VARMECA Motors and geared motors with integrated frequency inverter. Réf GB / e

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1 VARMECA Motors and geared motors with integrated frequency inverter Réf GB / e

2 the new integrated frequency inverter SAVING ENERGY and PROTECTING THE ENVIRONMENT : VARMECA is a simple, low-cost, integrated variable speed solution. It is a favourable replacement for separate electronic drives, mechanical drives or multispeed motors. Electric motors represent nearly 70% of industry energy consumption. Solutions which can reduce the power drawn by installations are essential to save energy. By matching speed to user requirements, VARMECA is taking up this challenge and making an active contribution to saving the environment. Operating safety : The electronics are moulded in resin which eliminates risks associated with vibrations and humidity. Cooling by natural convection Enhanced by fins on the aluminium IP65 housing. WORLDWIDE : To ensure optimum operation on all continents, VARMECA can be connected to all mains power supplies by automatically adapting its parameters. It can operate in ambient temperatures ranging from -20 to +40 C. Mains power supplies : 50 to 60 Hz ± 10% 200 to 480V ± 10% three-phase 200 to 240V ± 10% single phase marking UL approval for USA and Canada C US Guaranteed performance For all power supply conditions of the VARMECA motor or geared motor assembly. FULL SERVICE PROGRAMME The services associated with VARMECA motors and geared motors are in total harmony with LEROY-SOMER global strategy in terms of product availability and technical and sales support. Complete interchangeability : Direct mounting on standard LEROY-SOMER motors. Compact size Due to the inclusion of the latest technologies : surface mounted components, microprocessor, self-protected IGBT module, etc 2 3

3 guaranteed performance in any location Guaranteed on-load starting : The starting is at least 200% of the rated. Guaranteed operation even at low speed : VARMECA is delivered direct with optimised settings. Guaranteed performance whatever the voltage fluctuations of the power supply : The motor voltage is continuously monitored and adjusted. TESTS DURABILITY D ENDURANCE TESTS Les Operating tests de tests fonctionnement VARMECA du VARMECA carried out in en hostile milieux environments hostiles ont montré have shown l efficacité how effective des choix techniques LEROY-SOMER de LEROY-SOMER. technical selections have been. Fonctionnement dans des températures Operation in ambiantes high ambient élevées : Sélection temperatures rigoureuse : Rigorous des composants selection électroniques of electronic components et capacité du and VARMECA ability of VARMECA à dissiper to les dissipate calories. heat. Torque / Speed Starting Example : VARMECA motor 1.1 kw / 4 poles characteristics Fonctionnement Operation in very en wet milieux très environments humides :: Indice High protection de élevé index (IP65) et and moulage electronics de l électronique moulded in resin. dans une résine. Maximum overload Maximum thermal Constant in continuous duty Guaranteed results Sub-hopper conveyor Extractors Packaging Sawing Metering screws Volumetric pump Feed regulator Centrifugal pump 4 5

4 for any application or user Processes can be improved by eliminating the risks associated with interruptions, flow irregularities and load handling. By managing start/stop phases, adapting speed cycles and controlling the process locally or remotely, VARMECA can respond to all these requirements. REGULATION * Built-in regulator to control and protect pumping systems. From simple speed variation to control via fieldbus DYNAMIC CONTROL * Dynamic control of transient phases with braking capacity for complete control of load displacement. COMMUNICATION * Integration of PROFIBUS DP, INTERBUS S, DEVICENET, CAN OPEN fieldbuses for process communication. 6 * Please refer to the specific brochures 7

5 economical installation In addition to the many advantages VARMECA has over separate electronic drives and mechanical drives, it allows you to make savings in total safety. Maintenance cost = 0 Temps Time to de fit montage drive = 0 variateur = 0 Temps Time to de wire câblage drive = variateur 0 = 0 Temps Time to de set paramétrage parameters = 0 Cost of wiring protective devices = 0 Additional cost for remote control = 0 Mechanical limitations = 0 Risque Risk of wiring d erreur error de câblage = 0 = 0 Coût Cost of de wiring câblage drive variateur = 0 = 0 Optimal Réglage Réglage factory factory factory setting setting optimisé optimisé Delivered Supplied Livré Ready Prêt à for l Emploi Use and operational safety Positive logic 100% safety IP65 with local control knob 100% sealed Built-in protection 100% reliability Electromagnetic compatibility without shielded cable 100% conformity with standard Connectors with flexible blades 100% convenience 8 9

6 general characteristics Integrated Variable Speed offer Motors and Geared motors Complete Single-phase 200 V to 240 V ± 10% 50/60 Hz ± 10 % Three-phase 200 V to 480 V ± 10% 50/60 Hz ± 10 % Cos ϕ close to 1 over the whole speed range IP 65 protection index MOTORS WITH INTEGRATED FREQUENCY INVERTER Single-phase power range 3-phase power range Fixing method Output LS SERIES : 2-pole 0.25 to 1.5 kw 0.25 to 7.5 kw Foot or Flange Standard or Adapted STRAIGHTFORWARD PARAMETER SETTING VIA CONSOLE OR PC VARMECA offers several parameter-setting options enabling use in any application. To maintain VARMECA user-friendliness, LEROY-SOMER has developed communication interfaces for setting parameters via the CDC VMA 20 console or using Pegase VMA 20 PC software. These tools can be used to read data thereby facilitating commissioning (motor current, operating status, I/O status, etc). LS SERIES : 4-pole 0.25 to 1.5 kw 0.25 to 7.5 kw Foot or Flange Standard or Adapted LS SERIES : 6-pole 0.25 to 1.1 kw 0.25 to 5.5 kw Foot or Flange Standard or Adapted Description of parameters Adjustment range Factory setting Description of parameters Adjustment range GEARED MOTORS WITH INTEGRATED FREQUENCY INVERTER Motors with or without brake, power ratings 0.25 to 7.5 kw COMPABLOC Helical gearbox with axial output ORTHOBLOC Helical gearbox with helical bevel and right-angle output MANUBLOC Parallel shaft gearbox and shaft mounting MULTIBLOC Worm gearbox with right-angle output Maximum output Constant in continuous duty for speed range 15 to 100% Speed range Fixing method Output 2800 Nm 2 to 1120 min -1 Baseplate or Flange Solid shaft 2200 Nm 2.6 to 360 min -1 Baseplate or Flange 3500 Nm 1.4 to 520 min -1 Shaft or Flange 1100 Nm 3.3 to 310 min -1 Baseplate or Flange Solid shaft or Hollow shaft Solid shaft or Hollow shaft Solid shaft or Hollow shaft Minimum operating frequency... Calibration of min. reference 0 V or 4 ma... Maximum operating frequency... Calibration of max. reference 10 V or 20 ma... Acceleration ramp... Deceleration ramp... Stopping mode : 0 = freewheel stop... : 1 = stop according to ramp... Motor base frequency... Boost applied in low frequency... Extra boost applied during starting phase (adjustment of starting )... Stop via reference at F min. : 0 = stop... : 1 = without stop... 6 to F max. 0 to F max. 32 to 220 Hz 32 to 220 Hz 0 to 60 s (50 Hz) 0 to 60 s (50 Hz) 0 or 1 50 to 150 Hz 0 to 40% 0 to 100% 0 or 1 12 Hz 12 Hz 50 or 80 Hz 50 or 80 Hz 3 s (50 Hz) / 5 s (80 Hz) 3 s (50 Hz) / 5 s (80 Hz) 1 50 Hz Adapted to each motor rating 1 PI REGULATOR Proportional gain... Integral gain... PRESET CONFIGURATIONS - 2 preset speeds 2 directions of rotation - 3 preset speeds + analogue reference 1 direction of rotation - External reference Local knob, can be disabled 2 directions of rotation - 2 preset speeds, fixed or proportional to the reference 1 direction of rotation - Master - slave control 1 to to 100 OPTIONS Adjustment control knob B Stop/Start control knob BMA Forward Reverse Stop control knob BMA VAR Parameter-setting console CDC VMA 20 Braking resistor Fieldbus kit PROFIBUS DP INTERBUS S DEVICENET CAN OPEN Remote control potentiometer POT 1T 10K - POT 10T 10K Speed adjustment control CVI VMA 20 PC parameter-setting software PEGASE VMA 20 Brake FCR J01 Class B single-phase RFI filter Handling card 10 11

7 a full service programme The services associated with VARMECA motors and geared motors are in total harmony with LEROY-SOMER global strategy in terms of product availability and technical and sales assistance. The effectiveness of these services is mainly achieved by : The actual design of the product which associates VARMECA with LEROY-SOMER standard motors ; The policy of fast delivery and technical support, thanks to a global network of distribution and assembly centres. 12

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