FIBER GLASS INSULATING
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1 A NEW APPROACH TO DESIGN FOR MORE RELIABLE EQUIPMENTS FIBER GLASS INSULATING A NEW APPROACH TO DESIGN FOR MORE RELIABLE EQUIPMENTS A NEW APPROACH TO DESIGN FOR MORE RELIABLE EQUIPMENTS
2 PRODUCTS / enamelling machines Horizontal Plants / GALILEO H20 SPEEDS (m/min) ,200 0,250 0,280 0,315 0,355 0,400 0,450 0,500 V x D ,200 0,250 0,280 0,315 0,355 0,400 0,450 0,500 OUTPUT (Kg/h/line) 50,00 40,00 30,00 20,00 10, ,200 0,250 0,280 0,315 0,355 0,400 0,450 0,500
3 GENERAL DATA APPLICATOR PLANT TYPE GALILEO H20 TOTAL LENGHT 21 m PLANT OVERALL SIZES 2,20m(h) x2m(w)x21m(l) PRODUCTION RANGE 0,20-0,50 mm ENAMELS N. 3 TOTAL N. OF PASSES 24 WIRE SPACE 10 mm ROLLS DIA. 350 mm ANNEALING OVEN ENAMELLING OVEN & COOLING SYSTEM TYPE & AXLE PIPE/HORIZONTAL OVEN LENGHT 16 m OVEN LENGTH/WIDTH 9 m/ 300mm COOLING CHAMBER LENGTH 8 m DRAWING MACHINE WINDER TYPE CONES MAX INLET DIA. 2,00 mm MAX NR. OF PASSES 17 DIES ELONGATION 26% DIE LAST PASSES % AXLE VERTICAL AUTOMATIC CHANGE OVER SYSTEM YES SPOOLS MIN CORE 160 mm SPOOLS MAX FLANGE 500 mm TRAVERSE MAX STROKE 800 mm SPOOLS MAX WEIGTH 400 Kg
4 PRODUCTS / enamelling machines Horizontal Plants / GALLILEO H30 SPEEDS (m/min) ,300 0,355 0,400 0,450 0,500 0,560 0,630 0,710 0,800 0,900 1,000 V x D ,300 0,355 0,400 0,450 0,500 0,560 0,630 0,710 0,800 0,900 1,000 OUTPUT (Kg/h/line) 80,00 70,00 60,00 50,00 40,00 30,00 20,00 10,00 0 0,300 0,355 0,400 0,450 0,500 0,560 0,630 0,710 0,800 0,900 1,000
5 GENERAL DATA APPLICATOR PLANT TYPE GALILEO H30 PLANT OVERALL SIZES 2,20m(h) x2m(w)x21m(l) PRODUCTION RANGE 0,30-1,00mm ANNEALING OVEN TYPE & AXLE PIPE/HORIZONTAL OVEN LENGHT 16 m DRAWING MACHINE TYPE CONES MAX INLET DIA. 2,00 mm MAX N. OF PASSES 17 DIES ELONGATION 26% DIE LAST PASSES % ENAMELS N. 3 TOTAL N. OF PASSES 24 WIRE SPACE 10 mm ROLLS DIA. 350 mm ENAMELLING OVEN & COOLING SYSTEM OVEN LENGTH/WIDTH 9 m / 300mm COOLING CHAMBER LENGTH m WINDER AXLE VERTICAL AUTOMATIC CHANGE OVER SYSTEM YES SPOOLS MIN CORE 160 mm SPOOLS MAX FLANGE 500 mm TRAVERSE MAX STROKE 800 mm SPOOLS MAX WEIGTH 400 Kg
6 PRODUCTS / enamelling machines Horizontal Plants / GALILEO H50 SPEEDS (m/min) ,500 0,560 0,630 0,710 0,800 0,900 1,000 1,100 1,150 1,200 V x D ,500 0,560 0,630 0,710 0,800 0,900 1,000 1,100 1,150 1,200 OUTPUT (Kg/h/line) 70,00 60,00 50,00 40,00 30,00 20,00 10, ,500 0,560 0,630 0,710 0,800 0,900 1,000 1,100 1,150 1,200
7 GENERAL DATA APPLICATOR PLANT TYPE GALILEO H50 TOTAL LENGHT 21 m PLANT OVERALL SIZES 2,20m(h) x2m(w)x21m(l) PRODUCTION RANGE 0,50-1,20mm ENAMELS N. 3 TOTAL N. OF PASSES 24 WIRE SPACE 10 mm ROLLS DIA. 350 mm ANNEALING OVEN ENAMELLING OVEN & COOLING SYSTEM TYPE & AXLE PIPE/HORIZONTAL OVEN LENGHT 16 m OVEN LENGTH/WIDTH 9 m / 300mm COOLING CHAMBER LENGTH 8 m DRAWING MACHINE WINDER TYPE CONES MAX INLET DIA. 2,00 mm MAX NR. OF PASSES 12 mm DIES ELONGATION 26 % DIE LAST PASSES % AXLE VERTICAL AUTOMATIC CHANGE OVER SYSTEM YES SPOOLS MIN CORE 160 mm SPOOLS MAX FLANGE 500 mm TRAVERSE MAX STROKE 800 mm SPOOLS MAX WEIGTH 400 Kg
8 PRODUCTS / enamelling machines Vertical Plants / GALILEO V70 SPEEDS (m/min) ,700 0,800 0,900 1,000 1,120 1,250 1,400 1,500 1,600 1,800 2,000 2,240 V x D ,700 0,800 0,900 1,000 1,120 1,250 1,400 1,500 1,600 1,800 2,000 2,240 OUTPUT (Kg/h/line) 100,00 80,00 60,00 40,00 20,00 0,00 0,700 0,800 0,900 1,000 1,120 1,250 1,400 1,500 1,600 1,800 2,000 2,240
9 GENERAL DATA PLANT TYPE GALILEO V70 PLANT OVERALL SIZES 21m(h) x2m(w)x16,5m(l) PRODUCTION RANGE 0,70-2,24 mm ANNEALING OVEN TYPE & AXLE PIPE/VERTICAL OVEN LENGHT 16 m DRAWING MACHINE with variable transmission technology TYPE CONES MAX INLET DIA. 3,50 mm MAX N. OF PASSES 12 DIES ELONGATION 26% DiE LAST PASSES % APPLICATOR ENAMELS N. 3 TOTAL N. OF PASSES 20 WIRE SPACE 14 mm ROLLS DIA. 500 mm ENAMELLING OVEN & COOLING SYSTEM OVEN LENGTH/WIDTH 10 m/350mm COOLING CHAMBER LENGTH m WINDER AXLE VERTICAL AUTOMATIC CHANGE OVER SYSTEM YES SPOOLS MIN CORE 160 mm SPOOLS MAX FLANGE 500 mm TRAVERSE MAX STROKE 800 mm SPOOLS MAX WEIGTH 400 Kg
10 PRODUCTS / enamelling machines Vertical Plants / GALILEO V100 SPEEDS (m/min) ,000 1,120 1,250 1,400 1,500 1,600 1,800 2,000 2,240 2,500 2,800 3,000 V x D ,000 1,120 1,250 1,400 1,500 1,600 1,800 2,000 2,240 2,500 2,800 3,000 OUTPUT (Kg/h/line) 100,00 80,00 60,00 40,00 20,00 0,00 1,000 1,120 1,250 1,400 1,500 1,600 1,800 2,000 2,240 2,500 2,800 3,000
11 GENERAL DATA PLANT TYPE GALILEO V100 PLANT OVERALL SIZES 21m(h) x2m(w)x17m(l) PRODUCTION RANGE 1,00-3,00 mm ANNEALING OVEN TYPE & AXLE VERTICAL OVEN LENGHT 16 m DRAWING MACHINE with variable transmission technology TYPE CONES MAX INLET DIA. 3,50 mm MAX N. OF PASSES 8 DIES ELONGATION 26% DIE LAST PASSES % APPLICATOR ENAMELS N. 3 TOTAL N. OF PASSES 18 WIRE SPACE 16,5 mm ROLLS DIA. 700 mm ENAMELLING OVEN & COOLING SYSTEM OVEN LENGTH/WIDTH 10 m /350mm COOLING CHAMBER LENGTH m WINDER AXLE VERTICAL AUTOMATIC CHANGE OVER SYSTEM YES SPOOLS MIN CORE 160 mm SPOOLS MAX FLANGE 500 mm TRAVERSE MAX STROKE 800 mm SPOOLS MAX WEIGTH 400 Kg
12 PRODUCTS / enamelling machines Vertical Plants / GALILEO V150 SPEEDS (m/min) ,500 1,600 1,800 2,000 2,240 2,500 2,800 3,550 V x D ,500 1,600 1,800 2,000 2,240 2,500 2,800 3,550 OUTPUT (Kg/h/line) 120,00 100,00 80,00 60,00 40,00 20,00 0,00 1,500 1,600 1,800 2,000 2,240 2,500 2,800 3,550
13 GENERAL DATA PLANT TYPE GALILEO V150 PLANT OVERALL SIZES 21,5m(h) x2m(w)x17m(l) PRODUCTION RANGE 1,50-4,00 mm ANNEALING OVEN TYPE & AXLE VERTICAL OVEN LENGHT 16 m DRAWING MACHINE with variable transmission technology TYPE RINGS MAX INLET DIA. 4,50 mm MAX N. OF PASSES 4 DIES ELONGATION 26% DIE LAST PASSES % APPLICATOR ENAMELS N. 3 TOTAL N. OF PASSES 18 WIRE SPACE 16,5 mm ROLLS DIA. 700 mm ENAMELLING OVEN & COOLING SYSTEM OVEN LENGTH/WIDTH 10 m /350mm COOLING CHAMBER LENGTH m WINDER AXLE VERTICAL AUTOMATIC CHANGE OVER SYSTEM OPTIONAL SPOOLS MIN CORE 160 mm SPOOLS MAX FLANGE 500 mm TRAVERSE MAX STROKE 800 mm SPOOLS MAX WEIGTH 400 Kg
14 PRODUCTS / enamelling machines Vertical Plants / GALILEO V250 SPEEDS (m/min) 40,0 30,0 20,0 10,0 0,0 2,500 2,800 3,550 4,500 5,000 5,500 6,000 V x D ,500 2,800 3,550 4,500 5,000 5,500 6,000 OUTPUT (Kg/h/line) ,500 2,800 3,550 4,500 5,000 5,500 6,000
15 GENERAL DATA PLANT TYPE GALILEO V250 PLANT OVERALL SIZES 21,5m(h) x2,2m(w)x17m(l) PRODUCTION RANGE 2,50-6,00 mm ANNEALING OVEN TYPE & AXLE VERTICAL OVEN LENGHT 16 m DRAWING MACHINE with variable transmission technology TYPE RINGS MAX INLET DIA. 5,50 mm MAX N. OF PASSES 4 DIES ELONGATION 26% DIE LAST PASSES % APPLICATOR ENAMELS N. 3 TOTAL N. OF PASSES 15 WIRE SPACE 27 mm ROLLS DIA. 840 mm ENAMELLING OVEN & COOLING SYSTEM OVEN LENGTH/WIDTH 10 m / 470 mm COOLING CHAMBER LENGTH m WINDER AXLE SPOOLS MIN CORE SPOOLS MAX FLANGE TRAVERSE MAX STROKE HORIZONTAL 200 mm 800 mm 250 mm
16 PRODUCTS / enamelling machines Vertical Plants / GALILEO R64 SPEEDS with PE/PEI (m/min) OUTPUT with PE/PEI (Kg/h/line) SPEEDS with PVF (m/min) OUTPUT with PVF (Kg/h/line) 0,00 30,00 60,00 90,00 120,00 150,00 180,00 1,400 2,000 5,000 2,000 6,000 2,500 7,100 8,000 9,000 10,000 3,550 12, ,000 x 0,0 5,0 10,0 15,0 20,0 25,0 1,400 2,000 5,000 2,000 6,000 2,500 7,100 8,000 9,000 10,000 3,550 12, ,000 x 0,00 30,00 60,00 90,00 120,00 150,00 180,00 1,400 2,000 5,000 2,000 6,000 2,500 7,100 8,000 9,000 10,000 3,550 12, ,000 x 0,00 x 5,00 10,00 15,00 20,00 25,00 1,400 2,000 5,000 2,000 6,000 2,500 7,100 8,000 9,000 10,000 3,550 12, ,000
17 GENERAL DATA PLANT TYPE GALILEO R64 PLANT OVERALL SIZES 21,5m(h) x2,2m(w)x17m(l) PRODUCTION RANGE rect. 4,00-64,00 mm 2 MAX DIMENSIONS rect. 16,00(w)x4,00(th) mm PRODUCTION RANGE round 2,50-6,00 mm ANNEALING OVEN TYPE & AXLE VERTICAL OVEN LENGHT 16 m APPLICATOR ENAMELS N. 3 TOTAL N. OF PASSES 12 WIRE SPACE 38 mm ROLLS DIA. 840 mm ENAMELLING OVEN & COOLING SYSTEM OVEN LENGTH/WIDTH 10 m/470 mm COOLING CHAMBER LENGTH m WINDER AXLE SPOOLS MIN CORE SPOOLS MAX FLANGE SPOOLS MAX HIGH HORIZONTAL 200 mm 800 mm 250 mm
18 ALUMINUM LINES: HALU / HALU / HALU The Advantages of Enameling Aluminum Wires sizes <0.6mm, with an Openable Oven are remarkable. The main difficulties Aluminum fine wires are focused on the stringing up operation which are impossible at high Temperatures (>650 C). Our System allows the operator to string up the line without the oven. When the stringing up is finished, by pushing a simple button, the oven moves on the wire and the process starts immediately. Temperatures in the oven are guaranteed by a sealing system, are kept constant even when the oven is retracted, so that it is immediately ready to start when moved to the working position. Working with High temperatures and with aluminum wires, when the wire break, sticks on the hot chamber surface create big difficulties in the oven cleaning operation. OUR OVEN BEING OPENABLE, IT IS VERY EASY TO CLEAN.
19 HALU 20 HALU 40 HALU 65 GENERAL DATA PLANT TYPE HALU H20 HALU H40 HALU H65 PLANT OVERALL SIZES 2,2m(h)x2,2m(w)x14m(l) 2,2m(h) x2,2m(w)x21m(l) 2,2m(h)X2m(w)x21m(l) PRODUCTION RANGE 0,20-0,40mm 0,40-0,80mm 0,65-1,40mm DRAWING MACHINE TYPE - CONES CONES MAX INLET DIA. - 2,00 2,00 MAX NR. OF PASSES DIES ELONGATION - 26% 26% APPLICATOR ENAMELS NR APPLICATION TYPE FELT DIE DIE TOTAL NR. OF PASSAGES WIRE SPACE 6,5 mm 12,5 mm 12,5 mm FRONT ROLLS DIA. 150 mm 350 mm 350 mm REAR MOTORIZED ROLLS DIA. 150 mm 350 mm 350 mm ENAMELLING OVEN OVEN TYPE OPENABLE CLOSED CLOSED NR. OF LINES IN ONE OVEN NR. OF OVENS IN THE PLANT OVEN LENGTH 4,7 m 9 m 9 m OVEN WIDTH 150 mm 300 mm 300 mm COOLING SYSTEM COOLING CHANNEL TYPE OPENABLE CLOSED CLOSED CHANNEL LENGTH 3 m 8 m 8 m CHANNEL WIDTH 150 mm 300 mm 300 mm WINDER AUTOMATIC CHANGE SYSTEM YES YES YES AXLE HORIZONTAL VERTICAL VERTICAL VERTICAL VERTICAL VERTICAL SPOOLS MIN CORE 95 mm 95 mm 95 mm 125 mm 160 mm 160 mm SPOOLS MAX FLANGE 250 mm 400 mm 400 mm 500 mm 400 mm 500 mm TRAVERSE MAX STROKE 320 mm 630 mm 630 mm 800 mm 630 mm 800 mm MAX WEIGTH (ALUMINIUM) 15 KG 65 KG 60 KG 120 KG 60 KG 120 KG
20 A NEW APPROACH TO DESIGN FOR MORE RELIABLE EQUIPMENTS NEWTECH S.r.l. Via Carovella 10 A NEW APPROACH TO DESIGN FOR MORE RELIABLE EQUIPMENTS Galliate (NO), Italy tel fax info@glnt.it
21 FIBER GLASS INSULATING MACHINES
22 Company presentation Newtech is a company incorporated in 2003, active in the field of wires insulation. Its partners and the majority of employees are coming from major firms in the same line of business. The present owners, when creating a new firm, were aiming to join the experience gained in their previous positions with a fresh start, featuring a lean structure supported by a strong network of information technology, a scientific approach to design and a strong will to succeed. In a short period of time, Newtech has developed a remarkable number of equipments for insulation of copper and aluminum conductors and a line of machines for the insulation of copper conductors with fiber glass. The after sales department is made of engineers with solid experience in machine commissioning and insulating technology, most of them coming from magnet wire plants. Our aim is to become a partner of our customer, building long term relationship based on prompt assistance when the need arise. Newtech philosophy is based on reliability of their products, constant development and customer care, the latter being a top priority. Newtech efforts have been rewarded by a number of successful and trouble-free sales in West and East Europe, Middle and Far East, Russia, India and America.
23 Straightening device by horizontal and vertical adjustable rolls. Caterpillar N 1 Caterpillar for the Bare Wire motorized with Brushless motor with servo drive N 1 Caterpillar for the Insulated Wire motorized with Brushless motor with servo drive. Horizontal winder Wire winding: Horizontal AC Torque motor Traverse: Trolley type with AC motor Stroke and pitch synchronization by PLC Single or double heads on request. Brushing device N 2 rotating brushes for the raw copper cleaning and vacuum system for copper dust suction. Electrical control The system is managing the lapping heads and the oven via a PLC PC control. FIBER GLASS INSULATING MACHINES Newtech fiber glass insulating machines have been designed to comply with main market requests and using our long lasting experience in the field of enamelling equipments. They cover a range: for flat from 4 mm 2 to 80 mm 2, maximum width 20, maximum thickness 5 mm. for round from 2.5 mm to 5 mm. Wire tension control: our machines feature a constant tension Pollution: our machines are pollution free Compact design Accuracy in insulation: our machines guarantee an extremely accurate taping Materials reliability: we only use high quality parts and materials manufactured by major and qualified suppliers Energy consumption: by using in the oven the air recirculation system, typical of enameling machines, we can guarantee a consistent reduction in energy consumption
24 Applicator Each applicator is equipped with a tap to drop the enamel directly on the wire, than in the bottom side of the wire. An enamel collecting tank to recover the exceeding enamel is located at the bottom of the applicator. Enamel application by felts. Fiberglass Lapping Head TANGENTIAL type: Fiberglass TANGENTIAL lapping head for FLAT wire from 20 to 80 mm 2. Each head has a wire breaking and empty bobbin detecting system. In case this happen the line stops in automatic and the oven and the cooling system open and move backward. When the line re-start automatically they get back to the working position. Fiberglass Lapping Head CONCENTRIC type: Fiberglass CONCENTRIC lapping head for ROUND wire from 2,5 to 5 mm, and for FLAT wire from 4 to 40 mm 2. Each fiberglass coil lapping heads can have 3 fiberglass SPARE coils a part of the ROTATING ONE. Each head has a wire breaking and empty bobbin detecting system. In case this happen the line stops automatically and the oven and the cooling system open and move backward. When the line restarts, they get back to the working position. Enamel Tank Enamel Tank to feed the applicators, with filtering system, floating level control, enamel heating system. All piping between applicator and enamel tank are included. MODEL FG C - 2L FG T - 2L STANDARD MACHINES TYPE & AXLE PRODUCTION RANGE ROUND WIRES PRODUCTION RANGE RECTANGULAR WIRES MECHANICAL SPEED LINE PLANT OVERALL SIZES NR. OF LINE TAPING HEAD TYPE TAPING HEAD NR MAX MECHANICAL ROTATION SPEEDS Max spools dimensions Max spools weigth HORIZONTAL 2,50-5,00 mm 4-40 sqmm 15 m/min 25 m (L) x 2 m (W) x 2,2 m (H) 2 independent CONCENTRIC rpm Ø 250 mm x 100 mm (W) 5 KG HORIZONTAL sqmm 15 m/min 25 m (L) x 2 m (W) x 2,2 m (H) 2 independent TANGENTIAL (6 COPS) rpm Ø 130 mm x 90 mm (W) 1,2 KG WIRE PULLING SYSTEM DOUBLE CATERPILLAR DOUBLE CATERPILLAR
25 Oven Structure: with automatic opening. Interior material: Stainless steel. Combined Heating system by radiation and air recirculation in order to minimize the energy consumption. The oven is equipped with a Catalytic Plate in order to reduce the emissions. Cooling System The wire cooling system consists of a chamber 2,5 m long, a feeding AC fan and an extraction AC fan with adjustable manual dampers. Manual opening for easy string up. Idlers Neutral idlers with inlet guiding rolls. One of the pulleys of idler is equipped with pneumatic piston and sensor to maintain the constant tension of the wire. MODEL FG C - 2L FG T - 2L STANDARD MACHINES OVEN TYPE OVEN SYSTEM OVEN LENGHT MAX NR. OF PASSES ENAMEL TANKS NR. ENAMEL APPLICATION COOLING SYSTEM NR. OF COOLING SYSTEM COOLING SYSTEM LENGTH WINDER RADIATION+AIR RECIRCULATION OPENABLE IN AUTOMATIC 4,7 m 3 2 BY FELTS AIR IN COUNTER CURENT 1 PER LINE 2,7 m HORIZONTAL AXLE RADIATION+AIR RECIRCULATION OPENABLE IN AUTOMATIC 4,7 m 3 2 BY FELTS AIR IN COUNTER CURENT 1 PER LINE 2,7 m HORIZONTAL AXLE ELECTRICAL CONTROL PLC PLC Technical data are referring to our standard lines.we can make tailor made lines answering to our customers different needs.
26 Contact info: NEWTECH S.r.l. Via Carovella, Galliate (NO) Italy Tel Fax info@glnt.it
27 Contact info: NEWTECH S.r.l. Via Carovella, Galliate (NO) Italy Tel Fax info@glnt.it R- evolution taping lines
28 R- evolution taping lines Horizontal head KAPTON LINES Pay off Brushing System Horizontal head Caterpillar Induction oven Infra-red oven Water cooling Systems Pulling rolls Take up Caterpillar PTFE LINES Vertical head PTFE line can be equipped with infra red oven, horizontal or vertical MICA LINES Horizontal heads Horizontal heads Caterpillar Take up Caterpillar Pay off Brushing System STANDARD PRODUCT LINES NEWTECH is able to design tailor made machines answering any special customer demands. TECHNICAL DATA SPECIAL TAPING LINES NEWTECH is proud to introduce a new category of Special Machines designed to fully comply with the main market requests: the R- evolution taping lines for the production of rectangular and round taped wires, KAPTON, MICA and PTFE covered. Tapes are wrapped on the conductor by concentric heads, Horizontal or Vertical according to the production type Pay off are independent from other components of the line Very high taping precision Vibration free thanks to special design Tape tension guaranteed by a dedicated algorihtm software. Automatic cops dimension detector Precise spooling on final reels Take up Pay off Caterpillar Range flat wire (mm2) Range round wire D (mm) Max mechanical rotation (rpm) Cob max diameter (mm) Max mechanical speed (m/min) Head Type position Head (Nr.) Pay off (Kg.) Take up (Kg.) KAPTON Concentric Horizontal 1 or MICA Concentric Horizontal 1 or PTFE Concentric Vertical 1 or Note: Other special machines can be supplied for the following products: PTFE horizontal line KAPTON + DAGLAS PET + FG MICA or PTFE with in-line infra red oven (horizontal or vertical) MICA + FIBERGLASS Others range of production on request
TAPING LINES ALBERSRIETH VOHENSTRAUSS VERTICAL HORIZONTAL TANGENTIAL PI LINES GLASS FIBER / DAGLAS LINES MICA LINES PTFE LINES
E TAPING LINES ALBERSRIETH VOHENSTRAUSS Factory : Hydro-Power Albersrieth 27 92727 Waldthurn Germany/Bavaria Fon: +9 (0) 967/930-0 Fax: +9 (0) 967/930-23 info@lukas-anlagenbau.de www.lukas-anlagenbau.de
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