODED VIEW. ROLLING FRICTION...ONE PERCENT MAXIMUM WHEEL LOAD...5 LBS.(56.7 KG) ULTIMATE STRENGTH...5,000 LBS.(67.96 KG) YIELD STRENGTH...,50 LBS.(567 KG) CAPACITY...50 LBS.(. KG) BODY...HIGH TENSILE ALMAG WHEELS...55 (9. mm) DIA. DELRIN BEARINGS...BALL, LUBRICATED SIDE GUIDE ROLLERS...DELRIN MINIMUM RAIL RADIUS (9. mm) WEIGHT OF TROLLEY...0 LBS.(0.5 KG) NOTE: A SAFETY CABLE ASSEMBLY IS NOT INCLUDED WITH THIS TROLLEY. YOU MUST ORDER IT SEPERATELY. REF: PART NO LENGTH IN FEET (EXAMPLE: 06 = 6 FEET) (Dwg ) External Retaining Ring, /8 750 Washer ZHS708 HCS / - 0 x, Z5 007 Trolley Wheel Assembly 5 0 Trolley Guide Wheel ZRA 6 00 Trolley Axle Trolley Body, Machining 65985_ed 9

26 ZRAT Swivel Assembly Hose and Cable Adapter/Part No. 0 6." 55. mm 5.9". mm MIN..50" DIA. (.7 mm) REF. MAX..50" DIA. (8. mm) REF. / - 0 THD..75" REF..5 mm NOTE: A SAFETY CABLE ASSEMBLY IS NOT INCLUDED WITH THIS TROLLEY. YOU MUST ORDER IT SEPERATELY. REF: PART NO LENGTH IN FEET (EXAMPLE: 06 = 6 FEET) (Dwg ) 0 Swivel Assembly 0 Hose and Cable Adaptor Assembly _ed

27 ZRAT Hose and Cable Adapter Assembly/Part No. 0.6" 9. mm / - 0 THD..75" REF..5 mm NOTE: A SAFETY CABLE ASSEMBLY IS NOT INCLUDED WITH THIS TROLLEY. YOU MUST ORDER IT SEPERATELY. REF: PART NO LENGTH IN FEET (EXAMPLE: 06 = 6 FEET) (Dwg ) 0 Hanger 05 Clamp 7558 Hexagonal Lock Nut, / - 0 ~ ESNA NTE 755 Hexagonal Nut, / _ed

28 Hoist Trolley - Single ZRAT/500 lbs. (6.8 kg) Capacity/ Part No. ZHS058.57" 9.8 mm 6." 60.7 mm.75" 69.8 mm 5.8" 7.8 mm.".0 mm SAFETY CABLE HOLE.85" 7. mm 6." 58. mm NOTE: SEE INSTALLATION MANUAL FOR EXPLODED VIEW. ROLLING FRICTION...ONE PERCENT MAXIMUM WHEEL LOAD...5 LBS.(56.7 KG) ULTIMATE STRENGTH...8,575 LBS.( KG) YIELD STRENGTH...7,500 LBS.(0.9 KG) CAPACITY LBS.(6.8 KG) NOTE: A SAFETY CABLE ASSEMBLY IS NOT INCLUDED WITH THIS TROLLEY. YOU MUST ORDER IT SEPERATELY. REF: PART NO LENGTH IN FEET (EXAMPLE: 06 = 6 FEET) (Dwg ) 090 Hoist Bracket Assembly 057 ZRAT Aluminum Trolley W/Bolt 65985_ed

29 End Truck Assembly - Single ZRAT to ZRAT/500 lbs. (6.8 KG) Capacity/ Part No " 5. mm 7 ZRAT RUNWAY 7.55" 9. mm 0.5" 66.8 mm " 5.mm ZRAT BRIDGE ULTIMATE STRENGTH...8,575 LBS.( KG) YIELD STRENGTH...7,500 LBS.(0.9 KG) CAPACITY LBS.(6.8 KG) WEIGHT OF TROLLEY LB.(.60 KG) NOTE: SAFETY CABLE ASSEMBLIES ARE INCLUDED IN BRIDGE CRANE ASSEMBLY. IF YOU NEED TO ORDER AN END TRUCK ASSEMBLY SEPERATELY, YOU MUST ALSO ORDER A SAFETY CABLE ASSEMBLY. REF: PART NO LENGTH IN FEET (EXAMPLE: 06 = 6 FEET) (Dwg. 5097) Lock Nut, 5/8 - ZHS76 Hexagonal Bolt, 5/8 - x.00 Grade Lock Nut, 5/6-8 PT ZHS70968 HCS 5/6-8 x.5 Grade Bridge Suspension Sub-assembly Female Clevis ZRAT Aluminum Trolley W/bolt 65985_ed

30 End Truck Assembly - Dual ZRAT to ZRAT/000 lbs. (5.6 kg) Capacity/ Part No " 76. mm.75.8 mm" mm" ZRAT RUNWAY ".8 mm 8.88" 5. mm 5 ZRAT BRIDGE.75" 7.6 mm ULTIMATE STRENGTH...,50 LBS.(600. KG) YIELD STRENGTH...0,600 LBS.( KG) CAPACITY LBS.(5.6 KG) WEIGHT OF TROLLEY LB.(7.0 KG) NOTE: SAFETY CABLE ASSEMBLIES ARE INCLUDED IN BRIDGE CRANE ASSEMBLY. IF YOU NEED TO ORDER AN END TRUCK ASSEMBLY SEPERATELY, YOU MUST ALSO ORDER A SAFETY CABLE ASSEMBLY. REF: PART NO LENGTH IN FEET (EXAMPLE: 06 = 6 FEET) (Dwg ) Lock Nut, 5/8 - ZHS76 Hexagonal Bolt, 5/8 - x.00 Grade HCS 5/6-8 x Grade Lock Nut, 5/6-8 PT 5 08 Bridge Suspension Sub-assembly 6 07 Dual Trolley Tie Bar, Machining ZRAT Aluminum Trolley W/bolt 65985_ed

31 Bridge Crane Assembly Example of How to Order BRIDGE LENGTH REF..00" 0.8 mm STANDARD.00" MIN 50.8 mm BRIDGE SPAN REF. END TRUCK ASSEMBLY BRIDGE RAIL SAFETY CABLES SHALL BE INSTALLED WITH MINIMUM SLACK, WHILE STILL ALLOWING FREE MOVEMENT OF END TRUCKS. REDUNDANT END STOP (OPTIONAL) END STOP CAP. 000 LBS. THE BRIDGE CRANE ASSEMBLY CONSISTS OF: ONE BRIDGE BEAM (SECTION OF RAIL) TWO END TRUCK ASSEMBLIES (MOUNTED TO THE BRIDGE WITH A TROLLEY TO ROLL INSIDE OF THE RUNWAY, SAFETY CABLES WILL BE PRE-INSTALLED) TWO END STOPS (ONE INSTALLED AT EACH END OF THE BRIDGE) REDUNDANT END STOPS ARE AVAILABLE (PLEASE SPECIFY) EXAMPLE ORDER NUMBER: ZRAT R REDUNDANT END STOP (OPTIONAL) END TRUCK ASSEMBLY TOTAL BRIDGE LENGTH (IN FEET) SPAN (RUNWAY CENTER-CENTER DIMENSION IN FEET) TYPE OF BRIDGE RAIL 65985_ed 5

32 Balancer Stack-up Dimension For ZRAT Aluminum Rail 8.09" 59. mm.59" 6.5 mm 0.59" 5.9 mm SINGLE UNIT 6 (5. mm) CAN SINGLE UNIT REEVED 0 (5 mm) CAN SINGLE UNIT 0 (5 mm) CAN 7.8" 96. mm 9.59" mm 8.8" mm SINGLE UNIT WITH SERVO 0 (5 mm) CAN SINGLE UNIT WITH SERVO- REEVED 0 (5 mm) CAN TANDEM UNIT 0 (5 mm) CAN _ed

33 System Stack-up Dimension ZRAT/Quick Reference CAP: 000 LBS. HANGER KITS END TRUCKS BALANCERS WITH SUSPENSION (8.8 mm) (50.9 mm) SINGLE UNIT 0 (5 mm) (5.9 mm) (77. mm) (08.5 mm) SINGLE UNIT REEVED 0 (5 mm) -.59 (6.5 mm) (77. mm) (7.7 mm) SINGLE UNIT WITH SERVO 0 (5 mm) (005.5 mm) (9. mm) (9. mm) SINGLE UNIT 6 (5. mm) (59. mm) (9. mm) TANDEM UNIT 0 (5 mm) - 00 LBS.(8. KG) 5.5 (895. mm) (9. mm) LBS.(7.5 KG) 0.5 (0. mm) (9. mm) LBS.(5.6 KG) 5.5 (895. mm) (ADJUSTABLE) (ADJUSTABLE) (5. mm) (5. mm) 65985_ed 7

34 End Stops ZRAT/Part No. Single - ZHS0/Redundant - ZHS0 (Dwg ) ZHS7097 HCS 5/6-8 x.75 Grade 5 ZHS09 ZRAT End Stop 7558 Lock Nut, 5/6-8 PT (Dwg. 5097) ZHS7097 HCS 5/6-8 x.75 Grade 5 ZHS0 ZRAT Redundant End Stop 7558 Lock Nut, 5/6-8 PT _ed

35 ZRAT Rail Bridge Suspension Sub-Assembly/Part No. ZHS005.5" 8.89 mm ULTIMATE STRENGTH...8,575 LBS.( KG) YIELD STRENGTH...7,500 LBS.(0.9 KG) CAPACITY LBS.(5.6 KG) WEIGHT OF TROLLEY... LBS.(.6 KG) NOTE: A SAFETY CABLE ASSEMBLY IS NOT INCLUDED WITH THIS SUB-ASSEMBLY. YOU MUST ORDER IT SEPERATELY. REF: PART NO LENGTH IN FEET (EXAMPLE: 06 = 6 FEET) (Dwg. 5090) 08 Bridge Suspension Sub-assembly /6-8 x.5 H.H.B 7558 Lock Nut, 5/ Screw and Nut Assembly 65985_ed 9

36 ZRAT Rail Adjustable Stop/Part No. ZHS " 8. mm 6.50" 8. mm 5.80" 7. mm NOTE: A SAFETY CABLE ASSEMBLY IS NOT INCLUDED WITH THIS SUB-ASSEMBLY. YOU MUST ORDER IT SEPERATELY. REF: PART NO LENGTH IN FEET (EXAMPLE: 06 = 6 FEET) (Dwg. 556) 75 Spring Lock Washer, / Medium ZHS700 HCS / - x Grade 5 ZHS07 BN-56M-0 Stilson Round Bumper with Male Thread and Hex. Shoulder 7558 Lock Nut, 5/6-8 PT Adjustable Stop ZRAT Tapped Plate 6 07 Adjustable Stop, Bar Weldment _ed

37 ZRAT Rail Inspection Gate/Part No. 0.00" 0.8 mm (Dwg. 5786) ZHS7097 HCS 5/6-8 x.75 Grade 067 Suspension Bracket 7558 Lock Nut, 5/6-8 PT 05 ZRAT Inspection Gate 65985_ed

38 Splice Kit ZRAT/Part No. 00 CAUTION: THERE MUST BE A HANGER KIT ON EACH SIDE OF THE GATE WITHIN (0.8 mm) OF THE SPLICE JOINT. (Dwg ) ZHS7097 HCS 5/6-8 X.75 Grade Suspension Bracket, Machining 7558 Lock Nut, 5/6-8 PT 65985_ed

39 Rail Systems ZRA Aluminum Rail & Components

40 Engineering Data for ZRA Aluminum Rail. All rail and hangers must be installed in accordance with Ingersoll Rand instructions.. Rail provided is ZRA aluminum alloy.. The rail or bridge beam provided is modular design, weld free application, and self aligning with complete bolt-together capability at all splice joints and hangers.. All rail sections provided are saw cut square to required length by Ingersoll Rand. All rail joints should be flush when installation is completed. 5. The capacity of the rail, monorail or bridge crane will be determined so that deflection under rated load shall not exceed /50 of the span. Lateral deflection will not be accepted. 6. The allowable stresses applied must not exceed 0% of the minimum yield strength of the materials used. 7. The maximum capacity for all rail provided by the contractor including hoist, product, process equipment, and all attachments, etc, must not exceed the capacity specified below: ZRA Aluminum Rail-acceptable for maximum capacities up to and including 500 lbs (6.8 kg). 8. For bridge crane or hoist application(s), the maximum overhang of the bridge girder to the centre of a runway rail, must not exceed.00 (0.8 mm). (For larger overhangs consult the factory). 9. All bridge cranes, runway and monorail, must be installed straight, parallel, level and at the same elevation. Installation tolerance cannot exceed the values specified below: a. Longitudinal leveling. Multiple runways and single rail systems 0.5 (6.5 mm) in overall length, with a maximum rate of change of no more than 0. (.0 mm) on twenty-foot centers. b. Elevation runway to runway. 0.5 (6. mm) in span, maximum rate of change 0. (.0 mm) on twenty-foot centers. c. Centering to runway to runway. 0.5 (6. mm) in overall length, maximum rate of change 0. (.0 mm) on twenty-foot centers. d. Centering for single rail. to a parallel conveyor of workstation will be ± 0.50 (.7 mm) in overall length of the system, maximum rate of change 0."(.0 mm) on twenty-foot centers. 0. Sway bracing should be used when the hanger meets or exceeds.00 (609.6 mm) in length. (See system installation manual.). One month after system buy off, the enclosed rail system should be inspected and re-leveled by the installation contractor. All bolts at the splice joints, hangers and support structure should be re-checked for proper torque. Abnormalities noted by the inspector must be reported to Ingersoll Rand immediately.. All splice connections shall not exceed.00 (0.8 mm) form the hanger points.. All trolley running surfaces must be aligned flush in accordance with his specification and present no shock loading at splice connections. Transverse tilt will not be accepted. Tension tubes at all splice connections will be aligned and welded by Ingersoll Rand. 5. Joint modification or holes required in track section(s) will be by drilling or saw cutting only. Flame cutting of holes or splice joints is not permitted. 6. Where hanger rods are used, the allowable stress will be 0% of the minimum yield strength of the material provided. 7. All hangers must be installed true and vertical. All suspension fitting should bear the load equally. 8. All bolts, nuts, fasteners, attachments etc, required for enclosed rail systems will be provided by Ingersoll Rand. 9. All double girder bridge cranes provided will incorporate diagonal bracing for parallel stabilization. Curved Rail. Enclosed rail turns will be pre-formed by Ingersoll Rand. All tension tubes will be aligned and installed by Ingersoll Rand.. The radius of all enclosed rail turns will be designed to allow the carriers or trolleys to freely negotiate each horizontal turn without binding.. The minimum radius for ZRA aluminum rail is 6.00 (9. mm).. Short radius turns with a radius that is less than the standard specified above must be pre-approved by Ingersoll Rand. 5. The maximum overhang of a straight track to the tangent point of a horizontal turn cannot exceed.00 (0.8 mm) _ed

41 6. A minimum of two hangers should be used in the radius of each 90-degree turn, the two hangers should be in addition to one hanger at each splice joint. The maximum distance between hanger centers cannot exceed 6.00 (9. mm). If required, additional hangers can be provided in accordance with the design and calculated distance based on the trolley or carrier loading. 7. Special curves will be supported and braced in accordance with Ingersoll Rand requirements. Under no condition will rail hanger center exceed 6.00 (9. mm). 8. Curved rail sections will be installed with uniform bolt tension to insure that the load trolley do not bind at splice joints. 9. A straight section of rail will be provided between each horizontal turn. For single trolley systems the length will be.00 (0.8 mm), for dual trolley systems the length will be 8.00 (7. mm). 0. All hangers provided must be installed true to the vertical plane. Trolleys. All trolleys are manufactured by Ingersoll Rand.. All aluminum trolleys consist of high tensile aluminum alloy body.. All steel trolleys consist of a welded, stamped steel body.. All trolley wheels provided for hoists, bridge cranes, and related equipments must conform to Ingersoll Rand standards. 5. Trolley wheels are delrin, with sealed precision ground ball bearings permanently molded in. All trolley wheels mount to an axle that is press-fitted into the trolley body. 6. Trolley side guide rollers are delrin machined symmetrically true with the axis. 7. All trolleys are equipped with safety lugs so in the event of a wheel failure the trolley cannot come out of the rail. 8. All bearings are protected by grease and dust seals _ed 5

42 How to Order ZRA Aluminum Runway or Monorail." 6.9 mm LENGTH 0.9".8 mm Y.90". mm X RAIL PROFILE 0.69" 7.5 mm 0.7" 8.0 mm.8" 60. mm MOMENT OF INERTIA: Iyy =.80 IN [.6E6 mm] Ixx = 6.8IN [.8E6 mm] EXAMPLE ORDER NUMBER: INDICATES SPLICE LUGS WELDED ON INDICATES LENGTH OF RAIL IN FEET (0= FEET) INDICATES RAIL PROFILE NOTE: ALL RUNWAY RAIL WILL BE DRILLED FOR BOTH END STOPS AND WILL HAVE SPLICE LUGS WELDED ON _ed

43 Standard Lengths ZRA/Part No XXX.0"(. mm) A A.0"(. mm) A.0"(. mm) C.75" 9.0 mm C xxx xxx "(. mm) C.65" 67. mm.9" 0. mm Ø /"(0. mm) THRU () HOLES IN LINE TYP. (8) PLACES.50" 8. mm STANDARD METRIC PART NO XXX - LENGTH PART NO XXX - LENGTH 000 mm 500 mm 000 mm 500 mm 000 mm 500 mm 000 mm 500 mm 5000 mm 5500 mm 6000 mm 6500 mm 7000 mm 7500 mm 8000 mm 8500 mm 9000 mm FT 6 FT 7 FT 8 FT 9 FT 0 FT FT FT FT FT 5 FT 6 FT 7 FT 8 FT 9 FT 0 FT FT FT FT FT 5 FT 6 FT 7 FT 8 FT 9 FT 0 FT MAXIMUM LENGTH: 0 FT.[96. mm] WEIGHT:.96 LB./FT.[5.90 kg/m] 65985_ed 7

44 Live Load Deflections ZRA/Part No. 000 Rail / Bridge Span Deflection Limits Point Load ft. in. m mm L/50 in. L/50 mm L/550 in. L/550 mm. L/600 in. L/600 mm. L/50 lbs. L/50 kg. L/550 lbs. L/550 kg. L/600 lbs. L/600 kg _ed

45 Curved Rail Dimensions ZRA Aluminum Rail Y R 6.00" 9. mm X S 5 S 7.5 S 5 S S 60 S 5 S S 5 S 5 S 5 S RAIL MUST BE SUPPORTED WITH A SUSPENSION HANGER IN THE CENTER AND ONE SUSPENSION HANGER NEAR EACH SPLICE JOINT. FOR MULTIPLE CURVED RAILS BEING SPLICED TOGETHER, SUSPENSION HANGERS WILL BE AS SHOWN ABOVE. CURVED RAIL SUSPENSION POINTS DIAGRAM S - DENOTES SPLICE JOINTS X - DENOTES SUSPENSION POINTS ZRA R=6 Curved Rail Dimensions ZRA Aluminum Rail Degrees X Y Approximate Weight Part Number _ed 9

46 Rigid Mount Hanger Kit ZRA/Part No. 07 EXISTING SUPPORT STRUCTURE CABLE PASSES THRU RAIL IN Ø 9/"(7. mm) HOLE (FIELD DRILLED)." 07. mm ZRA APPLICATION NOTE: SEE INSTALLATION MANUAL FOR EXPLODED VIEW. ULTIMATE STRENGTH...,00 LBS.(060.7 KG) YIELD STRENGTH...,000 LBS.(650. KG) CAPACITY...,000 LBS.(907.8 KG) MINIMUM RAIL RADIUS...6 (9. mm) WEIGHT OF ASSEMBLY... LBS.(.8 KG) (Dwg ) Flanged PT Lock Nut, / Toe Clamp, Top Plate 08 Suspension Bracket, Rigid Mount, ZRA/T Safety Cable Assembly - 6 FT _ed

47 Block Hanger Kit ZRA/Perpendicular/Part No " 5.0 mm CLEARANCE HOLE FOR Ø 5/8"(5.8 mm) H.H.B. () - HOLES REF:.8" 5.0 mm.75" 9.0 mm.00" 50.8 mm 8 0.6" 69.5 mm.56" 65.0 mm ".6 mm 5.96" 5. mm ZRA RAIL (000) REF. NOTE: SEE INSTALLATION MANUAL FOR EXPLODED VIEW. ULTIMATE STRENGTH...,00 LBS.(060.7 KG) YIELD STRENGTH...,000 LBS.(650. KG) CAPACITY...,000 LBS.(907.8 KG) MINIMUM RAIL RADIUS...6 (9. mm) WEIGHT OF ASSEMBLY...5 LBS.(.6 KG) (Dwg ) Item No. Part no. Description Amt Lock Nut, 5/ Bushing, Hanger Block, Bronze 7558 Lock Nut, 5/6-8 PT 76 Hexagonal Bolt, 5/8 - x 5 5 ZHS /6-8 x.5 HCS Grade Safety Cable Assembly, Close Kit (not shown) 7 ZHS066 Hanger Bracket, ZRA/T, Machining 8 06 Hanger Block 65985_ed

48 Block Hanger Kit ZRA/Parallel/Part No " 5.0 mm.75" 9.0 mm.8" 5.0 mm CLEARANCE HOLE FOR Ø 5/8"(5.8 mm) H.H.B. () - HOLES REF: 8.00" 50.8 mm.56" 65.0 mm 7 0.6" 69.5 mm " 5. mm 5.0".6 mm ZRA RAIL (000) REF. NOTE: SEE INSTALLATION MANUAL FOR EXPLODED VIEW. ULTIMATE STRENGTH...,00 LBS.(060.7 KG) YIELD STRENGTH...,000 LBS.(650. KG) CAPACITY...,000 LBS.(907.8 KG) MINIMUM RAIL RADIUS...6 (9. mm) WEIGHT OF ASSEMBLY...5 LBS.(.6 KG) (Dwg. 5096) Lock Nut, 5/ Bushing, Hanger Block, Bronze 7558 Lock Nut, 5/6-8 PT 76 Hexagonal Bolt, 5/8 - x 5 5 ZHS /6-8 x.5 HCS Grade Safety Cable Assembly, Close Kit (not shown) 7 ZHS066 Hanger Bracket, ZRA/T, Machining 8 ZHS097 Hanger Block 65985_ed

49 Beam Hanger Kit ZRA/Parallel/Standard Flange/Part No " 50.8 mm.56" 65.0 mm.6" 0. mm.7" 6.9 mm 5.0".6 mm ZRA RAIL (000) REF. NOTE: SEE INSTALLATION MANUAL FOR EXPLODED VIEW. STANDARD FLANGE HANGER KIT WILL ACCOMMODATE FROM.5 (6.5 mm) TO 5 (7.0 mm) FLANGE WIDTH. ULTIMATE STRENGTH...,00 LBS.(060. KG) YIELD STRENGTH...,000 LBS.(650. KG) CAPACITY...,000 LBS.(907.8 KG) MINIMUM RAIL RADIUS...6 (9. mm) WEIGHT OF ASSEMBLY...5 LBS.(6.80 KG) (Dwg. 5097) Lock Nut, 5/8 - ZHS766 5/8 - x.5 HHB Grade Safety Cable Assembly, Close Kit (not shown) 085 Hanger Kit, ZRA/T, Block, Perpendicular Hanger Kit, Standard Flange Beam 65985_ed

50 Beam Hanger Kit ZRA/Parallel/Wide Flange/Part No " 50.8 mm.56" 65.0 mm.7" 6.9 mm 5.0".6 mm.6" 0. mm ZRA RAIL (000) REF. NOTE: SEE INSTALLATION MANUAL FOR EXPLODED VIEW. WIDE FLANGE HANGER KIT WILL ACCOMMODATE FROM 5 (7.0 mm) TO 0 (7.0 mm) FLANGE WIDTH. ULTIMATE STRENGTH...,00 LBS.(060. KG) YIELD STRENGTH...,000 LBS.(650. KG) CAPACITY...,000 LBS.(907.8 KG) MINIMUM RAIL RADIUS...6 (9. mm) WEIGHT OF ASSEMBLY...6 LBS.(7.5 KG) (Dwg ) Lock Nut, 5/8 - ZHS766 5/8 - x.5 HHB Grade Safety Cable Assembly, Close Kit (not shown) 085 Hanger Kit, ZRA/T, Block, Perpendicular Hanger Kit, Wide Flange Beam 65985_ed