TECTUS Energy. Integrated permanent power transfer

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1 TECTUS Energy TECTUS Energy Integrated permanent power transfer

2 TE 240 3D Energy up to 40 kg 6 TE 340 3D Energy up to 80 kg 7 TE 526 3D Energy up to 120 kg 8 TE 527 3D Energy up to 120 kg 9 TE 540 3D Energy up to 120 kg 10 TE 640 3D Energy up to 200 kg 11 TE 540 3D A8 Energy up to 100 kg 12 TE 640 3D A8 Energy up to 160 kg 13 Fixing FZ/1 Casing frame 14 Fixing SZ Steel frame 15 Installation 16 Adjustment 18 Calculation formulas 19 simonswerk Gmbh TECTUS EnErgy 3D-Rendering, similar to ill. IndeX

3 TECTUS Energy with integrated permanent power transfer Introduction 3 Invisible, effective and permanent: TECTUS Energy for innovative doors The trend continues for equipping high-quality heavy-duty doors with electronic accessories for greater ease of use and safety. In fact, it will continue to grow in the coming years, and the possible applications will significantly increase. The integration of motorised locks, multi-point locks, access- and door-control systems, and multimedia elements, is becoming standard practice. With TECTUS Energy, new model in the TECTUS range of fully concealed hinges, permanent energy transfer is possible without losing the creative aspect of the flush interior design. TECTUS Energy combines design, function and technology in an archetypal form, creating space for new ideas. A guaranteed and permanent energy transfer is essential for the installation and operation of electronic components in high-quality heavy-duty doors. With TECTUS Energy, the door leaf receives a guaranteed and permanent energy supply from the frame, without weakening the structure of the door or frame. The technology provided by TECTUS Energy offers compatibility with all the most popular designs for locks and fittings while preserving all the technical and visual features of the fully concealed TECTUS hinge system. Simonswerk GmbH tectus energy

4 TECTUS Energy The fully concealed TECTUS hinge system with permanent energy transfer is a symbiosis of design, function and innovative door geometry. Simonswerk GmbH TECTUS Energy

5 an OvERvIEW about THE advantages 5 TECTUS Energy Energy transfer through 16 wires per 0.8-a /hinge Compatibility with the most popular designs for locks and fittings thanks to the round cable supplied as a connecting socket. Simple to fit and remove thanks to a detachable/undetachable reverse-polarityprotected plug connection with integrated strain relief. 180 opening angle without pinching or damage during opening and closing. Cost effective due to the elimination of costly additional routing in the frame and door leaf. avoids weakening the door and frame structure Preserves all the technical and visual features of the TECTUS hinge system design- and function-oriented door design simonswerk Gmbh TECTUS EnErgy

6 6 Residential Door SIMONSWERK TECTUS TE 240 3D Energy for unrebated and rebated flush residential doors Hinge up to 40 kg Technical Data Load capacity 40.0 kg Length (door/frame) 155.0/155.0 mm Width (door/frame) 18.0/21.0 mm diameter 16.0 mm No. of wires 16.0 piece Wire cross section 0.14 mm2 Max. voltage 60.0 V (for voltages of 24 V or higher only with safeguarded power supply) Max. current 0.8 A (per wire) Descriptive text SIMONSWERK TECTUS Energy TE 240 3D hinge with integrated and permanent power transfer. Completely concealed for unrebated and rebated flush doors with timber, steel and aluminium frames. Load capacity up to 40 kg, opening angle up to 180, overall length 155 mm, right hand and left hand applicable, maintenance-free slide bearings, three-dimensionally adjustable: side +/- 3 mm, height +/- 3 mm, compression +/- 1.5 mm. Finish... Combination Receiver Block frame Direct fixing Casing frame TE 240 3D FZ/1 Blind frame Direct fixing Steel frame TE 240 3D SZ Aluminium frame according to specifications of the frame manufacturer See page Installation tools Jig Universal milling frame Template Step 1: No Step 2: No flat line routing Energy:Nr Detailed information in our PRODUCTSELECTOR at Scope of supply TECTUS TE 240 3D Energy includes a special ribbon cable with plug connection to round cable at both ends. Cable set consists of 2 round cables both with reversepolarity-protected connecting socket for the special ribbon cable (1 x round cable for frame, 3.0 m; 1 x round cable for door leaf, 3.0 m), opposite cable ends open. Finish Stainless steel look, Satin chrome look (F1), further finishes on request Note Finger protection due to a small gap between door and frame. The load value given above refers to the use of two hinges per sash (1 x 2 m). Cable tested with 1,000,000 opening cycles. Simonswerk GmbH TECTUS Energy ZERTIFIZIERT

7 Residential Door 7 SIMONSWERK TECTUS TE 340 3D Energy for unrebated residential doors Hinge up to 80 kg Technical Data Load capacity 80.0 kg Length (door/frame) 160.0/160.0 mm Width (door/frame) 28.0/28.0 mm diameter 24.0 mm No. of wire 16.0 piece Wire cross section 0.14 mm2 Max. voltage 60.0 V (for voltages of 24 V or higher only with safeguarded power supply) Max. current 0.8 A (per wire) Descriptive text SIMONSWERK TECTUS Energy TE 340 3D hinge with integrated and permanent power transfer. Completely concealed for unrebated doors with timber, steel and aluminium frames. Comfortable 3D adjustment, load capacity up to 80 kg, opening angle up to 180, overall length 160 mm, right hand and left hand applicable, maintenancefree slide bearings, three-dimensionally adjustable: side +/- 3 mm, height +/- 3 mm, compression +/- 1.5 mm. Finish... Combination Receiver Block frame Direct fixing Casing frame TE 340 3D FZ/1 Blind frame Direct fixing Steel frame TE 340 3D SZ Steel door TE 340 3D ST Aluminium frame according to specifications of the frame manufacturer See page Installation tools Jig Universal milling frame Template Step 1: No Step 2: No flat line routing Energy:No Detailed information in our PRODUCTSELECTOR at Scope of supply TECTUS TE 340 3D Energy includes a special ribbon cable with plug connection to round cable at both ends. Cable set consists of 2 round cables both with reversepolarity-protected connecting socket for the special ribbon cable (1 x round cable for frame, 3.0 m; 1 x round cable for door leaf, 3.0 m), opposite cable ends open. Finish Stainless steel look, Satin chrome look (F1), further finishes on request Simonswerk GmbH tectus Energy Note Finger protection due to a small gap between door and frame. The load value given above refers to the use of two hinges per sash (1 x 2 m). Cable tested with 1,000,000 opening cycles. ZERTIFIZIERT

8 8 Residential Door SIMONSWERK TECTUS TE 526 3D Energy for unrebated and rebated flush residential doors Hinge up to 120 kg Technical Data Load capacity kg Length (door/frame) 155.0/155.0 mm Width (door/frame) 26.0/26.0 mm diameter 24.0 mm No. of wire 16.0 piece Wire cross section 0.14 mm2 Max. voltage 60.0 V (for voltages of 24 V or higher only with safeguarded power supply) Max. current 0.8 A (per wire) Descriptive text SIMONSWERK TECTUS hinge TE 526 3D Energy made from solid stainless steel with integrated and permanent energy transfer. Completely concealed for unrebated doors with timber, steel and aluminium frames. With comfortable 3D adjustment, load capacity up to 120 kg, opening angle up to 180, overall length 155 mm, right hand and left hand applicable, maintenance-free slide bearings, three-dimensionally adjustable: side +/- 3,0 mm, height +/- 3,0 mm, compression +/- 1,0 mm. Finish... Combination Receiver Casing frame TE 525 3D FZ/1 Steel frame TE 525 3D SZ Steel door TE 526 3D ST See page Installation Tools Universal milling frame Frame / Door Template flat line routing Energy:No Detailed information in our PRODUCTSELECTOR at Scope of supply TECTUS TE 526 3D Energy includes a special ribbon cable with plug connection to round cable at both ends. Cable set consists of 2 round cables both with reversepolarity-protected connecting socket for the special ribbon cable (1 x round cable for frame, 3.0 m; 1 x round cable for door leaf, 3.0 m), opposite cable ends open. Finish satin brushed stainless steel Note Finger protection due to a small gap between door and frame. The load value given above refers to the use of two hinges per sash (1 x 2 m). Cable tested with 1,000,000 opening cycles. Simonswerk GmbH TECTUS Energy

9 Residential Door 9 SIMONSWERK TECTUS TE 527 3D Energy for unrebated residential doors Hinge up to 120 kg Technical Data Load capacity kg Length (door/frame) 155.0/155.0 mm Width (door/frame) 26.0/26.0 mm diameter 24.0 mm No. of wire 16.0 piece Wire cross section 0.14 mm2 Max. voltage 60.0 V (for voltages of 24 V or higher only with safeguarded power supply) Max. current 0.8 A (per wire) Descriptive text SIMONSWERK TECTUS hinge TE 527 3D Energy made from solid stainless steel with integrated and permanent energy transfer. Completely concealed for unrebated doors with timber, steel and aluminium frames. With comfortable 3D adjustment, load capacity up to 120 kg, opening angle up to 180, overall length 155 mm, right hand and left hand applicable, maintenance-free slide bearings, three-dimensionally adjustable: side +/- 3,0 mm, height +/- 3,0 mm, compression +/- 1,0 mm. Finish... Combination Receiver Casing frame TE 525 3D FZ/1 Steel frame TE 525 3D SZ Steel door TE 527 3D ST See page Installation Tools Universal milling frame Frame / Door Template flat line routing Energy:No Detailed information in our PRODUCTSELECTOR at Scope of supply TECTUS TE 527 3D Energy includes a special ribbon cable with plug connection to round cable at both ends. Cable set consists of 2 round cables both with reversepolarity-protected connecting socket for the special ribbon cable (1 x round cable for frame, 3.0 m; 1 x round cable for door leaf, 3.0 m), opposite cable ends open. Finish satin brushed stainless steel Note Finger protection due to a small gap between door and frame. The load value given above refers to the use of two hinges per sash (1 x 2 m). Cable tested with 1,000,000 opening cycles. Simonswerk GmbH tectus Energy

10 10 Heavy-duty door Entrance door SIMONSWERK TECTUS TE 540 3D Energy for unrebated heavy-duty doors with casing frames Hinge up to 120 kg Technical Data Load capacity kg Length (door/frame) 200.0/200.0 mm Width (door/frame) 32.0/32.0 mm diameter 24.0 mm No. of wire 16.0 piece Wire cross section 0.14 mm2 Max. voltage 60.0 V (for voltages of 24 V or higher only with safeguarded power supply) Max. current 0.8 A (per wire) Descriptive text SIMONSWERK TECTUS Energy TE 540 3D hinge with integrated and permanent power transfer. Completely concealed for unrebated doors with timber, steel and aluminium frames. Comfortable 3D adjustment, load capacity up to 120 kg, opening angle up to 180, overall length 200 mm, right hand and left hand applicable, maintenancefree slide bearings, three-dimensionally adjustable: side +/- 3 mm, height +/- 3 mm, compression +/- 1.5 mm. Finish... Combination Receiver Block frame Direct fixing Casing frame TE 540 3D FZ/1 Blind frame Direct fixing Steel frame TE 540 3D SZ Aluminium frame according to specifications of the frame manufacturer See page Installation tools Jig Universal milling frame Template Step 1: No Step 2: No flat line routing Energy:No Detailed information in our PRODUCTSELECTOR at Scope of supply TECTUS TE 540 3D Energy includes a special ribbon cable with plug connection to round cable at both ends. Cable set consists of 2 round cables both with reversepolarity-protected connecting socket for the special ribbon cable (1 x round cable for frame, 3.0 m; 1 x round cable for door leaf, 3.0 m), opposite cable ends open. Finish Stainless steel look, Satin chrome look (F1), further finishes on request Note Finger protection due to a small gap between door and frame. The load value given above refers to the use of two hinges per sash (1 x 2 m). Cable tested with 1,000,000 opening cycles. Simonswerk GmbH TECTUS Energy ZERTIFIZIERT

11 Heavy-duty door Entrance door 11 SIMONSWERK TECTUS TE 640 3D Energy for unrebated high performance heavy-duty doors Hinge up to 200 kg Technical Data Load capacity kg Length (door/frame) 240.0/240.0 mm Width (door/frame) 32.0/32.0 mm diameter 24.0 mm No. of wire 16.0 piece Wire cross section 0.14 mm2 Max. voltage 60.0 V (for voltages of 24 V or higher only with safeguarded power supply) Max. current 0.8 A (per wire) Descriptive text SIMONSWERK TECTUS Energy TE 640 3D hinge with integrated and permanent power transfer. Completely concealed for unrebated high performance heavy-duty doors with timber, steel and aluminium frames. Comfortable 3D adjustment, load capacity up to 200 kg, opening angle up to 180, overall length 240 mm, right hand and left hand applicable, maintenance-free slide bearings, three-dimensionally adjustable: side +/- 3 mm, height +/- 3 mm, compression +/- 1.5 mm. Finish... Combination Receiver Block frame Direct fixing Casing frame TE 640 3D FZ/1 Blind frame Direct fixing Steel frame TE 640 3D SZ Aluminium frame according to specifications of the frame manufacturer See page Installation tools Jig Universal milling frame Template Step 1: No Step 2: No flat line routing Energy: No Detailed information in our PRODUCTSELECTOR at Scope of supply TECTUS TE 640 3D Energy includes a special ribbon cable with plug connection to round cable at both ends. Cable set consists of 2 round cables both with reversepolarity-protected connecting socket for the special ribbon cable (1 x round cable for frame, 3.0 m; 1 x round cable for door leaf, 3.0 m), opposite cable ends open. Finish Stainless steel look, Satin chrome look (F1), further finishes on request Simonswerk GmbH tectus Energy Note Finger protection due to a small gap between door and frame. The load value given above refers to the use of two hinges per sash (1 x 2 m). Cable tested with 1,000,000 opening cycles.

12 12 Heavy-duty door Entrance door SIMONSWERK TECTUS TE 540 3D A8 Energy for unrebated heavy-duty doors with claddings up to 8 mm Hinge up to 100 kg Technical Data Load capacity kg Length (door/frame) 200.0/200.0 mm Width (door/frame) per 32.0/37.0 mm diameter 24.0 mm No. of wire 16.0 piece Wire cross section 0.14 mm2 Max. voltage 60.0 V (for voltages of 24 V or higher only with safeguarded power supply) Max. current 0.8 A (per wire) Descriptive text SIMONSWERK TECTUS Energy TE 540 3D A8 hinge with integrated and permanent power transfer for doors with claddings of up of to 8 mm. Completely concealed for unrebated doors with timber, steel and aluminium frames. Load capacity up to 100 kg, opening angle up to 180, overall length 200 mm, right hand and left hand applicable, maintenance-free slide bearings, three-dimensionally adjustable: side +/- 3 mm, height +/- 3 mm, compression +/- 1.5 mm. Finish... Combination Receiver Block frame Direct fixing Casing frame TE 540 3D FZ/1 Blind frame Direct fixing Steel frame TE 540 3D A8 SZ Aluminium frame according to specifications of the frame manufacturer Accessories set of cover plates TE 540/640 3D A8 with radius See page Installation tools Jig Universal milling frame Template Step 1: No Step 2: No Step 3: No without cladding Step 3: No flat line routing Energy: No Detailed information in our PRODUCTSELECTOR at Scope of supply TECTUS TE 540 3D A8 Energy includes a special ribbon cable with plug connection to round cable at both ends. Cable set consists of 2 round cables both with reversepolarity-protected connecting socket for the special ribbon cable (1 x round cable for frame, 3.0 m; 1 x round cable for door leaf, 3.0 m), opposite cable ends open. Finish Stainless steel look, Satin chrome look (F1), further finishes on request Note Finger protection due to a small gap between door and frame. The load value given above refers to the use of two hinges per sash (1 x 2 m). Cable tested with 1,000,000 opening cycles. Simonswerk GmbH TECTUS Energy ZERTIFIZIERT

13 Heavy-duty door Entrance door 13 SIMONSWERK TECTUS TE 640 3D A8 Energy for unrebated high performance heavy-duty doors with claddings up to 8 mm Hinge up to 160 kg Technical Data Load capacity kg Length (door/frame) 240.0/240.0 mm Width (door/frame) per 32.0/37.0 mm diameter 24.0 mm No. of wire 16.0 piece Wire cross section 0.14 mm2 Max. voltage 60.0 V (for voltages of 24 V or higher only with safeguarded power supply) Max. current 0.8 A (per wire) Descriptive text SIMONSWERK TECTUS Energy TE 640 3D A8 hinge with integrated and permanent power transfer for doors with claddings of up of to 8 mm. Completely concealed for unrebated highperformance doors with timber, steel and aluminium frames. Load capacity up to 160 kg, opening angle up to 180, overall length 240 mm, right hand and left hand applicable, maintenance-free slide bearings, three-dimensionally adjustable: side +/- 3 mm, height +/- 3 mm, compression +/- 1.5 mm. Finish... Combination Receiver Block frame Direct fixing Casing frame TE 640 3D FZ/1 Blind frame Direct fixing Steel frame TE 640 3D A8 SZ Aluminium frame according to specifications of the frame manufacturer Accessories set of cover plates TE 540/640 3D A8 with radius See page Installation tools Jig Universal milling frame Template Step 1: No Step 2: No Step 3: No without cladding Step 3: No flat line routing Energy: No Detailed information in our PRODUCTSELECTOR at Scope of supply TECTUS TE 640 3D A8 Energy includes a special ribbon cable with plug connection to round cable at both ends. Cable set consists of 2 round cables both with reversepolarity-protected connecting socket for the special ribbon cable (1 x round cable for frame, 3.0 m; 1 x round cable for door leaf, 3.0 m), opposite cable ends open. Finish Stainless steel look, Satin chrome look (F1), further finishes on request Simonswerk GmbH tectus Energy Note Finger protection due to a small gap between door and frame. The load value given above refers to the use of two hinges per sash (1 x 2 m). Cable tested with 1,000,000 opening cycles.

14 14 Heavy-duty door SIMONSWERK TECTUS Fixing plate set TECTUS series for unrebated quality and high performance doors with casing frames Receiver Casing frame Descriptive text SIMONSWERK fixing plate TECTUS TE 3D FZ/1 for casing frames with hinge TECTUS TE 3D Energy for unrebated doors. Finish... Combination Hinge TE 240 3D Energy TE 340 3D Energy TE 540 3D Energy TE 640 3D Energy TE 540 3D A8 Energy TE 640 3D A8 Energy Finishes Galvanised Note Spacers for casing frames of mm are included. Please specify the exact hinge in your order. TE 240 3D Energy with TE 240 3D FZ/1 TE 340 3D Energy with TE 340 3D FZ/1 TE 540 3D FZ/1 TE 540 3D Energy with TE 540 3D FZ/1 TE 640 3D Energy with TE 640 3D FZ/1 TE 540 3D A8 Energy with TE 540 3D FZ/1 TE 640 3D A8 Energy with TE 640 3D FZ/1 Simonswerk GmbH TECTUS Energy

15 Interior door Heavy-duty door 15 SIMONSWERK TECTUS Receiver TECTUS series for unrebated quality and high performance doors with steel frames Fixing Steel frame Descriptive text SIMONSWERK receiver TECTUS TE.3D SZ for steel frames with hinge TECTUS TE 3D for unrebated doors. Finish. Combination Hinge TE 240 3D Energy TE 340 3D Energy TE 540 3D Energy TE 640 3D Energy TE 540 3D A8 Energy TE 640 3D A8 Energy Finishes Galvanised, untreated/raw stainless steel Note Please specify the exact hinge and finish in your order. Also available for steel doors TE 240 3D Energy with TE 240 3D SZ TE 340 3D Energy with TE 340 3D SZ TE 540 3D Energy with TE 540 3D SZ TE 640 3D Energy with TE 640 3D SZ TE 540 3D SZ Simonswerk GmbH tectus Energy TE 540 3D A8 Energy with TE 540 3D A8 SZ TE 640 3D A8 Energy with TE 640 3D A8 SZ

16 16 Technical Information Installation TECTUS Energy series Conduct additional routing for the cable on both sides. Plug together the connectors and install the door part Plug together the connectors of the hinge frame part and install the hinge in the jamb. Simonswerk GmbH TECTUS Energy

17 Technical information 17 Assembly CLICK TECTUS Energy series Make sure the plug connectors are engaged properly. Screw the cover plates using the enclosed tapping screws onto frame and door part. Simonswerk GmbH tectus Energy

18 18 Technical information Adjustment TECTUS Energy series Three-dimensional, continuous adjustment Side Height Depth +/ 3.0 mm +/ 3.0 mm +/ 1.0 mm Height adjustment Side adjustment Turn the adjustment spindles using a 4 mm Allen key Twist left - towards hinge (max. 3 mm) Twist right - towards lock (max. 3 mm) Side adjustment Clamping screws Compression adjustment Height adjustment Slightly loosen the clamping screws Adjust the vertical position of the door by turning the lower height adjustment screw (turn the upper height adjustment screw in the opposite direction if necessary) Retighten the clamping screws Depth adjustment Slightly loosen the fixing screws Put the door to the correct compression Retighten the clamping screws Side adjustment Compression adjustment Clamping screws Height adjustment All adjustments to be conducted by means of a 4 mm Allen key. Simonswerk GmbH TECTUS Energy

19 Technical information 19 Calculation Formulas Calculation of the milling width for timber frames TE 240 3D Energy Conduct routing with cutter Ø 16 mm, collar ring Ø 30 mm and universal milling frame with routing templates No (Step 1) and No (Step 2) and No (Energy). block frame door TE 340 3D Energy Conduct routing with cutter Ø 24 mm, collar ring Ø 30 mm and universal milling frame with routing templates No (Step 1) and No (Step 2) and No (Energy). block frame door Simonswerk GmbH tectus Energy

20 20 Technical information Calculation formulas TE 526 3D Energy Conduct routing with cutter 24 mm Ø, collar ring 30 mm Ø and universal milling frame with routing template No (Step 1 + 2) and No (Energy). block frame door TE 527 3D Energy Conduct routing with cutter 24 mm Ø, collar ring 30 mm Ø and universal milling frame with routing template No (Step 1 + 2) and No (Energy). block frame door Simonswerk GmbH TECTUS Energy

21 Technical information 21 Calculation formulas TE 540 3D Energy Conduct routing with cutter Ø 24 mm, collar ring Ø 30 mm and universal milling frame with routing templates No (Step 1) and No (Step 2) and No (Energy). block frame door TE 640 3D Energy Conduct routing with cutter Ø 24 mm, collar ring Ø 30 mm and universal milling frame with routing templates No (Step 1) and No (Step 2) and No (Energy). block frame door Simonswerk GmbH tectus Energy

22 22 Technical information Calculation formulas TE 540 3D A8 Energy Conduct routing with cutter Ø 24 mm, collar ring Ø 30 mm and universal milling frame with routing templates No (Step 1) and No (Step 2) and No (Energy). block frame door TE 640 3D A8 Energy Conduct routing with cutter Ø 24 mm, collar ring Ø 30 mm and universal milling frame with routing templates No (Step 1) and No (Step 2) and No (Step 3) and No (Energy). block frame door Simonswerk GmbH TECTUS Energy

23 Technical information 23 Calculation formulas TE 540 3D A8 Energy (without cladding) Conduct routing with cutter Ø 24 mm, collar ring Ø 30 mm and universal milling frame with routing templates No (Step 1) and No (Step 2) and No (Step 3) and No (Energy). block frame door TE 640 3D A8 Energy (without cladding) Conduct routing with cutter Ø 24 mm, collar ring Ø 30 mm and universal milling frame with routing templates No (Step 1) and No (Step 2) and No (Step 3) and No (Energy). block frame door Simonswerk GmbH tectus Energy

24 Contents te 240 3d Energy te 340 3d Energy te 526 3d Energy te 527 3d Energy te 540 3d Energy te 640 3d Energy te 540 3d A8 Energy te 640 3d A8 Energy Further brands made by SIMONSWERK TECTUS Energy Brochure TECTUS Energy 08/ /2.0 SIMONSWERK do not accept responsibility for misprints and subsequent specification changes although every effort has been made to avoid any errors during preparation of this brochure. Please visit our PRODUCTSELECTOR on: Simonswerk advise technology. Please contact us. routing SIMONSWERK GmbH Bosfelder Weg Rheda-Wiedenbrück Germany Fon +49 (0)5242 / Fax +49 (0)5242 / sales@simonswerk.de

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