... dry-tech bearings plastics for longer life.... linear systems and ball bearings

Transcription

1 olymer dry-tech bearings plastics for longer life... linear systems and ball bearings

2 ww.igus.eu/dry-tech Improve technology and save costs igus dry-tech bearings offer an alternative to lubricated plain, linear and roller bearings. igus develops tribopolymers for continuous dry-running operation. By avoiding lubrication, dry-tech polymer technology attains superior service life: from 100 C up to +250 C at continuous exposure, from cleanrooms to extreme dirt exposure, from vacuum to extreme humidity. Available from stock. Ready for delivery in 24 48h, earlier upon request. The delivery times indicated correspond to the average time until the ordered goods are dispatched. No minimum order values! No surcharges! No minimum order value with igus. Just order the amount you need. You can find our prices online at "7 to 8 plus Saturday" service Monday to Friday 7.00 am to 8.00 pm Saturday 8.00 am to pm Order hotline Phone Fax Onlineshop Product finder, configurator, online catalogue, CAD models and much more. Order around-the-clock! Do you have any questions? If you have any questions, simply call us or use our online tools at 1 Polymer plain bearings Online product finder 2 Clip bearings, piston rings and more Online product finder 3 Slewing ring bearings Product finder and service life calculation online 4 iglidur for design freedom Online product finder 5 iglidur Tribo 3D printing 3D printing service online 6 Spherical bearings Online product finder 7 Ball bearings and types System solution configurator online 8 Modular linear technology System configurator online 9 Efficient lead screw technology Product finder and service life calculation online System configurator online 10 Ready to fit drive technology System configurator online 11 Imperial dimensions Online tools and more 1465

3 igus dry-tech lubrication-free made easy Plastic instead of metal: longer service life and 40 % cost saving iglidur plastic plain bearings from igus are lubricationfree, maintenance-free, cost-effective and versatile. They are suitable for mass-produced automotive products or for the construction of special machines, for underwater applications, for the food and tobacco industry, for extreme resistance to chemicals and temperature fluctuations or for simple metal-sheet bearings: iglidur bearings always offer a solution - either from the product range in the catalogue or as a special customised bearing solution minimum quantity 1! For more than 30 years, iglidur bearings, which conform with RoHS, have been a technically and economically advantageous alternative to metal bearings of all kinds. The industry's biggest test laboratory with approx. 15,000 tests per year enables reliable predictability. Tested service life. Available immediately with online service life calculators. The most affordable bearing for any application 16 standard materials from high temperature to seawater, from food to the automotive More than 5,000 standard-compliant bearings available Savings potential up to 40 % 100 % lubrication and maintenance-free 100 % corrosion-free 100 % RoHS-compliant Online: product finder and service life calculation, prices, ordering, CAD etc. Resistant to dirt with igus. No lubrication with igus. No maintenance with igus. Corrosion-free with igus. Zero-maintenance and dirt resistance The lubrication free design of iglidur Various iglidur materials for wide Low weight, corrosion resistance are not the only advantages of drylin. also permits its use in the food and variety of operating conditions. Large as well as zero maintenance and Cost down, life up! pharmaceutical industries. Don't wait program of dimensions compatible lubrication achieve solutions for nearly any longer! with nearly all applications. all types of applications. Fit and forget! Predictable service life! 2

4 Reduce process costs: bearings online For every product in this catalogue, there is a special quick link or direct online pointer to further details, data and facts. These include: Online tools for calculating service life 3D-CAD files DXF data Download current catalogues, brochures, videos and assembly instructions Application pictures Imperial dimensions Personal support Catalogue and sample ordering Online price list and online shop Over 30 helpful online tools for quick finding, configuring and calculating your product. No registration necessary. 3D-CAD models online for downloading. Easy to use. "Search" iglidur product finder Find the right bearing for your application with few clicks ORDER iglidur online catalogue The online catalogue is just a click away. See all important product details, information and tools by clicking again on the corresponding link. Online shopping 24hrs! iglidur igubal xiros drylin Visit our website and make use of all the advantages CALCULATE iglidur service life calculation Simple and quick input of your application parameters, allows a precise calculation of the life cycle. Also download and save CAD data free of charge. 4

5 Quality from the igus laboratory Tested thousands of times, proven millions of times. Applications involving high duty cycles, speeds and accelerations or demanding environmental conditions require proven systems especially for e-chains, cables, polymer bearings and linear systems. igus constantly conducts tests igus quality assurance % visual inspection tested in the 250 m 2 dry-tech lab at its own laboratory under real-world conditions. Every year, we conduct more than 4,100 tests on e-chains and cables, and over 9,600 tests on plain bearings. These tests focus on push/pull forces, friction values and wear rates. Other factors like dirt, weathering, cold and impact are also tested. Our laboratory is also at your disposal. If we don t have data for your type of application, we can conduct a test representative of your requirements. More than 12,000 tribological tests per year on 53 test rigs ,000 customer tests per year or heavy duty tests up to 250 MPa Wear [µm/km] Wear [µm/km] Load [MPa] Load [MPa] Cf SS HR carbon steel Hard-chromed Coefficient of friction μ Load [MPa] Wear [µm/km] Aluminium, hard anodised Automatic screw steel Cf53 Shaft material Cf53, hard-chromed HR carbon steel 304 SS High grade steel The results of more than 15,000 tests are fed to our database annually. All products are tested and available from a single source. Examples of test certificates and quality seals for igus products: RoHS ISO 9001:2008 TS more instances are available upon request 6

6 Worldwide, quick and reliable. The igus service 24 hrs Single components For example: iglidur W300 plain bearings; igubal spherical bearings or drylin linear bearings hrs Custom made linear systems Example: 2.46 m drylin T rail with 2 carriages hrs Complete systems Example: Linear leadscrew tables made to your individual requirements and dimensions. Delivery and consultation daily from 7 am to 8 pm, Saturday from 8 am to 12 pm! No minimum order quantity, delivery from 24hrs, over 100,000 products from stock. Order an iglidur bearing or a pre-assembled standard portal from stock in 24 hours at no extra cost. Rapid delivery worldwide guaranteed. Spare parts are delivered ex stock in the shortest possible time. Take advantage of further service options from igus : Installation service: Our installation experts help you to install igus solutions in your application easily and quickly Free samples: we will be happy to send you free samples for testing in your application. Online request The monthly newsletter keeps you regularly informed about new igus solutions. Register here days Machined components Example: Machined shafts made to design or machined bearings. 3 6 weeks Initial samples from new tools Example: Injection moulding of parts made to your design. Order at igus : No minimum order quantities, no surcharges. speedigus igus production service for customer-specific parts. myigus space online igus Newsletter 8

7 The flexible igus factory Investments in better technology and faster delivery times Nearly 200,000 customers worldwide trust "plastics for longer life " manufacturing products at low cost, while also ensuring quality. Plastics are becoming increasingly affordable and technical benefits continue to grow. We have been developing, making and selling our products according to this principle for years. Wear resistant parts as Catalogue items are to be on stock, to allow us to complete customer requests within hours and ship. igus is continuing its growth trend and is focusing more than ever on sophisticated yet simpler solutions for all applications and budgets. Material preparation Injection moulding Warehouse Assembly factory Toolmaking Open offices "For us, customers have the same significance as the sun to life on earth. The sun gives light, warmth and energy; our customers give us ideas, work and money." 10

8 Fit and forget For all tasks the appropriate solution in any batch size from stock Different industries need different solutions. From mechanical engineering, automotive assembly or medical technology, to the robotics industry - igus offers customised solutions for specific applications. igus already has many years of experience and specialised resources for many industries If your industry is not listed, please let us know. We're here to help. No lubrication necessary in the overload element of carat 9 (intensive grubber). Extremely wear-resistant iglidur bearings in a hip joint system. drylin linear guiding system in the EURO-C welding tongue for the automotive industry. Go online and find solutions for almost every branch of industry Lead screw unit with accessories ensures speedy, Flexible without fault: Adjustable camera tripod igubal rod end bearings made from plastic display precisely repeatable format adjustments. with drylin W bearings for quiet operation. their strength in the demanding environment. Special solution increases service life: The two-component bearing guarantees smooth and wear resistant movements. 12

9 Worldwide individual consultation by igus by phone or at your premises In a face-to-face meeting Technical consultation at your premises Worldwide open offices for example in China igus is close to you. 35 subsidiaries worldwide. A large network of sales engineers are at your disposal in Germany and worldwide. We will gladly provide consultation at your premises, supply assembly instructions and tools to installation sites, as well as measure installation spaces and check environmental conditions on site. There are 2,950 employees in Germany and 35 international subsidiaries, plus distributors in another 55 countries to guarantee a rapid delivery worldwide. igus at trade fairs igus company trade fair stand Worldwide modular factories for example in the USA Customer-specific projects and special solutions: For every challenge, we will work with you to find a solution and provide a sample for your application free of charge We are wherever you need us: Numerous polymer bearing consultants are at your disposal at any time. Hands-on with our products at 140 trade fairs worldwide Individually at your premises with our mobile company trade fair stand 14 igus Offices All addresses on last page. igus Distributors

10 igus close to the customer since 1964 From a garage to the global market with tribopolymers What began in 1964 with a single injection moulding machine in a garage in Cologne has within half a century become a global enterprise. It all started more than 50 years ago when Günter Blase, who established the company, had an idea about the potential of polymer materials. A mere one year after the company was established, an injection moulding machine about the same size as a sewing machine was used to make the very first products; in 1983, a lubrication-free and maintenance-free iglidur bearing was made for the first time in a serial production process. From then until today, the company has developed around 50 different catalogue materials, which are the basis of "dry-tech " bearing technology and are being used in many, many applications all over the world First iglidur First Polymer First First drylin T drylin N iglidur PRT xiros polymer iglidur bar Individual Customise your own Versatile: The first drylin 3D printing slide element: Bearings bearing igubal linear miniature slewing ring ball bearings stocks for free design: plain bearing supported iglidur linear guide service for Plug valve catalogue, material: rod end guide linear guide bearings design: igubal coupling slewing ring sys- Tribo-Tape made of solid wear for the com pany 8 pages iglidur G systems systems Ø mm bars tems with universal plastic and resistant components Pierburg glide elements carbon fibre First drylin W drylin ZLW robolink drylin E drylin SLN High efficiency: iglidur tribo- Cost-effective, drylin carriage drylin R modular linear Toothed belt joints linear axes miniature linear dryspin high filament for lightweight and for curved linear round guide systems axes with stepper axes helix screw 3D printing modular: robolink rail shaft guide motor drives D First E4 e-tubes, xigus 1.0 Low-vibration rol e-chain : Chip-proof: Turn 7000 : Guide upward: The versatile e-chain to open on electronic e-chains : system P4 RX e-tube twisterband liftband corrugated tube: (series 20) both sides catalogue system E6 e-skin readychain, with the slogan "Chain-Cable- Guarantee" The alternative to the cable drum: the modular e- spool system The first plug-in energy chain : readychain speed % stable, filled in seconds: easy chain HD Today, the 2,950 employees come up with new ideas daily, make high-quality products, ensure streamlined processes and delivery times and, above all, stay close to the customer. On average, igus dispatches around 5,500 consignments per day. In order to ensure speedy and individual delivery, the customers receive exactly the product they need for their application from 14 storage and assembly/installation centres worldwide: as a single component or as a complete system, also installed or assembled on site upon request First First triflex R "One for all": E4.350: For Flip open Stripback Cost-effective CAT7 ethernet Predictive e-chain chainflex 3D e-chains system E4.1 largest polymer Pick & Place: chain links on cable with chainflex M cables for maintenance catalogue, cable CF1 e-chains e-chain pikchain triflex TRLF CFRIP cables all movements with smart 2 pages tear strip plastics Company founders Günter and Margret Blase in front of their double garage from Relocation Relocation to to the new Locher- igus mühle in factory in Bergisch Cologne Gladbach 45,000 80,000 1,800 95,000 2,950 1,200 Product with variants Employees % factory nd factory 2013 "Offline" configuration extension extension for 30 Guarantee in Cologne in Cologne years of iglidur : dry-tech box 36 Subsidiaries month guarantee ,000 8,000

11 igus WebGuide the "TV guide" for engineers The WebGuide is the first technical printed catalogue that is entirely designed as a quick online guide, On selection of the desired product it leads straight to the internet. "Zapping" online... find, configure, order... followed by speedy delivery. Also available as an App for Android and ios. More information Legal information: The information in this catalogue, and the data in the Design section in particular, is based on our current knowledge of the products described. A legally binding assurance of certain properties or the suitability for a certain application cannot be derived. igus is unable to assume liability of any nature for damage, loss or injury resulting from application of the products. Due to constant technical development, we reserve the right at all times to make technical changes and improvements to the products. Subject to printing errors. Our offers are exclusively directed to dealers / resellers. The delivery times indicated correspond to the time until the goods are dispatched, whereby transport costs are not included in the price. We recommend that you always check the suitability of the products for a particular purpose in a practical trial. Please avail of our consulting services. All products that are marked "New" in the catalogue have been added since the last version of the catalogue was published in August The terms "igus", "chainflex", "CFRIP", "conprotect", "CTD", "drylin", "dry-tech", "dryspin", "easy chain", "e-chain", "e-chain systems", "e-ketten", "ekettensysteme", "e-skin", "energy chain", "energy chain systems", "flizz", iglide, "iglidur", "igubal", "invis", "manus", "motion plastics", "pikchain", "readychain", "readycable", "speedigus", "triflex", "twisterchain", "plastics for longer life", "robolink", "xiros", "xirodur" and "vector" are legally protected trademarks of the igus GmbH/Cologne in the Federal Republic of Germany and, where applicable, in some foreign countries.