Gas Insulated Switchgear
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1 Gas Insulated Switchgear 25.8kV Gas Insulated Switchgear 36kV Gas Insulated Switchgear 72.5kV Gas Insulated Switchgear 145kV Gas Insulated Switchgear 170kV Gas Insulated Switchgear 245kV Gas Insulated Switchgear
2 ILJIN Electric is a global leader in the heavy electrical industry providing the best products and services with cutting edge technology of World class and competitiveness.
3 ILJIN Electric Co,. Ltd., established in 1968 from ILJIN Metal industry Company, the parent company of ILJIN, is reborn as a global heavy electric specialist that supplies core equipment and services on power generation, transmission and transformation of electric power and distribution through continuous R&D and constant product innovation during the past four decades. The Heavy Electric division that provides total solution for supplying stable power from power stations & large-sized plants to customer has been recognized globally through the successful execution of domestic and oversea turnkey projects. The Heavy Electric division is emerging as a global heavy electric total solutions company that leads the 21st century by setting customer satisfaction as its top priority. Since starting its power business through the development of substation fittings for the first time domestically, the Heavy Electric division is developing and manufacturing core device of electric equipment such as EHV transformer, EHV GIS, IPB, Gas S/W, Recloser and C-GIS. Furthermore, the Heavy Electric division is expanding its power business area by providing IT Technology products, eco-friendly products and smart grid products.
4 Gas Insulated Switchgear ILJIN is a reliable business partner in the power industry.
5 Contents 06 Design Concept and Advantages 08 Technical Data 10 Product Range kV Gas Insulated Switchgear 16-36kV Gas Insulated Switchgear kV Gas Insulated Switchgear - 145kV Gas Insulated Switchgear - 170kV Gas Insulated Switchgear - 245kV Gas Insulated Switchgear 20 Testing/Quality Assurance 22 ILJIN Electric Global Netwark
6 06 DESIGN CONCEPT AND ADVANTAGES D E S I G N C O N C E P T A N D A D V A N T A G E S Design Concept and Advantages GAS INSULATED SWITCHGEAR TO MEET THE POWER NEEDS OF THE FUTURE The SF6 Gas Insulated Switchgear (GIS) contains major substation equipment, such as the gas circuit breaker, disconnecting switch, earthing switch, voltage transformer, current transformer, and lightning arrester, within a grounded metallic enclosure filled with SF6 gas to provide the best possible insulation and arc-quenching capabilities. ILJIN s GIS is the most highly-developed switchgear on the market today. Our products provide features such as compact designs, safety, reliability, simplified operation, long maintenance intervals and compatibility with surrounding systems. Our recently developed 3-phase encapsulated GIS is an example of the economical and compact substation design our customers have come to know and expect from ILJIN. 25.8/36kV GIS WHAT MAKES ILJIN S GIS SO OUTSTANDING? Reliability A circuit breaker which surpasses the KERI and KEMA standards outlined in the latest IEC standards (IEC & IEC ). A phase common enclosure for fewer components and no errors. A high-quality circuit breaker featuring a hydraulic operating mechanism (170kV GIS) or a motor operated spring mechanism (25.8kV, 36kV, 72.5kV GIS, 145kV GIS, 245kV GIS). 72.5kV GIS Compact Design A small and lightweight phase common enclosure design (72.5kV GIS, 145kV GIS, 170kV GIS). A CT housed in the CB and a line disconnecting switch, line earthing switch, and work earthing switch contained in a single enclosure to reduce size and weight. A CB motor operated spring mechanism adopted to make our GIS lighter and more compact than comparable models (25.8kV, 36kV, 72.5kV GIS, 145kV GIS, 245kV GIS). 145kV GIS Safety Earthed enclosure to provide improved protection against current leakage. Interlocking system to optimize system operation. 170kV GIS
7 07 DESIGN CONCEPT AND ADVANTAGES Modular Design Standardized modules to improve production quality and allow for easy assembly. Gas Tightness Standardized sealing ring (O-ring) system to reduce the number of pipes and valves in each system and improve gas tightness. Adoption of the Puffer & Hybrid Type Gas Circuit Breaker Puffer & hybrid type gas circuit breaker for simplified construction, fewer components, no gas heating of components, and enhanced reliability 245kV GIS Simple Maintenance Design which allows for inspection and replacement of circuit breaker contacts without disassembly. LEADING INTELLIGENT DESIGN ILJIN adopts the integration design of each equipment through the electric and magnetic field analysis, multi-body dynamic analysis, structure analysis, seismic analysis and UHF sensing technology. Our integrated design and development competence of the GIS products ensures the competitive electrical power systems. ILJIN has been manufacturing HV GIS since This experience, combined with our extensive knowledge gained throughout the development of the industry, means that the quality and reliability of ILJIN products equals or exceeds that of competing products.
8 08 TECHNICAL DATA T E C H N I C A L D A T A Technical Data ILJIN Gas Insulated Switchgear is available with high voltage ratings from 25.8kV to 245kV. The newest GIS systems are used throughout the world wherever superior quality and features are required. Type of GIS Unit 25.8kV 36kV 72.5kV(Single phase) Rated voltage kv rms Arrangement of phase (Single Phase) Rated power frequency withstand voltage kv rms Rated lightning impulse withstand voltage kv peak Rated frequency Hz / 60 Rated normal current A rms 630 / / 2000 / / 2000 Rated short-circuit breaking current ka rms Rated making current Circuit breaker Line earthing switch ka peak ka peak Rated short-time current (1 sec/3 sec) ka rms 25 (1sec) 31.5 (3sec) 20 Circuit breaker - Motor spring Motor spring Motor spring Operating method Disconnecting switch - Motor / Manual Motor / Manual Motor / Manual Earthing switch - Motor / Manual Motor / Manual Motor / Manual Rated SF6 gas pressure (at 20 C) Circuit breaker Other equipment Mpa Mpa Number of breakers Circuit breaker - 2 phase common Phase per enclosure Disconnecting switch, Earthing switch Feeder bus phase common 2 phase common Main bus - 2 phase common Installation Indoor Indoor Indoor, Outdoor
9 09 TECHNICAL DATA > 25.8/36kV GIS indoor Substation > 25.8/36kV GIS indoor Substation > 72.5kV GIS Outdoor Substation > 170kV GIS Outdoor Substation > 170kV GIS Indoor Substation 145kV 170kV 245kV 123 / /36kV GIS / / 2000 / / 2000 / 3150 / / / kV GIS / / / 50 Motor spring Hydraulic Motor spring Motor / Manual Motor / Manual Motor / Manual 145kV GIS Motor / Manual Motor / Manual Motor / Manual kV GIS Single phase Single phase Single phase Single phase Indoor, Outdoor Indoor, Outdoor Indoor, Outdoor 245kV GIS
10 /36kV GAS INSULATED SWITCHGEAR P R O D U C T R A N G E / T Y P I C A L A R R A N G E M E N T S Product Range 25.8/36kV GAS INSULATED SWITCHGEAR FOR 25kA / 31.5kA EQUIPMENT The ILJIN 25.8/36kV GIS features high availability and integrated technology in compact design.
11 /36kV GAS INSULATED SWITCHGEAR Typical Arrangements Duble Bus Type Incoming Feeder Bus Coupler Bus Section PT Single Bus Type Incoming Feeder Bus Section PT
12 kV GAS INSULATED SWITCHGEAR P R O D U C T R A N G E / T Y P I C A L A R R A N G E M E N T S Product Range 72.5kV GAS INSULATED SWITCHGEAR FOR 20kA / 31.5kA EQUIPMENT The ILJIN 72.5kV GIS features high availability and integrated technology in compact design.
13 kV GAS INSULATED SWITCHGEAR Typical Arrangements + Transmission Line Bay + Transformer Bay + Feeder Connection Type + Main Bus 72.5kV GIS (Single phase) > 2 phase type GIS suitable for railway substations > Reliable motor spring mechanism > Ingenious modular system 72.5kV GIS (Three phase) > 3 phase type common enclosure > Combined disconnector and earthing switch > Reliable motor spring mechanism
14 14 145kV GAS INSULATED SWITCHGEAR P R O D U C T R A N G E / T Y P I C A L A R R A N G E M E N T S Product Range 145kV GAS INSULATED SWITCHGEAR FOR 40kA EQUIPMENT The ILJIN 145kV GIS features high availability and integrated technology in a compact design.
15 15 145kV GAS INSULATED SWITCHGEAR Typical Arrangements + Transmission Line Bay + Transformer Bay + Bus Coupler + Bus Section 145kV GIS > 3 phase type GIS suitable for indoor/outdoor substations > Reliable motor spring mechanism > Ingenious modular system
16 16 170kV GAS INSULATED SWITCHGEAR P R O D U C T R A N G E / T Y P I C A L A R R A N G E M E N T S Product Range 170kV GAS INSULATED SWITCHGEAR FOR 50kA EQUIPMENT The ILJIN 170kV GIS features high availability and integrated technology in a compact design.
17 17 170kV GAS INSULATED SWITCHGEAR Typical Arrangements + Transmission Line Bay + Transformer Bay + Bus Coupler + Main Bus 170kV GIS > 3 phase type GIS suitable for indoor/outdoor substations > Reliable hydraulic mechanism > Ingenious modular system
18 18 245kV GAS INSULATED SWITCHGEAR P R O D U C T R A N G E / T Y P I C A L A R R A N G E M E N T S Product Range 245kV GAS INSULATED SWITCHGEAR FOR 40kA / 50kA EQUIPMENT The ILJIN 245kV GIS features high availability and integrated technology in a compact design. 245kV GIS (Single phase) > 3 phase isolated type GIS > Reliable motor spiring mechanism > Ingenious modular system
19 ILJIN ELECTRIC kV GAS INSULATED SWITCHGEAR Typical Arrangements + Transmission Line Bay + Transformer Bay with bushing + Transformer bay with CHB + Bus Coupler + Feeder Connection Type
20 20 TESTING T E S T I N G / Q U A L I T Y A S S U R A N C E Testing ILJIN has the newest test equipment and the ability to perform type tests and routine tests to comply with IEC and ANSI standards. TYPE TESTS(KERI/KEMA) 1. Dielectric tests 2. Radio interference voltage (RIV) tests 3. Temperature rise tests 4. Main circuit resistance measurement 5. Short-time and peak withstand current tests 6. Verification of making and breaking capacities 7. Mechanical operation tests 8. Verification of the degree of protection for auxiliary circuits and moving parts 9. Enclosure proof tests 10. Weatherproofing tests 11. Internal arc fault tests 12. Thermal stability tests 13.Operational tests at temperature limits 14.Gas tightness tests ROUTINE TESTS 1. Power-frequency voltage tests on the main circuit 2. Dielectric tests on auxiliary and control circuits 3. Main circuit resistance measurement 4. Partial discharge measurement 5. Enclosure pressure tests 6. Gas tightness tests 7. Mechanical operation tests 8. Auxiliary electrical device tests 9. Wiring verification
21 21 QUALITY ASSURANCE Quality Assurance The purpose of ILJIN s quality policy is to ensure that all of our products meet customer specifications and international standards. ILJIN has developed and improved our quality assurance system in accordance with ISO 9001 standards. Our constant efforts in quality assurance has been rewarded with type test certifications from both KEMA & KERI. In addition to our rigorous QA processes, the ILJIN factory has instituted an ISO certified environmental management system. KS Q ISO 9001:2009 / ISO 9001:2008 KS I ISO 14001:2009 / ISO 14001:2004 KS-OHSMS 18001:2007 / OHSAS 18001:2007 TYPE TEST CERTIFICATION : Tested by KEMA High-Power Laboratory, Holland & KERI, Korea
22 ILJIN Electric Global Network Seoul Head Office 12F ILJIN Building 45, Mapo-daero, Mapo-gu, Seoul, , Korea Tel) Manufacturing Plant Hwaseong 1st Plant , Mannyeon-ro, Hwaseong-si, Gyeonggi-do, , Korea Tel) Hwaseong 2nd Plant , Mannyeon-ro, Hwaseong-si, Gyeonggi-do, , Korea Tel) Italy Dubai Saudi Arabia India Head Office Korea Philippines Hongseong Plant 467, Sandan-ro, Galsan-myeon, Hongseong-gun, Chungnam-do, , Korea Tel) Singapore Ansan Plant 14 Block, 21, Neungan-ro, Danwon-gu, Ansan-si, Gyeonggi-do, , Korea Tel) Overseas Subsidiary ILJIN Electric USA, Inc Katy Freeway Suite 605, Houston, Texas 77079, USA Tel) Head Office Hwaseong 1 st Plant Hwaseong 2 nd Plant
23 ILJIN Electric USA Overseas Branch Offices Singapore Branch Office 8 Boon Lay Way, #09-05 Tradehub 21, Singapore Tel) Dubai Branch Office Unit No Jumeirah Business Center 2, Plot No. PH2-V1, Jumeirah Lake Towers, Dubai, U.A.E Tel) Philippines Branch Office Unit 1204, Taipan Place Bldg. F. Ortigas Jr. Rd., Ortigas Center, Brgy., San Antonio, Pasig, Metro Manila, Philippines Tel) Italy Branch Office Via G Carducci Milano Tel) Saudi Arabia Branch Office (Riyadh) Room #304, Akaria Building No.2, Olaya Street, Riyadh Saudi Arabia Tel) Fax) India Branch Office (Hyderabad) /8A, Anand Nagar Kharatabad, Hyderabad , India Tel) Hongseong Plant Ansan Plant ILJIN Industry complex
24 ILJIN Electric Gas Insulated Switchgear ILJIN Electric Printed in korea ILJIN ELECTRIC CO., LTD. HEAVY ELECTRIC DIVISION Head office 04167, 12F ILJIN Building 45, Mapo-daero, Mapo-gu, Seoul, Korea I Tel : Fax : Factory 18365, , Mannyeon-ro, Hwaseong-si, Gyeonggi-do, Korea I Tel : Fax : Website ILJIN Family ILJIN Electric / ILJIN Diamond / ILJIN Materials / ILJIN Display / ILJIN Steel / ILJIN Unisco / Alpinion Medical Systems / ILJIN LED
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