BAIJI OIL TRAINING INSTITUTE ISO-9001:2008 DATE :1/4/2014 LABORATORY FOR THE ELECTRICAL SYSTEMS AND CONTROL OF OIL DRILLING RIGS $

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2 MINSTARY OF OIL REQUEST NO :ED/01 BAIJI OIL TRAINING INSTITUTE ISO-9001:2008 DATE :1/4/2014 ITEM NO. DESCRIPTION UNIT QTY PRICE $ TOTAL PRICE LABORATORY FOR THE ELECTRICAL SYSTEMS AND CONTROL OF OIL DRILLING RIGS $ 1 METAL TABLE FOR THE EQUIPMENT : For supporting the equipment, it is required a set of tables with the following characteristics - Very robust structure, made of steel tubes, painted against corrosion - Legs with height adjustment, to compensate eventual floor irregularities - Beveled corners - Laminated anti-scratch working plane 3 2 TRAINER IN THE ELECTRICAL SYSTEMS IN OIL DRILLING RIGS : This table-top, lightweight panel should introduce the student in the electrical system of an oil drilling rig of ft (5 drilling Pipe) capacity. The Unit should allow to developing the following subjects : 1 * Overview of a medium-capacity in the oil drilling rig: the main units rig layout. * The main units of the electrical system: alternators, Diesel engines, SCR (silicon controlled rectifier, DOC. No. QSP/10- F03 Issue No. 00 Dated Feb 2014 Doc. No.QSP/10 Revision NO :00 Revision Dated :Feb 2014

3 MINSTARY OF OIL REQUEST NO :ED/01 BAIJI OIL TRAINING INSTITUTE ISO-9001:2008 DATE :1/4/2014 commercially known as THYRISTOR) bays, DC traction motors, Motor Control Center etc. * The electrical installation of the drilling rig. * The conditions of the alternators parallel procedure. * The specific instrument for optimizing the Diesel engines performance and fuel saving. * The power balance between the production side and the consumer side. * The limits and independence of the active and reactive power. * The SCR power bays: the components and the circuit & the power assignment logics. * Basics on electrical installations in hazardous areas. Required Technical specifications: * The unit should be a computer-assisted panel, with front clear and large silk-screen diagram (it is the clear, large diagram designed in the front of the panel) of the electrical installation of a drilling rig. * Should include a large picture of a drilling rig to clearly understand the position of the main units in the oil rig. * The panel should also reproduce the one-wire diagram of the electrical installation of a drilling rig DOC. No. QSP/10- F03 Issue No. 00 Dated Feb 2014 Doc. No.QSP/10 Revision NO :00 Revision Dated :Feb 2014

4 MINSTARY OF OIL REQUEST NO :ED/01 BAIJI OIL TRAINING INSTITUTE ISO-9001:2008 DATE :1/4/2014 to the a.m (above mentioned) capacity. * AC SECTION : * Power Generation: simulates 4 x 3-ph AC generators, with their main Circuit Breaker, a display with relative selector switch for displaying active (KW), apparent (KVA) power, V(volt), I(current). One LED will show the active power overload, other LED the apparent power overload and the last LED will simulate the Diesel engine warming time and the alternator ENABLED condition. * Special instrument: the panel should include an instrument that displays the consumed kw against the installed power on vs. the total KW on bars, with 4 LEDs for the alternators in parallel service. * Services: simulated transformer for the auxiliary services, with potentiometers to set the active and reactive power. * DC SECTION * Large consumers: Rotary Table, Draw works, Mud Pumps and the Draw work s eddy current brake. Each consumer has its own section, including: 2 potentiometers to set independently TORQUE and RPM; LEDs for signaling state conditions and overload; a display and relative selector for selecting R.P.M(speed), VDC ( DC voltage; in the armature speed control mode for DC motors, this voltage is directly proportional to the RPM), current and active power (KW). * Eddy Current Brake: with a potentiometer to control the braking and a barograph. DOC. No. QSP/10- F03 Issue No. 00 Dated Feb 2014 Doc. No.QSP/10 Revision NO :00 Revision Dated :Feb 2014

5 MINSTARY OF OIL REQUEST NO :ED/01 BAIJI OIL TRAINING INSTITUTE ISO-9001:2008 DATE :1/4/2014 * ASSIGNEMENT SECTION : * It is an area for the assignment logics for the large power consumers vs. the DC production bays Several LEDs for signaling should be included. * SUPPLIED SOFTWARE : * The supplied software allows graphically analyzing the panel subjects, summarizing and visualizing the data in real time on the system PC monitor. * OTHERS : * The panel should include the power cable * The unit should be supplied with a complete manual in English * POWER SUPPLY: 230 V / PE 50/60 Hz 3 LABORATORY FOR THE STUDY AND PRACTICE OF THE ELECTRICAL INSTALLATIONS OF OIL DRILLING RIGS The required Lab should be a complete, autonomous Laboratory for the study and practice over the units, circuits and procedures of an oil drilling rig. 1 The Lab should include all the electrical machines, control and protection devices that can be found in DC and AC rigs. DOC. No. QSP/10- F03 Issue No. 00 Dated Feb 2014 Doc. No.QSP/10 Revision NO :00 Revision Dated :Feb 2014

6 MINSTARY OF OIL REQUEST NO :ED/01 BAIJI OIL TRAINING INSTITUTE ISO-9001:2008 DATE :1/4/2014 The Lab should allow the theoretical and practical development of the following subjects : * The electrical installation of a typical oil drilling rig. * Power Generation: Study of the M-G sets (M stands for Motor and is the primary mover of the G, that stands for Generator ) and specifically, the 3-ph brushless alternator; Control and protection devices: the automatic voltage, the reactive power sharing control, electronic protection relays frequency, voltage, phases control etc. The parallel procedure. * DC power drives: DC motors used in oil drilling rigs: its specific features are Generating DC power; the SCR cells; the components and the control and power stages. Assignment logics for the SCR cells and the large consumers. DC Motors tests: no-load; motor loaded with a mechanical load, motor with variable load; motor loaded with mechanical load + variable load; two motors driving the same load and fed from one SCR cell ( mechanical parallel ). * AC power drives: 3-ph AC motors used in oil drilling rigs: its specific features are Study of the PWM Inverters (PWM stands for Pulse Width Modulation ). It is the way modern inverters chop the SCR signal to produce the 3 phases to run 3-ph asynchronous motors). The FORWORD /REVERSE /BRAKING action with energy saving circuits. The AC cells assignment logics and the large consumers. 3-ph motors tests: no-load test; motor loaded with a mechanical load; motor loaded with variable load; motor loaded with mechanical load + variable load; two motors driving the same load and fed from one inverter cell ( mechanical parallel ). * Study of the eddy-current brake DOC. No. QSP/10- F03 Issue No. 00 Dated Feb 2014 Doc. No.QSP/10 Revision NO :00 Revision Dated :Feb 2014

7 MINSTARY OF OIL REQUEST NO :ED/01 BAIJI OIL TRAINING INSTITUTE ISO-9001:2008 DATE :1/4/2014 * The 3-ph transformer for the Motor Control Center and services (lights etc ). Required Technical specifications : The unit should be supplied with Application Manual with exercises. THE M-G sets : * The M-G sets are coupled and fixed over a robust steel base with rubber feet. The machines should have all moving parts protected with orange painted safety covers. * Motor: 3-ph squirrel cage asynchronous motor. 3 KW RPM with electronic drive * Alternator: brushless 3-ph alternator, 400 V - 2 KVA-3000 RPM * The M-G sets should be connected to the AC Control Panel with multi-poles cables and connectors. All connectors should be clearly labeled to avoid mistakes. THE M-G control panel : * Wide and clear table-top vertical panel, with all the control devices, actuators, instruments etc placed in the front side with their international symbols. The EPB(electric power board) is also placed in the front, and easily accessible. * All components should be of industrial type, and totally cabled with all components * All the connections in the front are carried out with cables and jumpers of 4 mm safety connectors. DOC. No. QSP/10- F03 Issue No. 00 Dated Feb 2014 Doc. No.QSP/10 Revision NO :00 Revision Dated :Feb 2014

8 MINSTARY OF OIL REQUEST NO :ED/01 BAIJI OIL TRAINING INSTITUTE ISO-9001:2008 DATE :1/4/2014 Instead, the connectors from the machines and related devices are placed in the side of the panel, so to avoid making the front devices. * The panel should allow MAN/AUTO parallel modes. This control panel includes : *(2 No.) drives for the 3-ph motors (primary movers). Should be microprocessor-controlled type with selectable modes: V(voltage), f(frequency) or vectorial. Selectable ramp times. * (2 No.) electronic Automatic Voltage Regulator for the alternators. *(2 No.) electronic board for the Automatic Reactive Power sharing for the 3-ph alternators. *(2 No.) electrical multifunction instruments, microprocessor-controlled type, for frequency, voltage (up to 850 V), current (up to 10 A), active, reactive and apparent power, P.F( power factor). The instrument should have a clear, wide and bright display, and 4 parameters should be shown in simultaneously in each pages. The instrument should have different pages, for the different electrical values and should be favorably considered the possibility to create pages by the user, with the desired parameters. The unit should include the harmonics analysis. * (2 No.) protection relays for under/over frequency, under/over voltage, phases presence, assimetry and correct sequence. Range V 50/60 Hz. Voltage and frequency selectable ranges, with also selectable delay for the alarm condition. This condition is indicated with the relay spy LEDs. A contact is used for external indication Automatic reset function when the alarm condition is off DOC. No. QSP/10- F03 Issue No. 00 Dated Feb 2014 Doc. No.QSP/10 Revision NO :00 Revision Dated :Feb 2014

9 MINSTARY OF OIL REQUEST NO :ED/01 BAIJI OIL TRAINING INSTITUTE ISO-9001:2008 DATE :1/4/ (cont.) *( 1 No. ) digital, microprocessor controlled instrument, to show the percentage of the instantaneous consumed power against the available power on bus bars. Should include 2 LEDs for the alternators on bus, other LED that blinks when the load is over 80 % of the available power, and pushbuttons for programming the parameters. *( 2 No. ) automatic TM (Temperature Switches) for the alternator protection. *( 2 No. ) contactors for the parallel action. * ( 1 No. ) electronic microprocessor-controlled synchronous cope, with relay for the AUTO mode parallel. With 18 LEDs, 2 colors and selectable time and phases differences for the AUTO parallel contact relay. * (2 No. ) double vertical instruments, one voltmeter 500 VAC & one frequency meter Hz VAC for the parallel procedure. *(3 NO.) lamps 400 V - 5 W for visualizing the two 3-ph voltages difference for the parallel. * ( 2 No. ) universal single-ph sockets 230 V - 10, 16 A for auxiliary services. * Supplied with: set of 4-mm safety connectors cables and jumpers, RS 485 USB Converter and software for data acquisition with the multifunction instruments, power cable with socket and plug. Power Supply: 3 x 400 VAC50 Hz DOC. No. QSP/10- F03 Issue No. 00 Dated Feb 2014 Doc. No.QSP/10 Revision NO :00 Revision Dated :Feb 2014

10 MINSTARY OF OIL REQUEST NO :ED/01 BAIJI OIL TRAINING INSTITUTE ISO-9001:2008 DATE :1/4/2014 THE MOTORS AND OTHER LOADS CONTROL PANEL : * Wide and clear table-top vertical panel, with all the control devices, actuators, instruments etc placed in the front side with their international symbols. 4 * THE IAB SHOULD ALSO INCLUDE ALL THE NECESSARY ADDITION THAT MIGHT BE IMPORTANT TO TRAIN THE STUDENTS ON THE DRILLING RIGS OPERATIONS. *CAN OFFER ANATHER OPTION SATSIFYING THE SAME IDEA AND GOAL (UPDATE MODEL). 5 Training course includes : * Training three persons on the above system at the origin company. * one week training program that should include (installation and operation and maintenance of the system and all). * Experiment with their exercise and trouble shooting for training the student on the above items. *The contract should cover all the expenses for the trainees with full accommodation (flight tickets, VISA, Hotel, living cost, meals and transportation, etc). مدير قسم الكهرباء محمد عون الدين محمد مدير المعهد نهاد طارق عبد الواحد DOC. No. QSP/10- F03 Issue No. 00 Dated Feb 2014 Doc. No.QSP/10 Revision NO :00 Revision Dated :Feb 2014

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