Programmable Smart Charger
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1 ENC Programmable Smart Charger Instruction Manual
2 ENC Instruction Manual 0. Product The ENC0/80/360 family is Mean Well's new generation smart desktop charger, The ENC0/80/360 family is Mean Well's new generation smart desktop charger, equipped with many of the protective features including battery over voltage, battery under voltage and reverse polarity. The latest high efficiency switching topology and microcontroller power management are utilized in their design. The family offers four selectable charging curves. With these predefined charging curves, the chargers are able to accommodate different battery brands and types, such as leadacid batteries (Gel, flooded and AGM) or lithiumion batteries (lithiumiron and lithiummanganese),by manually setting the DIP switch on the rear panel. In addition, users are allowed to build desired charging curves as well as adjusting parameters of the charger through the communication interface of the SBP00 (not included in the package) to fulfill various specific charging applications. The factory charging curves are designed for leadacid batteries. For other types of battery charging requirements, please contact Mean Well or our local distributors.. Safety Guidelines Designed for charging leadacid batteries (flooded, Gel and AGM) and some of the lithium chemistry batteries (lithiumiron and lithiummanganese). The charger must be installed in a dry and well ventilated area. It should not be exposed to rain or open field. The cables between charger and battery should be kept as short as possible to prevent excessive voltage drop (suggested cable length: 50cm 00cm). Too much voltage drop will lead to longer charging period. Temperature raising on case during charging is a normal behavior. Dismantling or changing components of the charger is forbidden. Make sure charging voltage and current meet battery specification. Refrain from connecting new and old batteries in series. Charger should be in the mode before making battery connection or disconnection. Three years warranty is provided under normal operating conditions. If failure results from improper operation, the warranty will not apply to the defective units.. Appearance. Front panel Power switch LED indicator Figure. Front panel of ENC charger.. LED indicators LED Green(flashing) Orange( flashing) None Float (stage 3) Charging (stage or stage ) Abnormal status (OTP or SCP)
3 . Rear panel Output terminal DIP switch AC inlet CN3 DC () DC () Warning: Please check battery polarity before connection.. Pin assignment( CN3) Figure. Rear panel of ENC charger 5 6 Pin No Function Prog 3.3V Prog GND Prog RX Prog TX RTH RTH Installation for communication interface Installation for battery temperature sensor.. Charging curve selection ENC chargers provide a DIP switch on the rear panel used to switch different factory charging parameters. Please refer to the table below for corresponding curves on different positions of the DIP switch. DIP SW position V model Vfloat Default, programmable Predefined, gel battery Predefined, flooded battery Predefined, AGM battery DIP SW position 4V model Vfloat Default, programmable Predefined, gel battery Predefined, flooded battery Predefined, AGM battery DIP SW position V model Vfloat Default, programmable Predefined, gel battery Predefined, flooded battery Predefined, AGM battery NOTE: Voltage tolerance: ±%
4 3. Assembly Procedure Choose a cable with suitable wire gauge according to the charging current to connect between the charger and the battery. Please make sure the charger is before connecting the battery to the output terminal. (Please note that there may be a small spark when connecting). polarity must be connected correctly: Terminal() to (); Terminal() to (), and take notice that the positive and negative polarities are not shorted. Turn the charger after applying AC to the charger. If the LED indicator is flashing in orange, then the battery is being charged; if the LED is flashing in green, meaning the battery is already fully charged. 4. Operation Procedure 4. General operation At the beginning stage of operation, the charger provides the largest current (e.g. 8 amps for the ENC0) with 4.4Vdc of output voltage (e.g. default setting of the ENC0) to charge batteries, the LED indicator will flash in orange. After a period of time (probably a couple of hours, based on the capacity of the batteries), the charging current will decrease gradually. After reducing to 0% of its maximum value, the charger will go into float charge stage. Output voltage will drop to 3.8V (e.g. default setting of the ENC0) and the LED indicator will flash in green. The relationship between charging current and charging voltage for each operation stage is shown in the curves below: Start V boost V float Charge Voltage 00% CC Charge Current Constant Current Constant Voltage Float 0% CC stage stage stage 3 Color of LED Status Indicator Flashing Orange Flashing Green Model Constant Current(Max.) Constant Voltage Float ENC0 4.4V 3.8V ENC04 4A 8.8V 7.6V ENC0 A 55.V ENC80 A 4.4V 3.8V ENC804 6A 8.8V 7.6V ENC80 3A 55.V ENC40 6A 4.4V 3.8V ENC V 7.6V ENC40 4A 55.V ENC360 4A 4.4V 3.8V ENC3604 A 8.8V 7.6V ENC360 6A 55.V Figure 4. Factory three stage charging curve setting NOTE: Voltage tolerance: ±%, Current tolerance: Rated current ±0% 3
5 4. Derating curve 4.. Charging current VS ambient temperature 4.. Charging current VS input voltage LOAD (%) 40 0 LOAD (%) (HORIZTAL) AMBIENT TEMPERATURE ( ) INPUT VOLTAGE (V) 60Hz 4.3 Temperature compensation The temperature sensor (NTC NSG05C50J5500V) which comes with the charger can be connected to pin Rth and pin Rth on CN3 of the rear panel to allow temperature compensation of the charging voltage, default setting is 3mV/Cell/. Compensated voltages are shown as below: ENC0 ENC04 ENC0 TA=0 (RTH 7KΩ) 4.85V 9.7V 59.4V TA=5 (RTH 5KΩ) TA=50 (RTH.73KΩ) 4.4V 3.95V 8.8V V NOTE: Voltage tolerance: ±% 5. Custom Charging Curve and Temperature Compensation The ENC chargers provide a programmable interface for the users (SBP00, the Smart Charging Programmer, is required for the function). All of the charging parameters, including constant current, constant voltage, float voltage and tapper current, and characteristics of battery temperature compensation can be adjusted and set. Adjustable ranges for each model are shown as the table below: Model ENC0 ENC80 ENC40 ENC Constant Voltage Float Voltage Constant Current Tapper Current Min. Max. Min. Max. Min. Max. Min. Max. 8V 5V 30V 8V 8V 5V 30V 8V 8V 5V 30V 8V 5V 8V 30V 8V.4A.A 0.6A 3.6A. 0.9A 4..4A.A 7.A 3.6A. 4A A.4A.A A 0.A 0.6A A 6A.A 0.6A 3.6A. 3A 0.3A 0.9A 6A.6A A 4A 0.4A.A 4A.4A 7.A A.A 3.6A 3A 0.6A. NOTE: Voltage tolerance: ±%, current tolerance: rated current ± 0% (tolerance of the output current will be ±0% of the rated current no matter what current levels are set), e.g. rated current of ENC0 is, then there will be ±0. tolerance on the setting of constant current and tapper current. 4
6 6. Output Wire Gauge Selection Select an appropriate wire gauge based on rated charging current of the charger. The minimum requirements are in the table below. AWG CROSS SECTI(mm ) Max.Current(A) UL05(600V 05 ) Recommended Capacity of Model ENC0 ENC04 ENC0 ENC80 ENC804 ENC80 ENC40 ENC404 ENC40 ENC360 ENC3604 ENC360 Suggested battery capacity 3080Ah 540Ah 00Ah 455Ah 565Ah 335Ah 6070Ah 3085Ah 545Ah 8550Ah 455Ah 565Ah Note:.When the capacity of battery is larger than the recommended value, charging time will become longer but no harm will come to the battery..if there are doubts on the allowable charging current for the battery, please refer to the technical data provided by the battery manufacturer or inquire the battery manufacturer. 8. Series and Parallel Connection of Batteries 8. Batteries in series Voltage can be doubled when batteries are connected in series. However, the capacity (Ah) will remain the same. For example, x V 00Ah batteries connected in series = 4V 00Ah. 8. Batteries in parallel When batteries are connected in parallel, voltage remains the same and the capacity (Ah) doubles. For example, x V 00Ah batteries connected in parallel = V 00Ah 9.Troubleshooting Failure state Unable to charge the battery LED indicator does not turn Green after a long charging period Possible Cause Power switch is in the position Input AC voltage is too low is old or damaged Output cables are too thin Suggested Solutions Switch to the position Make sure input source is between 90~64VAC Replace with a new battery Replace with an appropriate wire gauge If you are not able to clear the failure condition according to the instructions, please contact Mean Well or your nearest distributors for repair service. 5
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