Ian Jones, TWI Ltd ITMA 2015, Milan

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1 Ian Jones, TWI Ltd ITMA 2015, Milan

2 Powerweave FP7 European Project Development of Textiles for Electrical Energy Generation and Storage 4 years - ends in November 2015 Coordinated by TWI Ltd, UK 7 industrial partners and 6 research partners from 7 countries

3 Concept Storage

4 Overall Objectives To develop a fabric to generate and store energy within a totally fibrous matrix through: 1. Development and demonstration of operational photovoltaic fibres based on the perovskite solar cell 2. Development and demonstration of rechargeable energy storage fibres based on a supercapacitor structure 3. Textile design to ensure reliability and most efficient operation 4. Reliable interface and interconnection methods to integrate the generation and storage fibres 5. Demonstration in technical large area applications

5 POWERWEAVE: FIBRES

6 6 PV fibre structure

7 PV Fibre Project achievements World s first continuous processing of a PV fibre Power generation demonstrated Patent for PV fibre and novel continuous processing submitted Fibre properties Low cost materials and easier production methods than silicon solar cells Much less sensitive to angle and intensity of radiation than silicon cells Potential for large scale production 4 th generation solar cell has lab performance of 24% efficiency

8 Energy Storage Fibre Choice between thin film Li-ion cells and supercapacitors Li-ion cells have been demonstrated with 5um thin films by Brunel and Loughborough Universities. Li-ion cells have better energy density, up to 200Wh/kg vs 30 for supercapacitors Supercapacitors have higher power density, higher lifetime and lower internal resistance Supercapacitors can be constructed from commonly available, low cost materials, carbon and biomass based

9 Supercapacitor fibre Schematic of four coating layers on a 100 micron metal core Electrolyte Electrode Collector Core conductor Electrode

10 Supercapacitor fibre

11 Energy storage fibre Project achievements Supercapacitor fibre designed and constructed Patent for PV fibre and novel continuous processing submitted Continuous processing methods developed and a dedicated line built 1700m of storage fibre produced and woven into a fabric Fibre properties Low cost materials Robust after flexing and weaving process Potential to store many watt.hours per sq. metre

12 POWERWEAVE: TEXTILE

13 Results on textile 2 structures selected for weaving semi-transparent fully opaque The storage fibre was successfully tested through weaving equipment

14 Results on textile First prototype of energy storage fibres

15 Energy storage textile

16 Industrial process envisaged for connectivity Laser removal of textile material and stripping of coating from PV and storage fibres Edges are terminated and glued to a double sided thin foil with two strands (plus and minus), enabling connectivity for PV and storage fibres The end result is an endless roll of fabric with unsealed PV as well as storage connectivity

17 Demonstrations Project achievements Energy storage fabric woven connected and tested successfully Double layer fabric woven PV fibre manufactured Flexible fabric lead with USB connectors Airship with electric power supply constructed and launched

18 POWERWEAVE: EXPLOITATION

19 Key characterics of power textiles Features Glass panels Flexible panels High power efficiency - Storage capacity X X Low installation cost X Easy distribution X X Adaptability X X Production scalability - - Life time Cost X X Power textiles X??

20 Photovoltaics in greenhouses Photovoltaic technology is already used in the greenhouseindustry - the result is a fixed shading which can be negative for the cultivation of plants Power textiles allows rollable shading with semitransparency, adaptable to climate and seasonal changes Market size at a modest 1% market penetration equals (NL, Mediterranean &China only): 4.5 million m²

21 Transport Applications Power textiles enable renewable, free non polluting & non flammable fuel Power textiles provide a more flexible alternative to 2nd and 3rd generation flexible solar panels for airships, sails, car soft tops & inflatable structures Power textiles are the only technology which includes power storage capability

22 Wearable Technology Market The wearable technology market was worth $2.7 billion in revenue in 2012 and is expected to reach $8.3 billion in Power solutions are critical to making wearable technology feel like a natural, consistent part of our lives. Generation and storage is needed. The headphones have an integrated flexible solar cell that covers the full headband which capture solar energy whilst out and about Bags with photovoltaic panels are used to power personal electronics and even laptop computers.

23 Textiles are everywhere power will follow and beyond...

24 Thank You Stand H8 A112

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