Mechanical Conveying. SOLUTIONS for SCREW CONVEYOR BELT CONVEYOR AERO CONVEYOR VIBRATING CONVEYOR BUCKET ELEVATOR TRUCK LOADING SPOUT

Size: px

Start display at page:

Download "Mechanical Conveying. SOLUTIONS for SCREW CONVEYOR BELT CONVEYOR AERO CONVEYOR VIBRATING CONVEYOR BUCKET ELEVATOR TRUCK LOADING SPOUT"

Dora Burns
5 years ago
Views:

1 SOLUTIONS for Mechanical Conveying SCREW CONVEYOR BELT CONVEYOR AERO CONVEYOR VIBRATING CONVEYOR BUCKET ELEVATOR TRUCK LOADING SPOUT Powder Handling Solutions

2 CONTENT Means that the equipment is available for testing at PALAMATIC PROCESS Means that the equipment can be installed in ATEX zone EXISTE SUR MESURE Means that design and options can be customised I 02 documentation I 04 Description Capacities and powers 06 Motorization 07 Technical details 08 Easyclean I 12 Description Technical details Implementations Capacities I 17 I 18 Description Implementations I 20 I 22 I 24 I 26 I 28 I 30 I 32 I 36 I 40 01

Mechanical Conveying Technological choice Our Solutions Tubular screw conveyor or Trough screw

and dosing Conveying, dosing, extracting and distributing Continuous conveying of bulk materials at

fragile materials Vertical conveying of bulk materials Filling of tankers and dump truck Page 04 Page

and recognized experience in the development of technologies for handling powders.

3 Mechanical Conveying Technological choice Our Solutions Tubular screw conveyor or Trough screw conveyor Belt conveyor Aero conveyor Vibrating conveyor Bucket elevator Truck loading spout Conveying and dosing Conveying, dosing, extracting and distributing Continuous conveying of bulk materials at very high rates Chain or cable conveying for heavy or fragile materials Contained conveying for fragile materials Vertical conveying of bulk materials Filling of tankers and dump truck Page 04 Page 12 Page 26 Page 28 Page 30 Page 32 Page 36 PALAMATIC PROCESS offers machines for the conveying of your granular and powdered materials. The selection of equipment is made according to the treated product, the conveying distance and the desired capacity. Thanks to its test center and its many facilities in operation, PALAMATIC PROCESS has gained a solid and recognized experience in the development of technologies for handling powders. F Comparative table of the different technologies LEGEND: Medium Tubular screw conveyor Trough screw conveyor Belt conveyor Aero conveyor Vibrating conveyor Bucket elevator Capacity Conveying distance Fragiles materials Clogging material Material retention Ease of implementation Containment 02 03

welded onto the central tube Inlet/outlet

Screw Conveyor Advantages F Multi-output

F End bearing with shaft sealing group F

F Conveyor roll end bearing E ØB ØA G L ± 5

273 273 273 220 300 323 323 323 220 220 270

5 - mirror polished) Rotation controller 04

4 T Tubular Screw Conveyor Capacity: Objectives: I Manufacturing: Helical blades welded onto the central tube Inlet/outlet opening: Maximum slope: Engine: Length: ATEX zone 20/22 Power: Transmission type: Operating temperature up to 60 C Tubular Screw Conveyor Advantages F Multi-output bottom F Stainless steel 304L / 316L design F End bearing with shaft sealing group F Modular design F Intermediate bearing I V P F Conveyor roll end bearing E ØB ØA G L ± 5 F P C Options ØD Ø ØA C L Interior finishes (Ra mirror polished) Rotation controller 04 /mechanical-conveying/tubular-screw-conveyor 05 See all our options on pages 20-21

Gearmotor direct coupling I 2. Sprocket chain drive 3. Pulley/belt transmission 3 2 m. 3 m. 6 m. 7 m. 8 m. 9 m. 9.2 9.2 2.2 3 9.2 2.2 9.2 3 22 06 1.

5 Tubular Screw Conveyor Capacities and Powers Motorization Motors can be mounted for "pulled" or "pushed" operation. Tubular Screw Conveyor I Ø (mm.) % I I 1. Gearmotor direct coupling I 2. Sprocket chain drive 3. Pulley/belt transmission 3 2 m. 3 m. 6 m. 7 m. 8 m. 9 m Conveying material. /mechanical-conveying/tubular-screw-conveyor 2. Extracting 07 F Extraction tight pitch F Multi-outputs screw with intermediate bearings

6 Tubular Screw Conveyor Installations Tubular Screw Conveyor I 1. Flanged bearings 2. Detached bearing I I /mechanical-conveying/tubular-screw-conveyor 09

7 Tubular Screw Conveyor Easyclean I Theoretical capacity when filled at 100% with DN 168: Inlet: Outlet: Motor: converter) Easyclean Tubular Screw Conveyor Advantages Material inlet Material outlet flange F Minimum residues F Easy maintenance F Available with ATEX approval, zone 20/22 F Minimum gap (flight clearance) between the tube and external screw flight (max. 5 mm.) F Clean In Place (CIP): optimized design to meet special needs I D L 1 Ø C E F Options Ø A Ø T B Ø C ØA ØC 200 = 200 or made Loading mouths with rectangular, circular or custom made sections Inspection hatch 10 /mechanical-conveying/tubular-screw-conveyor 11 See all our options on pages 20-21

central tube Inlet/outlet opening: Maximum

Transmission type: Operating temperature up to

Advantages F Multi-outlets trough to feed F

8 Trough Screw Conveyor Capacity: I Manufacturing: Helical blades welded onto the central tube Inlet/outlet opening: Maximum slope: Engine: ATEX zone 20/22 Section: Length: Transmission type: Operating temperature up to 60 C Trough Screw Conveyor electric motor Advantages F Multi-outlets trough to feed F Openable hinged bottom to F Different types of helicoil to F Through with hinged cover Material inlet I 1/2 B min B R ±5 M A Material outlet H C G L1 L2 L3 B F L M A I 1. Light duty 2. Heavy duty 3. Very heavy duty 12 F Ø A A /mechanical-conveying/trough-screw-conveyor C C 13 M M R

9 Trough Screw Conveyor Installations I 1. Gear motor direct coupling 2. Sprockets chain drive 3. Pulley or belt transmission I 1. Conveying material. I F Extraction tight pitch 2. Extraction 1. Flanged bearings Detached bearing /mechanical-conveying/trough-screw-conveyor 15

Trough Screw Conveyor Capacities ATEX ATEX I

Loading of wagons with powders (rate 600

The screws are mounted in series in order to

the preventive maintenance due to abrasion.

10 Trough Screw Conveyor Capacities ATEX ATEX I Ø diameter (mm) (mm.) 67 Rotation F % Loading of wagons with powders (rate 600 sacks/h., 30 t./h.) to two 6 meters long screw conveyors. The screws are mounted in series in order to prevent intermediate bearings and to limit the preventive maintenance due to abrasion. Conveying crews can be implemented in ATEX gas and dust areas.. Rotation sensor. Temperature sensor. Helicoil rectified by machining:. Nitrogen blowing VIS I I ATEX Rotation sensor Temperature sensor

11 Screw Conveyor Custom Manufacturing Custom Made Installations Custom Made Screw Conveyor I F F Double casing screw F 18 /mechanical-conveying/customized-screw-conveyor 19

OPTIONS Screw Conveyor F Simultaneous supply of

F It is used for important conveying lengths.

F Depending on the dimensional constraints and the

systems are suggested: gear motor, chain or belt.

PALAMATIC PROCESS incorporates special gaskets to

A material certification is supplied with the

F According to equipment used upstream and the

different geometries of loading mouths (bell bottom

F Ease of cleaning and maintenance F For perfect

12 OPTIONS Screw Conveyor F Simultaneous supply of several points of feeding. rate. F It is used for important conveying lengths. F Rotation control of the conveying screw. F Depending on the dimensional constraints and the required rotational speeds, several transmission systems are suggested: gear motor, chain or belt. F For integral discharge of the screw and easy cleaning. F When processes or treated materials require it, PALAMATIC PROCESS incorporates special gaskets to ensure the compatibility of materials. A material certification is supplied with the equipment. F According to equipment used upstream and the solubility of the material treated, we offer different geometries of loading mouths (bell bottom screw). F Ease of cleaning and maintenance F For perfect sealing and a maximum life span of the bearings, the shaft passage is provided by a set of braids and an air blowing system. F Various options are available for installation in classified areas. VIS 20 ur engineering oce is at your disposal or any specic options. /mechanical-conveying 21

Flexible Screw Conveyor I Manufacturing:

Ø 37 to 90 Engine: Flexible Screw Conveyor!

about 900 rpm), this type of screw can not

screw flight F Tube manufactured in semirigid

Easy maintenance to re I Material outlet Model

Level 80 80 x 90 90 7 Support [+] Note 22 www.

13 Flexible Screw Conveyor I Manufacturing: Conveying rate: Slope: Offset: Conveying tube: Ø 37 to 90 Engine: Flexible Screw Conveyor! Because of the high rotational speeds (of about 900 rpm), this type of screw can not convey fragile products and cannot be operated if it is empty. Advantages Polyamid tube and stainless steel screw flight F Tube manufactured in semirigid polyamid F Flexibility of the conveyor in place. F Protection against environmental moisture: F Easy maintenance to re I Material outlet Model internal Ø x external Ø x 80 Level x Support [+] Note 22 ww. at pro ces.fr/ mach ine str ielles es/t rans fert/tra tra nsfert-m tm ecan ique /mechanical-conveying/eible-screw-conveyor /vis-tubulaire ulai Download Vidéos videos & plans & layouts téléchargeables éc from our les se website en nli ligne 23

14 Tubular & Trough Screws Examples of Installations F Company: Material: Installation details: F Company: Material: Installation details: F Company: Material: Installation details: F Company: Material: Installation details: F Company: Material: Installation details: F Company: Material: Installation details: /mechanical-conveying 24 25

15 Belt Conveyor Belt width: from 300 Elevation: I Conveyor with smooth belt or rafters Adjustable bearing for belt tension Driven by drum motor or gearmotor Belt speed from 0.63 m./s. to 2.5 m./s. Three phase motor power from 0.55 kw to 5.5 kw Belt Conveyor I Rotation controller Cleaning of Spout on cuff Advantages Avantages I F F F Rotation controller F Modular system to fit your loads and implementation constraints F Belt joining system: welding or clip F Belt tensioning system I mm mm mm 890 mm Ø drum foot mm Ø roller mm /mechanical-conveying/belt-conveyor 27

16 Aero Conveyor Capacity: Elevation: Conveying length: I Aero Conveyor Advantages F Self-cleaning disk system F Compliance with crumbly and fragile goods F Conveying of materials with heterogeneous density and particle size F Flexibility of implementation F F I F in mm to to I F F 28 /mechanical-conveying/aero-conveyor 29

17 Vibrating Conveyor Capacity: Elevation: Applications: Manufacturing: I Vibrating Conveyor Advantages F Dosing or conveying applications F Ideal for high particle size materials F Respect of delicate materials F Not much mechanics, low maintenance = easy cleaning I F opening F F Outlet opening F Microdosing F Custom made manufacturing F Trough manufacturing I F Implantation Standard devices: Structure motor I 1. Magnetic vibrating motor 2. Electric vibrating motors mounted in pairs I L ØB F Silent block F Springs A Max. degree Max. intlet Max. outlet Min. Max. Ø (mm.) Ø (mm.) ØA /mechanical-conveying/vibrating-conveyor 31

18 Bucket Elevator Capacity: Elevation: Objective: I Case: Roller diameter: Buckets: Belt alignment sensors Inspection hatches on head and foot section Rotation controller Integrated security device: Bucket Elevator Head cage F Quick assembly F Explosion vent F Safety of operation F Head, foot and sheaths bolted: Advantages Motorization Belt Buckets Sheaths Loading base. Clogging detector I I Motor Cleaning F F F nating 32 /mechanical-conveying/bucket-elevator 33

Bucket Elevator Dimensions I I Bucket Elevator 8 27 38 68 87 Ø (mm.

890 890 923 700 700 782 782 720 720 790 790 C 822 822 922 922 C2*C3 209*209

Customer Implementation Objective: PALAMATIC PROCESS Equipment: Results obtained I

19 Bucket Elevator Dimensions I I Bucket Elevator Ø (mm.) * *200 A A A M C C2*C3 209* * * *386 INSTALLATION EXAMPLE: MANUFACTURING OF DeNOx SOLUTIONS Customer Implementation Objective: PALAMATIC PROCESS Equipment: Results obtained I 34 Download layouts from w.pa ama proce s.com /mechanical-conveying/bucket-elevator 35

Truck Loading Spout Capacity: Inlet opening

Manufacturing I Manual winch or electric lifting

Electrical panel and button box Filtering area:

Advantages Fan Electrical control panel avec

adaptability to connection height F Centering

flow F Butterfly or slide valve for product

20 Truck Loading Spout Capacity: Inlet opening size: 300 mm. Manufacturing I Manual winch or electric lifting Custom made stroke Capacitive level indicator, rotating pallet... Mild steel and stainless steel finishings Electrical panel and button box Filtering area: 10 m² I Truck Loading Spout proof application. Advantages Fan Electrical control panel avec télécommande filaire ou radio F Long strokes for adaptability to connection height F Centering cone F Lifting cables external to the product flow F Butterfly or slide valve for product dosing Integrated filtration system Bellows Lifting motorization cage I F F F F I F Dispersion cone and anti-waste system Level indicator Flexible polymere coated cone F with pallet F vibration F capacitive 36 /truck-loading-spout 37

21 I A max. (mm.) Options Truck Loading Spout Dimensions max. (mm.) (mm.) A F Extended position F Retracted position Tank Bulk Loading Station F Wagons or tanker loading F Plateform F Electrical box with remote control F Filtering system F Dustproof skirt F Manufacturing adapted to the treated material F Loading spout 4 F Unloading solutions: 5 F Placement of tanks F Mezzanine safety gate F Conveying solutions: 38 /truck-loading-spout 39

22 Installations Test Center I F I 3 Step 1 - Before Test Step 2 - During Test Step 3 - After Test F I C 300 configurations I I I 300 2, feet of ceiling all types of products 2 support engineers ATEX

23 Our expertise: FILLING SOLUTIONS FOR BIG BAG AND OCTABIN To fill EMPTYING SOLUTIONS FOR BIG BAG AND OCTABIN To empty, compact and massage SACK, DRUM AND CARDBOARD FILLING SOLUTIONS To fill, package, handle SACK AND DRUM EMTYING SOLUTIONS To empty, compact, handle, discharge SOLUTIONS FOR PNEUMATIC CONVEYING Vacuum, pressure SOLUTIONS FOR MECHANICAL CONVEYING To transfer with screw, belt conveyor, bucket elevator, aeromechanical or vibratory conveyor, truck loading spout CRUMBLING AND GRINDING EQUIPMENT To granulate, crumble, grind, pound, micronise, disagglomerate SIFTING EQUIPMENT To sift, segregate, sieve, protect CONTAINERS AND STORAGE SOLUTIONS To fill, charge, empty, contain DOSING EQUIPMENT To control, regulate, empty, extract MIXING EQUIPMENT To homogenise, incorporate, fluidify, stir, mix FLOW AND CONNECTION To vibrate, fluidise, unclog, drain, facilitate extraction, control the descent, prevent stacks and vaults, connect INDUSTRIAL DUST COLLECTING EQUIPMENT To filter, clean, confine, secure Sales Department: +33 (0) The know-how of our teams the energy of a group

Tubular Screw Conveyor Capacity: Objectives:

T Tubular Screw Conveyor Capacity: Objectives: I Manufacturing: Helical blades welded onto the central tube Inlet/outlet opening: Maximum slope: Engine: Length: ATEX zone 20/22 Power: Transmission type: