Cordless Line Trimmer
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1 Cordless Line Trimmer 18 Volt Operation Manual 2 Year Replacement Warranty OZCLT18VA CAUTION: Read this operation manual before using this tool To view the full range visit:
2 SPECIFICATIONS - MODEL NO. OZCLT18VA Power Input: Batteries: Charge time: No load speed: Noise level: Cutting diameter: Cutting line thickness: Cutting line feed: Weight: Features: 18V 1 x 18V, 1.3Ah Ni-Cd 1 hour 10,000 /min 96dB(A) 250mm 1.3mm Bump feed 2.5kg (incl. battery) 1 Hour Fast Charge Secondary Handle Bump Feed Lightweight Secondary handle 2. Rubber grip handle 3. 18V Battery pack 4. Battery release button 5. On/off switch 6. Lock-off button 7. Upper handle assembly 8. Locking bolt 9. Lock button Telescopic shaft 11. Shaft adjustment knob 12. Lower housing 13. Cutting guard 14. Spool & line 15. Bump knob 16. Line cutting blade 17. Fast Charger 18. Set button
3 TABLE OF CONTENTS SPECIFICATIONS Page 2 TABLE OF CONTENTS.. Page 3 INTRODUCTION... Page 4 SAFETY INSTRUCTIONS.. Page 4 OPERATION.. Page 11 MAINTENANCE... Page 14 SPARE PARTS/ACCESSORIES. Page 14 CONTENTS... Page 15 WARRANTY Page 16 3
4 INTRODUCTION Congratulations on purchasing the Ozito Cordless Line Trimmer. We aim to provide quality tools at an affordable price. We hope you will enjoy using this line trimmer for many years. Your Ozito Cordless Line Trimmer OZCLT18VA has been designed for trimming lawn edges and grass around shrubs and trees. This product is intended for DIY use only. SAFETY INSTRUCTIONS Warning! A battery operated tool with individual batteries or a separate battery pack must be recharged only with the specific charging unit for the battery. A charging unit that may be suitable for one type of battery may create a risk of fire when used with another battery type. Avoid accidental starting. Carrying a tool with your finger on the switch or inserting the battery pack into a tool with the switch on invites accidents. Disconnect the battery pack from the tool before making any adjustments, changing accessories or storing the tool. When the battery pack is not in use keep it away from other metal objects. Read the whole manual carefully and make sure you know how to switch the tool OFF, in an emergency, before operating the tool. Save these instructions and other documents supplied with this machine for future reference. 4
5 GENERAL SAFETY RULES! Warning! Read all instructions, Failure to follow all instructions listed below may result in electric shock, fire and/or serious injury. The term Power Tool in all of the warnings listed below refers to your mains operated (corded) power tool or battery operated (cordless) power tool. SAVE THESE INSTRUCTIONS This appliance is not intended for use by young children or infirm persons unless they have been adequately supervised by a responsible person to ensure that they can use the appliance safely. Young children should be supervised to ensure that they do not play with the appliance. 1) WORK AREA a) Keep work area clean and well lit. Cluttered and dark areas invite accidents. b) Do not operate power tools in explosive atmospheres, such as in the presence of flammable liquids, gases, or dust. Power tools create sparks which may ignite the dust or fumes. c) Keep children and bystanders away while operating a power tool. Distractions can cause you to lose control. 2) ELECTRICAL SAFETY a) Power tool plugs must match the outlet. Never modify the plug in any way. Do not use any adapter plugs with earthed (grounded) power tools. Unmodified plugs and matching outlets will reduce risk of electric shock. b) Avoid body contact with earthed or grounded surfaces such as pipes, radiators, ranges and refrigerators. There is an increased risk of electric shock if your body is earthed or grounded. c) Do not expose power tools to rain or wet conditions. Water entering a power tool will increase the risk of electric shock. d) Do not abuse the cord. Never use the cord for carrying, pulling or unplugging the power tool. Keep cord away from heat, oil, sharp edges or moving parts. Damaged or entangled cords increase the risk of electric shock. e) When operating a power tool outdoors, use an extension cord suitable for outdoor use. Use of a cord suitable for outdoor use reduces the risk of electric shock. f) Recommendation that the appliance should be supplied with a residual current device (RCD) with a tripping current of not more than 30mA. 3) PERSONAL SAFETY a) Stay alert, watch what you are doing and use common sense when operating a power tool. Do not use a power tool while you are tired or under the influence of drugs, alcohol or medication. A moment of inattention while operating power tools may result in serious personal injury. b) Use safety equipment. Always wear eye protection. Safety equipment such as dust mask, non-skid safety shoes, hard hat, or hearing protection used for appropriate conditions will reduce personal injuries. 5
6 GENERAL SAFETY RULES (cont.) c) Avoid accidental starting. Ensure the switch is in the off position before plugging in. Carrying power tools with your finger on the switch or plugging in power tools that have the switch on invites accidents. d) Remove any adjusting key or wrench before turning the power tool on. A wrench or a key left attached to a rotating part of the power tool may result in personal injury. e) Do not overreach. Keep proper footing and balance at all times. This enables better control of the power tool in unexpected situations. f) Dress properly. Do not wear loose clothing or jewellery. Keep your hair, clothing and gloves away from moving parts. Loose clothes, jewellery or long hair can be caught in moving parts. g) If devices are provided for the connection of dust extraction and collection facilities, ensure these are connected and properly used. Use of these devices can reduce dust related hazards. 4) POWER TOOL USE AND CARE a) Do not force the power tool. Use the correct power tool for your application. The correct power tool will do the job better and safer at the rate for which it was designed. b) Do not use the power tool if the switch does not turn it on and off. Any power tool that can not be controlled with the switch is dangerous and must be repaired. c) Disconnect the plug from the power source before making any adjustments, changing accessories, or storing power tools. Such preventive safety measures reduce the risk of starting the power tool accidentally. d) Store idle power tools, unplugged & out of the reach of children and do not allow persons unfamiliar with the power tool or these instructions to operate the power tool. Power tools are dangerous in the hands of untrained users. e) Maintain power tools. Check for misalignment or binding of moving parts, breakage of parts and any other condition that may affect the power tools operation. If damaged, have the power tool repaired before use. Many accidents are caused by poorly maintained power tools. f) Keep cutting tools sharp and clean. Properly maintained cutting tools with sharp cutting edges are less likely to bind and are easier to control. g) Use the power tool, accessories and tool bits etc., in accordance with these instructions and in the manner intended for the particular type of power tool, taking into account the working conditions and the work to be performed. Use of the power tool for operations different from intended could result in a hazardous situation. 5) SERVICE a) Have your power tool serviced by a qualified repair person using only identical replacement parts. This will ensure that the safety of the power tool is maintained. 6
7 BATTERY CHARGING SAFETY INSTRUCTIONS THIS MANUAL CONTAINS IMPORTANT SAFETY AND OPERATING INSTRUCTIONS FOR YOUR CHARGER & BATTERY. Before using the charging adaptor, thoroughly read all instructions within this manual. Danger! If the battery pack housing is cracked or damaged, do not attempt to charge the battery. There is a danger of electric shock or electrocution. Warning! Do not allow any liquid to get inside the charger. Electric shock may result. To facilitate cooling of the battery pack after use, avoid placing the charger or battery pack in a warm environment such as in a metal shed, or an uninsulated trailer. This charger is not intended for any uses other than charging rechargeable batteries. Any other use may result in risk of fire, electric shock or electrocution. Do not place any objects on top of the unit whilst it's being charged, doing so may result in excessive internal heat. Place the tool away from other heat sources when recharging the battery. To reduce risk of damage to the electric plug and cord, pull by the plug rather than the cord when disconnecting the charge from the power supply. Make sure cord is located so that it will not be stepped on, tripped over, or otherwise subjected to damage or stress. An extension cord should not be used unless absolutely necessary. Use of an improper extension cord could result in the risk of fire, electric shock or electrocution. Do not operate charger if it has received a sharp blow, been dropped or otherwise damaged in any way. Do not disassemble charger, if service or repair is required. Incorrect reassembling may result in a risk of electric shock, electrocution or fire. New chargers can be obtained through Ozito. To reduce risk of electric shock, unplug charging adaptor from the socket outlet before attempting any cleaning. Never attempt to connect 2 separate chargers together. DO NOT store or use the tool in locations where the temperature may reach or exceed 40ºC (such as outside sheds or metal buildings in summer). The charger is designed to operate on standard household electrical power (240 volts). Do not attempt to use it on any other voltage. The longest life and best performance can be obtained if the tool is charged when the air temperature is between 18-24ºC. Do not charge the tool in an air temperature below 10º C or above 40º C. This is important and will prevent damage. Do not incinerate batteries even if it is seriously damaged or completely worn out. Batteries can explode in a fire. Never attempt to open batteries for any reason. If the plastic housing breaks or cracks, immediately discontinue use and do not recharge. 7
8 ADDITIONAL SAFETY INSTRUCTIONS FOR LINE TRIMMERS 8 Inspect the items you want to cut before starting to work. Remove any foreign objects. If you hit an obstacle while cutting, turn off the machine and remove the obstacle. Work only in good visibility. Always make sure of your footing while working. Be careful when stepping backwards. Never leave the tool unattended at your work area. Store the tool in a safe place during interruptions. If you interrupt your work to move to a different position it is imperative to switch off the tool while you are moving there. Never use the tool in the rain or in moist or wet conditions. Protect the tool from the damp and rain. Before you switch on the tool, make sure that there are no stones or other objects touching the nylon line. Always wear suitable clothing to protect your head, hands and feet from injury. Wear a helmet, goggles or visor, high boots or strong shoes, long trousers made of tough material, and work gloves. Be sure to hold the tool away from your body when it is switched on! Switch off the motor and remove the battery pack when you are not using the tool, when you leave the tool and or battery pack unattended, when you are checking the spool & line, if the power cable is damaged, and when you are moving the tool to another location. Keep the tool away from other persons, particularly children and pets. Be aware of stones and other objects in the work area which may become airborne when hit by the nylon line. Keep at least 5 m away from other persons and animals when you are working with the tool. To prevent injury to yourself and damage to the tool, never cut against hard objects. Use the edge of the guard to keep the tool away from walls, changes of surface and fragile objects. Caution! The cutting guard is vital for your safety and for the safety of others, and it is also essential for the grass trimmer to work correctly. Failure to observe this instruction will not only create a potential hazard, but also void any warranty claims. Never try to stop the spool and line with your hands. Wait until the spool and line comes to a complete stop by itself. Always use nylon line Beware of injuring yourself on the spool and line Never attempt to cut grass. Within the working radius of the grass trimmer the user is responsible for any damage caused to third persons by use of the trimmer. When you are not using the grass trimmer, keep it in a dry place out of the reach of children. Use the grass trimmer only as described in these instructions. Check the screws regularly to see that they are properly tightened.
9 ADDITIONAL SAFETY INSTRUCTIONS FOR LINE TRIMMERS (cont.) Keep cables and other objects out of the work area you want to cut. If you have to lift the grass trimmer to move it, switch off the motor and wait for spool & line to stop. Before you connect the grass trimmer to the power supply, make sure that none of its moving parts are damaged and that the spool & line is correctly inserted and fastened. Use only original replacement parts for repair and maintenance purposes. Always keep your hands and feet away from the cutting mechanism, particularly when you switch on the trimmer. After pulling out new line, always return the trimmer to normal working position before you switch it on again. Remove the battery pack before checking,cleaning or doing any work on the machine and when it is not being used. Caution! The nylon line will run on for a few seconds after the tool is switched off! CHARGING YOUR BATTERIES The batteries have been shipped in a low charge condition to prevent possible problems, therefore you should charge them prior use. Insert the battery into the fast charger (17) Press the yellow set button (18) on the charger. Once the yellow set button (18) is pressed the fast charger starts to change. The red on light goes on when the battery is charging. The green off light goes on when the battery is fully charged. To stop charging, switch off at the mains and remove the battery, from the fast charger. Please note it takes approximately 60 minutes to fully charge the battery. Once the battery has fully charged in the charger it can't be recharged until the battery has been removed. Follow the above charging steps to charge your battery. Important Charging Notes The charger and battery pack may become warm to touch while charging. This is a normal condition, and does not indicate a problem. Use the charger at normal room temperatures whenever possible. To prevent overheating, do not cover the charger and do not charge the battery pack in direct sunlight or near heat sources. To increase the batteries life it is recommended to discharge it completely before recharging. If the battery pack does not charge properly:- 1. Check current at power source by plugging in a lamp or other appliance. 2. Check to see if power source is connected to a light switch which turns power off when you turn out the light. 3. Move the charger and battery pack to a location where the surrounding air temperature is approximately C. 9
10 OPERATION Assembly Warning! Before assembly, remove the battery from the tool. To install the handle on the telescopic shaft (10) Fit the upper handle assembly (7) onto the telescopic shaft (10) and insert it as far as possible (Fig 1). The lock button (9) will engage automatically. 9 To install the cutting guard (13) Warning! Never operate the tool with damaged guards or shields or without guards or shields fitted to the unit. Turn the line trimmer upside down. Place the cutting guard (13) on the motor head. Locate the lug on the cutting guard (13) and insert into the slot on the motor housing. Secure it with the screws supplied (Fig. 2). Assembly of the secondary handle (1) The secondary handle (1) is assembled as shown in Fig. 3. Refer to the numbers for the correct assembling order. Tighten locking bolt to secure handle in position. screw screw Fig. 1 lug & slot Fig. 2 Before starting You can adjust the height of the line trimmer and the position of the secondary handle (1) to obtain the optimal working position. Height adjustment Place the line trimmer on a firm surface. You can adjust its height to suit your own height by undoing the shaft adjustment knob (11) Fig. 4, and then adjusting the telescopic shaft (10). Tighten the shaft adjustment knob (11) to secure the height position. Starting for the first time and operation The line trimmer is designed only for cutting grass. A short or worn nylon line will result in poor cutting performance. 7 Fig Fig. 4 10
11 OPERATION (cont.) Important! Make sure that you disconnect the battery pack (3) before manually adjusting the line length (Fig. 5)! The line trimmer has a bump feed line extension system. Each time you bump the spool & line assembly, the line will be extended to ensure that you can cut your lawn with the correct cutting length at all times. Fig. 5 Note: Ensure that the 2 ends of line extend beyond the edge of the guard. If they don t, push the bump knob (15) and pull both lengths of the line hard. The line will extend. Remove the cover protecting the line cutting blade (16). Now insert the battery pack (Fig. 5). The line will be cut to the correct length when the cutting head starts up again. A short or worn nylon line produces poor c utting results. Fig. 6 Your grass trimmer will work at its best if you observe the following instructions: Never use the line trimmer without its safety devices. Do not cut line when it is wet. The best results are achived on dry grass. To switch on your line trimmer, press the lock-off button (6) then the ON/OFF switch (5). To switch off your line trimmer, let go of the ON/OFF switch (5). Do not move the line trimmer against the grass until the switch is pressed, i.e. wait until the line trimmer is running. For the correct cutting action, swing the line trimmer from side to side as you walk forward, holding it at an angle of approx. 30 as you do so. Make several passes to cut long grass shorter step by step from the top (Fig.6). Keep the line trimmer away from hard objects in order to avoid unnecessary line wear. Using the line trimmer as an edge cutter The line trimmer can be adapted in the following way to cut the edges of lawns and flower beds: Remove the battery pack (3) from the line trimmer. 11
12 OPERATION (cont.) Push the lock button (9) Fig.7, in the direction indicated by the arrow and pull the upper handle (7) off the telescopic shaft (10). Turn the upper handle (6) through 180 and slide it back into the telescopic shaft (10). The lock button (9) will engage automatically. 9 Fig. 7 Fig. 8 The line trimmer has now been converted into an edge trimmer suitable for vertical cutting (Figure 8). Reinsert the rechargeable battery. Replacing the spool & line (14) Important! Make sure that you unplug the battery pack (3) before replacing the spool & line (14) (Fig. 9)! Press the sides of the spool cover as shown and remove it with the spool (Figure 9+10). Ensure that you do not lose the spring. Remove the empty spool. Thread the ends of the line on the new spool through the eyelets in the spoolcover (Fig. 11). Fig. 9 Fig. 10 Fit the spring, spool and spool cover back into the spool mounting (Fig.10). Ensure that the blade cover is removed from the cutting guard (12). The line will be cut to the correct length when the Fig. 11 cutting head starts up again. 12
13 OPERATION (cont.) Manually re-winding spool with nylon line Remove the empty spool and do not lose the spring. Remove the retaining strap from the spool (Fig.12). Cut a length of nylon line 8m long (max.) and fold in half. Insert the 2 ends of the nylon line into 2 holes of the spool (Fig.13). Replace the retaining strap on the spool (Fig.14) ensuring each half of the nylon line is located in each of the slots on the retaining strap. Thread the nylon line through the holes in the spool and pull the 2 halves completely through the holes. Hold the spool and line on a flat surface or in the palm of your hand with the bump knob pointing towards the sky or ceiling. Hold the retaining strap between 2 fingers and rotate the bump knob clockwise until all but 100mm of line protrudes from both slots (Fig.15). Thread the line through the eyelets of the spool cover (Fig.11). Fit spring, spool and spool cover onto the motor head of the line trimmer and allow tabs on the spool cover to lock into position (Fig.10). Caution! Catapulted pieces of nylon line may cause injury! rotate Fig.12 Fig.13 Fig.14 Fig.15 13
14 MAINTENANCE Your trimmer has been designed to operate over a long period of time with a minimum of maintenance. Continuous satisfactory operation depends upon proper tool care and regular cleaning. Your charger does not require any maintenance apart from regular cleaning. Warning! Before performing any maintenance on the tool, remove the battery from the tool. Unplug the charger before cleaning it. After use disconnect the battery and check the tool for any damage. Regularly clean the ventilation slots in your tool and charger using a soft brush or dry cloth. Regularly clean the motor housing using a damp cloth. Do not use any abrasive or solvent-based cleaner. Regularly clean the cutting line and spool using a soft brush or dry cloth. Regularly use a blunt scraper to remove grass and dirt from the underneath of the guard. Note: Ozito Industries will not be responsible for any damage or injuries caused by the repair of the tool by an unauthorised person or by mishandling of the tool. TROUBLE SHOOTING If your tool seems not to operate properly, follow the instructions below. If this does not solve the problem, please return it to your place of purchase with your receipt. Warning! Before proceeding, remove the battery from the tool SYMPTOMS Tools Runs Slow Spool Jammed SOLUTIONS Check the spool housing can rotate freely. Carefully clean if necessary. Also check the cutting line does not protrude more than 10 12cm from the spool housing. If it does, cut it off so that it just reaches the line trimming blade. Keep the tabs depressed and remove the spool cover from the housing. Carefully clean the spool housing. Push the cover onto the housing until it snaps securely into place. SPARE PARTS/ACCESSORIES 14 Limited spare parts/accessories are available subject to availability. Please contact your local Bunning's Special Orders Desk to order the required spare parts or accessories. Most common spare parts/accessories listed below Spare Part/Accessories Part No. Spool and Line Assembly ACCCLT-006 Spring SPOZCLT18VA-03 Protective Cover SPOZCLT18VA-09 Battery Pack SPOZCLT18VA-23 Fast Charger SPOZCLT18VA-44
15 DESCRIPTION OF SYMBOLS V Volts Hz Hertz ~ Alternating current W Watts /min Revolutions or reciprocation per minute no No load speed Double insulated Regulator compliance mark Warning Wear eye protection Read operator s manual Wear hearing protection Beware of debris being ejected from the planer thicknesser Wear a dust mask Keep bystanders away Do not operate in the rain CARING FOR THE ENVIRONMENT Power tools that are no longer usable should not be disposed of with household waste but in an environmentally friendly way. Please recycle where facilities exist. Check with your local council authority for recycling advice. Recycling packaging reduces the need for landfill and raw materials. Reuse of recycled material decreases pollution in the environment. Please recycle packaging where facilities exist. Check with your local council authority for recycling advice. CONTENTS 1 x Cordless Line Trimmer 1 x Spool & Line (fitted) 1 x 18V Battery 1 x Charger Adaptor 1 x Cutting Guard and screws 1 x Operation Manual OZITO INDUSTRIES PTY LTD AUSTRALIA (Head Office) 1-23 Letcon Drive, Bangholme, Victoria, Australia 3175 Telephone: Facsimile: Website: enquiries@ozito.com.au 15
16 WARRANTY THIS WARRANTY FORM AND CONFIRMED BUNNINGS REGISTER RECEIPT SHOULD BE RETAINED BY THE CUSTOMER AT ALL TIMES The warranty is only made available by returning the product to your nearest Bunnings Warehouse with a confirmed Bunnings register receipt YOUR WARRANTY FORM SHOULD BE RETAINED BY YOU AT ALL TIMES. SHOULD YOU HAVE ANY QUESTIONS PRIOR TO RETURNING YOUR PRODUCT FOR WARRANTY OR REPAIR PLEASE TELEPHONE OUR CUSTOMER SERVICE HELPLINE: Australia New Zealand TO ENSURE A SPEEDY RESPONSE PLEASE HAVE THE MODEL NUMBER AND DATE OF PURCHASE AVAILABLE. AN OZITO CUSTOMER SERVICE REPRESENTATIVE WILL TAKE YOUR CALL AND ANSWER ANY QUESTIONS YOU MAY HAVE RELATING TO THE WARRANTY POLICY OR PROCEDURE. PURCHASED FROM: DATE PURCHASED: 2 YEAR REPLACEMENT WARRANTY Your Ozito tool is guaranteed for a period of 24 months from the original date of purchase and is intended for DIY (Do it yourself) use only. WARNING The following actions will result in the warranty being void. Professional, trade or high frequency use. If the tool has been operated on a supply voltage other than that specified on the tool. If the tool shows signs of damage or defects caused by or resulting from abuse, accidents or alterations. If the tool is disassembled or tampered with in any way. Note: Warranty excludes consumable parts such as batteries, nylon line, drive sockets, fuses, blades & accessories.
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