BlinkerBeam Solar Controller

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1 Blinker Division Solar LED Solutions The Route To Safety, One Solution At A Time BlinkerBeam Solar Controller BlinkerSign, BlinkerBeacon or RRFB 2.0 with 55 W Solar Panel User Guide TAPCO Traffic & Parking Control Company, Inc. NAV# 55W SYSTEM_110946_A BBEAM_55W_guide_120604

2 2012 Traffic & Parking Control Company, Inc. (TAPCO) All rights reserved. This notice applies to all copyrighted material included with this product, including but not limited to this manual and software embodied within the product. This User Guide is intended for the sole use of the persons to whom it was provided, and any unauthorized distribution of the manual or dispersal of its contents is strictly forbidden. This manual may not be reproduced in whole or in part by any means whatsoever without the express written permission of TAPCO. These instructions are for guidance only and are not to be construed as engineering-approved documents. You should consult a licensed professional engineer for approval of your site and erection plans. Warning, Caution and Note statements Warning, Caution and Note statements are used throughout this manual to emphasize important and critical information. You must read these statements prior to assembly to help ensure safety and to prevent product damage. The statements are defined below. WARNING Indicates a potential hazardous situation which, if not avoided, could result in death or serious injury. CAUTION Indicates a potentially hazardous situation which, if not avoided, could result in minor or moderate injury. It may also be used to alert against unsafe practices. NOTE: Used to notify you about information on installation, operation, programming or maintenance that is important but not hazard-related. For technical support Phone blinkertech@tapconet.com This unit features: BlinkSync wireless synchronization of multiple devices Solar/battery powered: No AC power required 500 ft range per controller: extendable with optional devices TAPCO Traffic & Parking Control Company, Inc West Brown Deer Road, Brown Deer, WI 53223

3 Thank you for your purchase! The solar-powered system from TAPCO represents the latest technology for control of LED-enhanced devices, and is designed to give you years of trouble-free service. NOTE: Please examine all parts before beginning installation. Contact TAPCO immediately if anything is missing or damaged. Typical Parts list (may vary) 1 Transceiver Radio: in Control Cabinet Watt solar panel (pre- assembled) 3 Pushbutton (option) 4 Control Cabinet (pre-assembled) or option 5 12VDC battery 6 Component cable 7 Solar panel cable 8 Pushbutton cable (option) Recommended tools 1 Electric hand-held drill 2 11/2" and 11/4" hole saws 3 Fish tape 4 Tape measure 5 Philips head screw driver 6 7/16" socket and box wrench 7 9/16" socket and box wrench Battery Safety option CAUTION Batteries normally produce explosive gases which can cause personal injury. Therefore, do not allow flames, sparks or lit tobacco to come near the battery. When charging or working near a battery, always cover your face and protect your eyes and provide ventilation. Batteries contain sulfuric acid which burns skin, eyes and clothing. Disconnect the battery and solar panel before removing or replacing any electrical components. TAPCO BBEAM_55W_guide_120604

4 Mechanical Assembly typical: your system may vary 1. Attach solar panel to top of pole. Make sure panel will face due South. Feed solar panel wires to control cabinet hole. CAUTION Solar panels carry live current! Use caution when handling the wires from the solar panel. Keep away from water. Use of insulated boots and/or gloves is recommended. 2. Feed wires through back of control cabinet. Mount control cabinet to pole. Control cabinet hole 3. Strip off several inches of cable insulation. Install connectors on the ends of the wires. 3/8" TAPCO Traffic & Parking Control Company, Inc West Brown Deer Road, Brown Deer, WI 53223

5 Connecting Pushbutton Leads Typical Configuration: Your system may vary, so refer to the provided drawing(s) and cabinet layout(s) 1. Attach the device s lead tagged PB Common (COM) to the terminal block s PB Com. 2. Attach the device s lead tagged PB In to the terminal block s PB In. Your label setup may differ: follow instructions Connecting LED Leads Typical Configuration: Your system may vary, so refer to the provided drawing(s) and cabinet layout(s) 1. Attach the device s lead tagged LED1+ to the terminal block s LED Attach the device s lead tagged LED1 to the terminal block s LED1. 3. If present, attach the device s lead tagged LED2+ to the terminal block s LED If present, attach the device s lead tagged LED2 to the terminal block s LED2. Your label setup may differ: follow instructions TAPCO BBEAM_55W_guide_120604

6 Attaching the Battery CAUTION Batteries normally produce explosive gases which can cause personal injury. Therefore, do not allow flames, sparks or lit tobacco to come near the battery. When charging or working near a battery, always cover your face and protect your eyes and provide ventilation. Batteries contain sulfuric acid which burns skin, eyes and clothing. Disconnect the battery and solar panel before removing or replacing any electrical components. 1. Locate the battery leads with ring terminals from the Terminal Block. Move them to side to make way for the battery. Center battery on the bottom of control cabinet. 2. Secure Velcro strap around battery. Tighten Velcro strap until snug. 3. Attach the wire with ring terminal marked Battery to ( ) terminal on battery. 4. Attach the wire with ring terminal marked Battery + to (+) terminal on battery. TAPCO Traffic & Parking Control Company, Inc West Brown Deer Road, Brown Deer, WI 53223

7 Attaching the Solar Panel Leads 1. Attach solar panel s lead tagged Solar to the terminal block s Solar. 2. Attach solar panel s lead tagged Solar+ to the terminal block s Solar+. Your label setup may differ: follow instructions Testing the Wiring Installation At this point all devices should have power and be connected to a solar panel Green LED on solar controller marked CHARGING should be lit. Check display screen on radio. It should be flashing text and numbers. If not, contact a TAPCO Blinker Technician for advice. Should be lit TAPCO BBEAM_55W_guide_120604

8 Binding the Wireless Radios 1. Identify Master Radio: its cabinet label will be identified as J-XXXXXX-YY1. The last digit of the Serial # on the label is On the Master radio, press the right button 3 (three) times. The screen will briefly display BINDING, and then MASTER. BINDING MASTER 3X 3. Bind the Slave radio(s) to the Master by pressing the right buttons on the radios 3 (three) times. The screens will briefly display BOUND, then SLAVE. BOUND SLAVE 3X 4. Return to the master control cabinet. Press the Master Radio s right button 2 times. This will terminate the binding mode. 2X 5. Wait 5 minutes for all radios to synchronize. Test each pushbutton (if used) to determine that system is functioning properly. If any do not function, refer to Tips and Troubleshooting on page 10. TAPCO Traffic & Parking Control Company, Inc West Brown Deer Road, Brown Deer, WI 53223

9 Warranty for Solar Controller ( Product ) Effective March 2012 Traffic & Parking Control Company, Inc. (TAPCO), warrants to each purchaser of Product for other than personal, family or household use that the Product will, for a period of two (2) years after the date of original purchase, be free from defects in material and workmanship. TAPCO warrants accessories, service parts and components purchased separately for a period of one (1) year after original purchase to be free from defects in material and workmanship. If within such warranty periods any part thereof is proved to TAPCO s satisfaction to be defective, such part shall be repaired by TAPCO or its authorized distributor or, at TAPCO s option, replaced f.o.b. TAPCO s factory without charge, including labor costs at its standard rate incurred while repairing said Product. TAPCO obligation hereunder shall be limited to such repair or replacement and shall be further considered upon TAPCO s receiving written notice of any alleged defect and proof of original purchase within ten (10) days after its discovery and, at TAPCO s option, the return of the allegedly defective part to TAPCO f.o.b. its factory or to its authorized distributor. This warranty shall not apply to any parts not furnished by TAPCO or any damage caused by such parts, or to parts which shall have been repaired or altered by others than TAPCO so as, in TAPCO s judgment, adversely to affect the same, or which shall have been subject to other than normal use or service, negligence, accident or improper installation, maintenance, care or storage. TAPCO will not be responsible for any expense related to parts or labor which is related to defects in material or workmanship of the TAPCO Product. THE FOREGOING WARRANTIES ARE EXCLUSIVE AND IN LIEU OF ALL OTHER EXPRESS AND IMPLIED WARRANTIES. TAPCO s liability is expressly limited to the repair and replacement of defective parts as herein provided. TAPCO shall not be liable for any consequential, incidental, or contingent damages whatsoever, whether for breach of contract, breach of warranty, negligence or other tort, or on any strict liability theory. John Kugel President Traffic & Parking Control Company, Inc. TAPCO BBEAM_55W_guide_120604

10 Tips and Troubleshooting LEDs Don t Flash Cause Battery is not fully charged Solar panel obstructed (remove obstruction) Solution Charge Battery for full 12 hours Realign panel to face south or in a direction where it will collect maximum solar energy Loose connectors Gently pull on each side of connector to make sure each is fully seated. If not, push them together until you hear the locking tab snap Loose or broken wires Tighten screws on termial block; Replace wires if necessary Radios not synchronized Repeat radio binding sequence, page 8 For technical support Phone blinkertech@tapconet.com 2012, Traffic & Parking Control Company, Inc. (TAPCO) US Patent Nos 6,943,698; 6,693,556; Other Patents Pending. TAPCO Logo and other trademarks are the property of Traffic & Parking Control Company, Inc. Document: BBEAM_55W_guide_ NAV# 55W SYSTEM_110946_A REFERENCE # TAPCO Traffic & Parking Control Company, Inc West Brown Deer Road, Brown Deer, WI 53223

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