ABB AUTOMATION GMBH, PROCESS INDUSTRIES DIVISION INDUSTRIAL AUTOMATION, GERMANY Selected References. Mining Belt Conveyors
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1 ABB AUTOMATION GMBH, PROCESS INDUSTRIES DIVISION INDUSTRIAL AUTOMATION, GERMANY Selected References Mining Belt Conveyors
2 Installed base 2011 (since 1960) BU Process Industries >300 conveyors, all climates, >720km Germany: 203km Russia, Uzbekistan, Kazakhstan: 78km Balkan countries: 115km China: 47.5km Thailand: 22km Cuba: 16.8km Colombia (coming) Indonesia: 5km Peru 7.5km India: 174km Chile: 43km Tunesia, Senegal, Nigeria: 26km Australia: >90km March 26, 2019 Slide 2
3 Overburden Conveyor Tamnava West/ Serbia ACS800 LV drives and process control Open pit-mine Tamnava West, Serbia Contractor: FAM GmbH, Germany End user: EPS, Republic of Serbia Mechanical performance data: 5 pcs 2000mm belt drive stations with return station 1 tripper car, 2 hopper cars Scope ofabb: Medium voltage switchgears, Low voltage switchgears Transformers, Control system, Frequency converters Motors 1000kW, Field devices, Cables Containers, Communication system (WLAN, Radio) Engineering, Supervision, Erection Commissioning and tests Key features: ABB AC 800F controller system ABB ACS 800 technology Central control room (CCR) with 800xA for > I/O s 4 Operator workplaces, 2 Service workplaces Optimized belt speed regulation (OBS) WLAN data communication March 26, 2019 Slide 4
4 MCCP for Worsley Conveyor OLC2 Extension (27km) 2 snub drives added Altogether 4 drives at head station of OLC2 Master Follower not suitable Code in PLC reduced by more than 50% Solution with MCCP March 26, 2019 Slide 5
5 Collahuasi/ Chile Extreme conditions
6 Conveyor with Crusher Collahuasi/Chile References Overland conveyor system with semi-mobile crushing station Copper mine, Chile, 4,500 m above MSL OEM: ThyssenKrupp Robins Inc. Canada / TAKRAF GmbH, Germany (crusher) End user: Doña Ines de Collahuasi SCM (CMDIC) Commissioning in 2003/2004 Mechanical performance data: more than 8.5 km total length, t/h gyratory crusher 750 kw / 3.3 kv Scope of ABB: 3 up- and down-hill belt conveyors redundant ABB AC 800 M control conveyor drives: 3 pcs. ACS 6000 (VFD) for 8 x 2000 kw motors central control room, containers, MV- and LVswitchgears March 26, 2019 Slide 7
7 ACS6000 drives Collahuasi/ Chile ACS6000 Drives for 5 flights Regenerative drive for downhill conveyor CV203 Uphill conveyor with starting torque control March 26, 2019 Slide 8
8 Extreme conditions Collahuasi/ Chile >4500 m.a.s.l. Hardrock ACS6000 MV Drives Uphill / downhill t/hour March 26, 2019 Slide 9
9 Collahuasi/ Chile Extension contract
10 Highly inclined uphill conveyor Starting torque boost Collahuasi/ Chile Overland conveyor system with semi-mobile crushing station Copper mine, Chile, 4,500 m above MSL OEM: ThyssenKrupp Robins Inc. Canada / TAKRAF GmbH, Germany (crusher) End user: Doña Ines de Collahuasi SCM (CMDIC) Commissioning in 2003/2004 Mechanical performance data: more than 8.5 km total length, t/h gyratory crusher 750 kw / 3.3 kv Scope of ABB: 3 up- and down-hill belt conveyors redundant ABB AC 800 M control conveyor drives: 3 pcs. ACS 6000 (VFD) for 8 x 2000 kw motors central control room, containers, MV- and LVswitchgears March 26, 2019 Slide 11
11 Advanced process control Coal Conveyor Welzow South/ Germany Upgrade of 9 flights (>9km in total) MCCP drive control for n x 1250kW motors VFD controlled ABB LV drives (ACS600, ACS800, ACS880) Optimized Conveyor Load function 98% Availability March 26, 2019 Slide 12
12 Tianjin Coke/ China Overland Conveyor (7.6km), Head/Tail with MCCP
13 Some References Semi Mobile Crusher - Sino Iron NT (AU)
14 Cadia East/ Australia HV Switchroom ACS6000 liquid cooled drive
15 Cadia East/ Australia Site construction underground conveyors
16 Cadia East/ Australia Site construction slope conveyor
17 Electronic Compact Resistor Starter (ECOSS) Overburden Bridge F60 Reichwalde/ Germany Since 2009/ ECOSS drives at overburden conveyor bridge F60 Reichwalde/Germany 400kW up to 1500kW March 26, 2019 Slide 18
18 Binary resistor starter El Abra/ Chile Since 1996 Stepped rotor resistance DC injection braking 8 conveyors, 32km in total Longest single flight = 9,6km; downhill conveyor Motor power 4 x 1800kW (WRIM) March 26, 2019 Slide 19
19 ACS800 LV Drives with MCCP Tobene/ Senegal ACS800 VFD 6.9km lenght Motor power 3 x 710kW (WRIM) MCCP drive control March 26, 2019 Slide 20
20
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