2.5MW High and stable energy yield with limited operation & maintenance cost
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1 High and stable energy yield with limited operation & maintenance cost CORPORATE HEADQUARTERS Life Insurance Seocho Tower , Seocho-Dong, Seocho-Gu, Seoul, , Korea Tel WIND TURBINE DIVISION 530, Jangpyeong-Dong, Geoje-Si, Gyeongsangnam-Do, Korea Tel Technical information in this catalogue can be changed without notice.
2 Heavy Industries Wind turbine division The Best Quality with Proven Technologies Market-proven technologies are applied to achieve reliable operation for 20-year design life. Especially, the drive train is designed to have 25-year design life, which is verified by Dynamo test & HALT(Highly Accelerated Life Testing) as well as an advanced dynamic analysis on drive train. All of major components supplied by market leading suppliers give additional confidence in performance and quality. The world's top class control technology in the shipbuilding industry enables stable power generation with high performance. 's prestigious Quality Management System and Customer Service will provide you with "No.1 customer satisfaction in the world" as has done in other industries. We at Heavy Industries Co., Ltd. are proud to supply wind turbine generators that ensure high efficiency and stability based on the technological capabilities we have built for 35 years in the shipbuilding, offshore plant, construction & engineering and digital system industries. We provide a clean energy solution beneficially to both human beings and the natural environment
3 Heavy Industries Wind turbine division Designed for Reliability & Performance The drive train is designed to restrict unexpected load transfers to the gearbox. It enables reliable operation for 25-year design life. The robust blade and the innovative controller design result in excellent power performance. Blade Vortex generators Optimized tip design Safe lightning protection Supplied by a market leader Drive train Two bearings and single housing Automated lubrication system Simulated by dynamic analysis & Validated by Dynamo test Gearbox 1 Planetary + 2 Spur gears Torque limiter Hydraulic mounting Validated by HALT Pitch System Individual pitch drive Electric motor driven Supplied by market leaders Yaw System 4 electric drives Inverter control Supplied by market leaders Controller Pitch & torque control Individual pitch control Tower vibration feedback control Generator Permanent magnetic type Combined with full converter Supplied by a market leader
4 Designed for Reliability & Performance Heavy Industries Wind turbine division Reliable Drive Train Validated by Advanced Analysis and Physical Tests Limited maintenance cost Excellent Power Quality Technical specification Shaft system consists of two bearings (DTRB+CRB) with single housing, which reduces transmitted axial load from rotor to gearbox. Gearbox can be replaced easily without laying down whole tower top. Torque limiter installed on high speed shaft eliminates any damage of gearbox caused by unexpected extreme torque. Hydraulic flow at gearbox mounting effectively dampens nodding vibration in the transfer path of load. Three stage gearbox (one planetary, two spur) provides stable and proven performance, which is verified by HALT(Highly Accelerated Life Testing) to ensure 25-year design life. The test simulates realistic environments including vibrational excitations in all three axes using a wide range of frequencies. Dynamic motion and corresponding loads of whole drive train are simulated using an advanced analysis tool considering the most extreme conditions such as misalignment, deflection, etc. Calculated loads are validated at an accredited dynamo test facility in various operational conditions. High Speed Shaft Greasing oils for main bearings and pitch/yaw bearings are pumped by automated lubrication system, which reduces maintenance time for replacing grease, and enhances durability of the beaings as well. *Courtesy of Bonfiglioli *Courtesy of BEKA Different from hydraulic type, electrical pitch and yaw drives remove regular sealing check of hydraulic pipe and connectors. Inverter control is applied to prevent transient shock to gear teeth. Full sized converter satisfies any grid code requirement, since it is capable of providing reactive power even at grid fault and responding immediately at grid transients. The converter combined with generator is tested for LVRT(Low Voltage Ride Through) to ensure excellent power quality. *Courtesy of ABB Rotor Drive Train Gear box Generator Converter Pitch Yaw Tower 3.0 Wind class Rotor diameter Cut-in speed Cut-out speed Main bearing Type Support Output shaft Type Rated speed Rated power Type Frequency Cooling Pitch Bearing Pitch drive Yaw drive Yaw Brake Height Power Curve IEC Class IIA 90 m (295.3 ft) 3.0 m/s (6.7 mph) 25.0 m/s (55.9 mph) Two bearings (DTRB + CRB), single housing One stage planetary, two stage spur gear Hydraulic mounting Power lock type, torque limiter Permanent Magnetic Generator 1650 rpm 2,500 kw Full sized converter 60 Hz Water 2-Row ball bearings Electric, individual Electric, 4 drives, inverter control Hydraulic disk, 6 calipers 80 m (262.5 ft), upon request * Specifications subject to change without notice. Ideal Annual Energy Production Velocity of Vibration Conventional Hydraulic Time Gear Box *Courtesy of NREL Main Shaft Permanent Magnet Generator is more efficient than an induction generator without the need of contact brush replacement. Track record of a leading supplier gives confidence in the performance and reliability. *Courtesy of ABB Power Output (MW) min Average Wind Speed at Hub Height (m/s) Annual Production (GWh) min Average Wind Speed at Hub Height (m/s) Calculated at the output of inverter assuming air density kg/m 3, 10% turbulence and Rayleigh distribution. * Site conditions may vary the performances.
5 Heavy Industries Wind turbine division Heavy Industries Wind turbine division No. 1 in Customer Satisfaction High Performance with Optimal Load Distribution For decades, has applied outstanding quality management system and service network. Our wind turbine provides our customers with The World's No.1 Customer Satisfaction as we have done in other industries. The innovative vortex generator and tip design of blade increase aerodynamic performance by 4 ~ 6% while effectively reducing noise levels. 6 receptors with diverter strips provide the safest, most thoroughly tested solution against lightning damage, which is a wind turbine s worst enemy. The proven track record of the blade from a market leading supplier guarantees high performance and reliable operation. Defect Free Quality Management System In addition to ISO 9001, Heavy Industries Co., LTD. has built our own quality standards of shipbuilding (SSQS) and offshore facilities (SOQS) stricter than any other certification rules or codes. Because of our outstanding quality, Heavy Industries has delivered 166 defect free ships since *Courtesy of LM Glasfiber T he torque is controlled to maintain the rotor at the maximum power, when a turbine operates under the rated wind speed. Drive train condition monitoring and feedback control U nscheduled downtime and maintenance cost are avoided. HUB Pitch Interface Unit Fieldbus Remote I/O Encoders Brake Temperatures Vibration Anemometry Pumps etc. Ethernet Optical Coupler Yaw System Interface Other Intelligent Sub System Communications Up/Down Tower Over Optiacal Fibre Optical Coupler Maintenance Fie ldb us PCS Controller Ethernet Switch Grid Contactors and Grid Condition Monitoring O l I/ ca Lo Tower vibration feedback control Active vibration control(optional) Serial OUTSIDE THE TURBINE Ethernet to SCADA Coupling of blade pitch and generator torque control Safety System 24V Signals Pitch actuator #3 Direct S ite-specific controller reflects local wind conditions where high directional or vertical shear dominates beyond international standards or rules. Pitch actuator #2 Slip Rings NACELLE Individual Pitch Control(IPC) for asymmetric load Pitch actuator #1 TOWER BASE Intelligent Control System maximizes aerodynamic efficiency with optimal load distribution by applying various features. SSQS ( Shipbuilding Quality Standard) SOQS ( Offshore Quality Standard) Based on the standards of shipbuilding and offshore facilities, wind turbine quality standard (SWQS) is built to ensure customer satisfaction as well as GL s type certification. Wind turbines of Heavy Industries feature quality-tested components subject to " Q-mark certification system". All tolerances and alignments of the assemblies are strictly controlled by a digital monitoring system(rtdms). We will apply our quality-first policy of delivering every product without any single defect similar to the other s businesses. SWQS ( Wind turbine Quality System) Q-mark Certification System RTDMS (Real-Time Digital Monitoring System) Longer warranty and prompt response W ith confidence in quality, longer warranty period than market average will be provided to maximize customer value. The U.S. Branch runs post-delivery service teams consisting of local experienced engineers and managers who are available at all times through its service center. The teams form an organic service network with the headquarter, where wind turbines all over the world are monitored 24 hours a day. This realizes an immediate response within 24 hours when a problem occurs. Houston-based service network provides accessible and prompt services securing core materials for long-term applications and timely deliveries. All possible components necessary for maintenance and repair work are stored on location for immediate corrective actions
6 Heavy Industries Wind turbine division Global Network Korea Europe Asia Asia HOUSTON NEW YORK BRAZIL LONDON OSLO Thank you for your time for looking into Heavy Industries. We appreciate your interest in our products. For inquiries about wind turbines, please visit our nearest branch office to find out more about our premium wind turbines that will upgrade your business value. We look forward to meeting you soon. MOSCOW ATHENS DUBAI Health SEOUL TOKYO SINGAPORE Safety CORPORATE HEADQUARTERS Life Insurance Seocho Tower , Seocho-Dong, Seocho-Gu, Seoul, , Korea Tel : Division 530, Jangpyeong-Dong, Geoje-Si, Gyeongsangnam-Do, Korea Tel : Fax : America Houston Office Katy Freeway, suite 405, Houston, TX Tel : FAX : New York Office 105 Challenger Road, 6th floor, Ridgefield Park, NJ Tel : FAX : Brazil Office Av. Rio Branco, 53-4 andar, Centro - Rio de Janeiro - Brasil, CEP Tel : Fax : London Office EC2V 5DE Heavy Ind., 17th Floor City Tower, 40 Basinghall Street, London, UK Tel : Fax : Oslo Office Haakon VII s Gate 1, Oslo 0160, Norway Tel : Fax : Athens Office 229 Syngrou Avenue, Nea Smymi, Athens GR-17122, Greece Tel : Fax : Moscow Office Office 1408, WTC, Entrance 3, 12 Krasnopresnenskaya Emb., Moscow , Russia Tel : Fax : Heavy Industries Ningbo Co., Ltd. Quingshi Industrial Zone Xiaogang, Ningbo , China Tel : Fax : Heavy Industries Rongcheng Co., Ltd. No.39 Li-Dao Jin, Rongcheng , China Tel : Fax : Shanghai Office Room907, Maxdo center, No.8 XingYi Road, Hongqiao Development Zone, Shanghai , China Tel : Fax : Tokyo Office ROPPONGI T-CUBE, 3-1-1, Roppongi, Minato-ku, Tokyo , Japan Tel : Fax : Singapore Office 3 Church Street # 21-03, Hub, Singapore Tel : Fax : Dubai Office Al Selemiyah Tower, Flat No rd Floor, Dubai 64089, UAE Tel : Fax : Environment
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